CB 150S PDF

SERVICE
MANUAL SERVICE MANUAL

CB 150S
Hydraulic Breaker
CB 150S
Hydraulic Breaker
1/1
Part number 51562843 Part number 51562843
English
December 2018
© 2018 CNH Industrial Italia S.p.A. All Rights Reserved.

SERVICE MANUAL
CB 150S
51562843 29/11/2018
EN
Contents
INTRODUCTION
Tools ......................................................................................... 89
[89.700] Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
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INTRODUCTION
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Contents
INTRODUCTION
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety rules - General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Torque - Bolt and nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Safety rules - General information

Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket

Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install NEW HOLLAND CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the NEW HOLLAND CONSTRUCTION genuine part
numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)

Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
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INTRODUCTION
Safety rules - Personal safety

WARNING:
This symbol indicates a precaution.
It gives information concerning the safety of the dealer and those in the surroundings.
Read and understand these precautions thoroughly before performing the work.
Always comply with warnings and precautions so as to avoid any accidents.

This section covers information related to overall safety.
Check whether all warning labels are in place.
Additional labels can be ordered from Service Parts.
WARNING:
Working with sloppy clothes or clothes with which safety cannot be ensured leads to damage to the machine
and injury to the operator.
Always wear clothes that ensures safety.
In order to work more safely, it is recommended to wear additional safety equipment.
Helmet, safety shoes, ear protection, goggles, work clothes, and gloves
WARNING:
Check hydraulic equipment.
Work according to the procedure.
Do not change the procedure.
WARNING:
Check that there is no one in the surroundings before draining the pressure from hydraulic circuits during
machine hydraulic cylinder inspection.
WARNING:
Use gloves when handling high-temperature parts.
WARNING:
Bring the lower parts or attachments in contact with the ground before inspecting or repairing them.
WARNING:
Check that hoses and tubes are securely connected.
If there is any damage to a hose or tube, replace it.
Do not check for oil leaks by hand. Use cardboard or wood.
WARNING:
When removing an attachment pin or other hardened pin, use a hammer that has a soft head.
WARNING:
Wear eye protection when using a hammer to install a pin or when working with a grinder.
At this time, use goggles or eye protectors that meet standards.
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INTRODUCTION
WARNING:
Use work site protection when repairing the hammer.
Check the oil, coolant, grease, and tools.
Recover materials and parts as necessary.
Pay enough attention to safety.
WARNING:
Some of the machine's parts are extremely heavy.
Use an appropriate lifting equipment for such parts.
For weights and procedures, see the specification chapter in this manual.
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INTRODUCTION
Safety rules - Ecology and the environment

Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
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INTRODUCTION
Basic instructions - Shop and assembly

Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals

For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or NEW HOLLAND CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND CONSTRUCTION
Original Parts can offer this guarantee.
When ordering spare parts, always provide the following information:

• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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INTRODUCTION
Special tools
The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate in this manual have been specifically
researched and designed for use with NEW HOLLAND CONSTRUCTION machines or for attachments made for
NEW HOLLAND CONSTRUCTION. The special tools are essential for reliable repair operations. The special tools
are accurately built and rigorously tested to offer efficient and long-lasting operation.
By using these tools, repair personnel will benefit from:

• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
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INTRODUCTION
Torque - Bolt and nut

• Tighten alternating between left and right and top and bottom so that uniform tightening force is applied.
LPIL12CX00005EA 1
• If LOCTITE® was used on a removed bolt (there is something white sticking to the bolt when it is removed), clean the
old LOCTITE® off with cleaning fluid, dry the bolt, then apply 2 - 3 drops of LOCTITE® to the thread section of the bolt.
Torque table
Bolt nominal
M6 M8 M10 M12 M14 M16 M18 M20
diameter (size)
Wrench 10 mm 13 mm 17 mm 19 mm 22 mm 24 mm 27 mm 30 mm
Hexagon 6.9 N·m 19.6 N·m 39.2 N·m 58.8 N·m 98.1 N·m 156.9 N· 196.1 N· 294.2 N·
Tighten-
bolt (5.089 lb (14.456 lb (28.912 lb (43.369 lb (72.355 lb m (115.72 m (144.63 m (216.99
ing torque
ft) ft) ft) ft) ft) 3 lb ft) 6 lb ft) 1 lb ft)
Wrench 5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 14 mm 17 mm
Hexagon
8.8 N·m 21.6 N·m 42.1 N·m 78.5 N·m 117.7 N·m 176.5 N· 245.2 N· 343.2 N·
socket Tighten-
(6.491 lb (15.931 lb (31.051 lb (57.899 lb (86.811 lb m (130.18 m (180.85 m (253.13
head bolt ing torque
ft) ft) ft) ft) ft) 0 lb ft) 0 lb ft) 1 lb ft)
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INTRODUCTION
Conversion factors
Unit conversion rate
-x→
Gravitational unit SI unit
←÷-
kgf 9.807 N
lbf 4.448 N
kgf•cm 0.0981 N•m
lbf•ft 1.356 N•m
lbf•in 0.113 N•m
kgf/cm2 0.0981 MPa
atm 0.1013 MPa
lbf/in2 0.0069 MPa
mm Hg 133.3 Pa
in Hg 3386 Pa
kgf・m/s 0.00981 kW
lbf•ft/s 0.00136 kW
PS 0.7355 kW
HP 0.746 kW
kgf•m 9.807 J
kcal 4186 J
kgf•s/cm2 98067 Pa•s
cP 0.001 Pa•s
P 0.1 Pa•s
cSt 1 x 10-6 m2/s
St 0.0001 m2/s
Length
Millimeters to inches
mm In. mm In. mm In. mm In.
1 0.0394 26 1.0236 51 2.0079 76 2.9921
2 0.0787 27 1.0630 52 2.0472 77 3.0315
3 0.1181 28 1.1024 53 2.0866 78 3.0709
4 0.1575 29 1.1417 54 2.1260 79 3.1102
5 0.1969 30 1.1811 55 2.1654 80 3.1496
6 0.2362 31 1.2205 56 2.2047 81 3.1890
7 0.2756 32 1.2598 57 2.2441 82 3.2283
8 0.3150 33 1.2992 58 2.2835 83 3.2677
9 0.3543 34 1.3386 59 2.3228 84 3.3071
10 0.3937 35 1.3780 60 2.3622 85 3.3465
11 0.4331 36 1.4173 61 2.4016 86 3.3858
12 0.4724 37 1.4567 62 2.4409 87 3.4252
13 0.5118 38 1.4961 63 2.4803 88 3.4646
14 0.5512 39 1.5354 64 2.5197 89 3.5039
15 0.5906 40 1.5748 65 2.5591 90 3.5433
16 0.6299 41 1.6142 66 2.5984 91 3.5827
17 0.6693 42 1.6535 67 2.6378 92 3.6220
18 0.7087 43 1.6929 68 2.6772 93 3.6614
19 0.7480 44 1.7323 69 2.7165 94 3.7008
20 0.7874 45 1.7717 70 2.7559 95 3.7402
21 0.8268 46 1.8110 71 2.7953 96 3.7795
22 0.8661 47 1.8504 72 2.8346 97 3.8189
23 0.9055 48 1.8898 73 2.8740 98 3.8583
24 0.9449 49 1.9291 74 2.9134 99 3.8976
25 0.9843 50 1.9685 75 2.9528 100 3.9370
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INTRODUCTION
Inches to millimeters
in. mm in. mm in. mm in. mm
1/64 0.3969 17/64 6.7469 33/64 13.0969 49/64 19.4469
1/32 0.7938 9/32 7.1438 17/32 13.4938 25/32 19.8438
3/64 1.1906 19/64 7.5406 35/64 13.8906 51/64 20.2406
1/16 1.5875 5/16 7.9375 9/16 14.2875 13/16 20.6375
5/64 1.9844 21/64 8.3344 37/64 14.6844 53/64 21.0344
3/32 2.3813 11/32 8.7313 19/32 15.0813 27/32 21.4313
7/64 2.7781 23/64 9.1281 39/64 15.4781 55/64 21.8281
1/8 3.1750 3/8 9.5250 5/8 15.8750 7/8 22.2250
9/64 3.5719 25/64 9.9218 41/64 16.2719 57/64 22.6219
5/32 3.9688 13/32 10.3188 21/32 16.6688 29/32 23.0188
11/64 4.3656 27/64 10.7156 43/64 17.0656 59/64 23.4156
3/16 4.7625 7/16 11.1125 11/16 17.4625 15/16 23.8125
13/64 5.1594 29/64 11.5094 45/64 17.8594 61/64 24.2094
7/32 5.5563 15/32 11.9063 23/32 18.2563 31/32 24.6063
15/64 5.9531 31/64 12.3031 47/64 18.6531 63/64 25.0031
1/4 6.3500 1/2 12.7000 3/4 19.0500 1 25.4000
Feet to meters
ft. 0 1 2 3 4 5 6 7 8 9 ft.
　 m m m m m m m m m m 　
---- 0.305 0.610 0.914 1.219 1.524 1.829 2.134 2.438 2.743 ----
10 3.048 3.353 3.658 3.962 4.267 4.572 4.877 5.182 5.486 5.791 10
20 6.096 6.401 6.706 7.010 7.315 7.620 7.925 8.230 8.534 8.839 20
30 9.144 9.449 9.754 10.058 10.363 10.668 10.973 11.278 11.582 11.887 30
40 12.192 12.497 12.802 13.106 13.411 13.716 14.021 14.326 14.630 14.935 40
50 15.24 15.545 15.850 16.154 16.459 16.764 17.069 17.374 17.678 17.983 50
60 18.288 18.593 18.898 19.202 19.507 19.812 20.117 20.422 20.726 21.031 60
70 21.336 21.641 21.946 22.250 22.555 22.860 23.165 23.470 23.774 24.079 70
80 24.384 24.689 24.994 25.298 25.603 25.908 26.213 26.518 26.822 27.127 80
90 27.432 27.737 28.042 28.346 28.651 28.956 29.261 29.566 29.870 30.175 90
100 30.480 30.785 31.090 31.394 31.699 32.004 32.309 32.614 32.918 33.223 100
Meters to feet
m 0 1 2 3 4 5 6 7 8 9 m
　 ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. 　
---- 　 3.2808 6.5617 9.8425 13.1234 16.4042 19.685 22.9659 26.2467 29.5276 ----
10 32.8084 36.0892 39.3701 42.6509 45.9318 49.2126 52.4934 55.7743 59.0551 62.3360 10
20 65.6168 68.8976 72.1785 75.4593 78.7402 82.0210 85.3018 88.5827 91.8635 95.1444 20
101.706 104.986 108.267 114.829 121.391 124.671 127.952
30 98.4252 0 9 7 111.5486 4 118.1102 1 9 8 30
131.233 134.514 137.795 141.076 144.357 147.637 150.918 154.199 157.480 160.761
40 6 4 3 1 0 8 6 5 3 2 40
164.042 167.322 170.603 173.884 177.165 180.446 183.727 187.007 190.288 193.569
50 0 8 7 5 4 2 0 9 7 6 50
196.850 200.131 203.412 206.692 209.973 213.254 216.535 219.816 223.097 226.378
60 4 2 1 9 8 6 4 3 1 0 60
229.658 232.939 236.220 239.501 242.782 249.343 252.624 255.905 259.186
70 8 6 5 3 2 246.063 8 7 5 4 70
262.467 265.748 269.028 272.309 275.590 278.871 282.152 285.433 288.713 291.994
80 2 0 9 7 6 4 2 1 9 8 80
295.275 298.556 301.837 305.118 308.399 311.679 314.960 318.241 321.522 324.803
90 6 4 3 1 0 8 6 5 3 1 90
328.084 331.364 334.645 337.926 341.207 344.488 347.769 351.049 354.330 357.611
100 0 8 7 5 3 2 0 9 7 5 100
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INTRODUCTION
Miles to kilometers
miles 0 1 2 3 4 5 6 7 8 9 miles
　 km km km km km km km km km km 　
---- 1.609 3.219 4.828 6.437 8.047 9.656 11.265 12.875 14.484 ----
10 16.093 17.703 19.312 20.921 22.531 24.140 25.750 27.359 28.968 30.578 10
20 32.187 33.796 35.406 37.015 38.624 40.234 41.843 43.452 45.062 46.671 20
30 48.280 49.890 51.499 53.108 54.718 56.327 57.936 59.546 61.155 62.764 30
40 64.374 65.983 67.592 69.202 70.811 72.420 74.030 75.639 77.249 78.858 40
50 80.467 82.077 83.686 85.295 86.905 88.514 90.123 91.733 93.342 94.951 50
60 96.561 98.170 99.779 101.39 102.998 104.607 106.217 107.826 109.435 111.045 60
70 112.654 114.263 115.873 117.482 119.091 120.701 122.310 123.919 125.529 127.138 70
80 128.748 130.357 131.966 133.576 135.185 136.794 138.404 140.013 141.622 143.232 80
90 144.841 146.450 148.060 149.669 151.278 152.888 154.497 156.106 157.716 159.325 90
100 160.934 162.544 164.153 165.762 167.372 168.981 170.590 172.200 173.809 175.418 100
Kilometers to miles
km 0 1 2 3 4 5 6 7 8 9 km
　 miles miles miles miles miles miles miles miles miles miles 　
---- 0.621 1.243 1.864 2.485 3.107 3.728 4.350 4.971 5.592 ----
10 6.214 6.835 7.456 8.078 8.699 9.321 9.942 10.563 11.185 11.806 10
20 12.427 13.049 13.670 14.292 14.913 15.534 16.156 16.777 17.398 18.020 20
30 18.641 19.263 19.884 20.505 21.127 21.748 22.369 22.991 23.612 24.233 30
40 24.855 25.476 26.098 26.719 27.340 27.962 28.583 29.204 29.826 30.447 40
50 31.069 31.690 32.311 32.933 33.554 34.175 34.797 35.418 36.040 36.661 50
60 37.282 37.904 38.525 39.146 39.768 40.389 41.010 41.632 42.253 42.875 60
70 43.496 44.117 44.739 45.360 45.981 46.603 47.224 47.846 48.467 49.088 70
80 49.710 50.331 50.952 51.574 52.195 52.817 53.438 54.059 54.681 55.302 80
90 55.923 56.545 57.166 57.788 58.409 59.03 59.652 60.273 60.894 61.516 90
100 62.137 62.758 63.380 64.001 64.623 65.244 65.865 66.487 67.108 67.729 100
Area
Square inches to square centimeters
in2 0 1 2 3 4 5 6 7 8 9 in2
　 cm2 cm2 cm2 cm2 cm2 cm2 cm2 cm2 cm2 cm2 　
---- 　 6.452 12.903 19.355 25.806 32.258 38.710 45.161 51.613 58.065 ----
10 64.516 70.968 77.419 83.871 90.323 96.774 103.226 109.677 116.129 122.581 10
20 129.032 135.484 141.935 148.387 154.839 161.290 167.742 174.194 180.645 187.097 20
30 193.548 200.000 206.452 212.903 219.355 225.806 232.258 238.710 245.161 251.613 30
40 258.065 264.516 270.968 277.419 283.871 290.323 296.774 303.226 309.677 316.129 40
50 322.581 329.032 335.484 341.935 348.387 354.839 361.290 367.742 374.194 380.645 50
60 387.097 393.548 400.000 406.452 412.903 419.355 425.806 432.258 438.710 445.161 60
70 451.613 458.065 464.516 470.968 477.419 483.871 490.323 496.774 503.226 509.677 70
80 516.129 522.581 529.032 535.484 541.935 548.387 554.839 561.290 567.742 574.194 80
90 580.645 587.097 593.548 600.000 606.452 612.903 619.355 625.806 632.258 638.710 90
100 645.161 651.613 658.065 664.516 670.968 677.419 683.871 690.323 696.774 703.226 100
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INTRODUCTION
Square centimeters to square inches

