DP NPMGsi 6 U PPM Xa OZDLi
DP NPMGsi 6 U PPM Xa OZDLi
DP NPMGsi 6 U PPM Xa OZDLi
Li-Ion or Li-Polymer Battery Charger with Low Iq and Accurate Trickle Charge
Check for Samples :bq24741 bq24742
1FEATURES APPLICATIONS
• NMOS-NMOS Synchronous Buck Converter • Notebook and Ultra-Mobile PC
• Resistor-Programmable Switching Frequency • Portable Data Capture Terminals
between 300 kHz and 800 kHz • Portable Printers
• 9 V-24 V Input Voltage Operation Range • Medical Diagnostics Equipment
• Support Two to Four Cells • Battery Bay Chargers
• Analog Inputs with Ratiometric Programming • Battery Back-up Systems
via Resistors or DAC/GPIO
DESCRIPTION
– Charge Voltage (4-4.512 V/cell)
– Charge Current (up to 10 A) The bq24741/2 is a high-efficiency, synchronous
battery charger with integrated compensation,
– Adapter Current Limit for DPM offering low component count for space-constrained
• High-Accuracy Voltage and Current Regulation Li-ion or Li-polymer battery charging applications.
– ±0.5% Charge Voltage Accuracy Ratiometric charge current and voltage programming
allows high regulation accuracies, and can be either
– ±3% Charge Current Accuracy hardwired with resistors or programmed by the
– ±3% Adapter Current Accuracy system power-management microcontroller using a
– ±2% Input Current Sense Amp Accuracy DAC or GPIOs.
• 150 mA Trickle-charge Current with ±33% The bq24741/2 charges two, three, or four series Li+
Accuracy Down to Zero Battery Voltage cells, supporting up to 10 A of charge current, and is
• Safety Protection available in a 28-pin, 5x5-mm2 thin QFN package.
– Input Overvoltage Protection Text for space
– Battery Overvoltage Protection Text for space
– Charger Overcurrent Protection
HIDRV
REGN
PGND
PVCC
LODR
BTST
EXTPWR
FSET
VADJ
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
PRODUCTION DATA information is current as of publication date. Copyright © 2009, Texas Instruments Incorporated
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
bq24741, bq24742
SLUS875B – MARCH 2009 – REVISED OCTOBER 2009 www.ti.com
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with
appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more
susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.
DESCRIPTION (CONTINUED)
The bq24741/2 features resistor-programmable PWM switching frequency and accurate 150mA trickle charge
(with 20 mΩ sensing resistor), which can be enabled via the TRICKLE pin. The bq24741/2 also features Dynamic
Power Management (DPM) and input power limiting. These features reduce battery charge current when the
input power limit is reached to avoid overloading the AC adapter when supplying the load and the battery charger
simultaneously. A high-accuracy current sense amplifier enables accurate measurement of input current from the
AC adapter, allowing monitoring the overall system power. If the adapter current is above the programmed
low-power threshold, a signal is sent to host so that the system optimizes its power performance according to
what is available from the adapter.
Text for space
Text for space
R16
10 Ω
ADAPTER + SYSTEM
R11 RAC C6 C7
ADAPTER - 2Ω P P 0.010 Ω 10 µF 10 µF
Q1 (ACFET) Q2 (ACFET) D2
SI4435 SI4435 BAT54
C1
2.2 µF Controlled by
HOST C2 C3
R1 0.1 µF 0.1 µF ACN PVCC
432 kΩ C8 Q3(BATFET)
1% ACP SI4435
0.1 µF
Controlled by
ACDET HOST
R2 AGND P
66.5 kΩ HIDRV Q4_A
VREF
1% R3 FDS8978
10 kΩ N
RSR
SW 0.020 Ω
EXTPWR EXTPWR L1
BTST C9 PACK+
VREF D1 BAT54 0.1 µF 10µH C12
R4 R5
PACK-
C4 REGN C11 10 µF
10 kΩ 10 kΩ 1 µF bq24741/2 10 µF
C10
TRICKLE 1 µF
C13
GPIO DPMDET LODRV 0.1 µF C14
LPMOD
N
0.1 µF
PGND Q4_B
FDS8978
CELLS
R15
CE CSP
HOST 10 kΩ
CSN
VDAC
120 kΩ
ISET_PWM ISET BAT
VREF
