Product Catalogue
Product Catalogue
Product Catalogue
com
PRODUCT
CATALOGUE
2014-15
CONTENT
5 Polypropylene Ropes............................................................. 14
12 Other Services....................................................................... 36
13 Facilities................................................................................ 38
PRODUCTS
STEEL WIRE ROPE
Liftek maintains a large stock of wire rope for various applications. Our high quality wire ropes are
sourced from Europe, Korea, India and UAE. All ropes conform to the relevant International and Local
norms and are supplied with Mill Test Certificates.
FEATURES
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7
CABLE LAID GROMMETS AND SLINGS
FEATURES
• Made in-House at our Hamriyah Free Zone facility to a stringent Quality Plan
• Machine made to ensure tight Effective Working Length Tolerances
• Fabricated in 12x (6 x 36WS + IWRC) Construction; Tensile Strength 1,960 N/mm2; EEIPS
• Manufactured in accordance to EN13414-3 or IMCA M179 specifications
IMCA M 179:2005
CGBL = Calculated Grommet Breaking Load
Minimum safety factor = 2.25 according to IMCA M 179
Where applicable grommet strength has been computed using a tensile grade of 1960/EIPS wire rope
Grommet strength is calculated according to ISO 2408:2004 or EN 12385-4:2002+A1:2008,
depending upon the component wire rope size in accordance with IMCA M 179-2005.
The WLL is calculated as follows:
WLL = CGBL X EB
Safety Factor
Where EB = 1- 0.5
√D/d
And :
D = Minimum bend diameter
d = Grommet body diameter
We also manufacture Cable laid grommets as per EN 13414-3:2003+A1:2008.
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CABLE LAID GROMMETS: TECHNICAL DATA
Grommet Diameter CGBL (metric tons)
Inches mm As per IMCA M 179:2005
1.5 39 119
1.9 48 181
2.2 57 255
2.4 60 282
2.6 66 341
2.8 72 406
3.0 78 477
3.3 84 553
3.5 90 635
3.8 96 722
4.0 102 815
4.3 108 914
4.5 114 1018
4.7 120 1128
5.0 126 1244
5.2 132 1365
5.4 138 1492
5.7 144 1625
5.9 150 1763
6.1 156 1907
6.4 162 2056
6.6 168 2211
6.7 171 2291
6.9 174 2372
7.1 180 2538
7.6 192 2923
8.4 213 3505
8.7 222 3769
9.1 231 4042
9.8 249 4613
10.6 270 5320
12.0 306 6632
13.5 342 8066
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STEEL WIRE ROPE SLINGS
FEATURES
• One of the most comprehensive rigging facilities in the Middle East
• Fabrication of slings upto 4 inch (103mm) diameter with Steel (Flemish) and Aluminum sleeves
• Slings manufactured to EN 13414-1
• Fittings from Crosby, GN Rope Fittings, Rope Block, Rocon, Wirop, ToyoLift,Green Pin.
Thimble eye
Open Spelter Socket
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Working load limits for slings using steel cored rope of classes 6x19, 6x36 and 6x41 and having
ferrule-secured eye terminations.
