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U660 Atsg

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Toyo ta

U 660-E

INDEX
Introduction....................................................................................................... 2
Component Application Chart........................................................................... 4
Sprag Rotation................................................................................................... 5
Pressure Testing................................................................................................. 6
Fluid Specification............................................................................................. 8
Transmission Range Sensor............................................................................... 10
TCM Location................................................................................................... 13
Valve Body To Case Attaching Bolt Identification..............................................14
Internal Wiring Harness..................................................................................... 15
Solenoid Identification And Location................................................................ 17
Solenoid Operation............................................................................................ 18
Failsafe Strategies.............................................................................................. 20
Fluid Pressure Switch.........................................................................................22
Internal Speed Sensors....................................................................................... 24
ECM/PCM Connector Views............................................................................. 26
Wiring Diagram................................................................................................. 27
Valve Body......................................................................................................... 28
Case Passage Identification................................................................................34
Diagnostic Trouble Codes.................................................................................. 35
Valve Body Mapping Text..................................................................................36

VALVE BODY MAPPING:


Valve Body Mapping Oil Circuit Diagram
OIL CIRCUIT DIAGRAMS:
Park Drive 3rd Gear
Reverse Drive 4th Gear
Reverse Inhibit Drive 5th Gear
Neutral Drive 5-4 Kickdown
Drive 1st Gear Drive 6th Gear TCC OFF
Drive 2nd Gear Drive 6th Gear TCC ON
Drive 2nd Flex TCC Manual 1st
AUTOMATIC TRANSMISSION SERVICE GROUP
18635 S.W. 107 AVENUE
CUTLER BAY, FLORIDA 33157
(305) 670-4161
WWW.ATSG.BIZ Copyright © ATSG 2009 WWW.ATSG.COM
1st Printing
November 2011

Introduction
The U660-E transmission a front wheel drive 6 speed fully automatic electronically controlled
transmission used in Toyota and Lexus vehicles worldwide. The TCM is mounted on the
transmission facing the front of the vehicle and plugs directly in to the transmission case
connector.

This manual provides a component and solenoid application chart, sprag rotation, an OBD2
Code list, detailed information on the valve body, valve body mapping for circuit tracing as well
as a complete set of oil schematics.

No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
without written permission of Automatic Transmission Service Group. This includes all text illustrations,
tables and charts.

The information and part numbers contained in this booklet have


been carefully compiled from industry sources known for their
reliability, but ATSG does not guarantee its accuracy.

Copyright © ATSG 2012

WAYNE COLONNA JIM DIAL


TECHNICAL CONSULTANT TECHNICAL CONSULTANT
PETER LUBAN DALE ENGLAND
TECHNICAL CONSULTANT TECHNICAL CONSULTANT
GERALD CAMPBELL ED KRUSE
TECHNICAL CONSULTANT TECHNICAL CONSULTANT
GREG CATANZARO GREGORY LIPNICK
TECHNICAL CONSULTANT TECHNICAL CONSULTANT

JON GLATSTEIN DAVID CHALKER


TECHNICAL CONSULTANT TECHNICAL CONSULTANT

AUTOMATIC TRANSMISSION SERVICE GROUP


18635 SW 107TH AVENUE
CUTLER BAY, FLORIDA 33157
(305) 670-4161
INDEX
Technical Service Information

TOYOTA U660E

Model Application
Taken from the 2011 Automatic Transmission
Guide Global Edition by TRANStec :
®

Toyota
Alphard 2008-2011
Aurion 2006-2011
Avalon 2008-2011
Avensis 2008-2011
Blade 2008-2011
Camry 2006-2011
Estima 2006-2011
Highlander 2009-2011
Mark X Z10 2007-2011
RAV 4 2008-2011
Sienna 2009-2011
Vanguard 2011
Venza 2008-2011
Verso 2009-2011
Lexus
ES350 2006-2011
RX350 2008-2011

Specifications

Gear Ratios for a 2007 Camry: Two Driving Clutches : C1 & C2


1st...................... 3.300 Three Brake Clutches : B1, B2 & B3
2nd..................... 1.900 One 1-way Clutch: F1
3rd......................1.420
4th...................... 1.000 1 Ravigneaux Planetary Gear Set
5th...................... 0.713 Font Sun Gear: 30 teeth
6th...................... 0.608 Rear Sun Gear: 27 teeth
Reverse.............. 4.148 Long Pinion Gear: 20 teeth
Differential Short Pinion Gear: 22 teeth
Gear Ratio......... 3.685 Ring Gear: 69 teeth
(Counter gear included)
U/D Planetary Gear Set
Fluid Capacity - Liters (US qts, Imp. qts) Sun Gear: 66 teeth
6.57 (6.94, 5.78) Includes Differential Pinion Gear: 21 teeth
Ring Gear: 110 teeth
Fluid Type: Toyota Genuine ATF WS
Weight: 94.4kg - 208.1lbs - Includes fluid Counter Gear
filled to Drive gear: 44 teeth
maximum level Driven Gear: 47 teeth
Copyright © 2012 ATSG
Figure 1
AUTOMATIC TRANSMISSION SERVICE GROUP 3
INDEX
Technical Service Information

TOYOTA U660E
COMPONENT APPLICATION CHART

C1 C2 F1 B2 B3 B1

Shift Gear C1 C2 B1 B2 B3 F1
Lever

P Park

R Reverse X X*

N Neutral

D, S6 1st X X

2nd X X

3rd X X

4th X X

5th X X

6th X X

S1 1st/Manual X X X

* - For safety reasons, the computer can inhibit a reverse engagement by


energizing the SL solenoid which will release the B3 clutch.
Copyright © 2012 ATSG
Figure 2
4 AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information

TOYOTA U660E
SPRAG ROTATION

Inner race freewheels


counter-clockwise or,
"Locks to the clock"
(as viewed from the rear
cover end of transmission)

Hold Outer Race

Anti-rattle clip located


on smallest lug

Copyright © 2012 ATSG


Figure 3
AUTOMATIC TRANSMISSION SERVICE GROUP 5
INDEX
Technical Service Information

TOYOTA U660E
PRESSURE TAP IDENTIFICATION

Vent

Cooler Return

To Cooler

Line Pressure

"WS" Fluid
Fill Port
WS

Rear Lube
C1 Clutch
C2 Clutch

Fluid Level
Check (Overflow)
Pipe Plug Copyright © 2012 ATSG
Figure 4
6 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
PRESSURE TAP IDENTIFICATION

B1 Clutch

B3 Clutch

Counter Driven Gear/


Differential Drive
Pinion Lube ports.

Carrier Bearing Lube


Port (right side)

Copyright © 2012 ATSG


Figure 5
AUTOMATIC TRANSMISSION SERVICE GROUP 7
INDEX
Technical Service Information

TOYOTA U660E
FLUID FILL PROCEDURE
ATF FILLING PROCEDURES WITHOUT SCAN TOOL (From factory manual):
The ATF filling procedure is changed in order to improve the accuracy of the ATF level when the transaxle is
being repaired or replaced. As a result, the oil filler tube and the oil level gauge used for a conventional
automatic transaxle are discontinued, eliminating the need to inspect the fluid level as a part of routine
maintenance.

This filling procedure employs a refill plug, overflow plug, ATF temperature sensor, and shift indicator light
“D”. After the transaxle is refilled with ATF, remove the overflow plug and drain the extra ATF at the proper
ATF temperature. Thus, the appropriate ATF level can be obtained.

Service Tip
ATF filling procedure through the DLC3 Connector (Special Service Tool part # 09843-18040 is optional)

Recommended fluid temperature is: 104°F (40°C) or less (Observed with scan tool or flashing D light
without scan tool).

When a large amount of ATF needs to be filled (i.e. after removal and installation of oil pan or torque
converter), perform the procedure from step 1.

When a small amount of ATF is required (i.e. removal and installation of oil cooler tube, repair of a minor
oil leak), perform the procedure from step 7.

1) Raise the vehicle while keeping it level.


2) Remove the refill plug and overflow plug (Figure 4).
3) Fill the transaxle with WS type ATF through the refill plug hole until it overflows from the overflow
plug hole (Figure 4).
4) Reinstall the overflow plug.
5) Add the specified amount of ATF (specified amount is determined by the procedure that was
performed) and reinstall the refill plug.