cm2 0 1 2 3 4 5 6 7 8 9 cm2
　 in2 in2 in2 in2 in2 in2 in2 in2 in2 in2 　
---- 　 0.155 0.310 0.465 0.620 0.775 0.930 1.085 1.240 1.395 ----
10 1.550 1.705 1.860 2.015 2.170 2.325 2.480 2.635 2.790 2.945 10
20 3.100 3.255 3.410 3.565 3.720 3.875 4.030 4.185 4.340 4.495 20
30 4.650 4.805 4.960 5.115 5.270 5.425 5.580 5.735 5.890 6.045 30
40 6.200 6.355 6.510 6.665 6.820 6.975 7.130 7.285 7.440 7.595 40
50 7.750 7.905 8.060 8.215 8.370 8.525 8.680 8.835 8.990 9.145 50
60 9.300 9.455 9.610 9.765 9.920 10.075 10.230 10.385 10.540 10.695 60
70 10.850 11.005 11.160 11.315 11.470 11.625 11.780 11.935 12.090 12.245 70
80 12.400 12.555 12.710 12.865 13.020 13.175 13.330 13.485 13.640 13.795 80
90 13.950 14.105 14.260 14.415 14.570 14.725 14.880 15.035 15.190 15.345 90
100 15.500 15.655 15.810 15.965 16.120 16.275 16.430 16.585 16.740 16.895 100
Volume
Cubic inches to cubic centimeters
in3 0 1 2 3 4 5 6 7 8 9 in3
　 cm3 cm3 cm3 cm3 cm3 cm3 cm3 cm3 cm3 cm3 　
（ cc））（ cc））（ cc））（ cc））（ cc））（ cc））（ cc））（ cc））（ cc））（ cc））
---- 　 16.387 32.774 49.161 65.548 81.936 98.323 114.710 131.097 147.484 ----
10 163.871 180.258 196.645 213.032 229.419 245.807 262.194 278.581 294.968 311.355 10
20 327.742 344.129 360.516 376.903 393.290 409.678 426.065 442.452 458.839 475.226 20
30 491.613 508.000 524.387 540.774 557.161 573.549 589.936 606.323 622.710 639.097 30
40 655.484 671.871 688.258 704.645 721.033 737.420 753.807 770.194 786.581 802.968 40
50 819.355 835.742 852.129 868.516 884.904 901.291 917.678 934.065 950.452 966.839 50
1016.00 1032.38 1048.77 1065.16 1081.54 1097.93 1130.71
60 983.226 999.613 0 7 5 2 9 6 1114.323 0 60
1147.09 1163.48 1179.87 1196.25 1212.64 1229.03 1245.42 1261.80 1278.19 1294.58
70 7 4 1 8 6 3 0 7 4 1 70
1310.96 1327.35 1343.74 1360.13 1376.51 1392.90 1409.29 1425.67 1442.06 1458.45
80 8 5 2 0 7 4 1 8 5 2 80
1474.83 1491.22 1507.61 1524.00 1540.38 1556.77 1573.16 1589.54 1605.93 1622.32
90 9 6 3 1 8 5 2 9 6 3 90
1638.71 1655.09 1671.48 1687.87 1704.25 1720.64 1737.03 1753.42 1769.80 1786.19
100 0 7 4 2 9 6 3 0 7 4 100
Cubic centimeters to cubic inches

cm3 0 1 2 3 4 5 6 7 8 9 cm3
（ cc）））
（ cc）
　 in3 in3 in3 in3 in3 in3 in3 in3 in3 in3
---- 0.0610 0.1220 0.1831 0.2441 0.3051 0.3661 0.4272 0.4882 0.5492 ----
10 0.6102 0.6713 0.7323 0.7933 0.8543 0.9154 0.9764 1.0374 1.0984 1.1594 10
20 1.2205 1.2815 1.3425 1.4035 1.4646 1.5256 1.5866 1.6476 1.7087 1.7697 20
30 1.8307 1.8917 1.9528 2.0138 2.0748 2.1358 2.1968 2.2579 2.3189 2.3799 30
40 2.4409 2.5020 2.5630 2.6240 2.6850 2.7461 2.8071 2.8681 2.9291 2.9902 40
50 3.0512 3.1122 3.1732 3.2343 3.2953 3.3563 3.4173 3.4784 3.5394 3.6004 50
60 3.6614 3.7224 3.7835 3.8445 3.9055 3.9665 4.0276 4.0886 4.1496 4.2106 60
70 4.2717 4.3327 4.3937 4.4547 4.5157 4.5768 4.6378 4.6988 4.7598 4.8209 70
80 4.8819 4.9429 5.0039 5.0650 5.1260 5.1870 5.2480 5.3091 5.3701 5.4311 80
90 5.4921 5.5531 5.6142 5.6752 5.7362 5.7972 5.8583 5.9193 5.9803 6.0413 90
100 6.1024 6.1634 6.2244 6.2854 6.3465 6.4075 6.4685 6.5295 6.5905 6.6516 100
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INTRODUCTION
Gallons (U.S) to liters

U.S- 0 1 2 3 4 5 6 7 8 9 U.S-
.gal. .gal.
　 liters liters liters liters liters liters liters liters liters liters 　
---- 3.7853 7.5707 11.3560 15.1413 18.9266 22.7120 26.4973 30.2826 34.0680 ----
10 37.8533 41.6386 45.4239 49.2093 52.9946 56.7799 60.5653 64.3506 68.1359 71.9213 10
102.203 105.989 109.774
20 75.7066 79.4919 83.2772 87.0626 90.8479 94.6332 98.4186 9 2 5 20
113.559 117.345 121.130 124.915 128.701 132.486 136.271 140.057 143.842 147.627
30 9 2 5 9 2 5 8 2 5 8 30
151.413 155.198 158.983 162.769 166.554 170.339 174.125 177.910 181.695 185.481
40 2 5 8 1 5 8 1 5 8 1 40
189.266 193.051 196.837 200.622 204.407 208.193 211.978 215.763 219.549 223.334
50 5 8 1 4 8 1 4 8 1 4 50
227.119 230.905 234.690 238.475 242.261 246.046 249.831 253.617 257.402 261.187
60 7 1 4 7 1 4 7 0 4 7 60
264.973 268.758 272.543 276.329 280.114 283.899 287.685 291.470 295.255 299.041
70 0 4 7 0 3 7 0 3 7 0 70
302.826 306.611 310.397 314.182 317.967 321.753 325.538 329.323 333.109 336.894
80 3 6 0 3 6 0 3 6 0 3 80
340.679 344.464 348.250 352.035 355.820 359.606 363.391 367.176 370.962 374.747
90 6 9 3 6 9 3 6 9 2 6 90
378.532 382.318 386.103 389.888 393.674 397.459 401.244 405.030 408.815 412.600
100 9 2 6 9 2 5 9 2 5 9 100
Liters to gallons (U.S)

liters 0 1 2 3 4 5 6 7 8 9 liters
　 U.S.gal. U.S.gal. U.S.gal. U.S.gal. U.S.gal. U.S.gal. U.S.gal. U.S.gal. U.S.gal. U.S.gal. 　
---- 0.2642 0.5284 0.7925 1.0567 1.3209 1.5851 1.8492 2.1134 2.3776 ----
10 2.6418 2.9060 3.1701 3.4343 3.6985 3.9627 4.2268 4.4910 4.7552 5.0194 10
20 5.2836 5.5477 5.8119 6.0761 6.3403 6.6044 6.8686 7.1328 7.3970 7.6612 20
30 7.9253 8.1895 8.4537 8.7179 8.9820 9.2462 9.5104 9.7746 10.0388 10.3029 30
40 10.5671 10.8313 11.0955 11.3596 11.6238 11.8880 12.1522 12.4164 12.6805 12.9447 40
50 13.2089 13.4731 13.7372 14.0014 14.2656 14.5298 14.7940 15.0581 15.3223 15.5865 50
60 15.8507 16.1148 16.3790 16.6432 16.9074 17.1716 17.4357 17.6999 17.9641 18.2283 60
70 18.4924 18.7566 19.0208 19.2850 19.5492 19.8133 20.0775 20.3417 20.6059 20.8700 70
80 21.1342 21.3984 21.6626 21.9268 22.1909 22.4551 22.7193 22.9835 23.2476 23.5118 80
90 23.7760 24.0402 24.3044 24.5685 24.8327 25.0969 25.3611 25.6252 25.8894 26.1536 90
100 26.4178 26.6820 26.9461 27.2103 27.4745 27.7387 28.0028 28.2670 28.5312 28.7954 100
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INTRODUCTION
Gallons (Imp.) to liters