(D = 0.72, Vpeak = VDAC) R14 C13 C15
100 nF R7 0.1 µF
73.2 kΩ
ADC IADAPT LPREF 1%
VREF
C5 VREF R9 R8
100 pF R12 ACSET 60.4 kΩ 26.7 kΩ
102 kΩ 1% 1%
1% VADJ FSET
PowerPad R10
R13 R6
40.2 kΩ
64.9 kΩ 97.6 kΩ
1%
1%
10 Ω
ADAPTER + SYSTEM
R11 RAC C6 C7
2Ω P P 0.010 Ω 10 µF
ADAPTER - 10 µF
Q1 (ACFET) Q2 (ACFET) D2
C1 SI4435 SI4435 BAT54
2.2 µF
Controlled by
HOST C2 C3
R1 0.1 µF 0.1 µF ACN PVCC
432 kΩ C8 Q3 (BATFET)
1% ACP SI4435
0.1 µF
Controlled by
ACDET bq24741/2 HOST
R2 AGND P
66.5 kΩ HIDRV Q4_A
VREF
1% R3 FDS8978
RSR
N
10 kΩ SW
EXTPWR EXTPWR L1 0.020 Ω
BTST C9 PACK+
VREF D1 BAT54 0.1 µF 4.7 µH C12
R4 R5
PACK-
C4 REGN C11 10 µF
10 kΩ 10 kΩ 1 µF 10 µF
C10
TRICKLE 1 µF
C13
GPIO DPMDET LODRV 0.1 µF C14
N
LPMOD 0.1 µF
PGND Q4_B
FDS8978
CELLS
R15
CE CSP
HOST 10 kΩ CSN
VDAC
120 kΩ
ISET_PWM ISET BAT
VREF
R14 C13 C15
(D = 0.72, Vpeak = VDAC) R7
100 nF 0.1 µF
73.2 kΩ
LPREF 1%
ACSET
DAC R8
VADJ 26.7 kΩ
1%
FSET
ADC IADAPT PowerPad
R6
C5 56.2 kΩ
100 pF
ORDERING INFORMATION
Part number Package Ordering Number Quantity
(Tape and Reel)
bq24741RHDR 3000
bq24741 28-PIN 5 x 5 mm2 QFN
bq24741RHDT 250
bq24742RHDR 3000
bq24742 28-PIN 5 x 5 mm2 QFN
bq24742RHDT 250
(1) For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI
Web site at www.ti.com.
(2) This data is based on using the JEDEC High-K board and the exposed die pad is connected to a Cu pad on the board. This is
connected to the ground plane by a 2x3 via matrix.
VALUE UNIT
PVCC, ACP, ACN, CSP, CSN, BAT –0.3 to 30
SW –1 to 30
REGN, LODRV, VADJ, ACSET, ISET, ACDET, FSET, IADAPT, LPMOD, –0.3 to 7
Voltage range LPREF, CE, CELLS, EXTPWR, DPMDET, TRICKLE
V
VDAC, VREF –0.3 to 3.6
BTST, HIDRV with respect to AGND and PGND –0.3 to 36
AGND, PGND –1 to 1
Maximum difference voltage ACP–ACN, CSP–CSN -0.5 to 0.5
Junction temperature range –40 to 155 °C
Storage temperature range –55 to 155 °C
(1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings
only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating
conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) All voltages are with respect to GND if not specified. Currents are positive into, negative out of the specified terminal. Consult Packaging
Section of the data book for thermal limitations and considerations of packages.
ELECTRICAL CHARACTERISTICS
9.0 V ≤ VPVCC ≤ 24 V, 0°C < TJ < +125°C, Fs=600 kHz, typical values are at TA = 25°C, with respect to AGND (unless
otherwise noted) (1) (2) (3)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
OPERATING CONDITIONS
VPVCC_OP PVCC input voltage operating range 9 24 V
CHARGE VOLTAGE REGULATION
VBAT_REG_RNG BAT voltage regulation range 4-4.512 V per cell, times 2,3,4 cells 8 18.048 V
VVDAC_OP VDAC reference voltage range 2.6 3.6 V
VVADJ_OP VADJ voltage range 0 VDAC V
8 V, 8.4 V, 9.024 V –0.5 0.5
Charge voltage regulation accuracy 12 V, 12.6 V, 13.536 V –0.5 0.5 %
16 V, 16.8 V, 18.048 V –0.5 0.5
CHARGE CURRENT REGULATION (ENABLE CE & DISABLE TRICKLE)
VIREG_CHG Charge current regulation differential VIREG_CHG = VCSP – VCSN 0 100 mV
voltage range
VISET_OP SRSET voltage range 0 VDAC V
VIREG_CHG = 40 mV –3% 3%
VIREG_CHG = 20 mV –5% 5%
Charge current regulation accuracy VIREG_CHG = 5 mV –25% 25%
VIREG_CHG = 3 mV (VBAT ≥ 4 V) –33% 33%
VIREG_CHG = 3 mV (VBAT < 4 V) –50% 50%
VBAT ≥ 4 V –1.0 1.0
Off-set Voltage of Amplifier mV
VBAT < 4 V –1.5 1.5
TRICKLE CHARGE CURRENT REGULATION (ENABLE CE & TRICKLE)
Charge Current Regulation Accuracy VIREG_CHG = 3 mV –33% 33%
Off-set Voltage of Amplifier –1.0 1.0 mV
TYPICAL CHARACTERISTICS
(1) Test results based on Figure 2 application schematic. VIN = 20 V, VBAT = 3-cell Li-Ion, ICHG = 3 A, IADAPTER_LIMIT = 4 A, TA = 25°C,
unless otherwise specified.