Procedure Liters (US qts, Imp.qts)


Removal and installation of transaxle oil pan (including oil drainage) - 2.9 (3.1, 2.6)
Removal and installation of transaxle valve body - 3.3 (3.5, 2.9)
Replacement of torque converter - 4.9 (5.2, 4.3)

Lower the vehicle:

7) Use the SST (09843-18040) or jumper to make shorts between the TC and CG terminals of the DLC3
connector:
CG

1 2 3 4 5 6 7 8

9 10 11 1213141516

TC
Figure 6
8 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
FLUID FILL PROCEDURE
8) Start the engine and allow it to idle. A/C switch must be turned off.
9) Move the shift lever from the P position to the S mode position and slowly selects each gear S1 - S6. Then
move the shift lever back to the P position.
10) Move the shift lever to the D position, and then quickly move it back and forth between N and D (at least
once every 1.5 seconds) for at least 6 seconds. This will activate oil temperature detection mode.

Standard: The shift position indicator light “D” remains illuminated for 2 seconds and then goes off.

11) Return the shift lever to the P position and disconnect the TC terminal.
12) Idle the engine to raise the ATF temperature.
13) Immediately after the shift position indicator “D” light turns on, lift the vehicle up. The shift position
indicator light “D” will indicate the ATF temperature according to the following table:

ATF Temp. Optimal Temp. Higher than Optimal Temp. Lower than Optimal Temp.
Shift Position
Indicator Light “D” OFF ON Blinking

14) Remove the overflow plug and adjust the oil quantity. If the ATF overflows, go to step 17, and if the
ATF does not overflow, go to step 15.
15) Remove the refill plug.
16) Add ATF through the refill plug hole until it flows out from the overflow plug hole.
17) When the ATF flow slows to a trickle, install the overflow plug and a new gasket.
18) Reinstall the refill plug (if the refill plug was removed).
19) Lower the vehicle.
20) Turn the ignition switch (engine switch) OFF to stop the engine.

LINE PRESSURE TESTING PROCEDURE

Perform the test at normal operating ATF temperature of: 50 to 80°C (122 to 176°F)
Perform the test with the A/C is OFF.
When conducting stall test, do not continue more than 5 seconds.

Attach pressure gauge to the line pressure tap as seen in figure 3.

Lift vehicle off the ground with a hoist.

Start vehicle and warm the fluid to operating temperature.

In Drive at idle: 52-60 psi


In Drive at stall: 168-196 psi
In Reverse at idle: 117-133 psi
In Reverse at stall: 274-290 psi

Once proper line pressure is established, clutch pressure can be compared to line pressure. When the
clutch is fully applied it should equal line pressure within 10 psi or less.

AUTOMATIC TRANSMISSION SERVICE GROUP 9


INDEX
Technical Service Information

TOYOTA U660E
SELECTOR LEVER

Shift with the brake pedal


depressed. (The ignition
switch must be set at ON). P: Park
R: Reverse
Shift Normally N: Neutral
D: Normal driving with
To select sequential position shift into Overdrive
or “D,” the selector lever S: “S” mode driving
leftward or rightward : Up-shift range
: Downshift range
th
In the “D” position, a program called Artificial Once a particular gear range is selected, i.e. 5
Intelligence shifting control (AI) will gear range, if the driver no longer taps the lever for
automatically select the most suitable shift range another up-shift or downshift, the transmission
according to the driver's operation and driving will automatically shift between 1st and 5th gear.
condition. Once the lever is moved to the “S”
position, this function will be cancelled. When the selector lever is initially shifted from
the “D” to the “S” position, the transmission will
Shifting control on the slope: be in 4th or 5th gear range depending on the vehicle
On inclines, you can drive smoothly with reduced speed.
shifting quantity. On declines, the vehicle will
shift down automatically to obtain optimum However, if the selector lever is shifted to the “S”
engine braking and reduce the driver's foot position when AI shifting control is being
braking load. performed, the initial shift range position may be
“3” (third range). This is because the suitable shift
Automatic shifting point change control: range is selected depending on the driving
The most suitable shift range is selected condition.
depending on the driver's accelerator pedal
operation and vehicle condition. The “S” mode indicator light and the current shift
range position are shown on the instrument
Driving in the “S” mode: cluster.
Once the selector lever has been positioned into
the S mode, the shifter can be tapped forward “+” Shift range positions: Following page
for manual up-shift control and rearward “–” for
manual downshift control.

10 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information

TOYOTA U660E
SELECTOR LEVER
“6” (Sixth range): “2” (Second range): First or second gear will be
The most suitable gear is selected automatically selected automatically according to the vehicle
between first and overdrive (sixth) gears speed or driving conditions. This range is to be
according to the vehicle speed or driving used when engine braking stronger than that of
conditions. the “3” range position is necessary.

“5” (fifth range): The most suitable gear is “1” (First range): The gear is fixed in first
selected automatically between first and fifth regardless of vehicle speed or driving conditions.
gears according to vehicle speed or driving This range is to be used when maximum engine
conditions. This range is suitable for acceleration braking is necessary.
such as when passing a vehicle ahead of you
during high speed driving. If you attempt to downshift the transmission when
it is not possible to downshift due to high vehicle
“4” (Fourth range): The most suitable gear is speed, a warning tone sounds twice.
selected automatically between first and fourth
gears according to the vehicle speed or driving Speeds for a highway entrance or to pass slower
conditions. Slight engine braking will be obtained traffic, maximum acceleration may be necessary.
on a downhill road. Smooth running with less The following maximum allowable speeds should
shifting will be obtained on an uphill road. be observed in each of the following gear range:

“3” (Third range): The most suitable gear is Range km/h (mph)
selected automatically between first and third 1 60 (37)
gears according to the vehicle speed or driving 2 104 (65)
conditions. This range is to be used when stronger 3 139 (86)
engine braking is necessary. 4 198 (123)

AUTOMATIC TRANSMISSION SERVICE GROUP 11


INDEX
Technical Service Information

TOYOTA U660E
PARK NEUTRAL SWITCH
Terminal Function
1 Ignition Voltage In
2 Reverse Signal to TCM
3 Park Signal to ECM
4 From Main Body Control Module
5 Not Used Park/Neutral Switch Connector
6 Not Used Terminal Identification
7 Drive Signal to TCM
8 Neutral Signal to ECM
9 Park/Neutral Switch Signal to TCM

4 3 2 1 1 2 3 4

9 8 7 6 5 5 6 7 8 9

Park/Neutral Park/Neutral Switch


Switch Connector Harness Connector B36
(Face View) (Face View)
0

2
01

31
33

2
AV
0-
54
84

10
M

TA
YO
TO

Park/Neutral Switch

Terminals Shifter Position Resistance


"P" Less Than 1 Ohm
1-3&4-9
Except "P" 10k Ohms or Higher
"R" Less Than 1 Ohm
1-2
Except "R" 10k Ohms or Higher
"N" Less Than 1 Ohm
1-8&4-9
Except "N" 10k Ohms or Higher
"D", "S", "+" & "-" Less Than 1 Ohm
1-7
Except "D", "S", "+" & "-" 10k Ohms or Higher
Copyright © 2012 ATSG
Figure 7
12 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
TRANSMISSION CONTROL MODULE

TCM/ECU
Location

7 6 5 4 3 2 1 1 2 3 4 5 6 7
9 8 8 9
17 16 15 14 13 12 11 10 10 11 12 13 14 15 16 17

26 25 24 23 22 21 20 19 18 18 19 20 21 22 23 24 25 26

TCM/ECU Connector Vehicle Harness Connector


Vehicle Harness Side "B40" To TCM/ECU
(Face View) (Face View)
TCM "B40" CONNECTOR VEHICLE HARNESS SIDE
Terminal Color Function
1 White/Blue Battery Voltage for TCM memory (Always Hot).
3 Black/Red Speed Signal from combination meter.
6 Black CAN + Communication.
7 Yellow CAN - Communication.
8 Black/White Ground (E1).
10 Yellow Starter signal.
11 Blue Park/Neutral switch signal.
12 Black Stop light switch signal.
13 Blue/Black Igmition switch ON signal.
15 White Reverse (R) shift position switch signal.
16 Red Drive (D) shift position switch signal.
18 White B+ Ignition, Power source for TCM.
Note: Wire colors may vary. Copyright © 2012 ATSG
Figure 8
AUTOMATIC TRANSMISSION SERVICE GROUP 13
INDEX
Technical Service Information

