Catalog-Dry-Disconnects Klamlok PDF

Dry & Quick Disconnect
Fittings Catalog
Safer. Cleaner. Faster.
www.opw-es.com
TABLE OF CONTENTS
OPW Engineered Systems specializes in engineering, designing

and manufacturing of systems for the safe and efficient loading
and unloading of critical hazardous fluid materials. Highly
dedicated to listening closely to the needs of customers and to
providing high-value solutions that deliver safer, cleaner,
faster methods of fluid handling. Simply put, we make your
connections safer.
Table of Contents
Quick Disconnect Fittings & Couplings.................. 4 Drylok™
Operation....................................................... 26
Kamlok® Twin-Kam™ Series.................................. 5
Performance Specifications.......................... 28
Autolok® Series...................................................... 7
Miscellaneous Couplers & Adaptors............... 10
Epsilon® Coupling System
Kits & Accessories......................................... 11
Overview....................................................... 29
Applications................................................... 30
Ordering Chart.............................................. 13
Gaskets........................................................... 13
Dimensions.................................................... 34
Dry Disconnect Couplings
Hiltap™ Family Of Products
Overview....................................................... 14
Overview....................................................... 36
Kamvalok®............................................................. 15 3TL Series....................................................... 37
Applications................................................... 16 3IU Series....................................................... 38
Operation....................................................... 17 LQC Series...................................................... 40
Couplers – 1700 Series.................................. 18 Ordering Chart.............................................. 42
D2000™ Actuator........................................... 21
Safety Breakaway Devices
NTS-PU........................................................... 46
2173AVN Series............................................. 23
SZ Series......................................................... 47
Adaptors – 1600 Series................................. 24
Autolok®, Drylok™, Twin-Kam™, and Spring Ring™ are trademarks, and OPW®, Kamvalok® and Kamlok® are registered trademarks of OPW Engineered Systems. Hastelloy® is a registered
trademark owned by Haynes International, Inc. Kalrez® is a registered trademark of DuPont Dow Elastomers. Chemraz® is a registered trademark of Green Tweed. Scully® and BICLOPS®
are registered trademarks of Sculley Signal Co.
2
OVERVIEW
Overview
The realities faced by today’s chemical and petroleum industries Innovative Products Designed For Safety.
demand innovative, carefully engineered products that It’s what OPW Engineered Systems stands for. OPW products
are built to handle a wide range of applications. These are help keep employees out of harm’s way, as well as contain fugi-
often extreme applications with hazardous fluids under high tive emissions, transfer VOCs without product or vapor loss,
pressures or temperatures. It is imperative that the connections and provide industries with solutions that further the efforts of
designed for fluid transfer be able to safely withstand these responsive environmental management.
demands. Responsible business practices (as well as regulatory
and environmental regulations) mandate secure connections
Quality Control For Dependable Operation.
with regard to the handling of hazardous or toxic fluids and
vapors. Secure connections are, of course, important for OPW quick and dry disconnect couplings and fittings are
business efficiencies as well as for environmental reasons. But manufactured in compliance with the highest standards of
more importantly, it is imperative for the safety of the people design, materials and construction. All manufacturing and
handling the materials. That’s why we promise that our products testing procedures meet or exceed industry standards. Products
are: SAFER. CLEANER. FASTER. are rigorously tested to ensure high quality. CNC equipment
is used to machine all critical dimensions within precise
OPW Engineered Systems is a world-class manufacturer of quick tolerances to ensure that each product adheres to rigid
and dry disconnect fittings to meet any fluid handling need. For engineering specifications.
more than 60 years, our products have been used the world over
in a wide range of applications including: Service and Support Beyond Compare.
• Petroleum Products OPW Engineered Systems is a time-tested industry leader with
• Fatty Acids dedicated, experienced resources to provide technical assistance.
From the initial design phase through installation and beyond,
• Liquefied Gases internal and external sales teams are knowledgeable about OPW
• Asphalt products, and are trained to provide skilled solutions. Highly
personalized professional service, site evaluations, design and
• Solvents
applications engineering expertise and meticulously engineered,
• Hazardous and Corrosive Chemicals exceptionally built products ensure your complete satisfaction.
We are the experts in reducing the hazards involved with
handling fluid products for a multitude of industries.
OPW continually strives to maintain their
A Complete Line of connections are available, including quick
leadership position in the industry by responding
disconnect products from Kamlok® and Autolok®, featuring the
to your needs and supplying the high-quality,
exclusive Twin-Kam™ arm design. For more hazardous fluids that dependable products you require.
require a dry disconnect, OPW’s comprehensive line includes
Kamvalok® , Drylok™ and Epsilon®, all suitable for a broad
range of hazardous liquid applications. For extreme pressure
and temperature sealing applications, the Hiltap™ brand offers
innovative, high-performance couplings and connectors.
IMPORTANT: OPW products should be used in compliance with applicable federal, state, provincial, and local laws and regulations. Product selection should be
based on physical specifications and limitations and compatibility with the environment and materials to be handled. OPW MAKES NO WARRANTY OF FITNESS
FOR A PARTICULAR USE. All illustrations and specifications in this literature are based on the latest product information available at the time of publication.
www.opw-es.com 3
OPW reserves the right to make changes at any time in prices, materials, specifications and models and to discontinue models without notice or obligation. 3
QUICK DISCONNECTS OVERVIEW
Quick Disconnects Overview

OPW Engineered Systems offers a comprehensive line of quick disconnect products in a wide variety of sizes
and configurations.
• Kamlok® is the world’s most popular cam and groove. The name is synonymous with quick disconnects
and has set the industry standard for safety and ease of use.
• Autolok® quick disconnects utilize a self-locking system to provide an added level of safety.
Kamlok® and Autolok® offer the exclusive Twin-Kam™, a patented system that holds the adaptor more securely
for increased protection against accidental release. These popular couplers and adapters are the industry’s safest,
sturdiest, quickest coupler systems on the market.
4
KAMLOK® QUICK DISCONNECTS
Kamlok® Series
The World’s Most Popular Cam and Groove Quick Disconnect

OPW Engineered Systems’ Kamlok® Quick Disconnects are the industry standard in cam and groove
couplers for safety and ease of use. All OPW Kamloks® feature the exclusive Twin-Kam™ arm design to help
prevent accidental release, and Spring-Ring™ to ensure proper position of finger rings for ease of operation.
Spring-Ring™ Finger Rings Detent position of Twin-Kam™

prevent rings from getting arms help prevent
trapped under arms. unintentional arm release.
OPW reserves the right to make changes at any time in prices, materials, specifications and models and to discontinue models without notice or obligation. www.opw-es.com 5
KAMLOK® QUICK DISCONNECTS
Kamlok® Series
Benefits
• L ong-Life Reliability – Specially designed and
manufactured with 316 stainless steel and gasket materials
to endure the harshest environments.
•A
dded Protection – Exclusive features, such as Twin-Kam™
arms with special detent to secure arms in position to help
prevent accidental uncoupling.
• Ease-of-Use – Cam and groove design means smooth coupling
and uncoupling while the patented Spring-Ring™ feature
ensures that the finger rings do not get trapped under the
coupling arms.
• Best Value – Built to the highest quality standards with
special ease-of-use design features at the price point of other
standard cam and groove couplers makes OPW Kamloks® the
best overall value in the industry.
Features
•C
am and Groove Design – Provides for reliable, smooth
operation in 360° orientation.
•E
xclusive Twin-Kam™ Arms – Provides detent position
that helps prevent unintentional arm release beyond 45°.
Guaranteed For Life (GFL™) – if an arm breaks, it is
replaced FREE.
• Spring-Ring™ Finger Rings – Rings won’t get trapped under
the arms with this patented feature, so opening/closing is
quick and easy every time.
• Available in 316 SST steel in a wide variety of sizes/styles
633 B Coupler* – Male NPT 633 D Coupler* – Female NPT

Prod. No. Size Prod. No. Size
633B-SS07 3⁄4" 633D-SS05 3/4" Coupler x 1/2" FNPT
633B-SS10 1" 633D-SS07 3⁄4"
633B-SS15 1-1⁄2" 633D-SS10 1"
633B-SS20 2" 633D-SS12 1-1⁄4"
633B-SS30 3" 633D-SS15 1-1⁄2"
633B-SS40 4" 633D-SS20 2"
*Designed for non-compressable liquids 633D-SS30 3"
633D-SS40 4"
*Designed for non-compressable liquids
633 C Coupler* – Hose Shank 634 B Dust Cap**

633C-SS07 3⁄4" 634B-SS07 3⁄4"
633C-SS10 1" 634B-SS10 1"
633C-SS15 1-1⁄2" 634B-SS15 1-1⁄2"
633C-SS20 2" 634B-SS20 2"
633C-SS30 3" 634B-SS25 2-1/"
633C-SS40 4" 634B-SS30 3"
*Designed for non-compressable liquids 634B-SS40 4"
**Dust caps and plugs are NOT to be used in
pressure applications.
6
AUTOLOK® SERIES
Autolok® Series
Self-Locking Couplers for an Added Level of Safety
OPW Autolok® quick disconnects are self-locking couplers that provide an added level of safety and
convenience at the fluid connection. Autolok’s® patented locking mechanism, built into the coupling arm,
means you simply snap the locking arms shut with one smooth motion and the coupler stays secure and shut
until you unlock it. No clips, pins or buttons. Autolok® uses the patented Twin-Kam™ to hold the adaptor
more securely to the coupler to provide added protection against accidental release.
AUTOLOK® SERIES
Autolok® Series
Benefits
•E
xtra Protection – Self-locking arms, featuring exclusive
Twin-Kam™ design provides extra protection against
accidental release or uncoupling.
• Easy Operation – Arms lock automatically with a
positive click. Release requires only an easy tug on the
patented lock release mechanism. No clips to insert or
remove. No spring-loaded button to push.
• Durable and Efficient – Designed to ensure
optimum flow rates. The heavy-duty, 316 stainless
steel construction adds extra durability in
harsh environments.
Features
•A
utolok® Patented Arms – Close just like a regular
quick coupler but then lock themselves automatically.
A – GFL™ arms guaranteed for life
•S
pring-Ring™ Finger Rings – Patented design keeps
against breakage.
rings from getting trapped under the arms, making
secure closing a snap. An easy tug on the rings release B – T win-Kam™ helps
and open the coupling. B prevent unintentional arm
release beyond 45° angle.
• Heavy-Duty Construction – Available in 316 D
stainless steel. C C– A
utomatic self-locking arms
guard against
• Guaranteed For Life (GFL ) Arms – If our exclusive
™
accidental uncoupling.
Twin-Kam™ arms ever break, they are replaced FREE A
D – Spring-Ring™ finger ring keeps
ring free from arm trapping.
733 BL Coupler* – Male NPT 733 DL Coupler* – Female NPT

733BL - 05SB 3/4" Coupler x 1/2" FNPT 733DL-05SB 3/4" Coupler x 1/2" FNPT
733BL - 07SB 3⁄4" 733DL-07SB 3⁄4"
733BL - 10SB 1" 733DL-10SB 1"
733BL - 15SB 1-1⁄2" 733DL-12SB 1-1⁄4"
733BL - 20SB 2" 733DL-15SB 1-1⁄2"
733BL - 30SB 3" 733DL-20SB 2"
733BL - 40SB 4" 733DL-25SB 2-1⁄2"
*Designed for non-compressable liquids 733DL-30SB 3"
733DL-40SB 4"
733 CL Coupler* – Hose Shank 733 DCL Dust Cap**

Prod. No. Size
Prod. No. Size
733DCL-07SB 3⁄4"
733CL-07SB 3⁄4"
733DCL-10SB 1"
733CL-10SB 1"
733DCL-12SB 1-1⁄4"
733CL-12SB 1-1⁄4"
733DCL-15SB 1-1⁄2"
733CL-15SB 1-1⁄2"
733DCL-20SB 2"
733CL-20SB 2"
733DCL-25SB 2-1⁄2"
733CL-30SB 3"
733DCL-30SB 3"
733CL-40SB 4"
733DCL-40SB 4"
**Dust caps and plugs are NOT to be used in
pressure applications
8
AUTOLOK® SERIES
Adaptors
OPW Engineered Systems offers a broad range of adaptors for Autolok® and Kamlok® couplers, in a variety of sizes and
configurations, including double couplers, reducing couplers, ANSI flanges, spool adaptors, socket weld and butt weld
couplers/adaptors.
633 A Adaptor* – Female NPT 633 E Adaptor*- Hose Shank