Im- 0 1 2 3 4 5 6 7 8 9 Imp-
p.g- .gal.
al.
　 liters liters liters liters liters liters liters liters liters liters 　
---- 　 4.5455 9.0909 13.6364 18.1818 22.7273 27.2727 31.8182 36.3636 40.9091 ----
10 45.4545 50.0000 54.5455 59.0909 63.6364 68.1818 72.7273 77.2727 81.8182 86.3636 10
100.000 104.545 109.090 113.636 118.181 122.727 127.272 131.818
20 90.9091 95.4545 0 5 9 4 8 3 7 2 20
136.363 140.909 145.454 150.000 154.545 159.090 163.636 168.181 172.727 177.272
30 6 1 5 0 5 9 4 8 3 7 30
181.818 186.363 190.909 195.454 200.000 204.545 209.090 213.636 218.181 222.727
40 2 6 1 5 0 5 9 4 8 3 40
227.272 231.818 236.363 240.909 245.454 250.000 254.545 259.090 263.636 268.181
50 7 2 6 1 5 0 5 9 4 8 50
272.727 277.272 281.818 286.363 290.909 295.454 300.000 304.545 309.090 313.636
60 3 7 2 6 1 5 0 5 9 4 60
318.181 322.727 327.272 331.818 336.363 340.909 345.454 350.000 354.545 359.090
70 8 3 7 2 6 1 5 0 5 9 70
363.636 368.181 372.727 377.272 381.818 386.363 390.909 395.454 400.000 404.545
80 4 8 3 7 2 6 1 5 0 5 80
409.090 413.636 418.181 422.727 427.272 431.818 436.363 440.909 445.454 450.000
90 9 4 8 3 7 2 6 1 5 0 90
454.545 459.090 463.636 468.181 472.727 477.272 481.818 486.363 490.909 495.454
100 5 9 4 8 3 7 2 6 1 5 100
Liters to gallons (Imp.)

liters 0 1 2 3 4 5 6 7 8 9 liters
　 Imp.g- Imp.g- Imp.g- Imp.g- Imp.g- Imp.g- Imp.g- Imp.g- Imp. Imp.g- 　
al. al. al. al. al. al. al. al. al.
---- 0.2200 0.4400 0.6600 0.8800 1.1000 1.3200 1.5400 1.7600 1.9800 ----
10 2.2000 2.4200 2.6400 2.8600 3.0800 3.3000 3.5200 3.7400 3.9600 4.1800 10
20 4.4000 4.6200 4.8400 5.0600 5.2800 5.5000 5.7200 5.9400 6.1600 6.3800 20
30 6.6000 6.8200 7.0400 7.2600 7.4800 7.7000 7.9200 8.1400 8.3600 8.5800 30
40 8.8000 9.0200 9.2400 9.4600 9.6800 9.9000 10.1200 10.3400 10.5600 10.7800 40
50 11.0000 11.2200 11.4400 11.6600 11.8800 12.1000 12.3200 12.5400 12.7600 12.9800 50
60 13.2000 13.4200 13.6400 13.8600 14.0800 14.3000 14.5200 14.7400 14.9600 15.1800 60
70 15.4000 15.6200 15.8400 16.0600 16.2800 16.5000 16.7200 16.9400 17.1600 17.3800 70
80 17.6000 17.8200 18.0400 18.2600 18.4800 18.7000 18.9200 19.1400 19.3600 19.5800 80
90 19.8000 20.0200 20.2400 20.4600 20.6800 20.9000 21.1200 21.3400 21.5600 21.7800 90
100 22.0000 22.2200 22.4400 22.6600 22.8800 23.1000 23.3200 23.5400 23.7600 23.9800 100
Weight
Pounds to kilograms
lbs. 0 1 2 3 4 5 6 7 8 9 lbs.
　 kg kg kg kg kg kg kg kg kg kg 　
---- 0.454 0.907 1.361 1.814 2.268 2.722 3.175 3.629 4.082 ----
10 4.536 4.989 5.443 5.897 6.350 6.804 7.257 7.711 8.165 8.618 10
20 9.072 9.525 9.979 10.433 10.886 11.340 11.793 12.247 12.701 13.154 20
30 13.608 14.061 14.515 14.968 15.422 15.876 16.329 16.783 17.236 17.690 30
40 18.144 18.597 19.051 19.504 19.958 20.412 20.865 21.319 21.772 22.226 40
50 22.680 23.133 23.587 24.040 24.494 24.947 25.401 25.855 26.308 26.762 50
60 27.215 27.669 28.123 28.576 29.030 29.483 29.937 30.391 30.844 31.298 60
70 31.751 32.205 32.658 33.112 33.566 34.019 34.473 34.926 35.380 35.834 70
80 36.287 36.741 37.194 37.648 38.102 38.555 39.009 39.462 39.916 40.370 80
90 40.823 41.277 41.730 42.184 42.637 43.091 43.545 43.998 44.452 44.905 90
100 45.359 45.813 46.266 46.720 47.173 47.627 48.081 48.534 48.988 49.441 100
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INTRODUCTION
Kilograms to pounds
kg 0 1 2 3 4 5 6 7 8 9 kg
　 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 　
---- 2.205 4.409 6.614 8.819 11.023 13.228 15.432 17.637 19.842 ----
10 22.046 24.251 26.456 28.660 30.865 33.069 35.274 37.479 39.683 41.888 10
20 44.093 46.297 48.502 50.707 52.911 55.116 57.320 59.525 61.730 63.934 20
30 66.139 68.344 70.548 72.753 74.958 77.162 79.367 81.571 83.776 85.981 30
40 88.185 90.39 92.595 94.799 97.004 99.209 101.413 103.618 105.822 108.027 40
50 110.232 112.436 114.641 116.846 119.050 121.255 123.460 125.664 127.869 130.073 50
60 132.278 134.483 136.687 138.892 141.097 143.301 145.506 147.710 149.915 152.120 60
70 154.324 156.529 158.734 160.938 163.143 165.348 167.552 169.757 171.961 174.166 70
80 176.371 178.575 180.780 182.985 185.189 187.394 189.599 191.803 194.008 196.212 80
90 198.417 200.622 202.826 205.031 207.236 209.440 211.645 213.850 216.054 218.259 90
100 220.463 222.668 224.873 227.077 229.282 231.487 233.691 235.896 238.100 240.305 100
Weight kilograms to newtons

kgf 0 1 2 3 4 5 6 7 8 9 kg
　 N N N N N N N N N N 　
---- 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 ----
10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10
20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20
30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30
40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40
50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50
60 588.40 598.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60
70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70
80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80
90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90
100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.5 1049.31 1059.12 1068.92 100
Newtons to weight kilograms

N 0 1 2 3 4 5 6 7 8 9 N
　 kgf kgf kgf kgf kgf kgf kgf kgf kgf kgf 　
---- 0.1020 0.2039 0.3059 0.4079 0.5099 0.6118 0.7138 0.8158 0.9177 ----
10 1.0197 1.1217 1.2237 1.3256 1.4276 1.5296 1.6315 1.7335 1.8355 1.9375 10
20 2.0394 2.1414 2.2434 2.3453 2.4473 2.5493 2.6513 2.7532 2.8552 2.9572 20
30 3.0591 3.1611 3.2631 3.3651 3.4670 3.5690 3.6710 3.7729 3.8749 3.9769 30
40 4.0789 4.1808 4.2828 4.3848 4.4868 4.5887 4.6907 4.7927 4.8946 4.9966 40
50 5.0986 5.2006 5.3025 5.4045 5.5065 5.6084 5.7104 5.8124 5.9144 6.0163 50
60 6.1183 6.2203 6.3222 6.4242 6.5262 6.6282 6.7301 6.8321 6.9341 7.0360 60
70 7.1380 7.2400 7.3420 7.4439 7.5459 7.6479 7.7498 7.8518 7.9538 8.0558 70
80 8.1577 8.2597 8.3617 8.4636 8.5656 8.6676 8.7696 8.8715 8.9735 9.0755 80
90 9.1774 9.2794 9.3814 9.4834 9.5853 9.6873 9.7893 9.8912 9.9932 10.0952 90
100 10.1972 10.2991 10.4011 10.5031 10.6050 10.7070 10.8090 10.9110 11.0129 11.1149 100
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INTRODUCTION
Pressure
Weight pounds/square inch to weight kilograms/square centimeter
lbf/in2 0 1 2 3 4 5 6 7 8 9 lbf/in2
(psi) kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 (psi)
---- 　 0.0703 0.1406 0.2109 0.2812 0.3515 0.4218 0.4921 0.5624 0.6327 ----
10 0.7030 0.7733 0.8436 0.9139 0.9842 1.0545 1.1248 1.1951 1.2654 1.3357 10
20 1.4060 1.4763 1.5466 1.6169 1.6872 1.7575 1.8278 1.8981 1.9684 2.0387 20
30 2.1090 2.1793 2.2496 2.3199 2.3902 2.4605 2.5308 2.6011 2.6714 2.7417 30
40 2.8120 2.8823 2.9526 3.0229 3.0932 3.1635 3.2338 3.3041 3.3744 3.4447 40
50 3.5150 3.5853 3.6556 3.7259 3.7962 3.8665 3.9368 4.0071 4.0774 4.1477 50
60 4.2180 4.2883 4.3586 4.4289 4.4992 4.5695 4.6397 4.7100 4.7803 4.8506 60
70 4.9209 4.9912 5.0615 5.1318 5.2021 5.2724 5.3427 5.4130 5.4833 5.5536 70
80 5.6239 5.6942 5.7645 5.8348 5.9051 5.9754 6.0457 6.1160 6.1863 6.2566 80
90 6.3269 6.3972 6.4675 6.5378 6.6081 6.6784 6.7487 6.8190 6.8893 6.9596 90
100 7.0299 7.1002 7.1705 7.2408 7.3111 7.3814 7.4517 7.5220 7.5923 7.6626 100
Weight kilograms/square centimeter to weight pounds/square inch

