Zavoianu 2012 Oxidation of Tert Butanethiol With
Zavoianu 2012 Oxidation of Tert Butanethiol With
Zavoianu 2012 Oxidation of Tert Butanethiol With
DOI 10.1007/s11144-011-0398-9
Received: 2 June 2011 / Accepted: 31 October 2011 / Published online: 16 November 2011
Ó Akadémiai Kiadó, Budapest, Hungary 2011
A. P. S. Dias
ICEMS-UQUIMAF-GRECAT, Instituto Superior Técnico, Technical University of Lisbon,
Av. Rovisco Pais, s/n, 1049-001 Lisbon, Portugal
R. Bı̂rjega
National Institute for Physics of Laser, Plasma and Radiation, Bucharest, Romania
123
146 R. Zăvoianu et al.
Introduction
The removal of sulfur from petroleum cuts is a priority in oil processing due to the
exigencies imposed by environmental protection regulations. Among the sulfur-
containing compounds, thiols are among the less desirable since they cause foul
odor, deterioration of additives in finished products, poisoning of the catalysts used
in oil processing and corrosion. Therefore, it is necessary to remove them, either
by extraction or by their subsequent transforming to inoffensive alkyl disulfides. In
the petroleum industry, such processes are usually called ‘‘sweetening’’. The most
widely used sweetening process is Merox developed by UOP [1–3], which is based
on the aerobic oxidation of alkane thiols to dialkyl disulfides at 25–40 °C, in
alkaline environment (NaOH aqueous solution 10%wt.) in the presence of a soluble
Co(II) complex catalyst with oxygen carrier properties (e.g. disodium Co(II)phta-
locyanine-disulfonate), according to the reactions:
2RSH þ 2NaOH , 2RSNa þ 2H2 O ð1Þ
2RSNa þ H2 O þ ½O ! R S S R þ 2NaOH ð2Þ
2RSH þ ½O ! R S S R þ H2 O ð3Þ
The addition of a base is necessary (pH = 9–9.5) because in the initial step a
mercaptide ion has to be formed [4]. The sweetening process is highly efficient in
demercaptanization since in the case of alkyl radicals R with more than 3 carbon
atoms the disulfides which are not soluble in gasoline precipitate thus facilitating
their complete removal from gasoline. However, the presence of the base solution
raises serious problems due to its caustic character. Therefore, a special attention
has been granted to the replacement of homogeneous sweetening catalysts with
solid catalysts, such as those obtained by impregnation of an activated carbon with
the Merox catalyst and the base compound. Several studies reported also the
catalytic activity of metal complexes immobilized into layered double hydroxides
(LDH) supports, especially Co(II)phtalocyanine-tetrasulfonate [Co(PcTS]4- for the
auto-oxidation of thiols with O2 [5–7]. The immobilization of the transition metal
complex into LDH has three main effects on the catalytic behavior. First, the
activity of Co complex is improved by heterogenization; second, the catalyst is
more stable in time than the homogeneous homologue, and third, the LDH or the
mixed oxides obtained from LDHs precursors not only act as a carrier but also as a
solid base [8, 9], favoring the dissociation of thiols while playing a role similar to
the one of the alkaline solutions used in homogeneous conditions.
The first report concerning the oxidation of thiols by molecular oxygen in the
presence of a molybdenum compound entrapped in a LDH host (e.g. Zn–Al) was
published by Corma et al. [10]. Layered double hydroxides defined by the general
formula: [Mz? 3? b? n-
1-xMx (OH)2] [Ab/n] m H2O, (M = metal, A = interlayer anion,
b = x or 2x-1, for z = 2 or 1), are anionic clays with laminar structure consisting
123
Oxidation of tert-butanethiol with air 147
of positively charged brucite-type metal hydroxide layers with balancing anions and
water molecules in the interlayer space. The most representative naturally occurring
solid of this type is the mineral hydrotalcite (HT-CO32-) having the formula
Mg3Al(OH)8(CO3)0.52H2O [11–16]. This type of solid is known to be a useful solid
base catalyst. Its composition may be modified in order to obtain catalysts with both
redox and base properties, yielding the so-called hydrotalcite-like compounds (HTlc).