633A-SS05 3/4" Adaptor x 1/2" FNPT 633E-SS07 3⁄4"
633A-SS07 3⁄4" 633E-SS10 1"
633A-SS10 1" 633E-SS12 1-1⁄4"
633A-SS12 1-1⁄4" 633E-SS15 1-1⁄2"
633A-SS15 1-1⁄2" 633E-SS20 2"
633A-SS20 2" 633E-SS30 3"
633A-SS25 2-1⁄2" 633E-SS40 4"
633A-SS30 3" *Designed for non-compressable liquids
633A-SS40 4"
633 F Adaptor*- Male NPT 634 A Dust Plug**

633F-SS05 3/4" Adaptor x 1/2" MNPT 634A-SS07 3⁄4"
633F-SS07 3⁄4" 634A-SS10 1"
633F-SS10 1" 634A-SS12 1-1⁄4"
633F-SS12 1-1⁄4" 634A-SS15 1-1⁄2"
633F-SS15 1-1⁄2" 634A-SS20 2"
633F-SS20 2" 634A-SS25 2-1⁄2"
633F-SS25 2-1/2" 634A-SS30 3"
633F-SS30 3" 634A-SS40 4”
633F-SS40 4” **Dust caps and plugs are NOT to be used in pressure applications
Reducing Couplers & Adaptors

633 CH Coupler 3"x 2-1/2" Hose Shank* (non locking) 633 DD Double Coupler* (non locking)
633CH-SS3025 3" Coupler 633DD-SS2020 2" x 2"
x 2-1/2" Hose Shank 633DD-SS3030 3" x 3"
*Designed for non-compressable liquids *Designed for non-compressable liquids
633 EH Adapter 3"x 2-1/2" Hose Shank* 633 AA Spool Adaptor*

633EH-SS3025 3" Adaptor 633AA-SS2020 2" x 2"
x 2-1/2" Hose Shank 633AA-SS2030 2" x 3"
*Designed for
non-compressable liquids 633AA-SS3030 3" x 3"
633 DA Coupler/Adaptor* (non locking)
Prod. No. Size
633DA-SS2030 2" Coupler x 3" Adaptor
633DA-SS3020V 3" Coupler x 2"
Adaptor w/
blow-down valve
633DA-SS3030V 3" Coupler x 3"
Adaptor w/
blow-down valve
AUTOLOK® SERIES
Miscellaneous Couplers & Adaptors

633 AW Adaptor* (Socket Weld) Schedule 40 733 DLW Coupler* (Socket Weld) Schedule 40
633AW-SS05 3/4" Adaptor x 1/2" SW 733DLW-05SB 3/4" x 1/2" SW
633AW-SS07 3/4" 733DLW-07SB 3/4"
633AW-SS10 1" 733DLW-10SB 1"
633AW-SS12 1-1⁄4" 733DLW-12SB 1-1/4"
633AW-SS15 1-1⁄2" 733DLW-15SB 1-1⁄2"
633AW-SS20 2" 733DLW-20SB 2"
633AW-SS25 2-1/2" 733DLW-25SB 2-1/2"
633AW-SS30 3" 733DLW-30SB 3"
633AW-SS40 4" 733DLW-40SB 4"
Note: Weld fittings designed for Sched. 40 only Note: Weld fittings designed for Sched. 40 only
633 FW Adaptor* (Butt Weld) Schedule 40 733 BLW Coupler* (Butt Weld) Schedule 40
633FW-SS05 3/4" Adaptor x 1/2" BW 733BLW-05SB 3/4"x 1/2" BW
633FW-SS07 3/4" 733BLW-07SB 3/4"
633FW-SS10 1" 733BLW-10SB 1"
633FW-SS12 1-1/4" 733BLW-15SB 1-1⁄2"
633FW-SS15 1-1⁄2" 733BLW-20SB 2"
633FW-SS20 2" 733BLW-30SB 3"
633FW-SS25 2-1/2" 733BLW-40SB 4"
633FW-SS30 3" Note: Weld fittings designed for Sched. 40 only

633FW-SS40 4" *Designed for non-compressable liquids
Note: Weld fittings designed for Sched. 40 only
633 LAS Adaptor* (150 lb. ANSI Flange) 733 LDS Coupler* (150 lb. ANSI Flange)
633LAS-SS05 3/4" Adaptor x 1/2" Flange 733LDS-05SB 3/4" Coupler x 1/2" Flange
633LAS-SS07 3/4" 733LDS-07SB 3/4"
633LAS-SS10 1" 733LDS-10SB 1"
633LAS-SS12 1-1/4" 733LDS-12SB 1-1/4"
633LAS-SS15 1-1/2" 733LDS-15SB 1-1/2"
633LAS-SS20 2" 733LDS-20SB 2"
633LAS-SS25 2-1⁄2" 733LDS-25SB 2-1/2"
633LAS-SS30 3" 733LDS-30SB 3"
633LAS-SS40 4" 733LDS-40SB 4"

Accessories
Style Size Part #
SST Chain with Hooks 12" Long H31119M
18" Long H31120M
Brass Chain with “S” Hooks 6" Long H06682M
12" Long H06683M
Spring Finger Ring 1" – 6" H20550M
10
KAMLOK® AND AUTOLOK® SERIES
Twin-Kam™ Kamlok® Cam Arm Kits

with Guaranteed For Life (GFL™) Twin-Kam™ Arms
Kit # Size
633ARK-SS07* 1⁄ 2" & 3⁄4"
Parts Kit
includes: 633ARK-SS10 1"
633ARK-SS20
• 2 Cam Arms 1-1 ⁄4 " – 2 -1 ⁄2 "
• 2 Pins 633ARK-SS30 3", 4" & 5"
• 2 Finger
Rings
• Instructions
CAUTION: We do not recommend the use of Twin-Kam™ arms on
couplers not manufactured by OPW. Dimensional differences do *Note: Finger Rings are not included with 1/2" and 3/4" Kit.
exist and proper performance cannot be assured.
Autolok® Cam Arm Kits

Kits for Autolok® Couplers and Dust Caps
Kit # Size
733ARK-SS07 1⁄2" & 3⁄4"
Parts Kit includes:
• 2 Cam Arms 733ARK-SS10 1"
733ARK-SS20
• 2 Finger Rings 1-1⁄4" – 2-1⁄2"
• 2 Pins 733ARK-SS30 3" & 4"
• Instructions
Original Locking Design Repair Kits

Kit # Size
733WARK-SS07 3⁄4"
Parts Kit includes:
• 1 Cam Arm 733WARK-SS10 1"
• 1 Finger Ring 733WARK-SS20 1-1⁄4" – 2-1⁄2"
• 1 Pin 733WARK-SS30 3" & 4"
• Instructions
634 CLK Cliplok™ Kits Provides locking mechanism for standard units
Kit # Size
Kit includes: 634CLK-1020 1-1/4" - 2-1/2"
• 1 Cliplok™ 634CLK-1070 3" & 4"
• 2 Pins
• 2 Washers
• 3 Wavey Washers
• Instructions
Pressure/Temperature Characteristics Temperature

300/2.06 Characteristics
M AXIM UM ALLOW ABLE W ORKING PRESSURE (PSI)
M AXIM UM ALLOW ABLE W ORKING PRESSURE (M Pa)
SST
280/1.93
260/1.79 0.5"- 2"
420/215.5
240/1.65
220/1.51 400/204.4
200/1.37
SST
180/1.24 380/193.3
160/1.10 2.5"- 4"
140/0.96 340/171.1
120/0.82
SST
100/0.68 300/148.8
5" & 6"
80/0.55
TEMPERATURE ºC
60/0.41
TEMPERATURE ºF
260/126.6
40/0.27
20/0.13
220/104.4
0/0
100 126.6
6.6
6.6
60/ 6.6
6.6
6.6
40/ 6.6
6.6
6.6
6.6
0/1 6
6.6
80/ .6
20/ .7
-20 6.6
6.
126
7
/12
/12
12
/12
/12
12
/12
/12
/12
/12
/12
/12
180/82.2
220
260
300
380
140
340
180
-40
TEMPERATURE ºFTEMPERATURE ºC 140/60
100/37.7
PTFE/Kalrez®
Fluorocarbon
80/26.6
Neoprene
60/15.5
Buna-N
EPDM
40/4.4
20/-6.6
0/-17.7
-20/-28.8
-40/-40
Kamlok® Twin-Kam™ Couplers
.60 OL
DS
TY
LE
.50 CA
M
AR
M
GASKET COMPRESSION
TW
IN
.40
-K
AM
™
.30
.20
DETENT POSITION
.010
45
.000
10 20 30 40 50 60 70 80
CLOSED OPEN
ARM ROTATION
12
Ordering Specifications
STYLE GASKETS
B - Buna-N (Standard)
733CL - 20SB
E - EPDM
N - Neoprene
W - White Neoprene
T - PTFE
V - Fluorocarbon
AUTOLOK® SIZES
X - PTFE Envelope-Buna-N
05 - 1/2" 20 - 2" MATERIALS F - PTFE Envelope-Fluorocarbon
07 - 3/4" 25 - 2-1/2" 316 SST U - PTFE Encap-Fluorocarbon
10 - 1" 30 - 3" S - PTFE Encap-Silicon
12 - 1-1/4" 40 - 4" * Call for other available gasket compounds
15 - 1-1/2"
STYLE SIZES
05 - 1/2" 20 - 2"
07 - 3/4" 25 - 2-1/2"
633D - SS10 10 - 1"

12 - 1-1/4"
15 - 1-1/2"
30 - 3"
40 - 4"
KAMLOK® MATERIALS
316 SST
Gaskets for Autolok®/Kamlok® Couplers

Buna-N (Standard) EPDM Neoprene White Neoprene Fluorocarbon-A
Size (in.) Part No. Part No. Part No. Part No. Part No.
3/4" H06595M H05215M H01881M ** H00966M
1" H06480M H05216M H01884M H04196M H00967M
1-1/4" H06477M H20534M H01887M ** H00968M
1-1/2" H06430M H20535M H01890M H04200M H00972M
2" H20544M H20536M H01893M H04201M H00973M
2-1/2" H20545M H20537M H01896M H01189M H00974M
3" H20546M H20538M H01899M H01190M H00975M
4" H20547M H05225M H01902M H04208M H00976M
PTFE Envelope PTFE Encapsulated PTFE Encapsulated
PTFE* PTFE Envelope Buna Fluorocarbon Fluorocarbon Silicone
Size (in.) Part No. Part No. Part No. Part No. Part No.
3/4" H01979M H03304 H03401 H20887M H20888M
1" H01980M H03307 H03402 H20889M H20890M
1-1/4" H01981M H03310 H03405 H20891M H20892M
1-1/2" H01982M H03317 H03407 H20893M H20894M
2" H01983M H03325 H03408 H31116M H07904M
2-1/2" H02172M H03330 H03410 H31118M H07905M
3" H02173M H03333 H03411 H20895M H20896M
4" H02174M H03336 H03412 H20845M H31562M
*Solid PTFE gaskets recommended for use with viscous fluids
**Consult Factory
DRY DISCONNECTS OVERVIEW
Dry Disconnects Overview