kgf/cm2 0 1 2 3 4 5 6 7 8 9 kgf/cm2
　 lbf/ lbf/ lbf/ lbf/ lbf/ lbf/ lbf/ lbf/ lbf/ lbf/ 　
in2(psi) in2(psi) in2(psi) in2(psi) in2(psi) in2(psi) in2(psi) in2(psi) in2(psi) in2(psi)
---- 　 14.22 28.45 42.67 56.90 71.12 85.35 99.57 113.80 128.02 ----
10 142.25 156.47 170.70 184.92 199.15 213.37 227.60 241.82 256.05 270.27 10
20 284.50 298.72 312.95 327.17 341.40 355.62 369.85 384.07 398.30 412.52 20
30 426.75 440.97 455.20 469.42 483.65 497.87 512.10 526.32 540.55 554.77 30
40 569.00 583.22 597.45 611.67 625.90 640.12 654.35 668.57 682.80 697.02 40
50 711.25 725.47 739.70 753.92 768.14 782.37 796.59 810.82 825.04 839.27 50
60 853.49 867.72 881.94 896.17 910.39 924.62 938.84 953.07 967.29 981.52 60
70 995.74 1009.97 1024.19 1038.42 1052.64 1066.87 1081.09 1095.32 1109.54 1123.77 70
80 1137.99 1152.22 1166.44 1180.67 1194.89 1209.12 1223.34 1237.57 1251.79 1266.02 80
90 1280.24 1294.47 1308.69 1322.92 1337.14 1351.37 1365.59 1379.82 1394.04 1408.27 90
100 1422.49 1436.72 1450.94 1465.17 1479.39 1493.62 1507.84 1522.06 1536.29 1550.51 100
Weight kilograms/square centimeter to kilopascals

kgf/cm2 0 1 2 3 4 5 6 7 8 9 kgf/cm2
　 kpa kpa kpa kpa kpa kpa kpa kpa kpa kpa 　
---- 　 98.1 196.1 294.2 392.3 490.3 588.4 686.5 784.5 882.6 ----
10 980.7 1078.7 1176.8 1274.9 1372.9 1471.0 1569.1 1667.1 1765.2 1863.3 10
20 1961.3 2059.4 2157.5 2255.5 2353.6 2451.7 2549.7 2647.8 2745.9 2843.9 20
30 2942.0 3040.1 3138.1 3236.2 3334.3 3432.3 3530.4 3628.5 3726.5 3824.6 30
40 3922.7 4020.7 4118.8 4216.9 4314.9 4413.0 4511.1 4609.1 4707.2 4805.3 40
50 4903.3 5001.4 5099.5 5197.5 5295.6 5393.7 5491.7 5589.8 5687.9 5785.9 50
60 5884.0 5982.1 6080.1 6178.2 6276.3 6374.3 6472.4 6570.5 6668.5 6766.6 60
70 6864.7 6962.7 7060.8 7158.9 7256.9 7355.0 7453.1 7551.1 7649.2 7747.3 70
80 7845.3 7943.4 8041.5 8139.5 8237.6 8335.7 8433.7 8531.8 8629.9 8727.9 80
90 8826.0 8924.1 9022.1 9120.2 9218.3 9316.3 9414.4 9512.5 9610.5 9708.6 90
100 9806.7 9904.7 10002.8 10100.8 10198.9 10297 10395.0 10493.1 10591.2 10689.2 100
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INTRODUCTION
Kilopascals to weight kilograms/square centimeter

kpa 0 100 200 300 400 500 600 700 800 900 kpa
　 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 　
---- 　 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 ----
1000 10.197 11.217 12.237 13.256 14.276 15.296 16.315 17.335 18.355 19.375 1000
2000 20.394 21.414 22.434 23.453 24.473 25.493 26.513 27.532 28.552 29.572 2000
3000 30.591 31.611 32.631 33.651 34.670 35.690 36.710 37.729 38.749 39.769 3000
4000 40.789 41.808 42.828 43.848 44.868 45.887 46.907 47.927 48.946 49.966 4000
5000 50.986 52.006 53.025 54.045 55.065 56.084 57.104 58.124 59.144 60.163 5000
6000 61.183 62.203 63.222 64.242 65.262 66.282 67.301 68.321 69.341 70.360 6000
7000 71.380 72.400 73.420 74.439 75.459 76.479 77.498 78.518 79.538 80.558 7000
8000 81.577 82.597 83.617 84.636 85.656 86.676 87.696 88.715 89.735 90.755 8000
9000 91.774 92.794 93.814 94.834 95.853 96.873 97.893 98.912 99.932 100.952 9000
10000 101.972 102.991 104.011 105.031 106.050 107.070 108.090 109.110 110.129 111.149 10000
Torque
Feet weight pounds to weight kilogram meters
lbf.ft 0 1 2 3 4 5 6 7 8 9 lbf.ft
　 kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m 　
---- 　 0.138 0.277 0.415 0.553 0.692 0.830 0.969 1.107 1.245 ----
10 1.384 1.522 1.660 1.799 1.937 2.075 2.214 2.352 2.490 2.629 10
20 2.767 2.906 3.044 3.182 3.321 3.459 3.597 3.736 3.874 4.012 20
30 4.151 4.289 4.428 4.566 4.704 4.843 4.981 5.119 5.258 5.396 30
40 5.534 5.673 5.811 5.949 6.088 6.226 6.365 6.503 6.641 6.780 40
50 6.918 7.056 7.195 7.333 7.471 7.610 7.748 7.887 8.025 8.163 50
60 8.302 8.440 8.578 8.717 8.855 8.993 9.132 9.270 9.409 9.547 60
70 9.685 9.824 9.962 10.100 10.239 10.377 10.515 10.654 10.792 10.930 70
80 11.069 11.207 11.346 11.484 11.622 11.761 11.899 12.037 12.176 12.314 80
90 12.452 12.591 12.729 12.868 13.006 13.144 13.283 13.421 13.559 13.698 90
100 13.836 13.974 14.113 14.251 14.389 14.528 14.666 14.805 14.943 15.081 100
Weight kilogram meters to feet weight pounds

kgf·m 0 1 2 3 4 5 6 7 8 9 kgf·m
　 lbf.ft lbf.ft lbf.ft lbf.ft lbf.ft lbf.ft lbf.ft lbf.ft lbf.ft lbf.ft 　
---- 7.228 14.455 21.683 28.910 36.138 43.365 50.593 57.820 65.048 ----
10 72.275 79.503 86.730 93.958 101.185 108.413 115.640 122.868 130.095 137.323 10
20 144.550 151.778 159.005 166.233 173.460 180.688 187.915 195.143 202.370 209.598 20
30 216.825 224.053 231.280 238.508 245.735 252.963 260.190 267.418 274.645 281.873 30
40 289.100 296.328 303.555 310.783 318.010 325.238 332.465 339.693 346.920 354.148 40
50 361.375 368.603 375.830 383.058 390.285 397.513 404.740 411.968 419.195 426.423 50
60 433.650 440.878 448.105 455.333 462.560 469.788 477.015 484.243 491.470 498.698 60
70 505.925 513.153 520.380 527.608 534.835 542.063 549.290 556.518 563.745 570.973 70
80 578.200 585.428 592.655 599.883 607.110 614.338 621.565 628.793 636.020 643.248 80
90 650.475 657.703 664.930 672.158 679.385 686.613 693.840 701.068 708.295 715.523 90
100 722.750 729.978 737.205 744.433 751.660 758.888 766.115 773.343 780.570 787.798 100
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INTRODUCTION
Weight kilogram meters to Newton meters

kgf·m 0 1 2 3 4 5 6 7 8 9 kgf·m
　 N·m N·m N·m N·m N·m N·m N·m N·m N·m N·m 　
---- 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 ----
10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10
20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20
30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30
40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40
50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50
60 588.40 598.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60
70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70
80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80
90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90
100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.5 1049.31 1059.12 1068.92 100
Newton meters to weight kilogram meters