TOYOTA U660E
VALVE BODY TO CASE RETAINING BOLTS
Valve Body To Case Retaining Bolts Identification and Location
(Total 14)

* 50 MM
(Located Under Bracket)

30 MM 25 MM
35 MM 75 MM

30 MM
45 MM

3
55 MM

U660
25 MM
20

30 MM 30 MM
30 MM

The Internal Wire Harness and Case Connector retaining bracket must be removed first. Then remove the remaining
valve body to case retaining bolts as shown above to remove the valve body. CAUTION, the internal wire harness and case
connector assembly "must" be removed with the valve body as an assembly, as the speed sensor assembly is bolted to the
upper valve body and plugs into the case connector and internal harness assembly. If you try to remove it before removing
the valve body, you will break the case connector assembly.
Copyright © 2012 ATSG
Figure 9

14 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information

TOYOTA U660E
VALVE BODY ASSEMBLY VIEW

396

397

Pressure Switch And


TFT Sensor Connector
398

Solenoid Harness And Pass


Through Case Connector

Speed Sensor Assembly


Connects Here
399
0
2
0
6
6
U

Valve Body Assembly

396 VALVE BODY TO CASE BOLT, 75 MM.


397 CASE CONNECTOR ASSEMBLY RETAINING BRACKET.
398 CASE CONNECTOR AND INTERNAL WIRE HARNESS ASSEMBLY.
399 CASE CONNECTOR TO CASE "O" RING SEAL.

Copyright © 2012 ATSG


Figure 10

AUTOMATIC TRANSMISSION SERVICE GROUP 15


INDEX
Technical Service Information

TOYOTA U660E
CASE CONNECTOR AND INTERNAL WIRE HARNESS TERMINAL ID
Terminal Color Function
1 Concealed Turbine Speed Sensor Ground (NTB).
2 Concealed Turbine Speed Sensor Signal (NTO).
3 Concealed Counter Gear Speed Sensor Ground (NCB).
4 Concealed Counter Gear Speed Sensor Signal (NCO).
5 Black Linear Solenoid "SLU" Ground (TCC and B2 Brake Pressure Control).
6 Dk Blue ON-OFF 3-Way Solenoid "SL" Positive (This Solenoid is internally grounded).
7 Black Linear Solenoid "SLT" Ground (Line Pressure Control).
8 Black Linear Solenoid "SL2" Ground (C2 Clutch Pressure Control).
9 Orange Linear Solenoid "SL2" Positive (C2 Clutch Pressure Control).
10 White Pressure Switch Number 1 (PS1).
11 White Linear Solenoid "SLU" Positive (TCC and B2 Brake Pressure Control).
12 Grey Linear Solenoid "SLT" Positive (Line Pressure Control).
13 Black Linear Solenoid "SL1" Ground (C1 Clutch Pressure Control).
14 Red Linear Solenoid "SL1" Positive (C1 Clutch Pressure Control).
15 Black Linear Solenoid "SL3" Ground (B1 Brake Pressure Control).
16 Dk Blue Linear Solenoid "SL3" Positive (B1 Brake Pressure Control).
17 Orange Transaxle Fluid Temperature Ground (E2).
18 Grey Transaxle Fluid Temperature Signal (THO1).
19 Tan Pressure Switch Number 3 (PS3).
20 Yellow Pressure Switch Number 2 (PS2).
21 Black Linear Solenoid "SL4" Ground (B3 Brake Clutch Pressure Control).
22 Green Linear Solenoid "SL4" Positive (B3 Brake Clutch Pressure Control).
Note: Wire Colors May Vary.

TCM/ECU Connector
Transaxle Case Connector Transaxle Side
(Face View) (Face View)
4 1 22 17
10 5 16 11
16 11 10 5
22 17
4 1
Copyright © 2012 ATSG
Figure 11
16 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
SOLENOID IDENTIFICATION, LOCATIONS AND FUNCTION

Solenoid "SL4"

20
U660

Solenoid "SL3"

Solenoid "SL1"

Solenoid "SL2"

Solenoid "SLU"
Solenoid "SLT"

3 Solenoid "SL"

Solenoid Type Function Ohms Resistance


SL1 Linear C1 Clutch Pressure Control 5.0-5.6 @ 20°C (68°F)
SL2 Linear C2 Clutch Pressure Control 5.0-5.6 @ 20°C (68°F)
SL3 Linear B1 Brake Clutch Pressure Control 5.0-5.6 @ 20°C (68°F)
SL4 Linear B3 Brake Clutch Pressure Control 5.0-5.6 @ 20°C (68°F)
SLT Linear Line Pressure Control 5.0-5.6 @ 20°C (68°F)
Torque Converter Clutch Pressure Control 5.0-5.6 @ 20°C (68°F)
SLU Linear
B2 Brake Clutch Pressure Control
Switches the Lock-Up relay valve
SL On-Off 11-15 @ 20°C (68°F)
Switches the B2 Brake Clutch Apply Control Valve
3-Way
Switches the Reverse Sequence Valve Copyright © 2012 ATSG
Figure 12

AUTOMATIC TRANSMISSION SERVICE GROUP 17


INDEX
Technical Service Information

TOYOTA U660E
SOLENOID FUNCTION
The SL1, SL2, SL3, SL4 and SLU linear solenoids provide hydraulic pressure proportional to the current
flow. When the solenoid is off (no current), their respective apply circuits are open to exhaust otherwise
referred to as being Normally Vented (N.V.). Pressure in their respective apply circuits increases as current
to the solenoid increases.

The SLT operates inversely in that when no current is applied, maximum pressure is applied to its respective
circuit. This is a Normally Applied (N.A.) liner solenoid.

The SLT, SLU and SL solenoids are supplied with a pressure less then line pressure from a solenoid
modulating valve in the valve body. These solenoids then operate their respective valves with this pressure.

The SL1, SL2, SL3 and SL4 are large flow linear solenoids supplied with line pressure to the regulating
valve built into the snout of each of these solenoids. They then regulate the pressure to apply and release
their respective clutch element.

Out In Out In

x x x PS x x

N.V. "SLT" Solenoid N.A. "SLU" Solenoid


(Line Pressure Control) (Lock-Up & B2 Brake Control)

The SLT Solenoid is supplied with Solenoid The SLU Solenoid is supplied with Solenoid
Modulating Valve Pressure. The SLT Solenoid Modulating Valve Pressure. The SLU Solenoid
regulates this pressure to both the Primary and regulates this pressure to both the Lock-Up
Secondary Pressure Regulator Valves as well as Control Valve for Converter Clutch Flex Control
the Sequence Valve. and B2 Apply Control Valve for a manual S1 low
gear.

Out In Out In

N.A."SL2" (C2 Clutch Control) N.A. "SL1" (C1 Clutch Control)


N.A."SL4" (B3 Brake Control) N.A. "SL3" (B1 Brake Control)
Black Connector Solenoids Brown Connector Solenoids

As mentioned above the SL1, SL2, SL3 and SL4 solenoids are supplied with main line pressure
regulated by the SLT Solenoid. These solenoids then control the apply and release of their
respective clutch element. The SL1 controls the C1 Clutch, the SL2 controls the C2 Clutch, the
SL3 controls the B1 Brake and the SL4 controls the B3 Brake.
Copyright © 2012 ATSG
Figure 13
18 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
SOLENOID FUNCTION

Solenoid "OFF" Solenoid "ON"

Exhaust Circuit Exhaust Circuit


(Blocked)

Feed Feed
Pressure In Pressure In

Apply Circuit Apply


Open to Exhaust Circuit Charged

The SL Solenoid is supplied with pressure from the Solenoid Modulating Valve in the valve body.
When the solenoid is off this feed pressure is blocked. Simultaneously the apply circuit is open or
connected to exhaust. When the solenoid is turned on the feed circuit becomes connected to the
apply circuit and the exhaust circuit is blocked.
The SL apply circuit connects to the Reverse Sequence Valve, the B2 Apply Control Valve and the
Lock-up Relay Valve enabling it to apply the converter clutch in conjunction with the SLU
solenoid and provide a Reverse Inhibit feature for safety purposes.
Copyright © 2012 ATSG
Figure 14