OPW Engineered Systems offers the most comprehensive line of dry disconnect products in the industry. OPW’s
line of dry disconnects include Drylok™, Kamvalok® and Epsilon®, all suitable for a broad range of hazardous
liquid applications.
Dry Disconnect coupling devices have been proven as successful technology to help protect workers and the
environment in the transfer of hazardous materials. If your product is corrosive, toxic, caustic or otherwise
harmful, OPW Engineered System’s family of high-performance dry disconnect couplings reduces the hazard
associated with the transfer of these products.
• Kamvalok® couplings can be used at any transfer point where product loss is unacceptable.
• Drylok™ coupling systems are designed to safely transfer hazardous, corrosive, volatile liquids such as acids,
solvents and petrochemicals.
• Epsilon® couplers are designed with a double ball valve system to prevent chemical spills and reduce
fugitive emissions of VOCs.
14
KAMVALOK® OVERVIEW
Kamvalok® Overview
The Industry Standard in Dry Disconnect Couplings
The OPW Engineered Systems’ Kamvalok® dry disconnect is designed to automatically shut off in the event of an
accidental disconnection of the coupler and adaptor. Should the Kamvalok® be accidentally disconnected due to
operator error or accident while the handle is in the open position and product flow is in progress, the poppet in
the adaptor will automatically close and the seal cylinder will immediately stop flow through the coupler.
After the Kamvalok® adaptor and coupler are firmly coupled together, the coupler handle is turned to the OPEN
position. This action moves the coupler poppet toward the adaptor poppet until the two mating poppets make
contact. By completely turning the handle to the full open position the coupler poppet is extended beyond
the end of the coupler, depressing the adaptor poppet back into the adaptor body. This creates clearance for
the liquid flow around both the coupler and adaptor poppets. Guiding fins in the coupler and deflectors in the
adaptor ensure even flow characteristics. When the handle is returned to the CLOSED position, the poppets
are closed and the disconnection can be made. With the exception of the minimal amount of liquid captured
between the two poppets, spillage upon disconnect is prevented.
KAMVALOK® SERIES
Kamvalok® Applications
Because of its unique poppet action, the OPW Kamvalok® Dry Disconnect virtually eliminates spillage of any residual liquid
contained within the line after disconnection. Kamvaloks® are used at transfer points where product loss is unacceptable.
Common applications include: paint, lacquers, inks, adhesives, fatty acids, pharmaceuticals, liquid soaps, petroleum products,
solvents, ag-chemicals, vegetable oils, detergents, and many acids and caustics.
OPW Engineered Systems’ Kamvalok® Couplings and Adaptors Provide for Total Closed-Loop Loading Capabilities.
• Kamvalok® Dry Disconnect

Couplings and Adaptors
Liquid
• D2000™ Vapor Recovery Pump
Couplers
Dry Disconnect
• Tank Trailer, Tank Car Dry Disconnect Vapor
and IBC Dry Disconnect
Adaptors Overfill
Protection
• Autolok /Kamlock
® ® Sensor
Storage Tank
Quick Couplings Transport Tank
The benefit of closed-loop load-

ing is that it protects people and
property from dangerous and costly
exposure by keeping hazardous liquids and vapors in-line and out of the environment. Closed-loop loading can help you meet
the guidelines of responsible product stewardship and be in compliance with the Clean Air Act, SARA TITLE III, OSHA and
other regulations.
OPW Kamvalok® Genuine OPW

components allow you Kamvalok® Dry
to create closed-loop Disconnect
configurations Couplings help
on railcars. prevent product loss
from routine and
accidental uncou-
plings.
Through OPW’s global Major shippers of

distribution network, hazardous liquids
producers can create choose specially
closed-loop systems designed fittings
using authentic OPW from OPW when
Kamvalok® products. converting tank car
fleets.
16
KAMVALOK® SERIES
Why Use Kamvaloks®

If your product is corrosive, toxic, caustic or otherwise harmful, Kamvaloks® will reduce
the hazard associated with the transfer of these products.
If your product is a VOC (volatile organic compound) that has a high vapor pressure and
tends to evaporate quickly, Kamvaloks® will keep the product in-line and out of the air.
Kamvaloks® will contain fugitive emissions, transfer VOCs without vapor loss, help keep
employees out of harm’s way and help promote responsible environmental management.
1 2 3
Ordinary Quick Disconnect Couplings Ordinary Quick Disconnect Couplings OPW Dry Disconnect Couplings -
- Excessive amount of liquid spills Plus Ball Valve - Excessive amount of Virtually eliminates spillage of any
out when coupling is disconnected. liquid spills out when coupling and residual liquid contained within the
ball valve are disconnected. line after disconnection.
Kamvalok® Operation
OPW Engineered Systems’ Kamvalok® Dry Disconnects are easy to operate. Connections and
disconnections are accomplished by simply closing and opening two cam arms which lock into
the machined groove around the circumference of the mating adaptor. The adaptor contains a
spring-loaded poppet assembly that is actuated by the handle-action on the coupler.
1 2
Coupler in any Position Cam Arms Lock Coupler and Adaptor Together
3 4
Locking Handle Opens Valves Handle Locks and Full Flow Begins
KAMVALOK® SERIES
1700DL Series Couplers

OPW Kamvalok® Dry Disconnect Couplings are considered the
standard of the industry. Used at liquid transfer points where
product loss could occur, OPW Kamvaloks® provide a reliable
solution to prevent spillage during connection or disconnection.
OPW Kamvalok® Dry Disconnect Couplings are used by
manufacturers of paint, lacquers, inks, adhesives, fatty acids,
pharmaceuticals, liquid soaps, and many other liquid products.
They are particularly well suited for handling petroleum products,
solvents, ag-chemicals, vegetable oils, detergents and many acids
and caustics.
E C1
C
G
D
A
F
H B
Features & Benefits Dimensions

• Poppeted Seal Cylinder with Snap-on Nose Seal SIZES IN INCHES (Approximate) 1 1/2" 2" 3"
- Keeps hazardous liquids in-line and out of the A Length of Body 8" 8.81" 10.03"
environment B Diameter of Body 3.12" 3.52" 5.50"
- Nose seal can be easily replaced without need for new C Distance across 4.75" 5.22" 7.34"
seal cylinder Cam Arms – closed
C1 Distance across 8.94" 9.41" 14.78"
- AUTOMATIC CLOSURE Cam Arms – open
• Autolok® Locking Arms D
Centerline of Shaft 6.06" 6.06" 6.06"
to end of Handle
- Provide added protection with an automatic
E Diameter of Coupler End 3.12” 3.52" 5.50"
locking mechanism
F Length from Pipe End 7.98" 8.03" 8.56"
- Uncoupling requires only an easy tug on the lock release to end of Handle
• SST Locking Handle G Centerline of Coupler 3.56" 3.75" 4.53"
to top of Handle
- Handle locks in both the opened and closed positions H Pipe Thread (NPT) 1.50" (DN40) 2" (DN50) 3" (DN80)
to prevent accidental opening or closing of valve
• Refer to chart on page 22
TYPE CONFIGURATION SIZE
17 - Coupler 1 - Aluminum Body, Duplex Stainless Steel Internals 15 - 1-1/2" DN40
7 - Stainless Steel Body, Duplex Stainless Steel Internals 20 - 2" DN50
30 - 3" DN80
1711DL - AL15 - GL
STYLE
* - Leave blank for FNPT
A - 150 lb. Flange
GL - Greaseless
KL- Keylok
T - 300 Lb. Flange
O-RING SEAL DL - FNPT CONSTRUCTION MATERIAL
1 - Buna-N DBL - FBSPT AL - Aluminum Body (ASTM A356-T6 B-26)
2 - Fluorocarbon SS - Stainless Steel Body (ASTM A351 CF3M 316L)
3 - PTFE
4 - EPDM
6 - Chemraz®
18
KAMVALOK® SERIES
1700ESL Kamvalok® Coupler

OPW Transport Series Dry Disconnect Couplings are considered
the standard of the industry. For use on multi-compartment
petroleum, solvent and chemical product delivery trucks with
an on-board pumping unit.
Features & Benefits

•S
pill Protection – Helps to reduce the hazards involved in
the connection/disconnection process of transferring
hazardous liquids.
•P
rovides for Total Closed-Loop Loading Capabilities – Keeps
hazardous liquids and vapors in-line and out of
the environment.
•D
ual Protection – Poppeted seal cylinder design provides
automatic closure from both directions – the coupler and the
adaptor – to avoid accidental spills.
• Autolok® Locking Arms – Provide added protection with an
automatic locking mechanism signaled by a positive click.
Uncoupling requires only an easy tug on the lock release.
•S
ST Locking Handle – Locks in position to prevent accidental
opening or closing of valve.
1700ESL
•E
ase of Use – Built-in elbow swivel and simple connection Transport Series
and disconnection design provides freedom of movement and Dry Disconnect
smooth operation. Couplings
3.52" 9.41"
89mm 239mm
3.78"
5.22"
95mm
133mm
Design Parameters
Design Standard ASME B31.3
Max. Design Temp 200° F (93° C)

6.06"
154mm
Min. Design Temp -20° F (-29° C)
11.23"
284mm
12.73"
Max. Design Pressure 150 PSI (10.5 BAR)
322mm
2.00"
DN50
3.00"
2.75" 76mm
70mm
3.52"
89mm
90° Elbow/Swivel Coupler
Prod. No. Size/Description
1711ESL-AL20 2" KVL Coupler/Elbow Swivel, Locking Arms, Buna-N
1712ESL-AL20 2" KVL Coupler/Elbow Swivel, Locking Arms, Fluorocarbon
1714ESL-AL20 2" KVL Coupler/Elbow Swivel, Locking Arms, EPDM
KAMVALOK® SERIES
1700 ES Series Couplers

OPW Transport Series Dry Disconnect Couplings are used on
multi-compartment petroleum, solvent and chemical product
delivery trucks with an on-board pumping unit when clearance is
an issue.
Features & Benefits

•S
pill Protection – Helps to reduce the hazards involved in
the connection/disconnection process of transferring
hazardous liquids.
•P
rovides for Total Closed-Loop Loading Capabilities – Keeps
hazardous liquids and vapors in-line and out of the enviroment.
•D
ual Protection – Poppeted seal cylinder design provides
automatic closure from both directions – the coupler and the
adaptor – to avoid accidental spills.
•E
ase of Use – Built-in elbow swivel and simple connection
and disconnection design provides freedom of movement and
smooth operation.
C1 E E
C G G
Dimensions
D D
SIZE IN INCHES (Nominal) 2"
A Top of body to centerline of elbow 9-9/16"
A FA B Centerline ofFelbow to end of elbow 2-3/4"
C Distance across cam arms when closed 4-3/8"
C1 Distance across cam arms when open 8"
H D CenterlineHof stem to end of handle 4-5/8"
E Diameter of coupler end 3-33/64"
F Length of unit 11-3/16"
G Centerline of coupler to outside of handle 3-5/8"
J B H B Pipe thread (NPT) 2"
J Distance across flats of octagon 3"
90° Elbow/Swivel Coupler
1711ES-0200 2" Aluminum, Acetal, Buna-N Seals
1712ES-0200 2" Aluminum, Acetal, Fluorocarbon Seals
1714ES-0020 2" EPDM Aluminum, Acetal, EPDM
20
KAMVALOK® SERIES
D2000™
The OPW D2000™ Actuator Series is designed for those
applications that require automatic closure from only one
flow direction. Ideal for vapor recovery and suction pump
applications.
Benefits
•E
ase of Use – Handle-actuated, single poppet design
provides for smooth, easy opening and closing operation.
•R
eliability and Durability – Heavy duty stainless steel
construction (corrosion resistance comparable to 316
stainless steel).
•B
est Dry Disconnect Valve – Easy to clean, easy to use,
quality construction in a low-cost design.
Features
• Single poppet design
• Easy to clean design
• Available in 2" size SST
Dimensions
•A
vailable in – stainless steel with a choice of seals, including
Buna-N, Fluorocarbon, EPDM, PTFE, and Chemraz®. SIZE IN INCHES (Nominal) 2"
A Length of Body 7-9/32"
•C
am and Groove Design – Provides for 360º coupling
orientation and makes connection/ disconnection smooth B Diameter of Body 3-33/64"
and easy. C Distance across 4-5/16"
Cam Arms – closed
• Refer to chart on page 22 C1 Distance across 8-9/16"
• Compatible with Kamvalok adaptors ® Cam Arms – open
D Centerline of Stem 6-1/16"
to end of Handle
E Diameter of Coupler End 3-1/8"
F Length, Pipe End 7-11/16"
to end of Handle
1 C1 E G Centerline of Coupler 3-17/32"
C E
C G G to outside of Handle
H Pipe Thread (NPT) 2"
D D
A A
F F
H
B B
Stainless Steel D2000™ Couplers - Female NPT
2271D-SS20 2" Stainless Steel, Buna-N Seals
2272D-SS20 2" Stainless Steel, Fluorocarbon Seals
2274D-SS20 2" Stainless Steel, EPDM Seals
2275D-SS20 2" Stainless Steel, PTFE & Kalrez® Seals
KAMVALOK® SERIES
1700DL Series & D2000™ Series