N·m 0 10 20 30 40 50 60 70 80 90 N·m
　 kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m kgf·m 　
---- 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 ----
100 10.197 11.217 12.237 13.256 14.276 15.296 16.315 17.335 18.355 19.375 10
200 20.394 21.414 22.434 23.453 24.473 25.493 26.513 27.532 28.552 29.572 20
300 30.591 31.611 32.631 33.651 34.670 35.690 36.710 37.729 38.749 39.769 30
400 40.789 41.808 42.828 43.848 44.868 45.887 46.907 47.927 48.946 49.966 40
500 50.986 52.006 53.025 54.045 55.065 56.084 57.104 58.124 59.144 60.163 50
600 61.183 62.203 63.222 64.242 65.262 66.282 67.301 68.321 69.341 70.360 60
700 71.380 72.400 73.420 74.439 75.459 76.479 77.498 78.518 79.538 80.558 70
800 81.577 82.597 83.617 84.636 85.656 86.676 87.696 88.715 89.735 90.755 80
900 91.774 92.794 93.814 94.834 95.853 96.873 97.893 98.912 99.932 100.952 90
1000 101.972 102.991 104.011 105.031 106.050 107.070 108.090 109.110 110.129 111.149 100
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INTRODUCTION
Temperature
Fahrenheit to centigrade
°F °C °F °C °F °C °F °C °F °C °F °C °F °C °F °C
-60 -51.1 2 -18.9 56 13.3 114 45.6 172 77.8 230 110 288 142.2 346 174.4
-58 -50 0 -17.8 58 14.4 116 46.7 174 78.9 232 111.1 290 143.3 348 175.6
-56 -48.9 2 -16.7 60 15.6 118 47.8 176 80.0 234 112.2 292 144.4 350 176.7
-54 -47.8 4 -15.6 62 16.7 120 48.9 178 81.1 236 113.3 294 145.6 352 177.8
-52 -46.7 6 -14.4 64 17.8 122 50.0 180 82.2 238 114.4 296 146.7 354 178.9
-50 -45.6 8 -13.3 66 18.9 124 51.1 182 83.3 240 115.6 298 147.8 356 180
-48 -44.4 10 -12.2 68 20 126 52.2 184 84.4 242 116.7 300 148.9 358 181.1
-46 -43.3 12 -11.1 70 21.1 128 53.3 186 85.6 244 117.8 302 150 360 182.2
-44 -42.2 14 -10 72 22.2 130 54.4 188 86.7 246 118.9 304 151.1 362 183.3
-42 -41.1 16 -8.9 74 23.3 132 55.6 190 87.8 248 120 306 152.2 364 184.4
-40 -40.0 18 -7.8 76 24.4 134 56.7 192 88.9 250 121.1 308 153.3 366 185.6
-38 -38.9 20 -6.7 78 25.6 136 57.8 194 90.0 252 122.2 310 154.4 368 186.7
-36 -37.8 22 -5.6 80 26.7 138 58.9 196 91.1 254 123.3 312 155.6 370 187.8
-34 -36.7 24 -4.4 82 27.8 140 60 198 92.2 256 124.4 314 156.7 372 188.9
-32 -35.6 26 -3.3 84 28.9 142 61.1 200 93.3 258 125.6 316 157.8 374 190.0
-30 -34.4 28 -2.2 86 30.0 144 62.2 202 94.4 260 126.7 318 158.9 376 191.1
-28 -33.3 30 -1.1 88 31.1 146 63.3 204 95.6 262 127.8 320 160 378 192.2
-26 -32.2 32 0.0 90 32.2 148 64.4 206 96.7 264 128.9 322 161.1 380 193.3
-24 -31.1 34 1.1 92 33.3 150 65.6 208 97.8 266 130.0 324 162.2 382 194.4
-22 -30.0 36 2.2 94 34.4 152 66.7 210 98.9 268 131.1 326 163.3 384 195.6
-20 -28.9 38 3.3 96 35.6 154 67.8 212 100.0 270 132.2 328 164.4 386 196.7
-18 -27.8 40 4.4 98 36.7 156 68.9 214 101.1 272 133.3 330 165.6 388 197.8
-16 -26.7 42 5.6 100 37.8 158 70.0 216 102.2 274 134.4 332 166.7 390 198.9
-14 -25.6 44 6.7 102 38.9 160 71.1 218 103.3 276 135.6 334 167.8 392 200
-12 -24.4 46 7.8 104 40.0 162 72.2 220 104.4 278 136.7 336 168.9 400 204.4
-10 -23.3 48 8.9 106 41.1 164 73.3 222 105.6 280 137.8 338 170.0 410 210.0
-8 -22.2 50 10.0 108 42.2 166 74.4 224 106.7 282 138.9 340 171.1 420 215.6
-6 -21.1 52 11.1 110 43.3 168 75.6 226 107.8 284 140.0 342 172.2 430 221.1
-4 -20.0 54 12.2 112 44.4 170 76.7 228 108.9 286 141.1 344 173.3 440 226.7
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INTRODUCTION
Centigrade to fahrenheit
°C °F °C °F °C °F °C °F °C °F °C °F °C °F °C °F
-50 -58.0 -18 -0.4 14 57.2 46 114.8 78 172.4 110 230.0 142 287.6 174 345.2
-49 -56.2 -17 1.4 15 59.0 47 116.6 79 174.2 111 231.8 143 289.4 175 347.0
-48 -54.4 -16 3.2 16 60.8 48 118.4 80 176.0 112 233.6 144 291.2 176 348.8
-47 -52.6 -15 5.0 17 62.6 49 120.2 81 177.8 113 235.4 145 293.0 177 350.6
-46 -50.8 -14 6.8 18 64.4 50 122.0 82 179.6 114 237.2 146 294.8 178 352.4
-45 -49.0 -13 8.6 19 66.2 51 123.8 83 181.4 115 239.0 147 296.6 179 354.2
-44 -47.2 -12 10.4 20 68.0 52 125.6 84 183.2 116 240.8 148 298.4 180 356.0
-43 -45.4 -11 12.2 21 69.8 53 127.4 85 185.0 117 242.6 149 300.2 181 357.8
-42 -43.6 -10 14.0 22 71.6 54 129.2 86 186.8 118 244.4 150 302.0 182 359.6
-41 -41.8 -9 15.8 23 73.4 55 131.0 87 188.6 119 246.2 151 303.8 183 361.4
-40 -40.0 -8 17.6 24 75.2 56 132.8 88 190.4 120 248.0 152 305.6 184 363.2
-39 -38.2 -7 19.4 25 77.0 57 134.6 89 192.2 121 249.8 153 307.4 185 365.0
-38 -36.4 -6 21.2 26 78.8 58 136.4 90 194.0 122 251.6 154 309.2 186 366.8
-37 -34.6 -5 23.0 27 80.6 59 138.2 91 195.8 123 253.4 155 311.0 187 368.6
-36 -32.8 -4 24.8 28 82.4 60 140.0 92 197.6 124 255.2 156 312.8 188 370.4
-35 -31.0 -3 26.6 29 84.2 61 141.8 93 199.4 125 257.0 157 314.6 189 372.2
-34 -29.2 -2 28.4 30 86.0 62 143.6 94 201.2 126 258.8 158 316.4 190 374.0
-33 -27.4 -1 30.2 31 87.8 63 145.4 95 203.0 127 260.6 159 318.2 191 375.8
-32 -25.6 0 32.0 32 89.6 64 147.2 96 204.8 128 262.4 160 320.0 192 377.6
-31 -23.8 1 33.8 33 91.4 65 149.0 97 206.6 129 264.2 161 321.8 193 379.4
-30 -22.0 2 35.6 34 93.2 66 150.8 98 208.4 130 266.0 162 323.6 194 381.2
-29 -20.2 3 37.4 35 95.0 67 152.6 99 210.2 131 267.8 163 325.4 195 383.0
-28 -18.4 4 39.2 36 96.8 68 154.4 100 212.0 132 269.6 164 327.2 196 384.8
-27 -16.6 5 41.0 37 98.6 69 156.2 101 213.8 133 271.4 165 329.0 197 386.6
-26 -14.8 6 42.8 38 100.4 70 158.0 102 215.6 134 273.2 166 330.8 198 388.4
-25 -13.0 7 44.6 39 102.2 71 159.8 103 217.4 135 275.0 167 332.6 199 390.2
-24 -11.2 8 46.4 40 104.0 72 161.6 104 219.2 136 276.8 168 334.4 200 392.0
-23 -9.4 9 48.2 41 105.8 73 163.4 105 221.0 137 278.6 169 336.2 210 410.0
-22 -8 10 50.0 42 107.6 74 165.2 106 222.8 138 280.4 170 338.0 220 428.0
-21 -6 11 51.8 43 109.4 75 167.0 107 224.6 139 282.2 171 339.8 230 446.0
-20 -4 12 53.6 44 111.2 76 168.8 108 226.4 140 284.0 172 341.6 240 464.0
-19 -2 13 55.4 45 113.0 77 170.6 109 228.2 141 285.8 173 343.4 250 482.0
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INTRODUCTION
General specification
CB 150S model
Install weight (CX130D — CX145D SR) 950 kg (2094.39 lb)
Install weight (CX160D) 970 kg (2138.48 lb)
Impact rate 500-1000 Impacts/min
Operating pressure 125 – 150 bar (1812.5 – 2175.0 psi)
Min. relief valve setting 175 – 200 bar (2537.5 – 2900.0 psi)
Max. relief valve setting 220 bar (3190.0 psi)
Pressure in LP-circuit 26 – 28 bar (377 – 406 psi)
Fluid flow range 60 – 120 l/min (60 – 120 US gpm)
Max. back pressure 10 bar (145 psi)
Input power 30 kW (40.8 Hp)
Tool diameter 95 mm (3.7 in)
Pressure line connection IN BSPP internal 1 in
Return line connection OUT BSPP internal 1 in
Grease connection (G) BSPP 3/8 in
Air connection (A) BSPP 1/2 in
Pressure line size (min. inner diameter) 26 mm (1.02 in)
Return line size (min. inner diameter) 26 mm (1.02 in)
Fluid temperature 40 – 60 °C (104.0 – 140.0 °F)
Maximum permitted fluid temperature -20 – 80 °C (-4.0 – 176.0 °F)
Viscosity at operating temperature 30..60 cSt
Fluid viscosity range 20..1000 cSt
Noise level, guaranteed sound power level, LwA (*) 126 dB
(*) According to 2000/14/EC
Mounting bracket
SMIL18CEX2490FB 1
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INTRODUCTION
Bottom plate recommended minimum thickness (X) 25 mm (0.98 in)

Side plate recommended minimum thickness (Y) 25 mm (0.98 in)
Hammer tools
R040152 2
Type Length Weight Diameter

A = Chisel 900 mm (35.43 in) 46 kg (101.4 lb) ∅ 95 mm (3.74 in)
B = Moil Point 900 mm (35.43 in) 44 kg (94.8 lb) ∅ 95 mm (3.74 in)
C = Blunt tool 800 mm (31.50 in) 43 kg (86.0 lb) ∅ 95 mm (3.74 in)
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INTRODUCTION
Dimension
CB 150 model "S" type
CT04K024 1
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INTRODUCTION
Product identification
CT09A004 1
Model presented: Hydraulic Breaker CB 90 model "P" type
IDENTIFICATION PLATE AND NOISE EMISSION LABEL

The identification plate and the noise emission label are
located on the top part of the hydraulic breaker.
SMIL17CEX5922AA 2
(1) Serial Number
(2) Weight
(3) Working pressure
(4) Type/Model
(5) Part number
(6) Year of manufacture
(7) Oil flow (min-max)
SMIL17CEX5917AA 3
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INTRODUCTION
NOISE EMISSION
Sound power level guaranteed, determined in compliance
with European Directive 2000/14/ EC.
SMIL17CEX6865AA 4
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INTRODUCTION
Part identification
SMIL18CEX2298FB 1
A. Side plates F. Front head

B. Mounting flange G. Hose connections
C. Low pressure accumulator H. Grease nipples
D. High pressure accumulator I. Tool retaining mechanism
E. Hammer mechanism J. Tool bushing retaining mechanism
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SERVICE MANUAL
Tools
CB150S
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Contents
Tools - 89
[89.700] Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
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Tools - 89
Hammer - 700
CB150S
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Contents
Tools - 89
Hammer - 700
TECHNICAL DATA
Hammer
Technical Data - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical Data - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical Data - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical Data - Pressure accumulator charging device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical Data - Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical Data - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Technical Data - Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Data - Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Technical Data - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FUNCTIONAL DATA
Hammer
Component identification - Hammer mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SERVICE
Hammer
Depressurising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Disassemble - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Assemble - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Discharging - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remove - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Disassemble - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Assemble - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Install - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Discharging - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Remove - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Disassemble - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Assemble - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Install - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Charging - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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Disassemble - Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Assemble - Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Remove - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tighten - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Disassemble - Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Assemble - Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Disassemble - Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Assemble - Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Disassemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Assemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Transform - Underwater operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Measure - Hammer circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Measure - Operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
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Tools - Hammer
Hammer - Technical Data - Housing
SMIL18CEX2061GB 1
Item Tightening torques

Mounting bracket screws (A) 340 N·m (251 lb ft)
Housing plate mounting screws (B) 580 N·m (428 lb ft)
Item Lubricant
All screw threads and bearing surfaces Thread grease
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Tools - Hammer
Hammer - Technical Data - Low pressure accumulator
SMIL18CEX2071FB 1
Item Tightening torque

Accumulator mounting screws (A) 340 N·m (251 lb ft)
Accumulator cover screws (B) 340 N·m (251 lb ft)
Item Lubricant
Screw threads and bearing surfaces, lock washers Thread grease
Accumulator cover (gas side) Silicone grease
All seals and O-rings O-ring grease
Contact surfaces of valve body and accumulator Anticorrosive agent (for example CRC 3-36)
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Tools - Hammer
Hammer - Technical Data - High pressure accumulator
SMIL18CEX2087FB 1

Accumulator mounting screws (A) 340 N·m (251 lb ft)
Accumulator cover screws (B) 175 N·m (129 lb ft)
Item Lubricant
Screw threads and bearing surfaces, lock washers Thread grease
Accumulator cover (gas side) Silicone grease
Contact surfaces of valve body and accumulator Anticorrosive agent (for example CRC 3-36)
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Tools - Hammer
Hammer - Technical Data - Pressure accumulator charging device
SMIL18CEX2153FB 1

Shield plug (A) 150 N·m (111 lb ft)
Accumulator filling plug (B) 20 N·m (15 lb ft)
Item Charging pressure (Nitrogen)

Low pressure accumulator 10 bar (145 psi)
High pressure accumulator 40 bar (580 psi)
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Tools - Hammer
Hammer - Technical Data - Pressure adjusting valve
SMIL18CEX2161FB 1

Spring housing (A) 340 N·m (251 lb ft)
Flange plug (B) 200 N·m (148 lb ft)
Item Adjustment
Gap between body and spring housing (D1) 2.0 mm (0.08 in)
Item Lubricants
Seals, O-rings and cavity inside spring housing O-ring grease
Spool and valve bore, spring housing and flange plug Hydraulic oil
threads
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Tools - Hammer
Hammer - Technical Data - Tie rods
SMIL18CEX2170FB 1

Tie rod (A) pre-tightening torque 340 N·m (251 lb ft)
Additional tightening angle after heating 90°
Item Lubricant
Tie rod threads and bearing surfaces, tie rod nuts (C) Thread grease
Part of tie rods located inside front head Cold-galvanizing paint
Grooves between tie rods and front head Silicone compound
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Tools - Hammer
Hammer - Technical Data - Valve body
SMIL18CEX2181FA 1
Item Lubricant
All spools and guides Hydraulic oil
Contact surfaces of valve body and cylinder Anticorrosive agent (for example CRC 3-36)
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Tools - Hammer
Hammer - Technical Data - Cylinder
SMIL18CEX2201FA 1
Item Lubricant
All parts, especially piston Hydraulic oil
Contact surfaces between cylinder and front head Thread grease
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Tools - Hammer
Hammer - Technical Data - Front head
SMIL18CEX2209FB 1
Item Wear limit