VREF LOAD AND LINE REGULATION REGN LOAD AND LINE REGULATION
vs vs
Load Current LOAD CURRENT
0.50 0
0.40
-0.50
Regulation Error - %
Regulation Error - %
0.30
-1
PVCC = 10 V
0.20
-1.50
0.10 PVCC = 10 V
-2
0
PVCC = 20 V
-0.10 -2.50
PVCC = 20 V
-0.20 -3
0 10 20 30 40 50 0 10 20 30 40 50 60 70 80
VREF - Load Current - mA REGN - Load Current - mA
Figure 3. Figure 4.
13.2 0.04
Regulation Error (%)
13 0.03
12.8 0.02
12.6 0.01
0
12.4
-0.01
12.2
12 -0.02
12 12.2 12.4 12.6 12.8 13 13.2 13.4 13.6
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
VADJ/VDAC Ratio VBAT_reg Setpoint (V)
Figure 5. Figure 6.
4 20
3.5
Regulation Error - %
3 15
2.5
2 10
1.5
1 5
0.5
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 10 20 30 40 50 60 70 80 90 100
ACSET/VDAC Ratio ICHG_reg Setpoint (mV)
Figure 7. Figure 8.
9
3-Cell 0
Input Current Regulation - A
Regulation Error - %
7
-2
6
5 -4
4
-6
3
2
-8
1
0 -10
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 10 20 30 40 50 60 70 80 90 100
VACSET/VDAC IIN_reg Setpoint (mV)
-0.50%
Regulation Voltage Accuracy (%)
0.025
-1.00%
-1.50%
V_IADAPT Error
0.020
-2.00%
0.015 -2.50%
-3.00%
0.010
-3.50%
-4.00%
0.005
-4.50%
0.000 -5.00%
0 0.5 1 1.5 2 2.5 3 3.5 4 0 10 20 30 40 50 60 70 80 90 100
Charge Current (A) V(ACP-ACN) (mV)
4
VBAT 0 V to 12.6 V
Trickle Charge Current (A)
3.5
0.16
Input Current
3
Ichrg & Iin (A)
2.5
0.155
2
Charge Current
1.5
0.15 1
0.145 0
0 2 4 6 8 10 12 14 0 0.5 1 1.5 2 2.5 3 3.5 4
BAT Voltage (V) System Current (A)
2 A/div
Isys
EXTPWR
2 A/div
2 V/div
IIN
2 A/div
5 v/div 2 V/div
Ibat
TRANSIENT RESPONSE
of BATTERY OVERCURRENT PROTECTION
IADAPT and LPMOD (OCP)
5 V/div VBAT
2 A/div
ISYS
2 A/div
0.2 V/div
IL
Iadapt
20 V/div
2 V/div
SW
LPMOD
5 v/div
LODRV
IL
IL
10 V/div
VBAT
10 V/div
Vbat
SW
SW
5 v/div 20 V/div
20 V/div
5 V/div
LODRV LODRV
Time = 10 μs/div Time = 2 ms/div
CHARGE ENABLE
and
CURRENT SOFT-START CHARGE DISABLE
20 V/div
2 V/div
CE
5 V/div
2 A/div
IL
SW
5 V/div 20 V/div
20 V/div
2 A/div
LODRV
Time = 4 μs/div
Time = 2 ms/div
TRICKLE
SW
10 V/div
20 V/div
SW
5 V/div
5 V/div
LODRV LODRV
1 A/div
1 A/div
IL
IL
NON-SYNCHRONOUS
to CONTINUOUS CONDUCTION MODE
SYNCHRONOUS TRANSITION SWITCHING WAVEFORMS
SW
10 V/div
HIDRV
10 V/div
LODRV
LODRV
SW
1 A/div
IL
IL
EFFICIENCY
vs
NEAR 100% DUTY CYCLE BOOTSTRAP RECHARGE PULSE BATTERY CHARGE CURRENT
20 V/div 20 V/div
100
VPH 4-Cell 16.8 V
95
VHIDRV
Efficiency (%)
3-Cell 12.6 V
90
2 A/div 5 V/div
VLODRV
85
IL
80
0 0.5 1 1.5 2 2.5 3 3.5 4
Time = 4 ms/div Charge Current (A)
SWITCH FREQUENCY
vs
SETTING RESISTOR
1200
Measurment
1000
Calculation
800
Fsw (kHz)
600
400
200
0
0 50 100 150 200 250 300
R_FET (kOhm)
Figure 29.