Temperature/Pressure Characteristics
1.65 240
1.51 220 1.5"
1.37 200
1.24 180
PRESSURE MPa
1.10 160
PRESSURE PSI
2"
0.96 140
3"
0.82 120
0.68 100
0.55 80
0.41 60
0.27 40
0.13 20
0 0
-40 -20 0 20 40 60 80 100 140 180 220 260 300 340 380 420 460
-40 -28.8 -17.7-6.6 4.4 15.5 26.6 37.7 60 82.2 104.4 126.6 148.8 171.1 193.3 215.5 237.7
TEMPERATURE ºF
TEMPERATURE ºC
Temperature Characteristics Flow Characteristics

193.3 380 .068 10
.062 9
.055 8
D
.048 7
AR
171.1 340 .041 6
RW
.034 5
D
FO
R
.027 4
WA
2"
148.8 300
D
/
CK
1-1
AR
.020 3
PRESSURE DROP MPa
D
BA
PRESSURE DROP PSI
RW
R
.017 2.5
WA
2"
FO
/
126.6 260 2
.013
1-1
CK
3"
.010 1.5 BA
3"
104.4 220
TEMPERATURE ºC
TEMPERATURE º F
.0068 1.0
D
.0062 0.9
AR
.0055 0.8
KW
82.2 180 .0048 0.7

D
R
AR
WA
AC
.0041 0.6
RW
"B
CK
.0034 0.5
3/4
FO
BA
60 140
D
.0027 0.4
AR
"
2"
3/4
RW
.0020 0.3
FO
37.7 100
.0017 0.25
2"
.0013 0.2
PTFE/Kalrez®
Fluorocarbon
26.6 80
15.5 60 .0010 0.15

Buna-N
7 8 910 15 20 25 30 40 50 6 7 8 9100 150 200 250 300400500

EPDM
4.4 40
FLOW RATE IN GPM WATER
-6.6 20
LEGEND:
-17.7 0
Forward Flow From Coupler Through Adaptor
-20
Backward Flow From Adaptor Through Coupler
-40
SEAL
NOTE: For flow information on specific chemicals or liquid products, contact your
TEMPERATURE OPW Representative or Factory Technical Customer Service.
22
KAMVALOK® SERIES
OPW 2173AVN
The OPW 2173AVN Vapor Recovery Dry Disconnect
Coupling provides for easy access in recovering
vapors for either top or bottom loading/unloading
tank truck operations.
The OPW 2173AVN installs onto the QRB valve
on tank trailers and can provide a dry disconnect
connection for emergency evacuation of
hazardous liquids in the case of roll-over.
Benefits
•C
losed-Loop Protection – Helps protect people
and the environment by providing a vapor
and liquid tight seal during the connection/
disconnection process specifically designed
to contain VOC (volatile organic compounds)
products that have high vapor pressure and
evaporate quickly. Contains fugitive emissions
and transfers VOCs without vapor loss.
•R
oll-Over Safety – Its low profile design keeps
the fitting below roll-over plane to minimize
damage in the event of a roll-over. Meets IMO
profile dimensions.
•E
asy Emergency Evacuation – Provides a dry
disconnect connection for emergency evacuation
of hazardous liquids in case of roll-over
•Q
uick and Easy Cleaning – Designed for easy
disassembly for routine cleaning
OPW’s 2173AVN Dry
Features Disconnect Coupling
installs on the QRB
•V
apor Hose Connection – 2" Kamvalok® Dry valve on the truck
Disconnect or D2000™ Actuating Couplers
• No Trailer Modifications Required – Easy
attachment to existing MC307, DOT407, MC312,
and DOT412 trailers
• 3" Straight Thread Mounting with 2" Kamvalok®
dry disconnect cam and groove connection
makes the ideal 3" x 2" adaptor for QRB valves
• Can Replace Existing Clean-Out Caps for Closed
Loop System
KAMVALOK® SERIES
1600AN
The 1600AN Series Adaptor is specifically designed to mate
with OPW Kamvalok® Couplings to help prevent liquid
spillage during the connection/disconnection process. The
adaptor contains a spring-loaded poppet to assure fast
closing and tight seal.
Benefits
• Single Piece Design – Eliminates a possible leak path.
•S
pill Prevention – Poppet-actuated design can only be
opened with a Kamvalok® coupling; designed to provide
a tight seal when closed.
• Reliability of Operation – The simple spring-loaded poppet
design and heavy-duty construction provide for reliable,
long-life operation. Dimensions
•O
ptimum Flow Rate – Even flow and low pressure drop are
SIZE IN INCHES (Nominal)
achieved by a built-in deflector that reduces turbulence. C
A B 1 1/2" 2" 3"
Features A 4-3/4" 4-15/16" 6-17/32"
•H
eavy-Duty Construction – Available in aluminum, and D B 2-1/2" 3-1/4" 4-1/2"
stainless steel construction. Stainless steel corrosion E C 1-1/2" 2" 3"
resistance comparable to 316 stainless steel. D 2-21/32" 3-1/4" 4-7/8"
• F emale Threads – Can be fitted to either a male pipe end C
or to a hose fitting A B
•S
pring-Loaded Poppet Design – Assures fast closing and
tight seal D
•W
ide Range of Seals – Available in Buna-N, Fluorocarbon, E
PTFE, EPDM, Chemraz®
TYPE CONFIGURATION SIZE

16 - Adaptor 1 - Aluminum Body, Stainless Steel Internals 15 - 1-1/2" FNPT
7 - Stainless Steel Body, Stainless Steel Internals 20 - 2" FNPT
30 - 3" FNPT
STYLE
1611AN - AL15 - GL
* Leave blank for
FNPT
A - 150 lb. Flange
GL - Greaseless
KL- Keylok
T - 300 lb. Flange
O-RING SEAL CONNECTION CONSTRUCTION MATERIAL
1 - Buna-N AN - FNPT AL - Aluminum Body
2 - Fluorocarbon (GFLT) ABN - FBSPT SS - Stainless Steel Body
3 - PTFE / Silicone ANF - 150 lb. Flange
4 - EPDM ANFT - 300 lb. Flange
6 - Chemraz ®
7 - PTFE / Fluorocarbon
24
KAMVALOK® SERIES
1600ANF
The OPW 1600ANF Series Adaptors are designed specifically
for applications using an ANSI flange.
The OPW 1673ANF, 1674ANF and 1676ANF Dry Disconnect
Adaptors keep hazardous chemicals and vapors in-line and
out of the environment.
Rugged, yet quick and easy to install, the 1600ANF Series is
ideal for closed-loop loading conversions.
Benefits
• Eliminates Threads - One less leak point
•S
pill Prevention – The poppet-actuated design can only
be opened with a Kamvalok® coupling; designed to
provide a tight seal when closed.
• Easy Access Connection – Provides easy connection
access for tank cars, tank trucks, intermodal tanks and
in-process operations.
• Connects with D2000™ Actuating Coupler or Kamvalok®
1700 Series Dry Disconnect Couplings
1673ANF and 1673ANFT
• Easy Cleaning – Can be quickly disassembled
• Specifically designed for applications using ANSI flanges
J
Features F G
•H
eavy-Duty Construction – Stainless steel corrosion E
resistance, comparable to 316 stainless steel
•A
vailable with 150# raised face flange or 300# tongue
and groove design
H
A
•S
pring-Loaded Poppet Design – Assures fast closing and B
tight seal C
•A
vailable in a Range of Seals – PTFE, EPDM, Chemraz , ®
Buna-N and Fluorocarbon.

• Available in 1-1/2", 2" and 3" sizes D dia
SIZE IN INCHES (1670ANF) SIZE IN INCHES (1670ANFT)

1/2 x 2" 2" 3" 2" 3"
A Overall Length 4-47/64" 4 -29/32" 6-9/16" A Overall Length 5-5/32" 6-13/16"
B Length of Body 4-13/32" 4-31/64" 6-1/8" B Length of Body 4-47/64" 6-6/8"
C Length of Cap 2-5/64" 2-1/4" 2-5/16" C Length of Cap 2-1/4" 2-5/16"
D Diameter of Flange 6" 6" 7-1/2" D Dia. of Flange 6-1/2" 8-1/4"
E Diameter of Body 2-1/2" 3" 4-45/64" E Dia. of Body 2-63/64" 4-45/64"
F Width of Cap 3-9/16" 4-1/16" 5-33/64" F Width of Cap 4-1/16" 5-33/64"
G Height of Chain Lug 1/2" 7/16" 1/2" G Height of Chain Lug 7/16" 1/2"
H Length with Arms 6-1/32" 6-3/32" 8-1/8" H Length with Arms 6-21/64" 8-3/8"
Number of Bolt Holes 4 4 4 Number of Bolt Holes 8 8
Diameter of Bolt Holes 3/4" 3/4" 3/4" Diameter of Bolt Holes 3/4" 7/8"
Diameter of Bolt Circle 4-3/4" 4-3/4" 6" Diameter of Bolt Circle 5" 6-5/8"
J Max width of Arms 7-1/8" 8" 11-3/32" J Maximum width of Arms 8-9/32" 11-3/32"
DRYLOK™
Drylok™ Overview
One of the Driest Disconnect Couplings for the Transfer of Hazardous Liquids
OPW’s Drylok™ Dry Disconnect Coupling provides unprecedented safety in the transfer of hazardous liquids. With less than
1-cc of fluid loss from a 3-inch unit, Drylok™ is one of the driest disconnects in the industry. It meets or exceeds all of today’s
stringent emission and worker safety requirements set by EPA, OSHA and others.
Drylok™ Operation Is Easy and Foolproof.
1 2 3
Push coupler onto adaptor by first Turn handle counter-clockwise until Press button on coupler down and
engaging lower jaw of coupler lock engages. Coupler and adaptor are turn handle counter-clokwise until it
under lip of adaptor and tilting the locked together but valve is closed. locks. Valve is now open and product
coupler upward to engage top jaw. will flow.
4 5
To disconnect - press button on Press button on coupler down and turn handle
coupler and rotate handle clockwise clockwise to the “In-Line” position. Press tab on
until it locks. Valve is now closed. opposite side of coupler to release the upper jaw and
move coupler away.
26
DRYLOK™
Drylok™
Drylok™ is designed to safely transfer hazardous
corrosive, volatile liquids such as acids, solvents
and petrochemicals. An interlocking handle averts
accidental spills by preventing uncoupling while the
valve is open. And, the unit’s flat face minimizes
fluid loss, further reducing exposure to risk during
operation. Drylok™ is ideal for all kinds of hazardous
fluids where product loss is a problem, such as high-
pressure lines, high flow rates, slurries and gases.
Benefits
•O
ne of the driest disconnects in the industry – less
than 1/2 ml (less than .10 teaspoon) of fluid loss
from a 2" unit.
• Unprecedented safety – meets or exceeds all
of today’s stringent emission and worker safety
requirements set by EPA, OSHA and others. Drylok™
cannot be uncoupled while the valve is open.
E
C
Coupler and Adaptor Body
• Optimum flow rate – less obstruction in easy-flow
interior optimizes the flow rate in high-pressure or Dust Cap and Plug –
Super-Pak included with system
high-viscosity applications.
Material
• Ease of use – simple handle action connects valve
F
to coupler and opens and closes the flow. 360º
orientation ensures proper seating and alignment. D B H
No clamps, clips, loops or tabs that can cause
operator error.
Features A
G
I
J
• Available in 1", 2" and 3" sizes
Super-Pak valve seal system on 2" and 3" models.*
•S
tandard O-Ring seals for longevity, low cost and
ease of maintenance *Super-Pak valve seal is a V-Type 75% PTFE and graphite blend,
pressure energized packing. The packing nut can be tightened to
•S
uper-Pak Adjustable Packing with V-type stop leaks and emissions.
material provides a continuous compression,
emission-free seal on handle shaft. (2" & 3" only)
Type Number Size Weight
•A
vailable in 316 stainless steel, Alloy 20® or
Hastelloy® C with NPT, BSP, ANSI Flanged, Coupler
5770 1" 2-1/4 lbs./1.0 kg
2" 10-1/4 lbs./4.6 kg
BW, and SW end connections
3" 14-1/2 lbs./6.5 kg
• AAR Approved Adaptor 5670 1" 1-1/4 lbs./.6 kg
2" 7-1/2 lbs./3.4 kg
• CRN Approved 3" 11-3/4 lbs./5.3 kg
Dimensions
Size A B C D E F G H I J Connected
1" 3-21/64" 2-15/32" 5-3/8" 1-7/8" 6-3/4" 4-37/64" 3-33/64" 2-5/32" 3-3/16" 3-3/4" 6-1/16"
85.6mm 62.7mm 136.5mm 47.6mm 171.5mm 116.3mm 89.3mm 54.9mm 81mm 95.3mm 153.9mm
2" 6-3/16" 5" 6" 2-3/4" 8-3/8" 7-1/4" 7-7/32" 5" 4-15/16" 5-5/16" 10-1/6"
173mm 127mm 152.4mm 69.9mm 212.7mm 184.2mm 183.4mm 127mm 125.4mm 134.9mm 255.5mm
3" 7-3/4" 6-3/16" 8-3/4" 4" 12" 8-31/32" 8-49/64" 5-1/2" 6-7/8" 7-17/64" 13-3/8"
196.9mm 157.2mm 222.3mm 101.6mm 304.8mm 227.8mm 197.3mm 139.7mm 174.6mm 184.7mm 339.7mm
Size indicates NPT Pipe Thread
DRYLOK™
Flow Characteristics Temperature Rating/Seal Material

