2.4 Integral Bridge Design Approach
2.4 Integral Bridge Design Approach
2.4 Integral Bridge Design Approach
Due to Auckland’s geographic location, and hence relatively low earthquake loads, bridges, where possible,
were designed with fully integral piers. As a result, the number of bearings was significantly reduced as beams
are supported on mortar pads. Fewer expansion joints were required because the columns and piles
contribute to the overall longitudinal stiffness of the structures which minimize the longitudinal movement
due to temperature and shrinkage. As can be seen, the integral piers will require less maintenance and provide
improved durability and whole-of-life costs to the client by reducing the direct cost as well as the costs
associated with traffic management during inspections and replacement activities during the operational
phase.
However, additional design steps were required, such as specifying the staging of the deck pour and providing
limitations on beam age at the time of pouring the continuity diaphragms at piers. This determined the
magnitude of the effects of secondary creep due to dead load and prestress while also impacting the
construction program. Therefore, it was agreed that the midportion of the deck would be constructed first and
then the continuity of superstructure would be made at the beam age of 90 days. This eliminated the need for
additional reinforced bars installed in the Super-Tee end blocks protruding into pier diaphragms. The analysis
showed that the extended flexible strands have enough capacity for positive restraint moment over integral
piers, which significantly facilitated the construction during the installation of precast beams.
The adoption of the fully-integral connection resulted in additional requirements such as soil-structure
interaction analysis, as well as the effective design under seismic load cases. Due to the latter, the balanced
stiffness approach was adopted in the form of the slots at the top of columns and the oversized steel sleeves at
the column interface with shaft piles, as shown in Figure 3c. As a result, the reinforcement ratios for the piers
are more uniform and optimised. Additionally, the overstrength effects of columns' plastic hinges on piles and
superstructure are reduced. The similar stiffness between the portions of the bridge structure separated by
expansion joints was provided to avoid the out of phase motion between them and hence hitting.
Besides the more advanced analysis required during the detailed design stage, the fully integral piers benefit
not only by the early mentioned reduction in the number of bearings and expansion joints but also by a better
capacity to sustain the live traffic. Also, the health and safety on site is essentially improved due to elimination
of risks associated with working at height during the casting end-beam diaphragms and maintenance and
replacement activities linked with bearings.
Figure 8 illustrates typical structural details for an integral pier connection with reinforcement needed for
sagging demands.