Solenoid Application Chart


Gear (ON = Modulated)
1st 2nd 3rd 4th 5th 6th

SL1 ON ON ON ON Off Off

SL2 Off Off Off ON ON ON


Solenoid
SL3 Off ON Off Off Off ON

SL4 Off Off ON Off ON Off


The SLT solenoid continuously modulates adjusting main line pressure
according to temperature, engine load and monitored gear ratio and shift
time
The SL and SLU solenoids can be active as early as 2nd gear due to the
Converter Clutch Apply FLEX Strategy.
If forward motion is detected at the time when Reverse is selected, the SL
solenoid will turn on switch the Reverse Sequence Valve. This will shut off
pressure to the B3 clutch enabling the "No Reverse" safety strategy.
Copyright © 2012 ATSG
Figure 15
AUTOMATIC TRANSMISSION SERVICE GROUP 19
INDEX
Technical Service Information

TOYOTA U660E
FAILSAFE STRATEGY

Malfunction Part Failsafe Strategy


Input Turbine Speed Sensor 1st or 3rd only
Counter Gear Speed Sensor 1st to 4th only
*Counter Gear Speed is based on signals from the
skid control ECU speed sensor signal.
ATF Temp. Sensor 1st to 4th only
ECT ECU Power Supply If malfunction occurred in 6th the transmission
Low Voltage will remain in 6th. If malfunction occurred in
any lower gear the transmission will default to 5th
CAN communication 1st or 3rd only
Knock Sensor 1st to 4th only
SL1, SL2, SL3 or SL4 Current to the failed solenoid is turned off. The
remaining solenoids operate normally which is
referred to as "Shift Control." Thus various
irregular shift patterns and failsafe strategies will
be observed.

SL1 "On" Malfunction No 5th or 6th


SL1 "Off" Malfunction 1st = N, 2nd = N, 3rd = N, 4th = N, 5th to 6th
SL1 "Off" Malfunction 3rd or 5th only
(With Failsafe strategy)
SL1 "Off" Malfunction 3rd or 5th only
(With Failsafe strategy
and PS 1 & 2 Malfunction)
SL2 "On" Malfunction 4th to 6th only
SL2 "Off" Malfunction 1st to 3rd, 4th = 1st, 5th = N, 6th = N
SL2 "Off" Malfunction 1st to 3rd only
(With Failsafe strategy)
SL2 "Off" Malfunction 2nd or 3rd only
(With Failsafe strategy
and PS 1 & 2 Malfunction)

Copyright © 2012 ATSG


Figure 16
20 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
FAILSAFE STRATEGY

Malfunction Part Failsafe Strategy


SL3 "On" Malfunction 2nd - 6th only
SL3 "Off" Malfunction 1st, 3rd to 5th, 6th = N
SL3 "Off" Malfunction 1st and 3rd to 5th
(With Failsafe strategy)
SL3 "Off" Malfunction 3rd only
(With Failsafe strategy
and PS 1 & 2 Malfunction)
SL4 "On" Malfunction 3rd to 5th only
SL4 "Off" Malfunction 1st to 2nd, 3rd = 1st, 4th, 5th = N, 6th
SL4 "Off" Malfunction 1st to 2nd, 4th
(With Failsafe strategy)
SL4 "Off" Malfunction 2nd only
(With Failsafe strategy
and PS 1 & 2 Malfunction)

No Power to TCM 3rd only

Copyright © 2012 ATSG


Figure 17
AUTOMATIC TRANSMISSION SERVICE GROUP 21
INDEX
Technical Service Information

TOYOTA U660E
PRESSURE SWITCH AND TFT SENSOR ASSEMBLY

3
U660
20

Pressure Switch And


TFT Sensor Assembly

Transaxle Fluid
Temoerature Sensor
SO N
DE

Copyright © 2012 ATSG


Figure 18

22 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information

TOYOTA U660E
PRESSURE SWITCH AND TFT SENSOR TERMINAL ID

1 2 3 4 5 5 4 3 2 1
TFT And Pressure TFT And Pressure
Switch Assembly Switch Connector
(Face View) (Face View)

Pressure Switch And


TFT Sensor Assembly

Transaxle Fluid
PS1 Temperature Sensor
PS2 DE
NS
O

PS3

TFT SENSOR AND PRESSURE SWITCH ASSEMBLY


Terminal Color Function
1 Tan Pressure Switch 3 (PS3) - Monitors the SLU Solenoid - TCC Flex and B2 apply in S1 (Manual 1st)
2 Yellow Pressure Switch 2 (PS2) - Monitors the SL2 Solenoid - C2 Clutch Apply
3 White Pressure Switch 1 (PS1) - Monitors the SL1 Solenoid - C1 Clutch Apply
4 Grey Transaxle Fluid Temperature Signal
5 Orange Transaxle Fluid Temperature Ground
Copyright © 2012 ATSG
Figure 19
AUTOMATIC TRANSMISSION SERVICE GROUP 23
INDEX
Technical Service Information

TOYOTA U660E
SPEED SENSOR ASSEMBLY
Counter Gear
Speed Sensor

3
U660

3 R
Case Connector & Internal Turbine Speed Sensor
Wire Harness Assembly

Turbine And Counter Gear


Speed Sensor & Internal
Wire Harness Assembly

Copyright © 2012 ATSG


Figure 20

24 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information

TOYOTA U660E
SPEED SENSOR ASSEMBLY TERMINAL IDENTIFICATION

Turbine
Speed Sensor

Counter Gear
Speed Sensor

1 2 3 4 4 3 2 1

Speed Sensor Assembly Speed Sensor Connection


Harness Connector To Case Connector Assembly
(Face View) (Face View)

TRANSAXLE CASE CONNECTOR AND INTERNAL WIRE HARNESS


Terminal Color Function Resistance
1 White Turbine Speed Sensor Ground (NTB)
2 Red Turbine Speed Sensor Signal (NTO)
} 10k or Higher
3 Black Counter Gear Speed Sensor Ground (NCB)
4 Yellow Counter Gear Speed Sensor Signal (NCO)
} 10k or Higher
Note: Wire Colors May Vary. Copyright © 2012 ATSG
Figure 21

AUTOMATIC TRANSMISSION SERVICE GROUP 25


INDEX
Technical Service Information

TOYOTA U660E
ECM CONNECTOR AND TERMINAL IDENTIFICATION

23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 19 18 17 16 15 14 13 12
46 45 44 43 42 41 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 30 29 28 27 26 25 24 23 22 21 20

86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 41 40 39 38 37 36 35 34 33 32 31
99 98 97 96 95 94 93 92 91 90 89 88 87
103 102 101 100 49 48 47 46 45 44 43 42
109 108107106 105104 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 60 59 58 57 56 55 54 53 52 51 50

ECM Terminal Identification


(Face View)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 41 42 43 44 45 46

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 104105 106 107 108 109

ECM Connector B12


Terminal Identification
(Face View)

1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49
50 51 52 53 54 55 56 57 58 59 60

ECM Connector A10


Terminal Identification
(Face View)

Copyright © 2012 ATSG


Figure 22
26 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
PARTIAL WIRING SCHEMATIC

Transaxle
Control Switch
2010 Lexus, 3.5L E84 Connector
(Face View)
“partial" wire schematic FUSED
TCM IGNITION
TCM To 1 2 3 4
Case Case 5 6 7 8
Transaxle Assembly Conn Conn

Green
"SL4" 1 22 22 SL4 + Transaxle
Solenoid
(B3 Brake) 2 Black
21 21 SL4 - Control Switch
(Located in the
Shift Lever Assembly) ECM
ECM
Dk Blue
"SL3" 1 16 16 SL3 + A10 Conn
Solenoid
Black
(B1 Brake) 2 15 15 SL3 -
3 7 25 "S" SEL SIG
"SL1" Red
Solenoid
1 14 14 SL1 +
(C1 Clutch) 2 Black
13 13 SL1 - 1 51 DN SHFT SIG

Orange
"SL2" 1 9 9 SL2 + 5 2 16 UP SHFT SIG
Solenoid
Black
(C2 Clutch) 2 8 8 SL2 -