One of the methods used for the obtaining of HTlc is the replacement of Mg2? or Al3?
cations from the brucite-type layer with other bivalent or trivalent transition metal
cations having similar cationic radius and coordination preference. Another method
implies the exchange of the carbonate anions from the structure with oxometallate or
polyoxometallate anions. This method is applied for the modification with metals that
are not compatible with the octahedral sites of the brucite-type sheet, such as Mo, or W
[16–20]. HTlcs containing interlayer oxometallate or polyoxometallate anions can be
used as precursors for obtaining new catalysts with outstanding properties due to the
high dispersion and the possibility of migration and rearrangement of the active
species [14, 16, 18]. Several Mo-containing HTlcs were proved to be active catalysts
for different oxidation reactions such as selective olefin oxidation [21–23] or
oxidative dehydrogenation of propane [24]. Most of the studies were directed towards
HTlcs where Mo was present as heptamolybdate (Mo7O246-) species acting as pillars
that expanded the distance between the brucite-type sheets [16, 17, 20–25]. Generally,
these solids were prepared at low pH values in order to stabilize the Mo7O246- anions.
Recently, several methods have been developed for producing hydrotalcite-like
materials containing molybdate (MoO42-) anions (Mo-HT), which are good
catalysts for selective oxidations under mild conditions [26–28]. The dispersion, the
accessibility and the coordination state of Mo in the active sites as well as its redox
behavior are among the factors that influence strongly the catalytic activity. These
characteristics are mainly determined by the preparation conditions (composition of
the reaction mixture, pH, temperature, ageing treatment) used to obtain the catalyst.
Based on the above-mentioned facts, the aim of this contribution is to investigate
the catalytic performances of Mo-containing HTlc (Mo-HT) and their derived
mixed oxides (Mo-CHT) in the oxidation of tert-butanethiol (t-BuSH) with air. This
test reaction has been selected since t-BuSH is one of the impurities difficult to
be removed by catalytic sweetening from naphta gasoline. The influence of the
preparation method as well as of the molybdenum source on the structural and
physico-chemical properties of the solids is going to be analyzed in correlation with
their catalytic activity.
Experimental
123
148 R. Zăvoianu et al.
Characterization
123
Oxidation of tert-butanethiol with air 149
*As calculated considering the loss of weight determined by TG-DTA analysis in the range 105–200 °C
[11]
The X-ray diffraction patterns of the samples were recorded using a DRON 3
´
diffractometer equipped with a graphite monochromator (kCuKa = 1.5418 Å). The
samples were scanned from 7 to 70° (2h) in steps of 0.05° with an acquisition time
of 2 s at each point. The profile fitting calculations were performed using Jandel
Scientific computer software and Voigt functions.
The catalysts were characterized by diffuse reflectance UV–VIS spectroscopy
in the range 220–800 nm using SPECORD 80 UV–VIS spectrometer with an
integration sphere coated with MgO taken as reference.
FTIR spectra in the range 400–4000 cm-1 were recorded on BioRad FTS 135
spectrometer using the KBr pellets technique. The concentration of the solid sample
in the KBr matrix was 0.1 wt%.
Micro Raman spectra of the catalysts in the range 1424–196 cm-1 were recorded
with 1 scan/8 s using SPEX 1877 triplemate spectrophotometer and the laser line
514.5360 nm as exciting radiation.
The specific surface area of the solids was determined by BET method from
nitrogen adsorption–desorption isotherms at -196 °C using a Carlo-Erba instru-
ment. Prior to the determination, the samples were degassed at 90 °C during 24 h
under a pressure of 0.1 Pa.
The homogeneity of the samples was characterized by SEM–EDX using a
HITACHI S2400 scanning electron microscope equipped with a RONTEC energy
dispersive X-Ray high vacuum detector (W filament, E = 25 kV). The samples
were analyzed from 15 mm working distance, with a resolution of 12 nm.
The surface base sites of the catalysts were determined on the basis of the
irreversible adsorption of organic acids, such as acrylic acid, pKa = 4.2 and phenol
pKa = 9.9, using a method that is suitable for both dried and calcined samples
which was described in detail in a previous publication [30]. The amount of
adsorbed phenol is related to the number of strong surface base sites while the
amount of adsorbed acrylic acid is related to the total number of base sites. The
number of weak base sites is given by the difference between the amount of
adsorbed acrylic acid and the adsorbed phenol. Before base site measurements, all
catalysts were thoroughly degassed under vacuum at room temperature.