Upper tool bushing, minimum distance (D1) 38 mm (1.50 in)
NOTE: use new tool to measure distance (D1)
Upper tool bushing, maximum diameter (D2) 97 mm (3.82 in)
Lower tool bushing, inner diameter (worn out) 97 mm (3.82 in)

Flange plug (A) 50 N·m (37 lb ft)
Flange plug (B) 80 N·m (59 lb ft)
Item Lubricant
Contact surfaces between all parts Thread grease
Inside tool bushings Tool grease
Flange plugs Locking fluid (for example LOCTITE® 275)
Grease nipples Locking fluid, medium locking force (for example
LOCTITE® 243™)
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Tools - Hammer
Hammer - Special tools

Special service tools
Accumulator charging kit
1. Charging device
2. Socket
3. Adapter
4. O-ring
SMIL18CEX2620BB 1
Pressure gauge assembly 60 bar and 250 bar
SMIL18CEX2621AA 2
Hammer lifting adapter
SMIL18CEX2622AA 3
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Tools - Hammer
Hammer assembly stand
SMIL18CEX2629AA 4
Accumulator assembly stand
SMIL18CEX2630AA 5
Fitting tool, distributor
SMIL18CEX2631AA 6
Adapter for French nitrogen bottle
SMIL18CEX2625AA 7
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Tools - Hammer
Drift pins
Drift pin D12.5
SMIL18CEX2626AA 8
Lifting eyes
Lifting eye M12
Lifting eye M16
Lifting eye M20
Lifting eye M24
Lifting eye M30
SMIL18CEX2627AA 9
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Tools - Hammer
Standard service tools

Name Specification
Torque wrench 150 – 700 N·m (3/4”)
Torque wrench 20 – 200 N·m (1/2”)
Torque wrench 15 N·m (1/2”)
Ratchet handle 1/2”
Extension L= 125 mm (1/2”)
Sliding T-handle 3/4”
Adapter 3/4”->1/2”
Adapter 1/2”->3/4”
Combination spanner 30 mm
Combination spanner 50 mm
Hex. socket 11 mm (1/2”)
Allen type screw socket 5 mm (1/2”)
Pry bars 400 mm
Lifting chain
Hammer Plastic, 1000 g
Hammer Ball headed, 680 g
Hammer 2000 g
Slide hammer
Screwdriver 6x 150 mm
Screwdriver 8x 250 mm
Oil can 0.5 L
Grease gun
Flowmeter 20 – 150 L/min
Pressure gauge for measuring back pressure 40 bar
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Tools - Hammer
Hammer - Component identification - Hammer mechanism
SMIL18CEX2057GB 1
A. High pressure measuring plug F. Valve body

B. Low pressure measuring plug G. Piston and cylinder
C. Low pressure accumulator H. Tie rods
D. High pressure accumulator I. Front head
E. Pressure adjusting valve
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Tools - Hammer
Hammer - Depressurising
SMIL18CEX2058FB 1

Plugs (A) and (B) 30 N·m (22 lb ft)
WARNING:
The hydraulic pressure inside the hammer must always be released before making any adjustments or repairs
when the hammer is connected to the carrier.
There may also be pressurized oil trapped inside the hammer even if the hammer is disconnected from the carrier.
Release the hydraulic pressure according to the following instructions, or wait at least 10 min before opening any
plugs or valve covers.
1. Stop the carrier engine.

2. Operate boom and hammer controls to release any
pressure trapped inside hoses.
3. Close hammer inlet and outlet lines. If quick couplers
are used, disconnection automatically closes hammer
lines. If hammer line includes ball valves, please make
sure that they are closed.
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Tools - Hammer
4. Loosen pressure releasing plugs (A) and (B) slowly. Be

careful with oil leaking out.
SMIL18CEX2059AA 2
5. Tighten plugs (A) and (B) to specified setting.
SMIL18CEX2060AA 3
WARNING:
This procedure does not release the pressure from the pressure accumulators.
Read the instructions dealing with the accumulator before disassembling the hammer.
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Tools - Hammer
Hammer - Disassemble - Housing

NOTICE: the hammer must be secured from falling down in either direction when handling it. Check that the lifting
capacity of the hoist you are using is sufficient for the job.
1. Remove hydraulic hoses.
SMIL18CEX2062AA 1
2. Open mounting bracket screws.
SMIL18CEX2063AA 2
3. Remove buffer.
SMIL18CEX2064AA 3
4. Remove screws and lock washers.
SMIL18CEX2065AA 4
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Tools - Hammer
5. Lift housing plate off with lifting device.

6. Lift hammer mechanism out from housing.
SMIL18CEX2066AA 5
7. Remove dampers.
8. Remove pads.
9. Remove muffler plates.
NOTE: during normal service, there is no need to remove
upper dampers from housing plates.
SMIL18CEX2067AA 6
10. Remove parallel pins.
SMIL18CEX2068AA 7
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Tools - Hammer
Hammer - Assemble - Housing

NOTE: if you need to replace upper dampers, make sure
housing plates are clean and dry. Peel off protective film
gradually and attach dampers to housing plates.
1. Install muffler plates, dampers and pads to both hous-
ing plates.
SMIL18CEX2067AA 1
2. Insert parallel pins.
SMIL18CEX2068AA 2
3. Install hammer mechanism into its place.

4. Lower remaining housing plate into its correct position.
SMIL18CEX2066AA 3
5. Install compression screws crosswise.

6. Compress housing plates together with compression
screws.
7. Grease threads and bearing surfaces of screws and
lock washers.
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Tools - Hammer
8. Install screws and lock washers to remaining holes and

tighten fully. Then replace compression screws.
SMIL18CEX2069AA 4
9. Torque screws to specified setting.
SMIL18CEX2070AA 5
10. Install mounting bracket.

11. Grease screws with lock washers and nuts.
SMIL18CEX2063AA 6
13. Install hydraulic hoses.
SMIL18CEX2062AA 7
14. Install hammer to carrier.
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Tools - Hammer
Hammer - Discharging - Low pressure accumulator

WARNING:
Do not disassemble hammer before releasing pressure from accumulator.
1. Remove shield plug and O-ring.
SMIL18CEX2072AA 1
2. Carefully open filling plug and let nitrogen gas escape.
SMIL18CEX2073AA 2
3. When gas is completely released, remove filling plug

and USIT-ring.
SMIL18CEX2074AA 3
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Tools - Hammer
Hammer - Remove - Low pressure accumulator

1. Remove accumulator mounting screws and lock wash-
ers.
SMIL18CEX2075AA 1
2. Using lifting device, lift accumulator out.
SMIL18CEX2076AA 2
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Tools - Hammer
Hammer - Disassemble - Low pressure accumulator

WARNING:
Make sure that accumulator is depressurized.
1. Set accumulator upside down on the assembly stand.

2. Remove seal.
SMIL18CEX2077AA 1
3. Remove accumulator cover screws.
SMIL18CEX2078AA 2
4. Remove accumulator bottom and membrane.
SMIL18CEX2079AA 3
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Tools - Hammer
Hammer - Assemble - Low pressure accumulator

1. Clean and dry parts carefully.
2. Set accumulator bottom on work bench.
3. Install a new membrane. See that it fits properly in its
groove.
SMIL18CEX2080AA 1
4. Apply thin layer of silicone grease inside accumulator

cover.
5. Lower accumulator cover onto accumulator bottom.
6. Grease threads and bearing surfaces of accumulator
cover screws and lock washers.
7. Install accumulator cover screws and lock washers.
SMIL18CEX2081AA 2

9. Torque accumulator cover screws to specified setting.
SMIL18CEX2082AA 3
10. Insert O-ring on valve body.
SMIL18CEX2083AA 4
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Tools - Hammer
Hammer - Install - Low pressure accumulator

1. Apply anticorrosive agent on contact surfaces of valve
body and accumulator.
2. Lower accumulator into its correct position using lifting
device.
SMIL18CEX2084AA 1

mounting screws and lock washers.
4. Install accumulator mounting screws and lock washers.
SMIL18CEX2085AA 2
SMIL18CEX2086AA 3
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Tools - Hammer
Hammer - Discharging - High pressure accumulator

WARNING:
Do not disassemble hammer before releasing pressure from accumulator.
1. Remove shield plug and O-ring.
SMIL18CEX2088AA 1
2. Carefully open filling plug and let nitrogen gas escape.
SMIL18CEX2089AA 2
3. When gas is completely released, remove filling plug

and USIT-ring.
SMIL18CEX2090AA 3
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Tools - Hammer
Hammer - Remove - High pressure accumulator

1. Remove accumulator mounting screws and lock wash-
ers.
SMIL18CEX2091AA 1
2. Lift accumulator out.
SMIL18CEX2092AA 2
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Tools - Hammer
Hammer - Disassemble - High pressure accumulator

WARNING:
Make sure that accumulator is depressurized.

2. Remove O-ring.
SMIL18CEX2093AA 1
3. Remove accumulator cover screws.
SMIL18CEX2094AA 2
4. Remove accumulator bottom and membrane.
SMIL18CEX2095AA 3
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Tools - Hammer
Hammer - Assemble - High pressure accumulator

1. Clean and dry parts carefully.
2. Set accumulator bottom on work bench.
3. Install a new membrane. See that it fits properly in its
groove.
SMIL18CEX2096AA 1
4. Apply thin layer of silicone grease inside accumulator

cover.
5. Lower accumulator cover onto accumulator bottom.
cover screws and lock washers.
7. Install accumulator cover screws and lock washers.
SMIL18CEX2097AA 2

9. Torque accumulator cover screws to specified setting.
SMIL18CEX2098AA 3
10. Insert O-ring on valve body.
SMIL18CEX2099AA 4
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Tools - Hammer
Hammer - Install - High pressure accumulator

body and accumulator.
2. Install accumulator.
SMIL18CEX2100AA 1

mounting screws and lock washers.
4. Install accumulator mounting screws and lock washers.
SMIL18CEX2151AA 2
SMIL18CEX2152AA 3
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Tools - Hammer
Hammer - Charging - Pressure accumulator

WARNING:
Use only nitrogen for charging accumulator.
Use of other gases may cause accumulator to explode.
1. Install new USIT-ring.

2. Install filling plug.
SMIL18CEX2154AA 1
3. Install adapter with O-ring.

4. Insert pin.
SMIL18CEX2155AA 2
5. Install charging device.

6. Connect charging system to nitrogen bottle.
SMIL18CEX2156AA 3
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Tools - Hammer
7. Tighten filling plug carefully through charging device

until you feel it stop, then open it three turns.
8. Open discharge valve on charging device fully.
9. Carefully open nitrogen gas bottle valve and adjust gas
flow to minimum.
NOTICE: charging device does not have any pressure re-
lief valve. Shut gas bottle valve when gauge shows correct
charging pressure.
10. Close discharge valve on charging device and charge
accumulator 2 – 3 bar above specified charging pres-
sure. Observe pressure gauge reading.
SMIL18CEX2157AA 4
11. Shut nitrogen bottle valve.
12. Wait 10 min for nitrogen gas pressure to stabilize in-
side accumulator.
13. Adjust pressure in accumulator to correct setting by
carefully opening discharge valve.
14. Torque filling plug through charging device to specified
setting.
15. Release pressure from charging hose by opening dis-
charge valve.
SMIL18CEX2158AA 5
16. Remove charging system from accumulator.