White
"SLU" 1 11 11 SLU +
Solenoid
Black
(TCC/B2) 2 5 5 SLU -
TCM ECM
Grey B40 Conn
"SLT" 1 12 12 SLT + B12 Conn
Solenoid
Black
(Line Pres) 2 7 7 SLT - Yellow
CAN - 7 1 CAN -
Dk Blue Black
"SL" 1 6 6 SL + CAN+ 6 2 CAN+
Solenoid Black/White
(On/Off) GRND 8 27 NEUT SIG
White
TCM POWR 18 FUSED IGN 24 PARK SIG
Pressure Switch And Blue/Black
TFT Assembly IGN SWIT SIG 13 FUSED IGN
Black/White
White Black/Red COMBINATION
3 3 10 10 PS1 SPEEDO SIG 3
METER Blue/Black
Yellow
2 2 20 20 PS2 Black STOP LAMP
STP LMP SIG 12
Tan SWITCH
1 1 19 19 PS3 White/Blue
BATT 1 BATT (ALWAYS HOT) B36 Conn
Grey
4 4 18 18 TFT SIGNAL B36 Conn
D 7
Orange
5 5 17 17 TFT GRND 8
FUSED N
1 2
IGNITION R
P 3
Speed Sensor
Assembly
FROM MAIN
White
1 1 1 NTB 4 9
Turbine BODY ECU
Speed Sensor Red
2 2 2 NTO Park/Neutral
Position Switch
Black
Counter Gear 3 3 3 NCB
Speed Sensor Yellow Blue TO STARTER
4 4 4 NCO P/N SWIT 11
Yellow RELAY
START SIG 10
Red
"R" SIG 16
White
"D" SIG 15

Note: Wire Colors May Vary. TCM


B40 Conn

Copyright © 2012 ATSG


Figure 23
AUTOMATIC TRANSMISSION SERVICE GROUP 27
INDEX
Technical Service Information

SOLENOID BODY EXPLODED VIEW

396
302
303 304

397
305

306

307 311

308 312
309
313
310 398
400
0
6
6
U

399

314

315

316

302 FLUID TEMP SENSOR AND PRESSURE SWITCH ASSEMBLY.


300 303 FLUID TEMP SENSOR "O" RING SEAL.
318 304 SMALL COVER PLATE.
2
0

320 317 305 SMALL COVER PLATE GASKET.


319
301 306 LARGE COVER PLATE.
307 LARGE COVER PLATE GASKET.
308 LINE PRESSURE RELIEF BALL SPRING.
309 LINE PRESSURE RELIEF BALL (.393" DIAMETER).
310 RETAINING BRACKET FOR "SLU" & "SLT" SOLENOIDS.
311 RETAINING BRACKET FOR "SL4" SOLENOID.
312 RETAINING BRACKET FOR "SL3" SOLENOID.
313 RETAINING BRACKET FOR "SL1" & "SL2" SOLENOIDS.
314 "SL4", B3 BRAKE, LINEAR SOLENOID.
315 "SL3", B1 BRAKE, LINEAR SOLENOID.
316 "SL1", C1 CLUTCH, LINEAR SOLENOID.
317 "SL2", C2 CLUTCH, LINEAR SOLENOID.
318 "SLU", TCC & B2 BRAKE, LINEAR SOLENOID.
319 "SLT", LINE PRESSURE, LINEAR SOLENOID.
320 "SL", 3-WAY, ON/OFF SOLENOID.
396 VALVE BODY TO CASE BOLT, 75 MM.
397 CASE CONNECTOR ASSEMBLY RETAINING BRACKET.
300 SOLENOID BODY CASTING. 398 CASE CONNECTOR AND INTERNAL WIRE HARNESS ASSEMBLY.
301 SOLENOID BODY TO CENTER VALVE BODY SPACER PLATE. 399 CASE CONNECTOR TO CASE "O" RING SEAL.
Copyright © 2012 ATSG
Figure 24
28 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
MIDDLE VALVE BODY EXPLODED VIEW
324

322

323
322
324

325

326
327 328
330
329
334
337 335 331
321 332 328
340
333
343 338 328
341 336
347 344 328
328 339
348
349 345 342
328 328

352 350 346


328
353 351

354

321 MIDDLE VALVE BODY CASTING. 340 C2 CLUTCH APPLY CONTROL VALVE SPRING.
322 FLUID SCREENS (2 REQUIRED). 341 C2 CLUTCH APPLY CONTROL VALVE.
323 VITON CHECK BALL, 218" DIAMETER (1 REQUIRED). 342 C2 CLUTCH APPLY CONTROL VALVE BORE PLUG.
324 STEEL CHECK BALL, 393" DIAMETER (3 REQUIRED). 343 VALVE.
325 B1 APPLY CONTROL VALVE. 344 B2 APPLY CONTROL VALVE.
326 B1 APPLY CONTROL VALVE SPRING. 345 B2 APPLY CONTROL VALVE SPRING.
327 B1 APPLY BOOST VALVE. 346 B2 APPLY CONTROL VALVE BORE PLUG.
328 VALVE RETAINER (8 REQUIRED). 347 B2 CONTROL VALVE.
329 B1 APPLY BOOST VALVE SLEEVE. 348 VALVE.
330 PRIMARY PRESSURE REGULATOR VALVE. 349 B2 CONTROL VALVE SPRING.
331 PRIMARY PRESSURE REGULATOR VALVE SPRING. 350 B2 CONTROL VALVE BORE PLUG.
332 PRIMARY PRESSURE REGULATOR BOOST VALVE. 351 MANUAL VALVE.
333 PRIMARY PRESSURE REGULATOR BOOST VALVE SLEEVE. 352 SOLENOID MODULATOR VALVE.
334 SEQUENCE VALVE SPRING. 353 SOLENOID MODULATOR VALVE SPRING.
335 SEQUENCE VALVE. 354 SOLENOID MODULATOR VALVE ADJUSTABLE BORE PLUG.
336 SEQUENCE VALVE BORE PLUG.
337 CLUTCH CONTROL VALVE.
338 CLUTCH CONTROL VALVE SPRING.
339 CLUTCH CONTROL VALVE BORE PLUG. Copyright © 2012 ATSG
Figure 25

AUTOMATIC TRANSMISSION SERVICE GROUP 29


INDEX
Technical Service Information

TOYOTA U660E
VALVE BODY SMALL PARTS LOCATION
MIDDLE VALVE BODY UPPER VALVE BODY
SMALL PARTS AND RETAINER LOCATIONS SMALL PARTS AND RETAINER LOCATIONS
"A"
(# 2 - B1
"A"
Relief Ball)
(# 6 - B3
Relief Ball)

"C"
(# 2 "B"
Filter) (# 1 - Line-
Lube Ball)

"A"
"B" (# 7 - B3
(# 3 - C1 "A" kickdown
Orifice (# 5 - C1 Relief
Control Relief Ball) Ball)
Ball)

"A"
(# 4 - C2
Relief Ball)
"B"
"C" (# 8 - B2
(# 1 Orifice
Filter) Control "D"
Ball "E"
Reverse
Only)

"A" STEEL CHECK BALL, 393" DIAMETER (3 REQUIRED). "A" STEEL CHECK BALL, 393" DIAMETER (3 REQUIRED).
"B" VITON CHECK BALL, 218" DIAMETER (1 REQUIRED). "B" VITON CHECK BALL, 218" DIAMETER (1 REQUIRED).
"C" FLUID SCREENS (2 REQUIRED). "D" LUBE RELIEF CHECK VALVE (SEE SPRING SPECS BELOW).
"E" CONVERTER RELIEF CHECK VALVE (SEE SPRING SPECS BELOW).