123
150 R. Zăvoianu et al.
Catalytic tests
In order to select the best catalysts, preliminary catalytic tests were performed by
contacting synthetic samples of gasoline (100 mL) containing 128.5 ppm t-BuSH
with the catalysts (1.3 g) under air flow (5 L/h) at ambient temperature and
pressure, under continuous stirring during 4 h. For the series of catalysts presenting
higher activity, the effects of the catalyst concentration, the air flow rate and the
reaction time were also investigated. Another set of experiments aimed to
investigate the resistance of the catalysts under operating conditions and the
possibility of using them in six repeated reaction cycles (4 h each). The catalyst
used in one reaction cycle was separated from the reaction mixture, washed with
diethyl ether and dried under air flow during 1 h at 90 °C, before being introduced
in the next cycle. The concentration of t-BuSH in the reaction mixture was
determined by gas chromatography using a GC K072320 Thermo-Quest chromato-
graph equipped with a FID detector and a capillary column of 30 m length with
DB5 stationary phase.
The data presented in Table 1 show that both the ratio Mg/Al and the Mo uptake are
different depending on the preparation conditions and the molybdenum source.
All the samples presented traces of carbon suggesting that carbonate is still
present no matter what precautions are taken. For both Mo-HT samples prepared
using Na2MoO4 as a molybdenum source either by ionic exchange or by co-
precipitation at high supersaturation, the Mo-uptake was lower than the expected
value considering the atomic ratio in the preparation mixture Mg:Al:Mo in the
reaction mixture 3:1:0.25. For the sample prepared by ionic exchange this could be
expected since the true exchange capacity of anionic clays (e. g. 1.0–1.5 meq g-1) is
usually much lower than the theoretical one (3.3 meq g-1 for HT-NO3-) [14, 16].
The atomic ratio Mg:Al was also slightly lower than 3, indicating that for these
samples, there is probably a leaching of Mg during the washing stage. The
differences in the Mg/Al ratios were also confirmed by the results of the XRD and
SEM–EDX analyses (see Table 2). The chemical composition of the sample
prepared using (NH4)6Mo7O24 as a molybdenum source was very different from that
expected considering the composition of the reaction mixture, indicating that a high
amount of molybdenum is incorporated in the structure in this case, but there is also
a pronounced loss of Mg during the washing step since the ratio Mg/Al is much
lower than 3 (e.g. 1.6). Compared to Mo-HTHS-Na2MO4, Mo-HTHS-(NH4)6Mo7O24 also
presents a different behavior during thermal decomposition as it may be seen from
the results of the thermal analysis presented in Fig. 1. Thus, the total loss of weight
during the thermal decomposition of Mo-HTHS-Na2MO4 was 39 wt% (typical for a
hydrotalcite-like compound) whereas for Mo-HTHS-(NH4)6Mo7O24, this loss of weight
was only 23 wt%, indicating a higher thermal stability. Mo-HTHS-Na2MO4 which
has a low concentration of Mo presents two weight losses accompanied by
strong endothermic effects at 235 and 419 °C respectively, while the sample
123
Oxidation of tert-butanethiol with air 151
Table 2 Results of XRD, SEM–EDX and BET analyses for Mo-HT samples
Mo-HT Lattice IFS I003
I110
Mg/Al Mg/Al/Mo D003b D-110b Ssp
Samples parameters
123
152 R. Zăvoianu et al.
0 50 0,5 50
Mo-HTHS-Na2MoO4 40 Mo-HTHS-Na2MoO4
40
dh/dt (meV/min)
-10 30
dm/dt (mg/min)
20 DTG
HF (meV)
0 30
TG (%)
-20 10
HF 0 20
-30 -10
-20 -0,5 10
TG DHF
-40 -30 0
-40
-50 -50 -1 -10
0 200 400 600 800 0 200 400 600 800
T (ºC) T (ºC)
0 10 0,5 8
Mo-HTHS-(NH4)6Mo7O24 Mo-HTHS-(NH4)6Mo7O24
-10 0
dh/dt (mEv/min)
dm/dt (mg/min)
-10 0
HF (meV)
-20 TG DTG
TG (%)
-20 3
-30
-30 -0,5
HF DHF
-40 -40
-50 -50 -1 -2
0 200 400 600 800 0 200 400 600 800
T (ºC) T (ºC)
(220)
(012)
(110)
(113)
(015)
(018)
I (a.u.)