17. Check accumulator for nitrogen leak by filling USIT-
ring area with thin oil. If gas bubbles appear, dis-
charge accumulator and replace USIT-ring.
SMIL18CEX2159AA 6
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Tools - Hammer
18. Install shield plug with O-ring.

19. Torque plug to specified setting.
SMIL18CEX2160AA 7
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Tools - Hammer
Hammer - Disassemble - Pressure adjusting valve

WARNING:
The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.
Read the instructions on releasing the hydraulic pressure from the hammer.
NOTE: pressure adjusting valve is located in valve body. It can also be removed without removing the hammer mech-
anism from housing.
1. Open spring housing.
SMIL18CEX2162AA 1
2. Remove shim plates and spring.
SMIL18CEX2163AA 2
3. Open flange plug.
SMIL18CEX2164AA 3
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Tools - Hammer
4. Push pressure adjusting spool out from valve body.
SMIL18CEX2165AA 4
5. Remove seal.
SMIL18CEX2166AA 5
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Tools - Hammer
Hammer - Assemble - Pressure adjusting valve

1. Check all parts for wear and damage. If necessary,
use fine emery cloth or grinding agent. Clean and oil
all parts.
2. Install seal by using suitable pair of pliers.
SMIL18CEX2167AA 1
3. By using fingers or suitable tool, check that seal fits

properly in its groove.
SMIL18CEX2168AA 2
4. Install pressure adjusting spool.
SMIL18CEX2165AA 3
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Tools - Hammer
5. Install spring and shim plates.
SMIL18CEX2163AA 4
6. Install the spring housing.

NOTE: ensure that the shim plates have a center hole.
7. Tighten spring housing by hand until you feel spring
touching it. Do not compress spring.
8. Check pre-load on spring by measuring the gap (D1)
between spring housing and valve body. Adjust preload
to specifications by adding or removing shim plates.
NOTE: always measure hammer operating pressure with
pressure gauge after pressure adjusting valve adjustment.
SMIL18CEX2169AB 5
9. Remove spring housing and fill it with grease.

10. Refit spring housing. Torque it to specified setting.
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Tools - Hammer
Hammer - Remove - Tie rods

1. Remove rubber rings and lock plates.
SMIL18CEX2171AA 1
2. Check that numbers on tie rods and tie rod nuts are
legible. If not, mark each tie rod and its nut as pairs.
Mark nuts to show top side. Mark also each tie rod's
location in hammer.
SMIL18CEX2172AA 2
SMIL18CEX2173AA 3
3. Heat tie rods with propane flame until tie rods can be
loosened using wrench.
NOTE: avoid heating one spot only. Do not exceed 300°.
Ensure that flame heats only tie rods, not hammer body.
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Tools - Hammer
4. Loosen tie rods.
SMIL18CEX2174AA 4
5. Remove tie rods when they are cooled.

6. Remove tie rod nuts using M8 screw.
SMIL18CEX2175AA 5
7. Remove washers.
8. Remove O-rings.
SMIL18CEX2176AA 6
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Tools - Hammer
Hammer - Tighten - Tie rods

1. Clean all parts thoroughly.
2. Use crack detecting equipment to check if there are
cracks in rod threads or under head. If cracks are de-
tected, change tie rod and its nut.
3. Spread cold-galvanizing paint to part of tie rods located
inside front head.
4. Install O-rings.
5. Grease outer surfaces of tie rod nuts and install them.
Check that each tie rod nut is in right place and top side
upwards.
6. Grease washers and install them.
7. Grease threads and bearing surfaces of tie rods and
install them.
8. Use torque wrench to tighten tie rods crosswise to pre-
tightening torque.
9. Mark additional tightening angle to valve body and tie
rods.
SMIL18CEX2177AA 1
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Tools - Hammer
10. Heat all tie rods with propane flame so they can be
tightened according to required tightening angle with
a socket and handle.
NOTE: do not exceed 300°. Ensure that flame heats only
tie rods, not hammer body.
SMIL18CEX2178AA 2
SMIL18CEX2179AA 3
11. Fill grooves between tie rods and front head with sili-
cone compound, when sufficiently cool.
SMIL18CEX2180AA 4
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Tools - Hammer
Hammer - Disassemble - Valve body

1. Screw lifting eyes in valve body and lift valve body off.
SMIL18CEX2182AA 1
2. Set valve body upside down on work bench.
SMIL18CEX2183AA 2
3. Remove O-rings from cylinder.

4. Remove parallel pin from cylinder.
SMIL18CEX2184AA 3
5. Insert screw into valve body.
SMIL18CEX2185AA 4
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Tools - Hammer
6. Pull distributor parts out from valve body by tightening

screw.
SMIL18CEX2186AA 5
7. Remove puller plate and screw.
SMIL18CEX2187AA 6
8. Remove steering ring.
SMIL18CEX2188AA 7
9. Remove slide ring.
SMIL18CEX2189AA 8
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Tools - Hammer
10. Take distributor out from assembly ring.
SMIL18CEX2190AA 9
11. Remove O-rings from parts.
SMIL18CEX2191AA 10
12. Remove seal from steering ring.
SMIL18CEX2192AA 11
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Tools - Hammer
Hammer - Assemble - Valve body

all parts.
2. Install seal to steering ring.
3. Install O-rings to all parts.
4. Install puller plate and assembly ring.
5. Oil parts properly and insert distributor.
SMIL18CEX2193AA 1
6. Install slide ring and steering ring. Check that distribu-

tor moves freely inside.
SMIL18CEX2194AA 2
7. Install flange and screw.

NOTE: install screw so that it won't come out from puller
plate.
SMIL18CEX2195AA 3
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Tools - Hammer
8. Compress distributor parts together by tightening nut

by hand.
SMIL18CEX2196AA 4
9. Apply oil on distributor parts and valve body hole. Lift

valve package into its place.
10. Insert blank punch.
SMIL18CEX2197AA 5
11. Using plastic hammer, drive valve package in. Re-

move screw and flange.
SMIL18CEX2198AA 6
12. Install O-rings to cylinder.

13. Insert parallel pin to cylinder.
SMIL18CEX2184AA 7

body and cylinder.
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Tools - Hammer
15. Install valve body to cylinder.
SMIL18CEX2182AA 8
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Tools - Hammer
Hammer - Disassemble - Cylinder

1. Lift cylinder with piston out from front head.
SMIL18CEX2202AA 1
2. Remove parallel pin.
SMIL18CEX2203AA 2
3. Using plastic hammer, knock piston out from cylinder.
SMIL18CEX2204AA 3
4. Remove seals from cylinder.
SMIL18CEX2205AA 4
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Tools - Hammer
5. Remove O-rings from cylinder.
SMIL18CEX2206AA 5
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Tools - Hammer
Hammer - Assemble - Cylinder

all parts.
2. Install seals to cylinder.
3. Install O-ring to cylinder.
SMIL18CEX2207AA 1
4. Insert parallel pin.
SMIL18CEX2203AA 2
5. Apply thread grease on contact surfaces of front head

and cylinder.
6. Install cylinder into front head.
SMIL18CEX2202AA 3
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Tools - Hammer
7. Oil cylinder and piston thoroughly.

8. Insert piston into cylinder.
SMIL18CEX2208AA 4
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Tools - Hammer
Hammer - Disassemble - Front head

1. Remove rubber plugs.
SMIL18CEX2210AA 1
2. Remove rubber plugs and lower tool bushing retaining

pins.
SMIL18CEX2211AA 2
3. Remove lower tool bushing.
SMIL18CEX2212AA 3
4. Remove upper tool bushing.
SMIL18CEX2213AA 4
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Tools - Hammer
5. Remove O-rings from front head.
SMIL18CEX2214AA 5
6. If necessary, remove grease nipples.
SMIL18CEX2215AA 6
7. If necessary, remove flange plugs.

NOTE: flange plug is secured with locking fluid. Heat plug
before trying to open it.
SMIL18CEX2216AA 7
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Tools - Hammer
Hammer - Assemble - Front head

1. Clean all parts thoroughly. Check all parts for cracks
and excessive wear. See wear limits for thrust ring
and upper tool bushing in Hammer - Technical Data
- Front head (89.700).
2. Install plugs. Secure plug with locking fluid.
SMIL18CEX2216AA 1
3. Install grease nipples. Secure nipples with locking fluid.
SMIL18CEX2215AA 2
4. Insert O-rings to front head.

5. Apply thread grease on contact surfaces of upper tool
bushing and front head. Install upper tool bushing.
6. Install rubber plugs.
7. Install seal to lower tool bushing.
SMIL18CEX2217AA 3
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Tools - Hammer
8. Apply thread grease on contact surfaces of lower tool

bushing and front head. Install the lower tool bushing.
SMIL18CEX2218AA 4
9. Install lower tool bushing retaining pins and rubber

plugs.
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Tools - Hammer
Hammer - Transform - Underwater operation

Preparing the hammer for underwater use
The operating principle for underwater operation is to
conduct pressurized air through a built-in channel to the
spaces above and below the piston. The air pressure
prevents water from entering the hammer.
NOTICE: if water fills the space between the piston and the
tool, a strong pressure wave is generated and the hammer
can be seriously damaged. In addition, water will enter the
hydraulic system.
The hammer is designed for only short periods of op-
eration underwater, after it has been specially prepared
for such underwater operation. Before underwater op-
eration, you must modify the hammer mechanism and
service the hammer.
NOTICE: a standard hammer (that is, one not specially pre-
pared for underwater use) cannot be used for underwater
operation.
To prepare the hammer for underwater operation, you
must:
1. Modify the hammer mechanism for underwater op-
eration.
2. Treat the accumulator retaining screws, tie rod
threads and other parts with thread grease to
prevent corrosion. This is very important because,
otherwise, they could rust and become stuck.
3. Seal parts with a silicone compound to prevent wa-
ter from entering the hammer.
4. Establish an air supply to the hammer according to
specifications.
5. Install a pressure switch in the hammer circuit to
minimize the risk of water entering the hammer
during operation.
6. Select a tool grease that is suitable for underwater
operation. Use it during the entire underwater op-
eration.
NOTICE: CITY housing is not recommended for underwa-
ter use. The urethane parts of CITY housing could be dam-
aged when gravel and sand gets between front head and
silencing elements. Noise is not a problem with underwa-
ter operation.
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Tools - Hammer
Sealing the hammer for underwater operation

Seal all grooves, junctions, joints and gaps with silicone
compound. The following points are the most important
and must be sealed:
• The groove between the tie rods and the front head
• The groove between the tie rods and the valve body
• The groove between the tie rod nuts and the front
head
• The junction of the cylinder and the front head
• The junction of the seal carrier and the cylinder
• The gap between the top end of the tie rod, valve
body and accumulator
• The junction of the accumulator and the valve body
• The junction of the valve body and the cylinder
SMIL18CEX2219FB 1
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Tools - Hammer
Establish an air supply

It is recommended that you fit the air compressor on the
carrier, because a long distance between the hammer
and compressor causes the pressure to drop in the air
hose.
The required air pressure and air flow depends on the
hammer model and the wear of the tool bushings and
tool. The recommended values for air pressure (mea-
sured near the air connection port), air flow and line
sizes are given in the next table.
Item Specification
Air flow 1.0 - 2.0 m3/min
Minimum pressure 5 bar
Minimum inner diameter of air hose / maximum length 3/4” / 15 m
Maximum inner diameter of connection hose / maximum length 3/8” / 1.5 m
SMIL18CEX2220FB 2
1. Connection hose 3. Air hose

2. Air pressure 5 – 7 bar 4. Air compressor
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Tools - Hammer
Installing the pressure switch