0.6V - ENA_BIAS_CMP
2.4V - AC_VGOOD EXTPWR
+ ACGOOD
ACDET +
+
-
ACP
FBO EAO
+ VAC20X 900mV
20X + IIN_ER
- IIN_REG CE
- COMP
ERROR 1 MΩ
ACN BTST
AMPLIFIER CE
-
BAT + BAT_ER +
VBAT_REG 1V
LEVEL HIDRV
- SHIFTER
CSP
3.5 mA 20 µA
+ VSR20X DC-DC
20X + ICH_ER CONVERTER
- BAT_SHORT SW
PWM LOGIC
-
CSN PVCC-BAT
3.5 mA
20 µA SYNCH
AC_VGOOD PVCC
CHRG_ON 6V LDO REGN
CLK
IBAT_ REG VREFGOOD
60mV
CE
REFRESH LODRV
TRICKLE BTST - CBTST
1 MΩ +
+
FSET OSC 4V _
CLK
SW PGND
ACSET IC Tj + TSHUT
155 °C -
VAC20X + V(IADAPT)
SRSET IADAPT
VBATSET -
VBAT_REG 104% X VBAT_REG -
IBATSET BAT_OVP
IINSET BAT +
IBAT_REG
VADJ RATIO
IIN_REG
PROGRAM DPMDET
DPM_LOOP_ON
2.08 V / 2.5 V - CHG_OCP
VSR20X +
VDAC
ACDET VSR20X + SYNCH
+ ACOV
CELLS - 30mV -
+
3.1V -
VAC20X +
1.7 V +
LPREF - BAT_SHORT
PVCC - BAT - AGND
UVLO
LPMOD +
8V +-
PGND
bq24741/2
DETAILED DESCRIPTION
Converter Operation
The synchronous buck PWM converter uses a programmable-frequency (300 kHz to 800 kHz) voltage mode
control scheme. A type III compensation network allows using ceramic capacitors at the output of the converter.
The compensation input stage is connected internally between the feedback output (FBO) and the error amplifier
input (EAI). The feedback compensation stage is connected between the error amplifier input (EAI) and error
amplifier output (EAO). The LC output filter should be selected to give a nominal resonant frequency within 8 kHz
to 12.5 kHz to have good loop compensation.
Where resonant frequency, fo, is give by:
1
fo =
2p Lo Co (1)
Where Lo, Co are the total output filter inductance and capacitance
An internal saw-tooth ramp is compared to the internal EAO error control signal to vary the duty-cycle of the
converter. The ramp height is fixed 1.33 V. The ramp is offset by 300 mV in order to allow zero percent
duty-cycle, when the EAO signal is below the ramp. The EAO signal is also allowed to exceed the saw-tooth
ramp signal in order to get a 100% duty-cycle PWM request. Internal gate drive logic allows achieving 99.98%
duty-cycle while ensuring the N-channel upper device always has enough voltage to stay fully on. If the BTST pin
to SW pin voltage falls below 4 V, then the high-side n-channel power MOSFET is turned off and the low-side
n-channel power MOSFET is turned on to pull the SW node down and recharge the BTST capacitor. Then the
high-side driver returns to 100% duty-cycle operation until the (BTST-SW) voltage is detected to fall low again
due to leakage current discharging the BTST capacitor below the 4 V, and the reset pulse is reissued.