I (a.u.)
(111)
(a)
(d)
(b) (e)
(*)
(c) (f)
10 20 30 40 50 60 70 10 20 30 40 50 60 70
2θ (degrees) 2θ (degrees)
Fig. 2 XRD patterns of the catalysts: (I) Mo-HT precursors: a Mo-HTHS-Na2MoO4, b Mo-HTIE-Na2MoO4,
c Mo-HTHS-(NH4)6Mo7O24, (II) Mo-CHT mixed oxides: d Mo-CHTHS-Na2MoO4, e Mo-CHTIE-Na2MoO4,
f Mo-CHTHS-(NH4)6Mo7O24, * diffraction lines of Mo compounds impurities
123
Oxidation of tert-butanethiol with air 153
Normally, the smaller size of the crystallites would lead to a larger surface area.
However as it may be seen from Table 2, this sample has the lowest surface area.
This fact was also confirmed by the SEM microphotographs presented in Fig. 3
where it may be seen that at the same magnification level (e.g. 2700), the particles
of Mo-HTHS-(NH4)6Mo7O24 exhibit a quasi-flat surface with small excrescences while
the particles of Mo-HTHS-Na2MoO4, which has a well-defined diffraction pattern,
show a porous layered structure. Therefore it may be assumed that the poor
crystallinity of Mo-HTHS-(NH4)6Mo7O24 may be due to the presence of a compact
amorphous phase covered with small crystallites. The less homogeneous compo-
sition of Mo-HTHS-(NH4)6Mo7O24 was also revealed by the results of SEM–EDX
analysis presented in Table 2.
The XRD patterns of Mo-CHTIE-Na2MoO4 and Mo-CHTHS-Na2MoO4 (Fig. 2IId, e)
present the typical features of Mg(Al)O mixed oxide with periclase structure
(a = 4.184 and 4.193Å, respectively) and no traces of polymolybdate species have
been noticed. Meanwhile, the pattern of Mo-CHTHS-(NH4)6Mo7O24 (Fig. 2IIf) shows a
high amount of amorphous phase with several diffraction lines corresponding
to molybdenum compounds. The unit cell parameter and the mean crystallite size
were evaluated assuming a Voigt profile function. The mean crystallite size was
determined using the Debye–Scherrer formula:
D ¼ ðk k=bcoshÞ ð4Þ
123
154 R. Zăvoianu et al.
where h is the Bragg angle, b is the fullwidth at half maximum of the peak corrected
by the instrumental broadness, k is the X-ray wavelength (kCuKa = 1.5418 Å) and k
is the structural factor (taken as 0.9 for the cubic structure of MgO). The mean
crystallite size was calculated as an average value given by the FWHM of (200) and
(220) peaks. The results are presented in Table 3.
The surface areas of the calcined samples presented in Table 3 are larger than
those corresponding to the dried precursors, while respecting the same variation
order (e.g. the largest surface area is exhibited by the samples prepared by ionic
exchange with Na2MoO4, followed by the sample prepared by co-precipitation at
high supersaturation with Na2MoO4 and the lowest surface area is characteristic of
the sample prepared at high supersaturation with (NH4)6Mo7O24). The effect of
calcination on the surface modification is illustrated by the SEM microphotographs
in Fig. 3, where it may be seen that at the same magnification level (e.g. 3500)
the dimensions of the particles in Mo-CHTHS-Na2MoO4 are smaller than those in
Mo-HTHS-Na2MoO4.
The FTIR spectra of the molybdenum containing catalysts are presented in
Fig. 4.
The FTIR spectra of the Mo-HT samples (Fig. 4a, c, e) show broad adsorption
bands suggesting a high disorder of the molecules in the galleries. Meanwhile, the
band corresponding to Mo–O–Mo stretching vibrations at 665 cm-1, the one related
to MoO42- at 856 cm-1 and the band for Mo=O stretching at 914 cm-1 [25, 35]
appear in the same region as those characteristic for a typical HT structure.