In order to minimize the risk of water entering the ham-
mer, you must add a pressure switch to the hammer
circuit. The purpose of this connection is to stop the
hammer immediately if the air pressure goes below the
adjusted minimum level.
Fit the pressure switch according to the following figure.
SMIL18CEX2221FB 3
1. Air compressor 4. Hammer operating switch

2. Pressure gauge located in cabin 5. Oil pump
3. Pressure switch 3.5 bar 6. Hammer operating valve
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Tools - Hammer
Maintenance intervals for underwater operation

After starting underwater hammering, the hammer must
be inspected often, for example after every half hour op-
eration. Adapt the inspection intervals to working con-
ditions. Follow next procedure.
Maintenance after every half-hour operation
1. Grease the tool shank and tool bushings through
the grease nipples.
2. Check all hoses and connections.
3. Check the operation of the air pressure switch.
Daily maintenance
1. Remove the retaining pin and the tool for inspec-
tion. Grind the burrs away if necessary.
2. Check that the tool has received sufficient grease.
3. Open the spring housing in the pressure adjusting
valve. Clean well and fill the spring housing with
multipurpose grease before reinstalling.
Hammer service after underwater operation
1. Completely dismantle and service the hammer af-
ter working under water. Clean and check all ham-
mer parts and either replace or repair damaged
parts.
2. Assemble the hammer with new seals.
NOTICE: neglecting the hammer service after underwater
use can cause severe damage to the hammer. The piston
could rust even in a few days, depending on the environ-
ment.
Productivity with underwater operation

In underwater applications, the productivity of a hy-
draulic hammer is considerably lower than in normal
work. This is because:
• The object being broken is not visible to the operator.
This causes a misalignment between the tool and the
object, resulting in unnecessary idle strokes.
• The hammer must be inspected and greased more
often than in normal work.
• The hammer must always be completely serviced
after underwater use.
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Tools - Hammer
Hammer - Measure - Hammer circuit

Measuring points
SMIL18CEX1951GB 1
A. Flow meter B. Hammer control valve or main valve block
p0 tank (with closed circuit from suction pipe of the pump)

p2 straight before the restriction of the flow meter (for example Webster flow meter includes pressure gauge for p2)
Q2, T2 at flow meter, which connects pressure and return line of the hammer circuit
p3 straight after flow meter
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Tools - Hammer
Procedure
NOTE: check and calibrate all the gauges you are going to use. Change faulty pressure gauges.
NOTE: if the flow to the hammer is adjusted by changing the engine revolutions, always check the flow also at full
engine revolutions.
NOTICE: don't use hammer above specified oil flow range.
WARNING:
Don't exceed the carrier's main relief valve setting.
1. Check the lines, couplings, clamps etc. to ensure their

condition. Replace worn or damaged components and
tighten loose joints.
2. Check that there is a pressure relief valve in the ham-
mer line.
3. Make sure that carrier's hydraulic oil temperature is at
normal operating level when measuring.
4. Connect the flow meter in place of the hammer. It is
preferable to use same hoses and couplings that are
used with the hammer, especially in cases when hoses
are equipped with quick couplings.
5. Check that the adjustable restriction is open.
6. Start the engine and press the hammer operating
switch.
7. Close the hammer line to adjust the crack point of pres-
sure relief valve 50 bar (gauge p2) above the hammer
max. operating pressure shown in the technical data.
8. Open the restriction so that the hammer's operating
pressure at gauge p2 is reached.
9. Check that the hammer's oil flow is within the limits.
10. Check that the return line back pressure p3 doesn't
exceed the values allowed at the hammer oil flow.
11. Check that the hammer's oil flow doesn't increase
when the carrier's operating pressure exceeds the
pressure in the hammer line (pressure compensated
flow control). To do that, drive the boom, stick and
bucket cylinders to the tilt position while pressing the
hammer operating switch and checking the flow.
12. Open the restriction.
13. Stop the carrier engine.
14. Connect the hammer in place of the flow meter.
15. Measure hammer operating pressure.
16. When installing a new hammer check all the values
after working about 50 h with the hammer.
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Tools - Hammer
Hammer - Measure - Operating pressure

Specifications
SMIL18CEX2222FB 1
Item Description
Plug (A) High pressure measuring port
Plug (B) Low pressure measuring port
Item Specification/Torque
Plug (A) R1/4 30 N·m (22 lb ft)
Plug (B) R1/4 30 N·m (22 lb ft)
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Tools - Hammer
Procedure
WARNING:
The hydraulic pressure inside the hammer must always be released before making any adjustments or repairs
when the hammer is connected to the carrier.
There may also be pressurized oil trapped inside the hammer even if the hammer is disconnected from the carrier.
Release the hydraulic pressure according to the following instructions, or wait at least 10 min before opening any
plugs or valve covers.
WARNING:
When measuring hammer operating pressure, you are working in hammer's danger area.
Protect yourself against flying debris.
1. Hammer operating pressure must be measured with

carrier hydraulic circuit in its optimum operating tem-
perature. Before starting hammer operating pressure
measuring procedure, operate carrier until hydraulic oil
has warmed sufficiently.
2. Stop the carrier engine. Operate boom and hammer
controls to release any pressure trapped inside hoses.
3. Loosen pressure releasing plugs (A) and (B)slowly. Be
careful with oil leaking out.
4. Connect a 250 bar pressure gauge with a minimum
10 m hose to high pressure measuring port (A), BSP
1/4".
5. Connect a 60 bar pressure gauge with a minimum
10 m hose to low pressure measuring port (B), BSP
1/4".
6. Start carrier and set correct input oil flow to the hammer,
for example by adjusting engine revolutions or if carrier
has power/work modes, please select mode intended
for hammer work.
7. Position tool for example on a thick steel plate and start
to operate the hammer.
8. Read average pressure (B) reading on low pressure
gauge. See figure 2 where is shown the needle fluctu-
ation (A).
NOTE: during hammer operation the average pressure
reading in the low pressure circuit should be within the
specified range. See General specification () .
NOTE: if pressure reading is not within specifications,
re-adjust pressure adjusting valve spring pre-load and
measure low pressure circuit again. See Hammer - As-
semble - Pressure adjusting valve (89.700).
SMIL18CEX1953AB 2
9. Read average pressure reading on high pressure

gauge.
NOTE: average operating pressure reading in high pres-
sure circuit should be within specified range. If not, ensure
the correct oil flow and check the back pressure of return
line. See General specification () .
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Tools - Hammer
10. Check that hammer circuit relief valve setting is at

least 50 bar higher than measured pressure in high
pressure circuit.
11. Stop carrier. Wait 10 min for oil pressure to drop.
12. Remove both gauges carefully. Be careful with oil
leaking out.
13. Install pressure measuring plugs (A) and (B). Torque
plugs to specified setting.
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Index
Tools - 89
Hammer - 700
Hammer - Assemble - Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Hammer - Assemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hammer - Assemble - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Hammer - Assemble - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hammer - Assemble - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hammer - Assemble - Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hammer - Assemble - Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Hammer - Charging - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hammer - Component identification - Hammer mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hammer - Depressurising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hammer - Disassemble - Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hammer - Disassemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Hammer - Disassemble - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hammer - Disassemble - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hammer - Disassemble - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Hammer - Disassemble - Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hammer - Disassemble - Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Hammer - Discharging - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hammer - Discharging - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hammer - Install - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Hammer - Install - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Hammer - Measure - Hammer circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Hammer - Measure - Operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hammer - Remove - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hammer - Remove - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Hammer - Remove - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hammer - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hammer - Technical Data - Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hammer - Technical Data - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hammer - Technical Data - High pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hammer - Technical Data - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hammer - Technical Data - Low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hammer - Technical Data - Pressure accumulator charging device . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hammer - Technical Data - Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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Hammer - Technical Data - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hammer - Technical Data - Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hammer - Tighten - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Hammer - Transform - Underwater operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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CNH Industrial Italia S.p.A. viale delle Nazioni, 55 Modena Italy 41122
SERVICE - Technical Publications & Tools
PRINTED IN ITALY
© 2018 CNH Industrial Italia S.p.A. All rights reserved.
No part of the text or illustrations of this publication may be reproduced.
CNH Industrial Italia S.p.A reserves the right to make improvements in design and changes in specifications at
any time without notice and without incurring any obligation to install them on units previously sold. Specifications,
descriptions, and illustrative material herein are as accurate as known at the time of publication, but are subject
to change without notice.
Availability of some models and equipment builds varies according to the country in which the equipment is being
used. For exact information about any particular product, please consult your NEW HOLLAND CONSTRUCTION
dealer.
NEW HOLLAND CONSTRUCTION is a trademark registered in the United States and many other countries, owned
or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or
licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.
51562843 29/11/2018
EN
51562843 29/11/2018
EN
CNH Industrial Italia S.p.A. viale delle Nazioni, 55 Modena Italy 41122
SERVICE - Technical Publications & Tools
PRINTED IN ITALY
© 2018 CNH Industrial Italia S.p.A. All rights reserved.
No part of the text or illustrations of this publication may be reproduced.
CNH Industrial Italia S.p.A reserves the right to make improvements in design and changes in specifications at
any time without notice and without incurring any obligation to install them on units previously sold. Specifications,
descriptions, and illustrative material herein are as accurate as known at the time of publication, but are subject
to change without notice.
Availability of some models and equipment builds varies according to the country in which the equipment is being
used. For exact information about any particular product, please consult your NEW HOLLAND CONSTRUCTION
dealer.
NEW HOLLAND CONSTRUCTION is a trademark registered in the United States and many other countries, owned
or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or
licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.
51562843 29/11/2018
EN

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SERVICE

MANUAL SERVICE MANUAL

© 2018 CNH Industrial Italia S.p.A. All Rights Reserved.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

Safety rules - General information

After cleaning, dry well, and inject oil in all parts.

Also inject oil into the bearings after drying.

If there are any worn or damaged parts, replace them.

Inspect carefully to prevent initial breakdowns.

Air dry bearings before installing them.

Oil seal, O-ring, gasket

Lubricants (fuel, hydraulic oil)

Safety rules - Personal safety

Always comply with warnings and precautions so as to avoid any accidents.

Safety rules - Ecology and the environment

Basic instructions - Shop and assembly

Rotating shaft seals

When ordering spare parts, always provide the following information:

By using these tools, repair personnel will benefit from:

Torque - Bolt and nut

Square centimeters to square inches

Cubic centimeters to cubic inches

Gallons (U.S) to liters

Liters to gallons (U.S)

Gallons (Imp.) to liters

Liters to gallons (Imp.)

Weight kilograms to newtons

Newtons to weight kilograms

Weight kilograms/square centimeter to weight pounds/square inch

Weight kilograms/square centimeter to kilopascals

Kilopascals to weight kilograms/square centimeter

Weight kilogram meters to feet weight pounds

Weight kilogram meters to Newton meters

Newton meters to weight kilogram meters

(*) According to 2000/14/EC

Bottom plate recommended minimum thickness (X) 25 mm (0.98 in)

Type Length Weight Diameter

IDENTIFICATION PLATE AND NOISE EMISSION LABEL

(1) Serial Number

(3) Working pressure

(5) Part number

(6) Year of manufacture

(7) Oil flow (min-max)

A. Side plates F. Front head

[89.700] Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1

Hammer - Technical Data - Housing

Item Tightening torques

Hammer - Technical Data - Low pressure accumulator

Item Tightening torque

Hammer - Technical Data - High pressure accumulator

Item Tightening torque

Hammer - Technical Data - Pressure accumulator charging device

Item Tightening torque

Item Charging pressure (Nitrogen)

Hammer - Technical Data - Pressure adjusting valve

Item Tightening torque

Hammer - Technical Data - Tie rods