DATAPAQ

Datapaq Provides Profiling

Solutions
Since 1984, Datapaq has been providing the
highest quality temperature profiling
systems to the paint and powder coating
industry worldwide. Thousands of satisfied Intelligent Data Logger ...
Datapaq customers have benefited from Designed with the customer in mind, the XL2 continues
the use of its systems to help understand, Datapaq’s Oven Tracker tradition with its unique two-part
data logger design.
control and optimize their paint and
SmartPaq enables you to preprogram the MemoryPaq with your
powder cure operations.With a reputation
Real-Time process pass/fail criteria based on either Datapaq Value, Time
for accuracy, reliability and ease of use, Monitoring at Temperature or Maximum Temperature. Datapaq’s
Datapaq is the preferred choice in intelligent XL2 data logger will indicate if your process is out
temperature profiling and continues to Use the XL2 system of control immediately upon exit from the oven.
outside of your batch At the oven exit, remove from the thermal barrier and
provide systems that meet and exceed its
oven enabling you to check the indicator on the MemoryPaq. A green LED
customers’ demands. record data live, directly means a successful run, continue with confidence.
to your PC. Ideal for
Red indicates a problem. Stop production until the profile
R&D work, IR repair data has been analyzed, corrective action can then be
oven testing and taken to rectify any process problems. Send the XL2 system through the oven and discover the true
The XL2 Solution ... any batch cure
Intelligent multiple run capability allows complete consecutive potential of your finishing operation. Use the product and
Datapaq continuously listens to the process. oven temperature data to take your operation to the next
needs of its customers’ and their process profiling runs without downloading individually. This eliminates
the need to return to QA office between profiling runs, saving time level of quality and profitability.
demands. As these needs change, so do
and effort.
the solutions. Datapaq is proud to offer
the XL2 as the latest generation of Product finish quality
Oven Tracker systems … a robust,
Prove that your oven provides the necessary cure schedule to
comprehensive, intelligent and easy to give the physical and cosmetic coating properties you require.
use oven temperature profiling system. Prevent under cure or over cure issues, the risk of downtime,
Offering revolutionary new functions, costly rejects or rework and product recalls.
the new XL2 ensures routine oven
profiling is easier than it has ever been
before. Process validation
Create the certified traceable profile report to prove to any customer
and regulatory body (Qualicoat; ISO9000; CQI-12) that your
process is in control. The single page report could win you
A GREEN LIGHT TO … that next contract.

• Quality
Thermal Protection Optimize productivity and efficiency
• Process you can Trust ...
control Use accurate profile data to optimize your oven.
Datapaq has invested over twenty years of advanced thermal barrier development Maximize line speed to give optimal productivity,
• Productivity and now offers the most comprehensive range of barriers available in the industry. without risking product quality. Make oven
temperature set point adjustments to minimize
• Reduced When sending an Oven XL2 temperature profiling system through your oven, you power consumption. Imagine the potential energy
costs need absolute confidence that your data logger is protected from the harsh cost savings you could achieve over the next
environment inside your process. 12 months!
The standard XL2 barrier, designed specifically for use on automotive paint lines, has
a patented Silicone free construction eliminating the worry of contamination issues
and paint finish defects and helps you to provide the high quality you are constantly Rapid problem solving
required to achieve. Highlight oven problems immediately and use data information
In addition to the standard XL2 barrier, Datapaq also provides a range of thermal to recommend corrective action. Prove that any service or
barriers to suit other specialized process needs. maintenance carried out has been successful. Remember, each lost
hour of production is costly to your company.
 Measure your Process Meet the Challenges of
Data with Confidence ... your Coating Process
The XL2 system provides a comprehensive • Automotive assembly (OEM)
range of thermocouple options to suit your
process or product needs. Measure those tight, difficult to access • Automotive component supply
recesses on a car body with ease, convenience, accuracy and • Paint, powder and lacquer supply
Intelligent Data Logger ... confidence.
• Appliance manufacture
Designed with the customer in mind, the XL2 continues All K type thermocouples are specified to Special Limits of Error; • General industrial
Datapaq’s Oven Tracker tradition with its unique two-part guaranteeing the highest level of accuracy.
data logger design. • Architectural metalwork
Glass Fiber and Mineral Insulated cable
SmartPaq enables you to preprogram the MemoryPaq with your options are available for higher • Metal packaging (2 & 3-piece can)
process pass/fail criteria based on either Datapaq Value, Time temperature processes. • PTFE and Dacromet high
at Temperature or Maximum Temperature. Datapaq’s temperature coating
intelligent XL2 data logger will indicate if your process is out
of control immediately upon exit from the oven. • Textile coating (finished garment)
• Custom coating
At the oven exit, remove from the thermal barrier and
check the indicator on the MemoryPaq. A green LED • Oven manufacturers
means a successful run, continue with confidence.
Red indicates a problem. Stop production until the profile Bring Benefits to your Business
data has been analyzed, corrective action can then be
taken to rectify any process problems. Send the XL2 system through the oven and discover the true
Intelligent multiple run capability allows complete consecutive potential of your finishing operation. Use the product and
profiling runs without downloading individually. This eliminates oven temperature data to take your operation to the next
the need to return to QA office between profiling runs, saving time level of quality and profitability.
and effort.
Product finish quality
Prove that your oven provides the necessary cure schedule to
give the physical and cosmetic coating properties you require.
Prevent under cure or over cure issues, the risk of downtime,
costly rejects or rework and product recalls.