Therefore, due to the overlapping, it is difficult to comment the nature of Mo species
in the modified HTlcs. The most significant difference between the FTIR spectra of
the samples Mo-HTHS-Na2MOO4 and Mo-HTHS-(NH4)6Mo7O24 is the higher intensity of
the peak at 1400 cm-1 ascribed to the presence of NO3- anions [36] in the spectrum
of Mo-HTHS-Na2MOO4. This band overlaps the one characteristic for the vibrations of
CO32-, which is present in traces as it was shown by the results of the chemical
analysis presented in Table 1. The effect of the ionic exchange for the sample
Mo-HTIE-Na2MoO4 is noticed due to the lowering of the band corresponding to
NO3-vibrations compared to the band in the spectrum of Mo-HTHS-Na2MoO4.
In the FTIR spectra of the calcined samples (Fig. 4b, d, f) the decrease of the
intensity of the band corresponding to the hydroxyl groups at 3460 cm-1 compared
to the spectra of Mo-HT samples was noticed. The FTIR spectrum of Mo-CHTHS-
(NH4)6Mo7O24 indicates that this sample has a lower amount of hydroxilic groups and
a higher amount of Mo incorporated compared to Mo-CHTHS-Na2MoO4, whose
Table 3 Results of XRD, SEM–EDX and BET analyses for Mo-CHT samples
Sample Unit cell parameter Mean crystallite Mg/Al/Mo SBET
(a) (Å) size (Å) (SEM–EDX) (m2/g)
123
Oxidation of tert-butanethiol with air 155
Transmittance (a.u.)
e Mo-HTHS-(NH4)6Mo7O24,
f Mo-CHTHS-(NH4)6Mo7O24,
—856 cm-1) (e)
(d)
(c)
(b)
(a)
270
275
313
calcined
290
360
calcined
calcined
323
260
dried
394
260
dried
309
dried
320
200 300 400 500 200 300 400 500 200 300 400 500
Wavelength (nm) Wavelength (nm) Wavelength (nm)
123
156 R. Zăvoianu et al.
(T)
(a)
(T)
(b)
123
Oxidation of tert-butanethiol with air 157
80
Fig. 7 Comparison of the catalytic activities of precursors and calcined samples, air flow 5 L/h, 1.3 g
catalyst, 100 mL gasoline with Co t-BuSH = 128.5 ppm, 4 h reaction time. Precursors: 1 MoHTIE-Na2MoO4;
2 MoHTHS-Na2MoO4; 3 MoHTHS-(NH4)6Mo27O24; Calcined: 1 MoCHTIE-Na2MoO4; 2 MoHTHS-Na2MoO4; 3
MoHTHS-(NH4)6Mo27O24
their low activity would be a lower basicity of the surface which would lead to an
inefficient activation of the alkanethyol reactant.
In order to confirm this supposition, the surface base sites of the catalysts was
determined using a method based on the irreversible adsorption of organic acids,
(acrylic acid, pKa = 4.2 and phenol pKa = 9.9) that is suitable for both dried and
calcined samples [30]. The results presented in Table 4, show that undoubtedly the
samples prepared with (NH4)6Mo7O24 have the lowest number of base sites, while
the samples prepared either by ionic exchange or by co-precipitation with Na2MoO4
exhibit higher basicity. The values of the base sites numbers obtained for
Mo-HTIE-Na2MoO4 and Mo-HTHS-Na2MoO4 are slightly lower than those characteristic
to HT-CO32- (e.g. 6.47 mmol weak base sites/g and 0.26 mmol strong base sites/g
[30]). Meanwhile, those obtained for the corresponding Mo-CHT samples are also
just a little bit lower than those obtained for the mixed oxide CHT obtained from
HT-CO32- precursor (e.g. 7.98 mmol weak base sites/g and 0.38 mmol strong base
sites/g [30]).