The oscillator keeps tight control of the switching frequency under all conditions of input voltage, battery voltage,
charge current, and temperature, simplifying output filter design and keeping it out of the audible noise region.
The charge current sense resistor RSR should be placed with at least half or more of the total output capacitance
placed before the sense resistor contacting both sense resistor and the output inductor; and the other half or
remaining capacitance placed after the sense resistor. The output capacitance should be divided and placed
onto both sides of the charge current sense resistor. A ratio of 50:50 percent gives the best performance; but the
node in which the output inductor and sense resistor connect should have a minimum of 50% of the total
capacitance. This capacitance provides sufficient filtering to remove the switching noise and give better current
sense accuracy. The type III compensation provides Phase boost near the cross-over frequency, giving sufficient
Phase margin.
During the DCM mode the loop response automatically changes and has a single pole system at which the pole
is proportional to the load current, because the converter does not sink current, and only the load provides a
current sink. This means at very low currents the loop response is slower, as there is less sinking current
available to discharge the output voltage. At very low currents during non-synchronous operation, there may be a
small amount of negative inductor current during the 80ns recharge pulse. The charge should be low enough to
be absorbed by the input capacitance.
Whenever the converter goes into zero percent duty-cycle, the high-side MOSFET does not turn on, and the
low-side MOSFET does not turn on (no 80ns recharge pulse) either, and there is no discharge from the battery.
The per-cell battery termination voltage is function of the battery chemistry. Consult the battery manufacturer to
determine this voltage.
The BAT pin is used to sense the battery voltage for voltage regulation and should be connected as close to the
battery as possible, or directly on the output capacitor. A 0.1μF ceramic capacitor from BAT to AGND is
recommended to be as close to the BAT pin as possible to decouple high frequency noise.
Short-Circuit Protection
The charger has a secondary short-circuit protection. It monitors the voltage-drop (detect ACP-SW for protecting
high-side MOSFET and detect SW-AGND for protecting low-side MOSFET) to prevents the short-circuit current
from exceeding a certain value to damage the charger. It will be monitored after typical blanking time of 100ns.
The MOSFET gate driver signal turns off when the short-circuit current is detected in every switching cycle. The
charger will shut-down and latch off after this occurs 7 times. POR or toggling CE pin can resume normal charge
function.
ACDET + AC_VGOOD
2.4 V -
ACVDET
Comparator
EXTPWR
ACP Adaptor
Current Sense
1 kΩ Amplifier
+ ACIDET
ACN - Comparator
250 mV
(1.25 A) - AC_IGOOD
+
IADAPT Error
Amplifier
20 kΩ Disable
- 20xV(ACP-ACN)
+ IADAPT
IADAPT IADAPT
OUTPUT Disable
BUFFER
LPMOD
Comparator
LPMOD
+ LOPWR_DET
LPREF -
Hysteresis = 6%
APPLICATION INFORMATION
Inductor Selection
The bq24741/2 can program the switching frequency between 300k and 800kHz for different applications. Higher
switching frequency allows the use of smaller inductor and capacitor values. Inductor saturation current should
be higher than the charging current (ICHG) plus half the ripple current (IRIPPLE):
ISAT ³ ICHG + (1/2) IRIPPLE
(6)
The inductor ripple current depends on input voltage (VIN), duty cycle (D=VOUT/VIN), switching frequency (fs) and
inductance (L):
V ´ D ´ (1 - D)
IRIPPLE = IN
fS ´ L (7)
The maximum inductor ripple current happens with D = 0.5 or close to 0.5. For example, the battery charging
voltage range is from 9V to 12.6V for 3-cell battery pack. For 20V adapter voltage, 10V battery voltage gives the
maximum inductor ripple current. Another example is 4-cell battery, the battery voltage range is from 12V to
16.8V, and 12V battery voltage gives the maximum inductor ripple current.
Usually inductor ripple is designed in the range of (20–40%) maximum charging current as a trade-off between
inductor size and efficiency for a practical design.
The bq24741/2 has charge under current protection (UCP) by monitoring charging current sensing resistor. The
Typical UCP threshold is 30mV falling edge and 40mV rising edge corresponding to 1.5A falling edge and 2A
rising edge for a 20mΩ charging current sensing resistor. To prevent negative inductor current, the inductance
must be high enough so that peak to peak ripple current is less than 3A (for a 20mΩ charging current sensing
resistor) when charging current tapers down. Considering UCP threshold tolerance for worst case, peak to peak
ripple current less than 2.5A for a 20mΩ charging current sensing resistor is preferred.