SPRING "D" SPRING "E"


Free Length = .820" Free Length = .852"
Spring Diameter = .282" Spring Diameter = .275"
Wire Diameter = .031" Wire Diameter = .019"
Approx Coils = 9 (NONE) Approx Coils = 15 (NONE)

Copyright © 2012 ATSG


Figure 26

30 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information

UPPER VALVE BODY EXPLODED VIEW


362
363

364

360
365

359 366
361 368

370

369
371
358 367
357 E

356
U
6
6
0

372

373
358

374
3

375
377
355
376
378
380 379
383 328

381 328
384
385
382
386
328
328
328 BORE PLUG RETAINER (4 REQUIRED).
355 UPPER VALVE BODY CASTING.
356 C2 ACCUMULATOR PISTON. 372 B3 ACCUMULATOR PISTON.
357 C2 ACCUMULATOR SPRING. 373 B3 ACCUMULATOR SPRING.
358 C2 ACCUMULATOR RETAINER (2 REQUIRED). 374 SECONDARY PRESSURE REGULATOR VALVE SPRING.
359 INPUT SPEED SENSOR (PART OF ASSEMBLY). 375 SECONDARY PRESSURE REGULATOR VALVE.
360 SPEED SENSOR AND HARNESS ASSEMBLY. 376 SECONDARY PRESSURE REGULATOR VALVE BORE PLUG.
361 COUNTER GEAR (OUTPUT) SPEED SENSOR (PART OF ASSEMBLY). 377 REVERSE SEQUENCE VALVE.
362 SPEED SENSOR ASSEMBLY RETAINING BOLTS. 378 REVERSE SEQUENCE VALVE SPRING.
363 ACCUMULATOR COVER RETAINING BOLTS (3 REQUIRED). 379 REVERSE SEQUENCE VALVE BORE PLUG.
364 ACCUMULATOR COVER. 380 LOCK-UP RELAY VALVE.
365 C1 ACCUMULATOR INNER SPRING. 381 LOCK-UP RELAY VALVE SPRING.
366 C1 ACCUMULATOR OUTER SPRING. 382 LOCK-UP RELAY VALVE BORE PLUG.
367 C1 ACCUMULATOR PISTON (LARGER THAN THE OTHERS). 383 LOCK-UP CONTROL VALVE.
368 B2 ACCUMULATOR SPRING. 384 LOCK-UP CONTROL VALVE SPRING.
369 B2 ACCUMULATOR PISTON. 385 LOCK-UP CONTROL BOOST VALVE.
370 B1 ACCUMULATOR SPRING. 386 LOCK-UP CONTROL BOOST VALVE SLEEVE.
371 B1 ACCUMULATOR PISTON. Copyright © 2012 ATSG
Figure 27
AUTOMATIC TRANSMISSION SERVICE GROUP 31
INDEX
Technical Service Information

TOYOTA U660E
UPPER VALVE BODY EXPLODED VIEW

387

388

389

390

390
391

355

355 UPPER VALVE BODY CASTING.


387 MIDDLE VALVE BODY TO UPPER SPACER PLATE GASKET.
394 391
388 MIDDLE VALVE BODY TO UPPER VALVE BODY SPACER PLATE.
392 389 UPPER VALVE BODY TO UPPER SPACER PLATE GASKET.
395 390 VITON CHECK BALLS, 218" DIAMETER (2 REQUIRED).
393 391 STEEL CHECK BALLS, 393" DIAMETER (2 REQUIRED).
392 LUBE RELIEF VALVE.
393 LUBE RELIEF VALVE SPRING.
394 CONVERTER RELIEF VALVE.
395 CONVERTER RELIEF VALVE SPRING.

Copyright © 2012 ATSG


Figure 28

ACCUMULATOR SPRING SPECIFICATIONS


SPRING NO. 365 "INNER" SPRING NO. 366 "OUTER" SPRING NO. 368 SPRING NO, 370
Free Length = 1.435" Free Length = 2.320" Free Length = 1.870" Free Length = 1.680"
Spring Diameter = .393" Spring Diameter = .557" Spring Diameter = .470" Spring Diameter = .473"
Wire Diameter = .063" Wire Diameter = .063" Wire Diameter = .075" Wire Diameter = .079"
Approx Coils = 13 (NONE) Approx Coils = 13 (DK BLUE) Approx Coils = 14 (RED) Approx Coils = 12 (WHITE)

SPRING NO. 357 SPRING NO. 373


Free Length = 1.724" Free Length = 1.680"
Spring Diameter = .471" Spring Diameter = .473"
Wire Diameter = .079" Wire Diameter = .079"
Approx Coils = 12 (BLUE) Approx Coils = 12 (WHITE)
Copyright © 2012 ATSG
Figure 29

32 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information

TOYOTA U660E
VALVE BODY BOLT IDENTIFICATION AND LOCATION

Valve Body 16 MM 60 MM 50 MM
(Lower Side)
85 MM

25 MM

80 MM 50 MM

55 MM

3
70 MM
80 MM

U660
80 MM
20

55 MM

Valve Body
(Upper Side)

15.5 MM
3
U660

3
R

70 MM

50 MM

Copyright © 2012 ATSG


Figure 30

AUTOMATIC TRANSMISSION SERVICE GROUP 33


INDEX
Technical Service Information

TOYOTA U660E
CASE PASSAGE IDENTIFICATION

Rear Diff
Lube C1 C2 B2 B3 Lube

To
Cooler

Cooler
return

To Line
Tap

B1

Center Pump Pump TCC 2ndry TCC TCC


Lube Outlet Intlet Apply Apply/Flex Release

Copyright © 2012 ATSG


Figure 31
34 AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technical Service Information

TOYOTA U660E
DIAGNOSTIC TROUBLE CODES
TOYOTA U660E DIAGNOSTIC TROUBLE CODES
DTC DESCRIPTION
P0500 Vehicle Speed Sensor "A"
P0560 System Voltage
P0710 TFT Sensor "A" Open or Shorted Circuit
P0711 TFT Sensor "A" Performance Fault
P0712 TFT Sensor "A" Circuit Low Input
P0713 TFT Sensor "A" Circuit High Input
P0715 Input/Turbine Speed Sensor Circuit Malfunction
P0717 Input/Turbine Speed Sensor Circuit No Signal
P0724 Brake Switch "B" Circuit High
P0741 SL TCC Solenoid Performance Fault (Stuck Closed)
P0746 Pressure Control Solenoid A (SL1) Performance Fault
P0748 Pressure Control Solenoid A (SL1) Shorted or Open Circuit
P0776 Pressure Control Solenoid B (SL2) Performance Fault
P0778 Pressure Control Solenoid B (SL2) Shorted or Open Circuit
P0791 Intermediate Shaft Speed Sensor "A" Circuit
P0793 Intermediate Shaft Speed Sensor "A" Circuit
P0796 Pressure Control Solenoid C (SL3) Performance Fault
P0798 Pressure Control Solenoid C (SL3) Shorted or Open Circuit
P0872 Transmission Fluid Pressure Switch 1 Circuit Low
P0873 Transmission Fluid Pressure Switch 1 Circuit High
P0877 Transmission Fluid Pressure Switch 2 Circuit Low
P0878 Transmission Fluid Pressure Switch 2 Circuit High
P0989 Transmission Fluid Pressure Switch 3 Circuit Low
P0990 Transmission Fluid Pressure Switch 1 Circuit High
P2714 Pressure Control Solenoid D (SLT) Performance Fault
P2716 Pressure Control Solenoid D (SLT) Shorted or Open Circuit
P2757 TCC Solenoid (SLU) Performance Fault
P2759 TCC Solenoid (SLU) Shorted or Open Circuit
P2769 TCC Solenoid (SL) Shorted Circuit
P2770 TCC Solenoid (SL) Open Circuit
P2808 Pressure Control Solenoid D (SL4) Performance Fault
P2810 Pressure Control Solenoid D (SL4) Shorted or Open Circuit
U0100 TCM Lost Communication with ECM/PCM "A"
Copyright © 2012 ATSG
Figure 32
AUTOMATIC TRANSMISSION SERVICE GROUP 35
INDEX
Technical Service Information

VALVE BODY MAPPING U660E


PARTIAL HYDRAULIC SCHEMATIC FOR
THE LOCK-UP RELAY VALVE

502L

Lock-up Relay Valve - Steel


530L
531L
536L
503L
529L
540L
532L
542L
544L

546L
UPPER BODY LOWER SIDE
(SAME WITH ALL CASTINGS)
500L

HOW TO USE THIS MANUAL

All castings and spacer plates have been numbered so they


can be identified in an oil diagram. Example: Circuit 544L
passage is located in the Upper Valve Body Lower Side
(500L Series). This passage can now be located in the partial
oil circuit diagram shown above. Spacer plate orifice sizes
and locations are also identified in the oil circuit diagram
labeled Valve Body Mapping.