380/193.3
100/0.68
90/0.62
80/0.55
70/0.48 340/171.1
60/0.41
50/0.34
40/0.27
300/148.8
30/0.20
PRESSURE DROP PSI
PRESSURE DROP MPa
25/0.17
260/126.6
20/0.13
15/0.10
220/104.4
TEMPERATURE ºC
TEMPERATURE ºF
10/0.068
9/0.062
8/0.055
7/0.048 180/82.2
6/0.041
r
r
ler
r
ple
pto
5/0.034
pto
r
ple
to
up
ou
ap
da
140/60
Co
ou
4/0.027
Ad
oC
Ad
oA
oC
to
to
rt
to
3/0.020
rt
rt
tor
ler
to
le
ler
to
ap
2.5/0.017
PTFE/Kalrez®
ap
up
up
Fluorocarbon
ap
100/37.7
up
Ad
Ad
Co
Co
Ad
2/0.013 Co
1"
1"
2"
2"
80/26.6
3"
3"
1/0.006
Buna-N
7 8 9 10 15 20 25 30 40 50 6 7 8 9 100 150 200 250 300 400 500 6 7 8 9 1000 60/15.5
EPDM
FLOW RATE IN GPM WATER 40/4.4
20/-6.6
Pressure Rating
0/17.7
When connected to the adaptor, the Drylok™ Coupler can be opened and
-20/-28.8
closed against a maximum of 150 psi head pressure.
-40/-40
To assure that your order is processed promptly, please specify quantity, product number, size, construction materials and
give a brief description of the product. Use the convenient product numbering system (below) to simplify your selections.
Please consult factory for any design or special requirement you may need or desire.
O-RING SEAL CONSTRUCTION MATERIAL

B - Fluorocarbon-B 7 - 316 Stainless Steel
C - Fluorocarbon-E 8 - Alloy 20®
E - EPDM
STYLE
5670 - V720N
F - PTFE Encapsulated
A - ANSI Flange 150 Lbs.
Fluorocarbon
B - Female BSPT
N - Buna-N
C - Cutaway
T - PTFE Encapsulated
Silicone D - Din Flange
V - Fluorocarbon-A TYPE SIZE N - Female NPT
W - White Nitrile 56 - Adaptor 10 - 1" P - Sanitary Triclamp
Y - Kalrez (4079)
®
57 - Coupler 20 - 2" T - ANSI Flange 300 Lbs.
Z - Kalrez (6375)
®
30 - 3" W - Butt Weld
X - Parking Adaptor
How to Order - Use this example as your guide to determine the part number of the Drylok™ coupling you
need. Part numbers indicate coupling type, O-Ring seal material, construction material and size.
28
EPSILON® COUPLING SYSTEM
EPSILON® Overview
Prevent Chemical Spills and Reduce Fugitive Emissions of VOCs
The EPSILON® Coupling System is designed to prevent Superior Flow:
chemical spills and reduce fugitive emissions of volatile Unrestricted flow path provides less than 1psi pressure
organic compounds (VOCs), particularly in the process drop at 150 GPM.
facility and during transfer to and from tank trucks and
tank cars. During in-plant chemical transfers, the EPSILON® Safety:
Chemical Containment System will provide your plant EPSILON® coupling is equipped with safety interlocks,
with process flexibility while improving operator safety, which force the valves to open and close only with a
enhancing environmental compliance and reducing deliberate action, preventing accidental opening of
overall capital expenditures and operating costs. the valve.
EPSILON® is a low spill coupling, based on a double ball Environment:

valve system integrating a sophisticated safety design in EPSILON® is a low spill system, specified to less than
sizes of ¾", 1", 1½", 2" and 3". The design is constructed .40 ml spillage for the 2"coupling (2000 cycles test
to handle a pressure of 435 psi (30 bar) and temperature average 0.6 ml) and less than 1/10th of a teaspoon
up to 450°F (230°C) and is available with end connections (half an eyedropper).
complying to ANSI and DIN standards.
Maintenance:
All wetted materials are 316/316L stainless steel
EPSILON® was not only engineered for easy operations,
(1.4401/1.4404) with TFM or PFA seals. Hastelloy® C is also
but also for quick replacement of the transfer seal
available for use with more aggressive fluids.
without any lockout. No special tools are required for
Beyond the common advantages of a ball valve design, replacement of seals.
EPSILON® provides for flow through an unrestricted
flowpath and double shut off reliability in the
coupling connection.
DRYLOK™
One of the Independent and

Redundant Mechanical Interlocks
Concave Ball Nest Convex Ball
Male Lug Female Lug
EPSILON® Applications Benefits

• Bulk Storage •D
ry Disconnect Reliability – Low spill face seal reduces
amount of loss upon disconnect.
• In-plant Processing
•E
nhanced Environmental Compliance – Positive shut-off
• Reactor Units
of coupling halves eliminates line contamination and
• Filtration Units accidental release of potentially hazardous fluids into the
• Tank Car environment during connection and disconnection.
• Railcar • F ull Flow – Straight-through flow path provides

unrestricted flow in either direction, minimizing pressure
Features drop.
• Spring-energized TFM or PFA U-cup sealing •U

nparalleled Safety – Multiple safety interlocks eliminate
unintentional spills and catastrophic chemical releases
• Male and female lug and flange connection interfaces that threaten worker safety and the environment.
• Independent and multi-level safety interlocks •P
revents Cross-Contamination – Optional keyed couplings
• Polyurethane dust cap or stainless steel pressure cap mechanically lock out and isolate transfer lines.
• Available in ¾", 1", 1½", 2" and 3"
• Available in stainless steel and Hastelloy®*
• FDA-compliant seal materials
* Hastelloy® is a registered trademark of Haynes International, Inc.
30
Male and Female Lug and Flange

Connection Interfaces
Ramped lug and flange interfaces are first aligned and then
connected with a push, followed by a quarter (90°) turn. This
“instant” connection method is done by hand without tools in
order to create compression on the critical interface seal. Spring-Energized and Spring-Loaded
PTFE U-Cup Sealing
Concave/Convex Full-Flow Shut-Off Valve
A spring-energized stem and face and flange
A convex ball nests in a concave ball to virtually eliminate any seal provide initial sealing. The spring supplies
cavity between the mating halves. The positive shut-off ball all the load required for sealing when the media
valves, and the absence of a cavity between them, minimize pressure is too low to fully actuate the lips of
chemical loss when the coupling is disconnected. Each half is the seal. Testing confirms the low spillage and
an independently operated, positive shut-off ball valve that is emission specifications are still achieved after
controlled by manually rotating the valve handles. The straight- 2,000 cycles.
through EPSILON® valve design also provides unrestricted, high
flow in either direction and low pressure drop. All metal wetted
components are 316 stainless steel or Hastelloy®.
Independent and Redundant Safety Interlocks

EPSILON® technology involves five independent and redundant
mechanical interlocks. They require deliberate sequential
action by users, thereby eliminating unintentional spills and
catastrophic chemical releases that threaten worker safety and
the environment. Ultra Low Spill Face Seal (Optional)
This seal reduces the amount of spillage at
disconnect to .38 ml. This seal is not pressure
assisted and should only be used for applications
lower than 100 psi.
Cavity Filled (Optional) Polyurethane Dust Cap

Designed to reduce the possibility of contamination by Used to protect the ball from damage and debris when
entrapment of process fluid in the void normally found coupling is closed and disconnected.
behind the ball and the valve body. Ideal for applications
where cross-contamination and cleanliness is a concern. Back
side of the valve balls are bored for efficient cleaning.
Stainless Steel/Hastelloy Pressure Cap Keyed Couplings

Used to increase the level of safety when coupling is For extremely critical operations, EPSILON® offers the
closed, disconnected and under operating pressure. unique keyed interface which locks out and isolates transfer
lines, preventing cross-contamination.
**National Emission Standards for Hazardous Air Pollutants
Designed for Maintainability

OPW Engineered Systems’ EPSILON® design allows for easy
maintenance. Seals, stems and bearings can be replaced
easily to keep the connections performing like new.
Approvals
EPSILON® couplings are approved/listed for pressure service
through a comprehensive set of international agencies.
Consult factory for specific details for your application.
TFM - Standard Seal

Next generation PTFE with best combination of
temperature ranging from -22°F (-30°C) to 450°F (230°C),
sealing, and sliding characteristics.
PFA - Available Consult Factory

*Below limit of analytical detection.
Transportation Coupling System (TCS)
Specially designed for railcar, truck, isotainer or tote
equipment used in transporting chemicals safely. Contact
OPW Engineered Systems for more information.
Dual Ball Race (Optional)

Radial swivel seal
• Replaces dynamic face seal
• Lower leak rate
• Lower seal mortality rate caused by over-compressing seal to
install bearings
Dual ball races with hardened stainless bearings
• Replaces PTFE sleeve bearing that may become overloaded
and allow greater axial misalignment causing the dynamic
face seal to leak
• Provides additional support for applications with long hose
drops or high load requirements.
Spring energized dust seal
32
WARNING: Due to the variety of chemicals that these couplings may be used to transfer, the user is responsible to
verify the compatibility of the coupling body and the seal materials with the chemical being conveyed.
Performance Characteristics
Max Working
Maximum Flow Rate Weight - lbs (kg) Temp = °F (°C)
Valve Size Port Size Spillage CV Pressure psi
Emissions GPM (l/min) Adapter Coupler Min Max
(bar)
3/4", 1", DN 20
1-inch <0.7 ml <25 ppm 50 (189) 42 435 (30) 2.7 (1.2) 3.0 (1.4) -22°F (-30°C) 450 (230)
or DN 25 Port
1-1/2", 2", DN 40
2-inch <0.6 ml <25 ppm 150 (568) 160 435 (30) 4.0 (1.8) 6.0 (2.7) -22°F (-30°C) 450 (230)
or DN 50 Port
3-inch 3" or DN 80 Port <2 ml <25 ppm 300 (1135) 240 360 (25) 16.0 (7.3) 19.0 (8.6) -22°F (-30°C) 450 (230)
The features of the EPSILON® dry disconnect coupling Pressure Drop vs. Flow 1", 2" & 3" EPSILON® Coupling
are extensive. Chart 1 below provides the specifics of Flow vs. Pressure Drop - 70° F Water
these features.
Flow rates from 50 GPM for the 1" to 300 GPM for the 2.0
3" product line. This coupling will keep up with demand, 2"
whatever your application. 1.0
Flow coefficient (Cv) for valves. Flow rate shown in gallons per
minute of 70°F water with 1.0 psi, pressure drop across the
Pressure Drop in PSIG .50
valve, 2" coupling features (Cv) of 160.
1"
Fugitive emissions of less than 25 ppm, is standard. In most
cases, it is below the limit of analytical detection. 3"
Valve Size .10
EPSILON® couplings can be attached to hose or pipe sizes

ranging from 3/4" to 3" or DN 20 to DN 80. There are three
different valve body sizes that are machined to accept
the different sizes and different connection types. Chart 2
indicates the valve body size that would be used with a given
port size. .01
10 50 100 200 400