Single leg sling Two leg sling Three and Four leg sling
Angle to the vertical 00 00 - 450 450-600 00 - 450 450-600
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CHAIN SLINGS & GRADE 80 FITTINGS
FEATURES
• More than 250 tons of Grade 100 & Grade 80 chain in stock
• Upto 32mm lifting chain in stock
• Chains manufactured to EN 818-1 and Chain Slings to
EN 818-4
• Fittings from Crosby, GN Rope Fittings, ToyoLift, Van
Beest - Green Pin
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CHAIN SLINGS FITTINGS AND ACCESORIES
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POLYPROPYLENE ROPES
FEATURES
• Large inventory of PP ropes
• All ropes with 3rd party certificate, e.g. Germanischer Llyod
• Any length with spliced eyes
CHARACTERISTICS
• Higher breaking strength
• Abrasion resistance
• Excellent shock absorption
• Better grip
• Minimum elongation
• Durable and ultraviolet stabilized
• Excellent shape retention
• Fully balance and torque free
TECHNICAL SPECIFICATION
• Strength: wet/dry 100% • Shock absorption: Very good • Specific Gravity: 0.91
• Floats/sinks: Floats • Elongation: Moderate • Water absorption: None
• Abrasion Resistance: Good • Melting Point: 1650C
• Chemical resistance n Acids: Excellent n Alkalis: Excellent n Oil/Gas: Very Good
• Elongation: 22% at break
14
POLYESTER FLAT WEBBING SLINGS & ENDLESS ROUND SLINGS
FEATURES
• Largest manufacturer in the Middle East & North Africa with annual capacity of
1,500 tonnes of soft slings
• Manufactured to EN 1492-1 & ASME B30.9 (Flat Slings) & EN 1492-2 (Round Slings)
• Highly customizable depending on client requirements
• SWL from 500kg to 150 tons, EWL from 50cm to 100 mtrs
• ISO 9001 certified production process with stringent quality control procedures
• Large stock ready to be delivered within short delivery time
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CAPACITY CHART in KGS for 1-PLY and 2-PLY FLAT POLYESTER WEBBING SLINGS
00 - 450 450-600
Straight Lift - 100% Choker Lift - 80% Basket/U Lift - 200% At Angle Beta - 140% At Angle Beta - 100%
Colour Width
1-PLY 2-PLY 1-PLY 2-PLY 1-PLY 2-PLY 1-PLY 2-PLY 1-PLY 2-PLY
Code in Inches
Violet 1 500 1000 400 800 1000 2000 700 1400 500 1000
Green 2 1000 2000 800 1600 2000 4000 1400 2800 1000 2000
Yellow 3 1500 3000 1200 2400 3000 6000 2100 4200 1500 3000
Grey 4 2000 4000 1600 3200 4000 8000 2800 5600 2000 4000
Red 5 2500 5000 2000 4000 5000 10000 3500 7000 2500 5000
Brown 6 3000 6000 2400 4800 6000 12000 4200 8400 3000 6000
Blue 8 4000 8000 3200 6400 8000 16000 5600 11200 4000 8000
Orange 10 5000 10000 4000 8000 10000 20000 7000 14000 5000 10000
Orange 12 6000 12000 4800 9600 12000 24000 8400 16800 6000 12000
CAPACITY CHART in KGS for 3-PLY and 4-PLY FLAT POLYESTER WEBBING SLINGS
00 - 450 450-600
Straight Lift - 100% Choker Lift - 80% Basket/U Lift - 200% At Angle Beta - 140% At Angle Beta - 100%
Colour Width
3-PLY 4-PLY 3-PLY 4-PLY 3-PLY 4-PLY 3-PLY 4-PLY 3-PLY 4-PLY
Code in Inches
Violet 1 1500 2000 1200 1600 3000 4000 2100 2800 1500 2000
Green 2 3000 4000 2400 3200 6000 8000 4200 5600 3000 4000
Yellow 3 4500 6000 3600 4800 9000 12000 6300 8400 4500 6000
Grey 4 6000 8000 4800 6400 12000 16000 8400 11200 6000 8000
Red 5 7500 10000 6000 8000 15000 20000 10500 14000 7500 10000
Brown 6 9000 12000 7200 9600 18000 24000 12600 16800 9000 12000
Blue 8 12000 16000 9600 12800 24000 32000 16800 22400 12000 16000
Orange 10 15000 20000 12000 16000 30000 40000 21000 28000 15000 20000
Orange 12 18000 24000 14400 19200 36000 48000 25200 33600 18000 24000
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CAPACITY CHART in KGS for ROUND SLINGS
00 - 450 450-600
Straight Lift - 100% Choker Lift - 80% Basket/U Lift - 200% At Angle Beta - 140% At Angle Beta - 100%
Colour Code
17
SPECIAL PURPOSE SLINGS
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Webbing Sling Wire Rope Net
with D & DP Fitting (mesh size as per customer requirement)
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SOLE
AGENT IN
MIDDLE EAST
SuperMax® Round Sling
SuperMax® Round Sling is made of Ultra High Molecular Weight Polyethylene (UHMWP) yarn covered by
durable nylon cover to make high performance lifting round slings. While designed SuperMax® Round
Sling, our goal was lightest lifting gear with higher breaking strength of wire rope. DSR used our long
experience of designed and manufacturing know-how’s to make SuperMax® Round Sling with low
elongation while it is stronger than wire rope with less than 10% weight of wire rope. Low elongation
SuperMax® Round Sling makes lifting job much easier and safer. Low elongation enables very lash back.