Input Capacitor
Input capacitor should have enough ripple current rating to absorb input switching ripple current. The worst case
RMS ripple current is half of the charging current when duty cycle is 0.5. If the converter does not operate at
50% duty cycle, then the worst case capacitor RMS current occurs where the duty cycle is closest to 50% and
can be estimated by the following equation:
ICIN = ICHG ´ D ´ (1 - D) (8)
Low ESR ceramic capacitor such as X7R or X5R is preferred for input decoupling capacitor and should be
placed to the drain of the high side MOSFET and source of the low side MOSFET as close as possible. Voltage
rating of the capacitor must be higher than normal input voltage level. 25V rating or higher capacitor is preferred
for 19-20V input voltage. 10-20µF capacitance is suggested for typical of 3-4A charging current.
Output Capacitor
Output capacitor also should have enough ripple current rating to absorb output switching ripple current. The
output capacitor RMS current is given:
I
ICOUT = RIPPLE » 0.29 ´ IRIPPLE
2 ´ 3 (9)
The bq24741/2 has internal loop compensator. To get good loop stability, the resonant frequency of the output
inductor and output capacitor should be designed between 8 kHz and 12.5 kHz.
The preferred ceramic capacitor is 25V, X7R or X5R for output capacitor. 10-20µF capacitance is suggested for
practical application. Two capacitors, one capacitor is located before and another one after charging current
sensing resistor to get the best average charge current regulation accuracy.
Figure-of-merit (FOM) is usually used for selecting proper MOSFET based on a tradeoff between the conduction
loss and switching loss. For top side MOSFET, FOM is defined as the product of a MOSFET's on-resistance,
RDS(ON), and the gate-to-drain charge, QGD. For bottom side MOSFET, FOM is defined as the product of the
MOSFET's on-resistance, RDS(ON), and the total gate charge, QG.
FOM top = RDS(on) ´ QG D FOMbottom = RDS(on) ´ QG
(10)
The lower the FOM value, the lower the total power loss. Usually lower RDS(ON) has higher cost with the same
package size.
The top-side MOSFET loss includes conduction loss and switching loss. It is a function of duty cycle
(D=VOUT/VIN), charging current (ICHG), MOSFET's on-resistance ®DS(ON)), input voltage (VIN), switching frequency
(F), turn on time (ton) and turn off time (ttoff):
1
Ptop = D ´ ICHG2 ´ RDS(on) + ´ VIN ´ ICHG ´ (t on + t off ) ´ fS
2 (11)
The first item represents the conduction loss. Usually MOSFET RDS(ON) increases by 50% with 100ºC junction
temperature rise. The second term represents the switching loss. The MOSFET turn-on and turn off times are
given by:
Q Q
ton = SW , t off = SW
Ion Ioff (12)
where Qsw is the switching charge, Ion is the turn-on gate driving current and Ioff is the turn-off gate driving
current. If the switching charge is not given in MOSFET datasheet, it can be estimated by gate-to-drain charge
(QGD) and gate-to-source charge (QGS):
1
QSW = QGD + ´ QGS
2 (13)
Gate driving current total can be estimated by REGN voltage (VREGN), MOSFET plateau voltage (Vplt), total
turn-on gate resistance (Ron) and turn-off gate resistance ®off) of the gate driver:
VREG N - Vplt Vplt
Ion = , Ioff =
Ron Roff (14)
The conduction loss of the bottom-side MOSFET is calculated with the following equation when it operates in
synchronous continuous conduction mode:
Pbottom = (1 - D) ´ ICHG 2 ´ RDS(on)
(15)
When charger operates in non-synchronous mode, the bottom-side MOSFET is off. As a result all the
freewheeling current goes through the body-diode of the bottom-side MOSFET. The body diode power loss
depends on its forward voltage drop (VF), non-synchronous mode charging current (INONSYNC), and duty cycle (D).
PD = VF ´ INO NSYNC ´ (1 - D) (16)
The maximum charging current in non-synchronous mode can be up to 2.25A for a 20mΩ charging current
sensing resistor considering IC UCP threshold tolerance. The minimum duty cycle happens at lowest battery
voltage. Choose the bottom-side MOSFET with either an internal Schottky or body diode capable of carrying the
maximum non-synchronous mode charging current.