FLOW - GPM
Chart 1
Dimensional Data - inch

Sl. End
No. Type Size Connection A B C D E F
1 COUPLER HALF, NPT 1" 3/4" 4.7 3.6 4.2 4.5 2.7 3.4
1" 1" 4.7 3.6 4.2 4.5 2.7 3.4
2" 1 1/2" 7.0 5.6 5.3 5.2 2.9 4.0
2" 2" 7.0 5.6 5.3 5.2 2.9 4.0
3" 3" 9.6 7.5 8.1 7.4 4.4 5.9
2 ADAPTOR HALF, NPT 1" 3/4" 4.5 3.6 3.3 4.3 2.7 2.7
1" 1" 4.5 3.6 3.3 4.3 2.7 2.7
2" 1 1/2" 4.8 3.6 3.8 4.6 2.9 3.2
2" 2" 4.8 3.6 3.8 4.6 2.9 3.2
3" 3" 9.5 7.5 5.5 7.2 4.4 4.8
COUPLER HALF, 3/4"

3 1" 4.7 3.6 5.8 4.6 2.7 2.7
FLANGED 150 LBS ANSI
1" 1" 4.7 3.6 5.8 4.8 2.7 2.7
2" 1 1/2" 7.0 5.6 6.8 7.2 4.7 4.0
2" 2" 7.0 5.6 6.8 7.7 4.7 4.0
3" 3" 9.6 7.5 10.8 8.2 4.4 5.9
ADAPTOR HALF, 3/4"

4 1" 4.5 3.6 5.4 4.6 2.7 3.4
FLANGED 150 LBS ANSI
1" 1" 4.5 3.6 5.4 4.8 2.7 3.4
2" 1 1/2" 4.8 3.6 6.3 5.4 2.9 3.2
2" 2" 4.8 3.6 6.3 6.0 2.9 3.2
3" 3" 9.5 7.5 8.2 8.9 5.2 4.8
COUPLER HALF, 3/4"

5 1" 4.5 3.6 6.3 4.3 2.7 3.4
BUTT WELD SCHEDULE 40
1" 1" 4.5 3.6 6.3 4.3 2.7 3.4
2" 1 1/2" 4.8 3.6 6.8 4.6 2.9 3.2
2" 2" 4.8 3.6 6.8 4.6 2.9 3.2
3" 3" 9.5 7.5 8.5 7.4 4.4 4.8
ADAPTOR HALF, 3/4"

6 1" 4.5 3.6 6.3 4.3 2.7 3.4
BUTT WELD SCHEDULE 40
1" 1" 4.5 3.6 6.3 4.3 2.7 3.4
2" 1 1/2" 4.8 3.6 6.8 4.6 2.9 3.2
2" 2" 4.8 3.6 6.8 4.6 2.9 3.2
3" 3" 9.5 7.5 8.5 7.4 4.4 4.8
34
Dimensional Data - mm
Sl. End
No. Type Size Connection A B C D E F
7 COUPLER HALF, BSP 1" G 3/4" 119 91 107 114 69 86
1" G 1" 119 91 107 114 69 86
2" G 1 1/2" 178 142 135 132 74 102
2" G 2" 178 142 135 132 74 102
3" G 3" 244 191 206 188 112 150
8 ADAPTOR HALF, BSP 1" G 3/4" 114 91 84 109 69 69
1" G 1" 114 91 84 109 69 69
2" G 1 1/2" 122 91 97 117 74 81
2" G 2" 122 91 97 117 74 81
3" G 3" 241 191 140 183 112 122
COUPLER HALF,
9 1" DN20 142 115 131 152 95 86
FLANGED DIN PN40
1" DN25 142 115 131 152 95 86
2" DN40 180 144 155 202 120 102
2" DN50 180 144 155 202 120 102
3" DN80 244 191 274 208 112 122
ADAPTOR HALF,
10 1" DN20 137 115 121 152 95 69
FLANGED DIN PN40
1" DN25 137 115 121 152 95 69
2" DN40 176 144 141 202 120 81
2" DN50 176 144 141 202 120 81
3" DN80 241 191 208 226 132 122
COUPLER HALF,
11 1" 20 114 91 160 109 69 69
WELD END DIN 2559
1" 25 114 91 160 109 69 69
2" 40 122 91 173 117 74 81
2" 50 122 91 173 117 74 81
3" 80 241 191 216 188 112 122
ADAPTOR HALF,
12 1" DN20 114 91 160 109 69 69
WELD END DIN 2559
1" DN25 114 91 160 109 69 69
2" DN40 122 91 173 117 74 81
2" DN50 122 91 173 117 74 81
3" DN80 241 191 216 188 112 122
HILTAP™
Hiltap™ RapidLOK™ Family of Products
For the Toughest High and Low Temperature and Pressure Applications
The Hiltap™ Series features innovative high and low pressure and temperature sealing couplings, connectors
and product recovery/pipeline cleaning technologies. For over a decade, Hiltap™ and the RapidLOK® family
of products have served global industries, providing safe transfer solutions for some of the most difficult and
demanding liquid applications.
Benefits of the Hiltap™ RapidLOK® Family:

• Safely vents residual pressure
• Metal-to-metal wedge seal design for repeated use
• Leak-proof operation
• Operates through wide temperature/pressure ranges
• No variation in pipe diameter for most sizes
• Quality assurance to ISO 9001-2000
• Material traceability exists
• Canadian Registration Numbers (CRN)
This all-purpose, high-performance quick coupling offers a non-restrictive flow with no variation in pipe diameter
when required and conditions allow. The reusable sealing components are made of different metals that have
their own unique hardness and thermal properties so as to further enhance the seal as temperature changes are
encountered. The sleeve retaining ring ensures safe venting at any residual pressure. The Hiltap™ brand offers
front line solutions and allows design engineers to specify safe and environmentally responsible connections.
36
HILTAP™
3TL Series – Transfer Loading

Safety Quick Coupling
The 3TL Transfer Loading Series is an all purpose high
performance quick coupling designed for leak proof sealing
through a wide range of temperatures. The design offers a
non-restrictive flow with no variation in pipe diameter.
The reusable metal-to-metal wedge sealing components
further enhance the seal as temperature changes are
encountered. The retaining ring ensures safe venting of
any residual pressure.
Features & Benefits

•D
esigned to replace hammer unions and conventional
CAM locking couplings
•R
epeatedly reusable metal-to-metal wedge seal with
secondary enviro O-Ring seal
• Non-restrictive flow characteristics for faster hook-ups
• Unique automatic safety feature vents residual pressure
•O
nly light torque required when tightening to contain
rated pressure
• Designed and tested to ASME B31.3
• Available in 3/4" to 6" sizes
• Materials: 316 stainless steel and carbon steel
•C
ompact and available in any combination, of threaded,
butt welded or socket welded ends
• Variety of sleeve handle options available
2" 3TL - 20 - 11 (Internal NPT threads)

DUST CAP
FEMALE COUPLING HALF (PLAIN END/SLEEVE ASSEMBLY) PART NR. HT3TL - 20 - DC
PART NR. HT3TL - 20 - 1X(F)
DUST PLUG MALE COUPLING HALF (THREADED END)
PART NR. HT3TH - 20 - DP PART NR. HT3TL - 20 - X1 (M)
XW - WIDE GROOVE
FOR SAFETY RING
SECONDARY
ENVIRO "O"RING SEAL
Ø4.000
2˚ NTP
2˚ NTP
102"
STANDARD THREAD IS ACME G2 6 TPI
SLEEVE WITH HANDLES
4.420 ASSEMBLED
STAINLESS SAFETY RING
HEAVY DUTY
Size Working pressure PSI Outside diameter Overall length

Nominal Socket Thread Butt
(Inch)
based (mm) and Pressure
on physical specifications ratings with
limitations and compatibility forthe
100˚ F 38˚C
environment Sch.40
and materials to be handled. OPW(Inch) (mm) OF FITNESS
MAKES NO WARRANTY (Inch) (mm)
1.00 25.4 2.50 63.5 2.75 69.8
HILTAP™
3IU Series High Performance

Quality Impact Unions
The Hiltap™ 3IU impact union does what a conventional hammer
union does, only better.
OPW’s “impact union” is designed for leak proof operation over a
wide range of temperatures and pressures. The reuseable sealing
components offer a metal-to-metal wedge seal, as well as an
additional O-Ring seal, targeting full compliance to the latest
environmental laws.
Applications include: next to sensitive electronic equipment, e.g.,
most flow meters, modular skid “tie-ins,” high pressure gas/oil,
meter/production flow production, gas distribution “tie-ins,” high
axial load stresses, sour gas, unconventionally high pressures and
high erosion/corrosion applications.
Features & Benefits SCH 80, 160 or XXH
• Contains fugitive emissions

• Easier installation, skid fabrication and maintenance
• Low profile
• Light weight
• Low impact/torque required to engage Model: 3IU
• Repeatedly reusable metal-to-metal wedge seals Specification Example: 3IU - 20 - 33 (2" IMPACT UNION
Both Ends Butt Weld, Carbon Steel)
• Secondary O-Ring seal
Pipe Size Approx. Overall Length
• Available in butt weld end configurations only
2" 6.0"
• Available in 2", 3" and 4" sizes
3" 7.2"
• Carbon steel materials
4" 9.5"
3U Series – Medium
Pressure and Temperate
Quality Unions PROCESS PIGGING
PRODUCT RECOVERY TECHNOLOGIES
The 3U SeriesPIPE,
is TUBING,
an all-purpose light weight quality union
AND HOSE COUPLING SEALING SOLUTIONS
designed for leak proof operation

Ground Joint Utility Union
as it cycles through a
wide rangeSAFER
of temperatures.
Hose Connections
The design offers a non-
restrictive flow withThreaded
no variation
End (Male Half) in pipe diameter
Sleeve in most COMPENSATION RING OPTIONAL "O" RING SEAL
Retaining Ring
sizes. The reusable metal-to-metal sealing components further THREADED
END FITTING
enhance
Plain End the seal as temperature and pressure changes are (MALE HALF)
PLAIN
encountered. The safety ring ensures safe venting of END
FITTING
residual pressure.
FEMALE HALF
ASSEMBLY
NPT
Thread
NPT THREAD NPT THREAD
SLEEVE
NPT Thread
Female half O Ring
Pipe size Working pressure PSI Outside diameter Overall length

Socket Thread Butt
(Inch) (mm) Sch.40 (Inch) (mm) (Inch) (mm)
38
3/4 (0.750) 19.0 Pressure ratings for 100˚ F 38˚C
Please contact Please contact Please contact
Hiltap for Hiltap for Hiltap for
HILTAP™
3U Series – Continued
Features & Benefits
• Contains fugitive emissions •O
nly light torque required when
tightening to rated pressure
•D
esigned to replace conventional
medium pressure unions/couplings •D
esigned and tested to ASME B31.3
• Easier installation and maintenance •A
vailable in 1/4" to 2" sizes
• Fully interchangeable with each other •M
aterials: 316 stainless steel and
carbon steel
• Low profile/light weight
•C
ompact and available in any
• Reduced chance of galling
combination of threaded, butt welded or
•R
epeatedly reusable metal-to-metal socket welded ends
wedge seal
•U
nique automatic safety feature vents
residual pressure during uncoupling
should residual pressure remain
HGJ Ground Joint Utility Union