Based on the above mentioned aspects it may be concluded that both the presence
of the base sites as well as the presence of tetrahedral coordinated Mo species are
required for the oxidation of t-BuSH. In the first stage, the t-BuSH molecule is
activated by dissociation in the presence of the base sites of the solid. In the case
of Mo-HT samples, the OH- ions in the interlayer act as Brønsted base sites with a
stronger basicity than MoO42-, or Mo7O246- and NO3- ions. In the case of
Mo-CHT samples, the base surface sites consist of OH- groups (low strength), M–O
pairs (medium strength) and O2- (strong) [40]. After the dissociation the t-BuSH-
anion is adsorbed preferentially on tetracoordinated Mo6? sites due to the fact that
these ones can undergo easily a change in their coordination state. The Mo6? is then
reduced to Mo5? and a radical t-BuSH* is generated. Two t-BuSH* radicals will
combine to generate the dialkyl disulfide t-Bu-S–S-t-Bu while the reoxidation of the
Mo sites will be ensured by the oxygen in the air flow. Further studies using XPS
123
158 R. Zăvoianu et al.
Table 4 Surface base sites of the samples determined in fully hydrated conditions and by irreversible
adsorption of organic acids
Sample Base properties in Base sites (mmol/g)
fully hydrated
conditions*
(pH) Weak base sitesa Strong base sitesb
*Determined by pH measurement of a suspension containing 1.5 g solid sample in 100 mL distilled water
a
(moles of acrylic acid–moles of phenol) adsorbed/gram of catalyst
b
moles of phenol adsorbed/gram of catalyst
123
Oxidation of tert-butanethiol with air 159
(b) 90
80
60
50
40
30
20
10
0
0 1 2 3 4 5 6 7 8
Air flow rate (L/h)
(c) 90
80
70
t-BuSH conversion (%)
60
50
40
30
20
10
0
0 1 2 3 4 5 6 7 8 9 1011
Reaction time (h)
123
160 R. Zăvoianu et al.
100
Fig. 9 Results of catalytic tests for t-BuSH oxidation, air flow rate 6 L/h, concentration of catalyst 1.5
wt%, 100 mL gasoline with Cot-BuSH = 128.5 ppm, repeated reaction cycles
compared to the other light alkane thiols due to its molecular structure, (ii) the
partial screening of the active sites of the catalyst by the reaction products (disulfide
and water) during the process.
The fourth set of experiments aimed to investigate the resistance of the catalysts
under operating conditions and the possibility of using them in repeated reaction
cycles (4 h each). The results (Fig. 9) indicate that the catalytic activity decreases
gradually with about 8% after six reaction cycles. It may be supposed that the
deactivation occurs due to the adsorption of the reaction products on the surface of
the solids, even though the catalysts had been thoroughly washed with diethyl ether
in order to remove the adsorbed disulfide before being used in the next cycle.
The gasoline recovered after six reaction cycles was collected and submitted to
ICP-OES analysis (ASTM-E 1479-92) in order to examine the leaching of Mo,
Mg, and Al. For both catalysts Mo-CHTIE-Na2MoO4 and Mo-CHTHS-Na2MoO4, the
concentrations of Mg, Al and Mo in the recovered liquid phase were lower than the
detection limits (e.g. Mg \ 0.1 ppm, Al \ 0.02 ppm and Mo \ 0.05 ppm),
suggesting that leaching did not occur under reaction conditions.
Conclusions
The obtained results showed that the higher activity towards the oxidation of
t-BuSH is strongly related to two factors: (i) the presence of tetrahedral coordinated
Mo species well dispersed in the structure of the base solid, and (ii) the amount of
base sites in the solid. The preparation of Mo-HT solids at pH 10, using Na2MoO4
as molybdenum source allows the obtaining of crystalline materials with relatively
high basicity and fine dispersion of molybdate species. These solids exhibit the best
catalytic activity for the oxidation of t-BuSH (e.g. about 80% conversions). The
preparation of Mo-HT solids at pH 10, using (NH4)6Mo7O24 as molybdenum source
and NH4OH for pH adjustment, lead to less crystalline solids with smaller surface
123
Oxidation of tert-butanethiol with air 161
area and lower basicity. In these solids, which had the lowest catalytic activity, Mo
was present mainly as octahedral coordinated species.
Acknowledgments The Romanian authors express their gratitude to the Romanian National Agency for
Scientific Research for financial support through grant 71-043 ECOPAM under the framework of PNCDI
Partenerships program.
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