A cost effective and small size solution is shown in Figure 31. The R1 and C1 is composed of a damping RC
network to damp the hot plug-in oscillation. As a result the over voltage spike is limited to a safe level. D1 is used
for reverse voltage protection for PVCC pin. C2 is PVCC pin decoupling capacitor and it should be place to
PVCC pin as close as possible. C2 value should be much less than C1 value so R1 can dominant the equivalent
ESR value to get enough damping effect. R2 is used to limit inrush current of D1 to prevent D1 getting damage
when adapter hot plug-in. R1 has high inrush current. R1 package must be sized enough to handle inrush
current power loss according to resistor manufacturer’s datasheet. The filter components value always need to
be verified with real application and minor adjustments may need to fit in the real application circuit.
D1
R1 R2 (1206)
(2010)
Adapter 2W 4.7 -30W
PVCC pin
connector C1 C2
2.2 mF 0.1-1 mF
SCP1 L R SR
SW
REGN Battery
Low-Side
COMP1 SCP2 MOSFET
COMP2
In normal operation, low side MOSFET current is from source to drain which generates negative voltage drop
when it turns on, as a result the over current comparator can not be triggered. When high side switch short circuit
or inductor short circuit happens, the large current of low side MOSFET is from drain to source and can trig low
side switch over current comparator. the bq24741/2 senses low side switch voltage drop by SW pin and AGND
pin.
The high-side FET short is detected by monitoring the voltage drop between ACP and SW. As a result, it not only
monitors the high side switch voltage drop, but also the adapter sensing resistor voltage drop and PCB trace
voltage drop from ACN terminal of RAC to charger high side switch drain. Usually, there is a long trance between
input sensing resistor and charger converting input, a careful layout will minimize the trace effect.
To prevent unintentional charger shut down in normal operation, MOSFET RDS(on) selection and PCB layout is
very important. Figure 33 shows a need improve PCB layout example and its equivalent circuit. In this layout,
system current path and charger input current path is not separated, as a result, the system current causes
voltage drop in the PCB copper and is sensed by IC. The worst layout is when a system current pull point is after
charger input; as a result all system current voltage drops are counted into over current protection comparator.
The worst case for IC is the total system current and charger input current sum equals DPM current. When
system pull more current, the charger IC tries to regulate RAC current as a constant current by reducing charging
current.
IDPM
RAC System Path PCB Trace
System current ISYS
RAC R PCB
ICHRGIN
Charger input current
Charger Input PCB Trace ACP ACN Charger IBAT
To ACP To ACN
(a) PCB Layout (b) Equivalent Circuit
Figure 34 shows the optimized PCB layout example. The system current path and charge input current path is
separated, as a result the IC only senses charger input current caused PCB voltage drop and minimized the
possibility of unintentional charger shut down in normal operation. This also makes PCB layout easier for high
system current application.
RAC System Path PCB Trace IDPM
ISYS
System current
The total voltage drop sensed by IC can be express as the following equation.
Vtop = R AC ´ IDPM + RPCB ´ (ICHRGIN + (IDPM )
- ICHRGIN ) ´ k + RDS(on) ´ IPEAK
(17)
where the RAC is the AC adapter current sensing resistance, IDPM is the DPM current set point, RPCB is the PCB
trace equivalent resistance, ICHRGIN is the charger input current, k is the PCB factor, RDS(on) is the high side
MOSFET turn on resistance and IPEAK is the peak current of inductor. Here the PCB factor k equals 0 means the
best layout shown in Figure 34 where the PCB trace only goes through charger input current while k equals 1
means the worst layout shown in Figure 33 where the PCB trace goes through all the DPM current. The total
voltage drop must below the high side short circuit protection threshold to prevent unintentional charger shut
down in normal operation.
PCB Layout
The switching node rise and fall times should be minimized for minimum switching loss. Proper layout of the
components to minimize high frequency current path loop (see Figure 35) is important to prevent electrical and
magnetic field radiation and high frequency resonant problems. Here is a PCB layout priority list for proper
layout. Layout PCB according to this specific order is essential.
1. Place input capacitor as close as possible to switching MOSFET’s supply and ground connections and use
shortest copper trace connection. These parts should be placed on the same layer of PCB instead of on
different layers and using vias to make this connection.
2. The IC should be placed close to the switching MOSFET’s gate terminals and keep the gate drive signal
traces short for a clean MOSFET drive. The IC can be placed on the other side of the PCB of switching
MOSFETs.
3. Place inductor input terminal to switching MOSFET’s output terminal as close as possible. Minimize the
copper area of this trace to lower electrical and magnetic field radiation but make the trace wide enough to
carry the charging current. Do not use multiple layers in parallel for this connection. Minimize parasitic
capacitance from this area to any other trace or plane.