– Safer Hose Connections
The HGJ series utility union is a high-quality coupling for most
steam, water and standard utility applications. The outer
scalloped knurled sleeve is ergonomic and made out of a non-
galling material, ensuring easy and repeatable connectabilty.
The HGJ series uses a commercially available O-Ring seal and is

fully interchangeable with conventional ground joint unions.
Features and Benefits

• Contains fugitive emissions • Elastomeric O-Ring seal
•D
esigned to replace conventional boss-type • Only light torque required when tightening
ground joint style unions/couplings • Designed and tested to ASME B31.3
• L ow profile/light weight, easier installation • Available in 3/4" only
and maintenance
• Materials: 316 stainless steel
• Reduced chance of galling
Note: For other materials, sizes and pressure ratings, consult Engineered Systems. Seal caps/plugs and dust caps are available
HGJ-07-1N1N-A-3041-V7
HGJ SERIES SIZE FEMALE MALE SST HILTAP O-RING
07 - 3/4" HALF HALF DRAWING Fluorocarbon only
X - None X - Female Half Only PACKAGE
l - FNPT l - FNPT
3 - Socket Weld 3 - Socket Weld
SC - Seal Cap SC - Seal Cap
HILTAP™
LQC Series - “Twister®”

Locking Quick Connect The Twister
The Twister LQC is the next generation of quick
®
couplings designed as an option to replace conventional

cam & groove couplings that are used in critical service
applications. The Twister® LQC is engineered to be used in
conjunction with hoses and loading arms.
Features & Benefits

• Rapid engagement, 1/4 twist on/off
• Low pressure or vacuum locking
•C
oupling locks during uncoupling should residual or line
pressure be present
• Smooth bore, ideal for pigging applications
• Commercially available O-Ring seals
•O
ptional snap-in customized handles for
tight spots
•B
uilt to B31.3 specifications to ISO 9001-2000
Quality Standards
• Pressure ratings equivalent to ANSI 150/300
• Available in ¾", 1", 2", 3", 4" and 6" nominal sizes
•M
aterials: 316 stainless steel, cold temperature carbon
steel and aluminum
• S urpasses Occupational Health & Safety Section 188
(October 2003)
LQC Railcar
Unloading Adaptor
• Ergonomic connection to railcar
• Features LQC Adaptor for safe, easy connection
• Can be provided with other end connections
40
HILTAP™
415 Series, 425 Series, 450 Series

Pipe Connecting: Safety Quick
Couplings
The 415/425/490 RapidLOK® Series Connector is an all-purpose lightweight quick
coupling designed for leakproof operation at a wide range of temperatures.
The metal-to-metal seal further enhances the seal as temperature changes are
encountered. The safety ring ensures safe venting of any residual pressure.
Features
•T
he RapidLOK® 415/425/490 series couplings can •O
nly light torque required when tightening to
perform equal to the respective pipe schedules rated pressure
• Repeatedly reusable metal-to-metal seal with an •C
ompact and available in any combination, of
optional secondary enviro O-Ring seal threaded, butt welded or male socket welded ends
• No bolts, or hub clamps for faster hook-ups • Designed and tested to ASME B31.1 & B31.3
• Unique automatic safety feature vents • Available in 3/4" - 2" sizes
residual pressure • Materials: 316 stainless steel and carbon steel
• No special heat treatment of seal rings required
SaVD™ Lite Gate Valve 390 Series - Safe Vent & Drain
Safety Seal Cap/Hose Half
“Lite” Series Safety Seal Cap Lite Series Hose Half
ANSI 800 and below Assembly 390 Series
Features & Benefits 2
•T
he SaVD™ Safety Seal Cap is designed to replace high pressure bull 3 6
plugs used in venting and draining SAGD steam and heavy oil piping.
• Safety Seal Cap (with chain) can be retightened to seal
•O
uter seal and locking threads are located OUTSIDE the
wetted surfaces 1 Safe and tight stem seal by means of positive back
seat and long life leak proof stuffing box design.
•V
alve mounted couplings halves can be safely rodded, steam cleaned, 2 The T-head connect of stem and disc assuring easy
pressure purged with specially designed and CRN registered adapters. seating operation.
3 Solid fully guided wedge reducing wear on seating
• NACE materials of construction: Carbon Steel surfaces.
4 Gland eyebolts facilitating packing maintenance.
• Solid Material Wedge, NO overlays
5 Leak proof Body-Bonnet Joint Cavity to eliminate
• Available in 3/4", 1", 1-1/2" and 2" sizes the unwinding of the SS spiral metal.
6 Rolled-in seat to assure tight and effective seating.
• Available with butt weld, MNPT, or seal cap
HILTAP™ ORDERING SPECIFICATIONS
Ordering Specifications (Complete Coupling, Female Half)
3TL - 30 - 1 N 1 N - A - 3010 - A A - D 2 - V7
FITTING THREADED SLEEVE STYLE

DESIGNATION END STYLE A - Loop Handle Sleeve
3TL - 3 pc. Transfer Loading X - None (Female Half Only) B - Wrench Flats Sleeve
H3U - 3 pc. Medium Pressure Union 1 - Female NPT C - Stick Handle
3IU - 3 pc. Impact Union 2 - Male NPT D - Paddle Sleeve
3LB - 3 pc. Lube Blending 3 - Butt Weld E - Aluminum Loop Handle for 3" Coupling
390 - 3 pc. SCH 80 for SAVDL 4 - Male Socket Weld (Except if Wetted Parts are Aluminum then as
5 - Female Socket Weld Above)
6 - Female BSP F - Lug Sleeve (Star Style)
NOMINAL SIZE 8 - Hose Barb IU - Impact Union Style Sleeve for 3TL
02 - 1/4" SP - Seal Plug RK - Raised Knurled Sleeve
03 - 3/8" BH - Bar Handle Articulating Sleeve
05 - 1/2" HX - Hexagonal Sleeve
07 - 3/4" THREADED SW - Spanner Wrench Sleeve
10 - 1" END COATING
12 - 1 1/4" Blank if Female Half Only SLEEVE COATING CODE
15 - 1 1/2" N - None N - None
20 - 2" A - Electroless Ni (High Phos) A* - Electroless Nickle (High Phos)
25 - 2 1/2" Z** - Zinc Z** - Zinc
30 - 3" E - Annodized Red E - Annodized Red
40 - 4" F - Annodized Blue S - Annodized Clear
60 - 6" F - Annodized Blue
PLAIN END MATERIAL PLAIN END STYLE

A - Stainless Steel A479-316/316L (SA)
CONNECTION TYPE D - Carbon Steel A350 Gr. LF2 Cl.1 FOR 3010 PACKAGE ONLY
1 - Female NPT NACE N - Standard 3"
2 - Male NPT H - Aluminum 6061-T6 T - Single Groove Tubing
3 - Butt Weld S - Single Groove
4 - Male Socket Weld HILTAP DRAWING PACKAGE CODE D - Double Groove
5 - Female Socket Weld 3102 - 1/4" Couplings C - Compoflex Hose Barb
6 - Female BSP 3103 - 3/8" Coupling E - 2 1/2" Single Groove
8 - Hose Barb 3105 - 1/2" Coupling
SC - Seal Cap 3107 - 3/4" SCH10 Coupling
3158 - 3/4" SCH10 to 80 Coupling THREADED END STYLE
3001 - 1" SCH10 Coupling FOR 3010 PACKAGE ONLY
PLAIN END 3310 - 1" SCH80 Coupling N - Standard 3"
COATING 3002 - 1" SCH40 Coupling S - Sanitary
N - None 3015 - 1 1/2" SCH10 Coupling 1 - 1 1/2"
A - Electroless Ni (High Phos) 3113 - 1 1/2" 3P SCH80 Coupling 2 - 2"
Z** - Zinc 3000 - 2" 3TL and 3U SCH40 and 80 Couplings 3 - 2 1/2"
E - Annodized Red 3136 - 2" SCHXXS Impact Union with Hiltap Seal 4 - 4"
S - Annodized Clear 3010 - 3" 3TL and LB SCH40 Couplings
F - Annodized Blue 2146 - 4" 3LB and 3TL SCH40 Coupling
0554 - 4" 3LB SCH10 Coupling O-RING MATERIAL
0536 - 6" 3TL SCH40 Coupling Blank for None. Only Metal to Metal
0058 - 2" SCH160 Impact Union with Hiltap Seal Seal
0057 - 2" SCH80 Impact Union with Hiltap Seal V7 - Fluorocarbon 75D
0070 - 2" SCH160 Impact Union with Flat Face Seal
2034 - 3" SCHXXS Impact Union with Hiltap Seal
3189 - 3" SCH80 Impact Union with Hiltap Seal
0168 - 4" SCHXXS Impact Union with Hiltap Seal
* All stainless steel sleeves are electroless nickel plated to prevent galling
** Zinc coating standard on all carbon steel products
42
Ordering Specifications (Male Half Only)
HT3 - 30 - X1 - D - 3010 - 25 - ZNC
FITTING DESIGNATION SPECIAL CUSTOMIZED DESIGNATION

HT3 - 3 pc. Union and Transfer Loading Standard 3"
HT3IU - 3 pc. Impact Union Male S - Sanitary
20 - With Special 2" NPT on 3"
25 - With Special 2 1/2" NPT on 3"
NOMINAL SIZE BAY - With Special Bayonet
02 - 1/4"
03 - 3/8"
05 - 1/2" THREADED END COATING
06 - 5/8" Blank if No Coating Required
07 - 3/4" EN1 - Electroless Nickle Plating (High
10 - 1" Phos)
12 - 1 1/4" ZNC* - Zinc
15 - 1 1/2"
20 - 2" HILTAP DRAWING PACKAGE CODE
25 - 2 1/2" 3102 - 1/4" Couplings
30 - 3" 3103 - 3/8" Coupling
40 - 4" 3105 - 1/2" Coupling
60 - 6" 3107 - 3/4" SCH10 Coupling
3158 - 3/4" SCH10 to 80 Coupling
3001 - 1" SCH10 Coupling
THREADED END STYLE 3310 - 1" SCH80 Coupling
X1 - Female NPT 3002 - 1" SCH40 Coupling
X2 - Male NPT 3015 - 1 1/2" SCH10 Coupling
X3 - Butt Weld 3113 - 1 1/2" 3P SCH80 Coupling
X4 - Male Socket Weld 3000 - 2" 3TL and 3U SCH40 and 80 Couplings
X5 - Female Socket Weld 3136 - 2" SCHXXS Impact Union with Hiltap Seal
X6 - Female BSP 3010 - 3" 3TL and LB SCH40 Couplings
X8 - Hose Barb 2146 - 4" 3LB and 3TL SCH40 Coupling
SP - Seal Plug 0554 - 4" 3LB SCH10 Coupling
0536 - 6" 3TL SCH40 Coupling
0058 - 2" SCH160 Impact Union with Hiltap Seal
MATERIAL 0057 - 2" SCH80 Impact Union with Hiltap Seal
A - Stainless Steel A479-316/316L (SA) 0070 - 2" SCH160 Impact Union with Flat Face Seal
D - Carbon Steel A350 Gr. LF2 Cl.1 2034 - 3" SCHXXS Impact Union with Hiltap Seal
NACE 3189 - 3" SCH80 Impact Union with Hiltap Seal
H - Aluminum 6061-T6
* Zinc coating standard on all carbon steel products
Ordering Specifications (Complete Coupling, Female Half)
LQC - 30 - 1 N 1 N - A - 3124 - A N - H -V7
FITTING MALE END SLEEVE STYLE