Also, SuperMax® Round Sling is very stable when used with hook, and you can avoid rotating problem
of wire rope slings.
MARK SPECIFICATIONS
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SuperMax® ROUND SPECIFICATIONS
1,000 1,000 800 1,400 1,000 2,000 6,000
2,000 2,000 1,600 2,800 2,000 4,000 12,000
3,000 3,000 2,400 4,200 3,000 6,000 18,000
4,000 4,000 3,200 5,600 4,000 8,000 24,000
5,000 5,000 4,000 7,000 5,000 10,000 30,000
6,000 6,000 4,800 8,400 6,000 12,000 36,000
8,000 8,000 6,400 11,200 8,000 16,000 48,000
10,000 10,000 8,000 14,000 10,000 20,000 60,000
15,000 15,000 12,000 21,000 15,000 30,000 90,000
20,000 20,000 16,000 28,000 20,000 40,000 120,000
25,000 25,000 20,000 35,000 25,000 50,000 150,000
30,000 30,000 24,000 42,000 30,000 60,000 180,000
35,000 35,000 28,000 49,000 35,000 70,000 210,000
40,000 40,000 32,000 56,000 40,000 80,000 240,000
1/10 of wire rope of same breaking Because of heavy weight, it’s very difficult
Weight strength. Light weight enables easy to move and install the slings. Heavy wire
installing and handling of sling, and rope sling can cause back pain of the
higher productivity of lifting job. users.
Only small storage space is required Large and dry storage space is required.
Storability
because of its flexibility.
High initial investment cost. However, Low initial cost. However, more
Economical manpower and heavier equipments to
higher productivity, longer service life,
Value move, install, and lift are required. Total
easier handling and storage result in low
total operating costs. operating cost is high.
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SOLE
AGENT IN
MIDDLE EAST
SuperMax® Jacket Sling
SuperMax® Round Sling is covered with the jacket to protect the inside of ropes and prevent damaging.
SuperGuard
SuperGuard as method of perfect protection could be applied to SuperMax Rope as well as SuperMax
Roundsling. SuperGuard will prevent SuperMax Rope as well as SuperMax Roundsling from abrasion and
the life time of ropes and sling will be longer with perfection.
• SuperGuard-SW2
• SuperGuard-AW2
• SuperGuard-SAW
• SuperGuard-SNW
• SuperGuard-NW2
Safety Self-Check sling with Ultra High Molecular Weight Polyethylene(UHMWPE) could check the life
time of SuperMax Round Sling.
• Melting Point : 1500C
• Temperature Range for USE : -400Cto 700C
• Elongation at Break : 4 ~ 5%
• Specific Gravity : 0.97 (Float)
• Water Proportion : None (Wet strength equals Dry strength)
• Strongest fiber rope, maximum strength to weight ratio and strength comparable to steel wire rope
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FULL BODY SAFETY HARNESS & ACCESSORIES
FEATURES
• Manufactured in house to ISO 9001 certified manufacturing processes
• Annual capacity of 200,000 sets of harness and lanyards
• Manufacturing standard: EN 361, EN 358, EN 362, EN 355
• CE certified harness and lanyards
• Manufactured on computerized pattern sewing machines
• Tested on a fully computerized drop test setup
SAFETY HARNESS
3 modes of adjustment
1 fall arrest dodsal D-Ring
Light Weight Full Body Harness LX495 Webbing with dual color scheme
Light Weight: 950 gms
Static strength > 15 kN
EN 361
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SAFETY HARNESS
7 modes of adjustment
1 fall arrest dodsal D-Ring
2 work positioning D-Rings
Full Body Safety Harness LX550
Work positioning belt with tool
holder rings
Static strength > 15 kN
EN 361
EN 358
SAFETY HARNESS
6 modes of adjustment
1 fall arrest dodsal D-Ring
Full Body Harness with
LX520 Reflector Webbing
reflector webbing
Dodsal Pad for extra protection
Static strength > 15 kN
EN 361
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SAFETY HARNESS
6 modes of adjustment
1 fall arrest dodsal D-Ring
Full Body Harness LX500
Webbing with dual color scheme
Static strength > 15 kN
EN 361
CONNECTORS
EN 362 EN 362
EN 362 EN 362
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EN 362 EN 362
LX07 Carabiner /
Twist Lock Alloy Steel
MBL: 35kn
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EN 362
EN 362 EN 362
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SHOCK ABSORBER
EN 355 LX200
EN 358
LX355
Extra wide cushioned back pad for lumbar support. 2 Lateral D-rings for work positioning.