Copyright © 2012 ATSG

36 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information

PRESSURE SWITCH
ASSEMBLY
PS Series

LOWER VALVE BODY


LOWER SIDE

0
6
100L Series

6
U
COVER PLATE
P Series

2
0
LOWER VALVE BODY
UPPER SIDE
100U Series

MIDDLE VALVE BODY


LOWER SIDE
300L Series

UPPER SPACER PLATE


2000 Series
MIDDLE VALVE BODY
UPPER SIDE
300U Series

UPPER VALVE BODY


LOWER SIDE
500L Series

UPPER SPACER PLATE


400 Series
UPPER VALVE BODY
UPPER SIDE
500U Series

Copyright © 2012 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP 37


INDEX
Technical Service Information
COVER PLATE PRESSURE SWITCH ASSEMBLY
P PS

TFT

P1 PS1

P2 PS2

P3

P4 PS3

Copyright © 2012 ATSG

38 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information
LOWER BODY LOWER SIDE
100L
114L

20
U660

108L
L 9
10
101L

102L

100L
110L
L

117L
111

116L

112L
103L
107L

115L 106L

113L
105L
104L

Copyright © 2012 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP 39


INDEX
Technical Service Information
LOWER BODY UPPER SIDE
100U

139U
138U 110U

128U
118U

112U

108U 109U 111U


115U
117U 114U
131U 127U
129U

101U
113U

TFT

124U 100U
116U

125U

121U

122U

126U

130U 132U
102U
135U

119U
123U
0U
133U 14 U
1
14
134U

136U
107U

120U

137U
106U
105U
104U

103U

Copyright © 2012 ATSG

40 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information
LOWER TO MIDDLE BODY SPACER PLATE
2000

2086
2085 2007
2041 02
2029 (.033")
2042
2084 2065
2025
2072 2036
2028
2023 2035

2001
2040
2022 2034 2024 2027 2006
2073 2026
2033
2071 2064 2039
2068

2032 2003
(.038")

2008
2063 2031
2066
2067 2030
2070 2005 2000
2058 2045

2004
2037 2054 2002
2055
2059 2052 2043
2051 2053 2009 2019
2061
2062
2060 2049
2079 2010 2018
2056 2069 2050 2074
(.050") 2088
2038 2075 2044
2048
2057 2014 2020 2076 2080 2090
2087

2013 2078
2077 2089 2082
2016
2046
2047 2011 2081
2083
2015

2021
2012 2017 (.033")
(.039")

Copyright © 2012 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP 41


42
364L 368L
311L 301L 321L

330L
304L

331L
362L 320L

367L
338L 313L
363L 317L
360L
348L

300L 325L
312L 359L 352L 302L

365L
316L
369L

355L
305L 303L
306L 356L 332L 329L
310L 349L 322L

335L
334L 323L
300L

357L 350L 324L

333L
346L

336L 328L 318L


366L

307L 351L 353L


358L 337L 342L
361L
308L

344L
354L
MIDDLE BODY LOWER SIDE

314L
340L
319L

309L
339L
327L 315L

343L 348L
Technical Service Information

AUTOMATIC TRANSMISSION SERVICE GROUP


345L
341L 326L

Copyright © 2012 ATSG


INDEX
INDEX
Technical Service Information
MIDDLE BODY UPPER SIDE
300U

347U 355U 326U


328U

309U
330U

314U
313U
310U 311U

357U 312U

324U
315U
329U
307U

301U
320U
322U

356U
305U
317U

300U

333U
331U

339U
334U 321U
R 3
335U
327U
332U
336U

337U

318U
316U
304U
308U

349U
338U 323U
319U

302U
325U
350U

303U 343U 341U


340U

352U 353U
348U

345U
354U
344U

351U
342U
306U

346U

Copyright © 2012 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP 43


INDEX
Technical Service Information
MIDDLE TO UPPER BODY SPACER PLATE
400

475

419 435
418 412
414
413
417
415 423 457
416
479 422 434
478
410

401
477 430
424 408 406
407
424
436 420 474
400

442
429
473 411
438

402 437

462 439
461 425
440 426 421
427 432 431 441 460
433
448
476
445 450 449
443
459
444
468 466 405
467
403

456
464
447

458
451

469
471
463 470
404
465

446
472 409 454
455

452 453

Copyright © 2012 ATSG

44 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information
UPPER BODY LOWER SIDE
500L

549L

521L

510L

509L
502L
520L

508L
505L
518L

506L
500L
515L
526L

548L
522L

513L
511L

523L
501L

538L
514L
524L
525L
550L
517L

516L
537L

527L 519L
535L

532L
543L
502L
544L
542L

540L
529L
503L
536L
531L
530L
546L
539L

541L
504L

547L

507L

528L

545L

534L

533L

Copyright © 2012 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP 45


INDEX
Technical Service Information
UPPER BODY UPPER SIDE
500U

B2
Accum
C1 B1
Accum Accum

500U

U660
506U

503U

501U
504U
505U
502U

507U

508U

Copyright © 2012 ATSG

46 AUTOMATIC TRANSMISSION SERVICE GROUP


INDEX
Technical Service Information
CASE PASSAGES
CP

CP14 CP13 CP6 CP10 CP9 CP11 CP8 CP5

CP4 CP7 CP3 CP2 CP1 CP15 CP16 CP12

Copyright © 2012 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP 47


INDEX
Technical Service Information
PUMP BODY
PB

PB1 PB2

Copyright © 2012 ATSG

48 AUTOMATIC TRANSMISSION SERVICE GROUP


502L
INDEX
505L

Lock-up Control Valve - Steel


530L 528L
531L
507L
512L X 536L
500U 516L 503L
547L

Secondary Pressure Regulator Valve - Steel


X 529L
B3 508L 504U 545L
C2 540L CP16

Reverse Sequence Valve - Steel

Lock-up Relay Valve - Steel


B1 B2 524L
532L
504L
541L
501L
C1 514L
542L
544L
X
508U
CP12

Copyright © 2012 ATSG X


520L 517L 507U
CP15

500L
510L 549L 521L 546L 545L
518L 525L 539L

CP10 C1
501U 502U 503U 505Ux506U
#1 #2
#1 513L 550L 526L
406 407 408 506L 417 509L 511L 515L 478 519L # 4 522L 523L # 7 548L 476 527L 444 #8 533L 534L 535L 537L 538L 463 543L 472
400 401 402 403 404 405 (.037") (.037") (.037") 409 410 411 412 413 414 415 416 (.047) 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 (.039) 479 433 434 435 436 437 438 439 440 441 442 473 474 475 443 (.062") 445 446
(.047") 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 (.038") 464 465 466 467 468 469 470 471 (.058")

302U 307U 308U

314L
310U 311U 312U

315L 316L
313U

317L
318U 321U

330L
323U 324U 355U 340U

363L
342U

364L
343U 344U 345U 346U

365L
347U 348U

366L
349U 350U

367L
351U 352U 353U 354U

368L
X

CP9 C2

Clutch Apply Control Valve


X
315U

357U
321L
X477
313L 338L
352L
331L
319U
311L
X
362L
X
362L
312L

305L
CP11
B2
356U

Anodized
334U 306L
341U X
322L 320U 333U 335U 349L 338L 363L

Solenoid Reg Valve - Steel


307L
323L 320U 350L 359L
302L 300U
324L
328L 303L
332L
331U
336L
337L 334U
332U
336U
357L 305L X
307L CP8
B3

B1 Apply Control Valve


335U 355L 303U

B2 Control Valve - Steel


346L 356L

Manual Valve - Steel


316U 333L

Primary Pressure Regulator


350L 340L 356L

Sequence Valve - Steel


301U
X 354L 334L
319L 351L 333U

Anodized

Valve - Anodized
342L 357L X

Clutch Control
337L 343L 327L 338U 361L 307L
B1

Valve - Steel

B2 Apply Control
CP7
370L 358L
318L 317U

Valve - Steel
305U 339L 361L P
X
Line Tap Diff Lube Rear Lube Center Lube
319L
304U X R
PB1 PB2 CP13