DESIGNATION CONNECTION TYPE A - Standard Wagon Wheel Sleeve with Plunger
LQC - Locking Quick Connect X - None (Female Half Only) HND - Wagon Wheel with Crank Handle Sleeve
1 - Female NPT LH - Loop Handle Sleeve (No Standard)
3 - Butt Weld
NOMINAL SIZE 5 - Female Socket Weld SLEEVE COATING CODE
10 - 1" SP - Seal Plug N - None
20 - 2" A - Electroless Nickle (High Phos)
30 - 3" Z* - Zinc
40 - 4" MALE END COATING E - Annodized Red
60 - 6" - Blank if Female Half Only
S - Annodized Clear
N - None
F - Annodized Blue
A - Electroless Nickle (High Phos)
PLAIN END Z* - Zinc
CONNECTION TYPE E - Annodized Red SLEEVE MATERIAL IF DIFFERENT
1 - Female NPT F - Annodized Blue FROM WETTED PARTS
3 - Butt Weld A - Stainless Steel A479-316/316L (SA)
5 - Female Socket Weld MATERIAL D - Carbon Steel A350 Gr. LF2 Cl.1 NACE
SC - Seal Cap A - Stainless Steel A479-316/316L (SA) H - Aluminum 6061-T6
D - Carbon Steel A350 Gr. LF2 Cl.1
NACE
PLAIN END COATING O-RING MATERIAL
N - None V7 - Fluorocarbon 75D
A - Electroless Ni (High Phos) HILTAP DRAWING PACKAGE CODE
Z* - Zinc 3124 - 1", 2", 3", 4" Couplings
E - Annodized Red 3122 - 6" Coupling
S - Annodized Clear 3109 - 4" LQC Closure for PIG Launcher
F - Annodized Blue 3098 - 2" and 3" LQC Closure for PIG Launcher
3095 - 2" LQC Closure for PIG Launcher
44
Ordering Specifications (Male Half Only) Consult factory for odering specifications.
HTLQC - 30 - X1 - D - 3124 - 25 -ZNC
FITTING SPECIAL CUSTOMIZED

DESIGNATION DESIGNATION
HTLQC - Locking Quick Connect - Standard
S - Sanitary
HO - Tapper Down Connection
NOMINAL SIZE 25 - With Special 2 1/2" NPT on 3"
10 - 1"
20 - 2"
30 - 3" THREADED END COATING
40 - 4" - Blank if no coating required
60 - 6" EN1 - Electroless Nickle Plating (High Phos)
ZNC* - Zinc
IP4 - IPC System 4
MALE END
CONNECTION TYPE HILTAP DRAWING PACKAGE CODE
X1 - Female NPT 3124 - 1", 2", 3", 4" Couplings
X3 - Butt Weld 3122 - 6" Coupling
X5 - Female Socket Weld 3109 - 4" LQC Closure for PIG Launcher
SP - Seal Plug 3098 - 2" and 3" LQC Closure for PIG Launcher
MATERIAL 3075 - 6" LQC Closure for PIG Launcher
A - Stainless Steel A479-316/316L (SA)
D - Carbon Steel A350 Gr. LF2 Cl.1
NACE
SAFETY BREAKAWAYS

NTS-PU Series (Pull-Away)
Breakaway Coupling
Areas of Application
The OPW Engineered Systems’ NTS-PU Series Breakaway
protects loading facilities, hoses and prevents spills at the
same time. Separation occurs by a simple pulling force
on the hose line. It finds its application in fluid and gas
transfer. The OPW Engineered Systems’ NTS-PU is axially
built into hose lines (see example design at right).
Construction of the NTS-PU Series

The NTS-PU consists of two halves (Adaptor and In-line),
each equipped with spring-loaded valves. A straight or
angular pulling force on the hose triggers the separation.
To protect the hose line from damage, the separation
force of the NTS-PU can be individually adjusted.
Material: Stainless Steel (316), Anodized Aluminum.
Function
Others available upon request
While coupled, the valves of the Emergency Release System
Seals: Fluorocarbon, EPDM, Chemraz®
NTS-PU are open. Upon a pre-determined pulling force, the
separation occurs. Both valves close, thus preventing spills Pressure Ratings: 360 psi for all sizes (Alu 232 psi)
and protecting the loading station at the same time. Connections: FNPT or Flange (TTMA/150/300 ANSI)
The NTS-PU allows for a spare-part-free, non-destructive 1", 2", 3", 4"
separation – no shear pins involved and no destruction.
After depressurizing and emptying the hose, the NTS-PU
can be reassembled easily, without tools or spare parts.
Material
A = Anodized Aluminum
S = 316 Stainless Steel
NTS* - SZ - T - A - 0 2 0 2
Safety
Breakaway Seals
Series Size 02 = Fluorocarbon
SZ = Cable Release 01 = 1" 04 = EPDM
* Other materials and PU = Pull-Away 06 = Chemraz®
seals upon request.
02 = 2"
Specifications and 03 = 3"
conditions may vary. Connection
04 = 4"
T = FNPT x FNPT
F = 150 lb RF x 150 lb RF
F3 = 300 lb RF x 300 lb RF
46
SAFETY BREAKAWAYS

SZ Series (Cable Release)
Breakaway Coupling
Areas of Application
The SZ Series Emergency Breakaway Coupling
with cable control is designed to protect against unintended
pull-aways of tank trucks, railcars, barges or ships. Loading
arms and hose lines, conveying gases or liquid media, can be
either newly equipped or retrofitted with the SZ Series.
Structure
Two non-return valves prevent product loss in case of
emergency separation. Both coupler halves are held together
with segments and a slide ring. A cable pull triggers the
separation by flipping the levers out of their locked position.
The NTS also is available with the proactive remote or hand
separation.
Function
In a pull-off, the tensile force Shown with optional proximity switch
travels along the cable, leaving
the hose or loading arm
tension-free at all times. The levers Benefits
are released, two non-return valves • Protection of loading-arm components
positively shut both ends, enabling
• Protection of loading facility
the separation to occur. In
contrast to most existing products, • Spill prevention
the SZ Series breakaways work • Reconnectable
independently from the working
pressure and allow for a protective Materials: Stainless Steel (316). Others available upon request
approach without the need to wait
Seals: EPDM, Fluorocarbon, Chemraz®
for an impact. With a proven track
record of more than 25 years, the Pressure Ratings: 150 to 600 psi
176(PHUJHQF\6HSDUDWLRQ'HYLFH
7ULJJHUHGE\FDEOHVHOIGLVFRQQHFWHG
SZ Series Breakaway has earned Available
1766= in 1", 2", 3", 4" and 6" (other sizes up to 12"
an outstanding reputation of available upon request)
%DUJH
reliability in the industry.
176(PHUJHQF\6HSDUDWLRQ'HYLFH
7ULJJHUHGE\FDEOHVHOIGLVFRQQHFWHG
SZ Series Breakaway Coupling 1766= SZ Loading Arm Marine
Installation Example %DUJH Installation Example
When the line system is subjected to an Note: The length of the
unprecedented load, the levers swing out SZ cable must be shorter
by the cable. The slide ring is displaced than the maximum
and the segments are released. Then the movement of the loading
two body halves separate and the two 176(PHUJHQF\6HSDUDWLRQ'HYLFH
arm hose in order to
spring-loaded valves immediately shut 1766=
6HSDUDWLRQE\KDQG trigger the separation.
+DQGOH
both hose ends. %DUJH
based on physical specifications and limitations and compatibility with the environment and materials to be handled. 176(PHUJHQF\6HSDUDWLRQ'HYLFH
OPW MAKES NO WARRANTY OF FITNESS
FOR A PARTICULAR USE. All illustrations and specifications in this literature are based on the latest product 6HSDUDWLRQE\KDQG
information available at the time of publication.
+DQGOH
OPW reserves the right to make changes at any time in prices, materials, specifications and models
1766=
and to discontinue models without notice or obligation. www.opw-es.com 47
%DUJH
Leading The Way in Fluid Handling Solutions Worldwide
11
13 16
7 12 10
2 4
5 1 15
6
3
14
8
OPW Global Operations

1 OPW Corporate Headquarters 10 Poland/Petro Vend of Poland, Inc.
2 OPW Fuel Management Systems 11 OPW EMEA Headquarters
3 OPW Retail Fueling 12 OPW EMEA Czech Republic
4 OPW Engineered Systems 13 OPW FTG Europe
5 Midland Manufacturing 14 OPW India
6 Civacon 15 OPW Asia Pacific
7 PDQ Manufacturing Inc. 16 OPW Russia
8 OPW Mexico
9 OPW Latin America
2726 Henkle Drive Lebanon, OH 45036, USA

Phone: (800) 547-9393 or +1 (513) 932-9114
Fax: (800) 245-8536
www.opw-es.com
NOTE: All information subject to engineering and/or other changes. All trade names are copyrighted. Patents Pending. ©2015 OPW Engineered Systems. www.opw-es.com ES-DDQDF • 6/15 • 2M
©2015 Delaware Capital Formation, Inc. All Rights Reserved. DOVER and the DOVER logo are registered trademarks of Delaware Capital Formation, Inc., a wholly-owned subsidiary of Dover Corporation.

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Dry & Quick Disconnect

OPW Engineered Systems specializes in engineering, designing

Quick Disconnects Overview

The World’s Most Popular Cam and Groove Quick Disconnect

Spring-Ring™ Finger Rings Detent position of Twin-Kam™

633 B Coupler* – Male NPT 633 D Coupler* – Female NPT

633 C Coupler* – Hose Shank 634 B Dust Cap**

733 BL Coupler* – Male NPT 733 DL Coupler* – Female NPT

733 CL Coupler* – Hose Shank 733 DCL Dust Cap**

633 A Adaptor* – Female NPT 633 E Adaptor*- Hose Shank

633 F Adaptor*- Male NPT 634 A Dust Plug**

Reducing Couplers & Adaptors

633 EH Adapter 3"x 2-1/2" Hose Shank* 633 AA Spool Adaptor*

Miscellaneous Couplers & Adaptors

Spring Finger Ring 1" – 6" H20550M

Twin-Kam™ Kamlok® Cam Arm Kits

Autolok® Cam Arm Kits

Original Locking Design Repair Kits

Pressure/Temperature Characteristics Temperature

TEMPERATURE ºFTEMPERATURE ºC 140/60

633D - SS10 10 - 1"

Gaskets for Autolok®/Kamlok® Couplers

Dry Disconnects Overview

• Kamvalok® Dry Disconnect

The benefit of closed-loop load-

OPW Kamvalok® Genuine OPW

Through OPW’s global Major shippers of

Why Use Kamvaloks®

1700DL Series Couplers

Features & Benefits Dimensions

1700ESL Kamvalok® Coupler

Features & Benefits

Max. Design Temp 200° F (93° C)

1700 ES Series Couplers

Features & Benefits

1700DL Series & D2000™ Series

Temperature Characteristics Flow Characteristics

82.2 180 .0048 0.7

15.5 60 .0010 0.15

7 8 910 15 20 25 30 40 50 6 7 8 9100 150 200 250 300400500

TYPE CONFIGURATION SIZE

Buna-N and Fluorocarbon.

SIZE IN INCHES (1670ANF) SIZE IN INCHES (1670ANFT)

Drylok™ Operation Is Easy and Foolproof.

Flow Characteristics Temperature Rating/Seal Material

O-RING SEAL CONSTRUCTION MATERIAL

EPSILON® is a low spill coupling, based on a double ball Environment:

One of the Independent and

Concave Ball Nest Convex Ball

Male Lug Female Lug

EPSILON® Applications Benefits

• Railcar • F ull Flow – Straight-through flow path provides

• Spring-energized TFM or PFA U-cup sealing •U

* Hastelloy® is a registered trademark of Haynes International, Inc.

Male and Female Lug and Flange

Independent and Redundant Safety Interlocks

Cavity Filled (Optional) Polyurethane Dust Cap

Stainless Steel/Hastelloy Pressure Cap Keyed Couplings

Designed for Maintainability

• Railcar • F ull Flow – Straight-through flow path provides

• Spring-energized TFM or PFA U-cup sealing •U

* Hastelloy® is a registered trademark of Haynes International, Inc.