Process validation
Create the certified traceable profile report to prove to any customer
and regulatory body (Qualicoat; ISO9000; CQI-12) that your
process is in control. The single page report could win you
that next contract.

Optimize productivity and efficiency

Use accurate profile data to optimize your oven.
Maximize line speed to give optimal productivity,
without risking product quality. Make oven
temperature set point adjustments to minimize
power consumption. Imagine the potential energy
cost savings you could achieve over the next
12 months!

Rapid problem solving

Highlight oven problems immediately and use data information
to recommend corrective action. Prove that any service or
maintenance carried out has been successful. Remember, each lost
hour of production is costly to your company.
 Making a Difference …
The benefits of Insight Professional
Datapaq’s powerful Insight analysis software has been designed specifically to convert raw
temperature data into meaningful information that can be used to understand, control and
optimize your cure process. Complex calculations are simplified allowing quick and
comprehensive analysis. Detailed information of your oven gives you the reporting power
you need in a single page report. It’s easy to use, highly accurate and efficient.

Choose the level of functionality to suit your needs

• Insight Professional – customizable full Insight analysis package;
designed for top-level use within the automotive industry.
• Insight Basic – basic Insight analysis package; designed for XL2 entry-
level operation.

Ease of use for the technical specialist through to line operator

• Wizard operation – the user is guided step-by-step through the set-up
of key analysis features, with easy-to-follow steps through all necessary
tasks in the correct sequence. Useful as a training aid too. New
Datapaq Value wizard.
• New analysis tools designed to satisfy the highest specification demands
as used in automotive assembly:
i. BakeChart Analysis and Datapaq Value
ii. Auto update SPC (Statistical Process Control)
iii. Ramp up analysis tool
iv. Temperature Difference Probe tool
v. Probe Location Product Map with linked photo library
vi. Advanced reporting capability
• Includes a comprehensive, context sensitive Help function.
• Insight analysis software is available in many international languages.

The Datapaq Guarantee

Each Datapaq system is supported with a full one year warranty.
Complementing the warranty, we offer a yearly service and
recalibration contract, which includes free software updates and
loan equipment for guaranteed peace of mind.*

* Dependent on country.

Europe and Asia North and South America Germany

DATAPAQ Limited, DATAPAQ Inc. DATAPAQ GmbH
Deanland House, 160 Cowley Road, 187 Ballardvale Street Valdorfer Straße 100
Cambridge CB4 0GU, UK Wilmington, MA 01887, USA D-32602 Vlotho, Deutschland www.datapaq.com
Tel: +44 (0)1223 423 141 Tel: +1 978 988 9000 Telefon: +49 5733 9107 0
Due to continuing product improvements,
Fax: +44 (0)1223 423 306 Fax: +1 978 988 0666 Fax: +49 5733 9107 27 specifications are subject to change
e-mail: sales@datapaq.co.uk e-mail: oven@datapaq.com e-mail: sales@datapaq.de without prior notice.
Web: www.datapaq.com Web: www.datapaq.com Web: www.datapaq.de OvenXL2.qxp - Iss 01 - March09
PN2046_OvenXL2.pdf