4. The charging current sensing resistor should be placed right next to the inductor output. Route the sense
leads connected across the sensing resistor back to the IC in same layer, close to each other (minimize loop
area) and do not route the sense leads through a high-current path (see Figure 36 for Kelvin connection for
best current accuracy). Place decoupling capacitor on these traces next to the IC.
5. Place output capacitor next to the sensing resistor output and ground.
6. Output capacitor ground connections need to be tied to the same copper that connects to the input capacitor
ground before connecting to system ground.
7. Use single ground connection to tie charger power ground to charger analog ground. Just beneath the IC
use analog ground copper pour but avoid power pins to reduce inductive and capacitive noise coupling.
8. Route analog ground separately from power ground. Connect analog ground to AGND and connect power
ground to PGND separately. Connect analog ground and power ground together using power pad as the
single ground connection point. Or using a 0Ω resistor to tie analog ground to power ground (power pad
should tie to analog ground in this case).
9. Decoupling capacitors should be placed next to the IC pins and make trace connection as short as possible.
10. It is critical that the exposed power pad on the backside of the IC package be soldered to the PCB ground.
Ensure that there are sufficient thermal vias directly under the IC, connecting to the ground plane on the
other layers.
11. The via size and number should be enough for a given current path.
L1 R1 V BAT
SW
High
Frequency
VIN BAT
Current
Path C2 C3
C1 PGND
R SNS
Refer to the EVM design (SLUU284) for the recommended component placement with trace and via locations.
For the QFN information, refer to SCBA017 and SLUA271.
REVISION HISTORY
• Changed 8 V to 9 V .............................................................................................................................................................. 1
• Changed "Cells pin support two to for Li-Ion cells up to 18 V battery voltage" to Support two to four cells ........................ 1
• Added "FET/Inductor/Battery Short Protection" .................................................................................................................... 1
• Added "Loop Compensation" ................................................................................................................................................ 1
• Deleted "Internal Loop Compensation" bullet ....................................................................................................................... 1
• Added "Quiescent Current" ................................................................................................................................................... 1
• Added 10Ω R16 to top of schematic ..................................................................................................................................... 2
• Added 10Ω R16 to top of schematic ..................................................................................................................................... 3
• Changed bq24742RHDR to bq24742RHDT ......................................................................................................................... 3
• Changed 8.0 V to 9.0 V in condition values ......................................................................................................................... 6
• Changed min voltage from 8 to 9 for VPVCC_OP parameter .................................................................................................... 6
• Deleted VBAT_OP parameter from this section ................................................................................................................... 6
• Changed 8.0 V to 9.0 V in condition values ......................................................................................................................... 7
• Changed 8.0 V to 9.0 V in condition values ......................................................................................................................... 8
• Changed "Short Circuit" to "MOSFET short" ........................................................................................................................ 8
• Changed VLS max value from 280 to 320 ........................................................................................................................... 8
• Changed all instances of VPH to VSW in following section ..................................................................................................... 8
• Changed 8.0 V to 9.0 V in condition values ......................................................................................................................... 9
• Deleted VCC pin ................................................................................................................................................................... 9
• Added graph: "Near 100% Duty Cycle.." ............................................................................................................................ 15
• Changed polarity of IIN_ER, BAT_ER, and ICH_ER op amps ........................................................................................... 16
• Added text note under equation .......................................................................................................................................... 17
• Changed 8ms to 2ms .......................................................................................................................................................... 20
• Changed "This PVCC voltage could come from either input adapter or battery, using a diode-OR input." ....................... 20
• Added then the charger will soft-start again if all other enable change conditions are valid. ............................................. 21
• Added added text, equations and illustrations from Inductor Selection to PCB Layout ..................................................... 23
www.ti.com 8-Dec-2009
PACKAGING INFORMATION
Orderable Device Status (1) Package Package Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)
Type Drawing Qty
BQ24741RHDR ACTIVE VQFN RHD 28 3000 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
BQ24741RHDT ACTIVE VQFN RHD 28 250 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
BQ24742RHDR ACTIVE VQFN RHD 28 3000 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
BQ24742RHDT ACTIVE VQFN RHD 28 250 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in
a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check
http://www.ti.com/productcontent for the latest availability information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and
package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS
compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder
temperature.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is
provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the
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to Customer on an annual basis.
Addendum-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com 1-Dec-2011
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com 1-Dec-2011
Pack Materials-Page 2
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