Metal rings for tools,bolt bags etc.
LANYARDS
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LX90 LX74 LX72 LX24
EN 353-2 EN 355 EN 355 EN 354
LANYARDS
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RATCHET CARGO LASHING ASSEMBLY
FEATURES
• Large inventory of cargo lashing of various capacities and lengths
• Made with 100% polyester webbing
• MBL of ratchet lashings: 1 ton, 5 ton, 10 ton and 12 ton
RATCHET LASHINGS
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INSPECTION &
CERTIFICATION
SERVICES
OUR SERVICES
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3. Inspection of Lifting Accessories or Loose Gear
These cover the whole range of equipment used for attaching loads to Lifting Equipment.
Examples: • Spreader Beams • Lifting clamps • Shackles • Wire Rope Slings • Chain Slings
• Synthetic Slings etc.
TRAINING
1 1 2 3
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TEST WEIGHTS & LOAD CELL RENTAL
We offer the hire of calibrated test weights and load cells to clients throughout the UAE at competitive
rates for on-site load testing of cranes, plant and lifting equipment.
• Total stock of over 200 tons test weights • Individual calibrated test weights start at 20 kg up to
20 tonne weights • Load cells from 5 tons to 200 tons • Delivery throughout the UAE • Competitive
rental rates.
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APPROVALS & ACCREDITATIONS
• Accredited by Dubai Accreditation Centre (DAC) & Emirates National
Accreditation System (ENAS) as an Approved Inspection Body to ISO 17024
• Offices in Dubai, Abu Dhabi & Sharjah
• Computer generated inspection certificates / reports that can be transmitted electronically to
customer immediately after an inspection
• LEEA trained and certified inspectors conduct Periodic and Thorough Inspections of:
• Powered Lifting Equipment i.e Offshore Cranes, Tower Cranes, Mobile Cranes, EOT Crane etc
• Manual Lifting Equipment i.e. Chain Hoists, Lever Hoist etc.
• Loose Lifting Gear i.e. All types of Slings, Shackles, Spreader beams etc.
• Pressure vessels
• Elevators & Escalators
• Electromagnetic Inspection of Wire Rope
• NDT Inspection
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OTHER SERVICES
FEATURES
1 High Pressure Wire Rope Lubrication upto 103mm steel wire rope
2 Rental of Wire Rope Spooler with capacity of 25 tons and back tension of 2 tons
3 Rental of Water bags of various capacities; 5 ton, 10 ton, 12.5 ton, 20 ton and 35 ton
4 Rental of Calibrated load cells of various capacities
5 Rental of Solid Test weights of various capacities with total of 200 tons
6 Rental of Spreader Beams.
1 2
3 4
5 6
36
FACILITIES
FACILITY
FEATURES
• One of the most comprehensive rigging facilities in the Middle East
• 150,000 sq.ft workshop and yard in Hamriyah Free Zone, Sharjah
• Four Wire Rope Swaging Machines to swage upto 103mm steel wire rope
• Computerized 800 Ton & 200 Ton tensile test bench
• ISO 9001 certified production process with stringent quality control procedure
• 25 industrial grade heavy duty sewing machines
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NOTES
Liftek FZC
PO Box 41850, Hamriyah Free Zone, Sharjah, UAE
Tel: +971 6 525 0088. Fax +971 6 525 0089
Email: info@liftek-intl.com