CP1 CP2 CP3 CP3 CP4


CP5 CP6 CP7
322U N
D
CP14

300U 306U 314U 326U 325U 327U 328U 329U 330U 339U

300L 301L 304L 308L 309L 310L 317L 325L 326L #3 341L 348L 353L 360L
(#1) (#2) 320L 329L 369L # 2 335L 344L 345L # 5 347L # 6
2007 2017 2021 2032 2050
2000 2001 2002 2003 2004 2005 2006 (.033") 2008 2009 2010 2011 2012 2013 2014 2015 2016 (.039") 2018 2019 2020 (.033") 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 (.038") 2033 2034 2035 2036 2037 2038 2039 2040 2041 2042 2043 2044 2045 2046 2047 2048 2049 (.050") 2051 2052 2053 2054 2055 2056 2057 2058 2059 2060 2061 2062 2063 2064 2065 2066 2067 2068 2069 2070 2071 2072 2073 2074 2075 2076 2077 2078 2079 2080 2081 2082 2083 2084 2085 2086 2087 2088 2089 2090 LEGEND
106U 107U 108U 109U 110U 112U 113U 115U 116U 118U 119U 126U 129U 130U 131U 132U 133U 134U 135U 136U 137U 138U 139U 140U 141U
MAIN LINE PRESSURE
100U 101U 102U
105U 111U
SOLENOID MOD. PRESSURE
103U 104L 107L 108L 109L 113L X 114L X
100L 102L 110L 111L 112L

104U
SLU PUMP SUCTION
101L SLT (TCC &
B2) SLT PRESSURE
SL
105L

103L

103L
107L
106L
115L

X
2NDARY REG. PRESSURE
N.A. N.V.
122U
120U
122U
123U

124U
121U
124U
125U

120U

127U

127U
128U
114U

114U
117U
N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE

116L
(C2) 117L
(C1) (B1) (B3) CONNECTED CIRCUIT
P4
X
P3 P2
N.V. P1
N.V. N.V. 109L
N.V.
+ + +
PS3 PS2 PS1
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3

Reverse Sequence Valve - Steel


C2

Lock-up Relay Valve - Steel


B1 B2 C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Park
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Open + Open + MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X

Reverse Sequence Valve - Steel


B3 C2 B2

Lock-up Relay Valve - Steel


B1
C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
OFF SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Reverse
Filter SLT (TCC &
B2)
MOD* SLT PRESSURE
SL4
Pressure SL X X
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Open + Open + MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3

Reverse Sequence Valve - Steel


C2 B2

Lock-up Relay Valve - Steel


B1
C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
OFF SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Reverse
Filter SLT (TCC &
B2)
MOD* SLT PRESSURE
SL4
Pressure SL X X
"INHIBIT"
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 ON SL
N.V. N.V. N.V. N.V.
Open + Open + Open + MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3

Reverse Sequence Valve - Steel


C2

Lock-up Relay Valve - Steel


B1 B2 C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Neutral
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
2NDARY REG. PRESSURE
Relief N.A. N.V. OFF SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
MOD* SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Open + Open + MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3

Reverse Sequence Valve - Steel


C2 C1

Lock-up Relay Valve - Steel


B1 B2 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
"1st GEAR"
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Open + Closed+ MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3

Reverse Sequence Valve - Steel


C2 B1
C1

Lock-up Relay Valve - Steel


B2 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
MOD* SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
"2nd GEAR"
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Open + Closed+ MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3

Reverse Sequence Valve - Steel


C2 B1
C1

Lock-up Relay Valve - Steel


B2 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
MOD* SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
"2nd GEAR"
2NDARY REG. PRESSURE FLEX TCC
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Open + Closed+ MOD*= MODULATING BASED ON
ENGINE LOAD
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X

Reverse Sequence Valve - Steel


B3 C2 C1

Lock-up Relay Valve - Steel


B1 B2 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2) SLT PRESSURE
MOD* SL4
Pressure SL X X
"3rd GEAR"
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 OFF SL
N.V. PS1 N.V. N.V. N.V.
Open + Open + Closed+ MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3 C2

Reverse Sequence Valve - Steel


C1

Lock-up Relay Valve - Steel


B1 B2 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
MOD* SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
"4th GEAR"
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Closed + Closed+ MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
C2

Reverse Sequence Valve - Steel


B3

Lock-up Relay Valve - Steel


B1 B2 C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
OFF SL1 TOYOTA U660-E
MAIN LINE PRESSURE
MOD* SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2) SLT PRESSURE
MOD* SL4
Pressure SL X X
"5th GEAR"
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Closed + Open + MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
C2

Reverse Sequence Valve - Steel


B3

Lock-up Relay Valve - Steel


B1 B2 C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
SOLENOID APPLICATION LEGEND
#1 #2

.050"
MAIN LINE PRESSURE TOYOTA U660-E
MOD* SL1
SOLENOID MOD. PRESSURE
MOD* SL2 RANGE
#2 #4 #5 #6 PUMP SUCTION
Sump & TFT Sensor SLU
OFF SL3 Drive
SLT PRESSURE
Filter SLT (TCC &
B2)
MOD* SL4
Pressure SL X X
2NDARY REG. PRESSURE "5-4 Kickdown"
Relief N.A. N.V. MOD* SLT TC/COOLER PRESSURE
Valve N.V. SL2 SL1 SL3 SL4 OFF SLU CONNECTED CIRCUIT
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
PS3 PS2 PS1 OFF SL C1 ON COMING CLUTCH
N.V. N.V. N.V. N.V.
Open + Closed + Open + MOD*= MODULATING BASED ON B3 OFF COMING CLUTCH
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3 C2

Reverse Sequence Valve - Steel


B1

Lock-up Relay Valve - Steel


B2 C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
OFF SL1 TOYOTA U660-E
MAIN LINE PRESSURE
MOD* SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
MOD* SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
"6th GEAR"
2NDARY REG. PRESSURE TCC Off
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Closed + Open + MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3 C2

Reverse Sequence Valve - Steel


B1

Lock-up Relay Valve - Steel


B2 C1 X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
OFF SL1 TOYOTA U660-E
MAIN LINE PRESSURE
MOD* SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
MOD* SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
"6th GEAR"
2NDARY REG. PRESSURE TCC On
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
MOD* SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 ON SL
N.V. N.V. N.V. N.V.
Closed+ Closed + Open + MOD*= MODULATING BASED ON
ENGINE LOAD
INDEX
.037" TOYOTA U660-E

Lock-up Control Valve - Steel


X .058"
X

Secondary Pressure Regulator Valve - Steel


X
B3

Reverse Sequence Valve - Steel


C2 B2 C1

Lock-up Relay Valve - Steel


B1
X
X Torque
Converter
.039"

.038"
B3 C2 C1

Right Carrier
Bearing,
Counter Shaft
&Center Lube
C1
#1 #2

.047"

.062"
Rear Lube #1 X
C1 & C2 Counter #7 #8
Balance Pressure .047"
C2
Left Carrier
Bearing Lube
.033" .038" .039"
X

Solenoid Modulating Valve - Steel


X
X
X B2
X

X
B3

B2 Control Valve - Steel

Manual Valve - Steel


Primary Pressure Regulator

Sequence Valve - Steel


X
X
X
B1

B2 Apply Control
Valve - Steel

.037"

Valve - Steel
Clutch Apply
P
Clutch Control Control Valve
B1 Apply
.037"

X Valve - Anodized
Control Valve Anodized R B1
Pump .033" X
Anodized
N
Line Tap D
Cooler
To
Sump

#3
#1 SOLENOID APPLICATION
#2 LEGEND

.050"
MOD* SL1 TOYOTA U660-E
MAIN LINE PRESSURE
OFF SL2 SOLENOID MOD. PRESSURE RANGE
#2 #4 #5 #6
Sump & TFT Sensor SLU
OFF SL3 PUMP SUCTION Drive
Filter SLT (TCC &
B2)
OFF SLT PRESSURE
SL4
Pressure SL X X
"Manual 1st GEAR"
2NDARY REG. PRESSURE
Relief N.A. N.V. MOD* SLT
Valve N.V. SL2 SL1 SL3 SL4 TC/COOLER PRESSURE
OFF SLU
(C2) (C1) (B1) (B3) Copyright © 2012 ATSG
CONNECTED CIRCUIT
PS3 PS2 PS1 OFF SL
N.V. N.V. N.V. N.V.
Open + Open + Closed+ MOD*= MODULATING BASED ON
ENGINE LOAD

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