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Operating Instructions and Parts Reference

H-1000
TM

PTO Driven Tub Grinder


Serial Number 4542 & Up

Product Information

DuraTech Industries International Inc.


PO Box 1940, Jamestown, ND 58402-1940
Tel: (701) 252-4601• Fax: (701) 252-0502
0500156 • July 2017 www.duratechindustries.net • www.haybuster.com
A Tradition of Innovation Since 1966
H-1000
TM

PTO Driven Tub Grinder


Serial Number 4542 & Up

Operating Instructions
and Parts Reference

DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure
that this manual completely and accurately describes the operation and maintenance of the
H-1000 Tub Grinder as of the date of publication. DuraTech Industries reserves the right to
make updates to the machine from time to time. Even in the event of such updates, you should
still find this manual to be appropriate for the safe operation and maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech Industries
are all considered to be part of the information package. Every operator is required to read
and understand these manuals, and they should be located within easy access for periodic
review.

& are registered trademarks of Duratech Industries


International, Inc. Haybuster, H-1000 and Big Bite with logo are trademarks of Duratech
Industries International, Inc.
A Tradition of Innovation Since 1966
FOREWORD

Foreword
All personnel must read and understand the following sections before operating the
H-1000 Tub Grinder.

• Foreword and Section 1, important safety information.

• Section 2, “Machine operation,” which explains normal operation of the


machine.

• Section 2.1, “Pre-Operation Inspection”.

Appropriate use of unit


The H-1000 Tub Grinder is designed to grind material into more palatable or man-
ageable rations for your operation. It has multiple uses:

1. Grind most types of hay



Big round bales


Loose hay

• Square bales

2. Grind most types of grain

• Ear corn

• Shell corn

• High moisture corn

• Most small grains

H-1000 TUB GRINDER OPERATING INSTRUCTIONS i


3. Grind most types of crop residue

• Stover

• Straw

4. Grind various sizes

• Screens are available from 1/8” to 4”

• Combine screen sizes to get desired cut

Operator protection
As with all machinery, care needs to be taken in order to insure the safety of the
operator and those in the surrounding area.

WARNING: The OPERATOR IS RESPONSIBLE for the safety of the


operator and those in the surrounding area. Operators and those observing the
operation of the H-1000 Tub Grinder are required to wear head, eye, and ear
protection, No loose clothing is allowed.

ii H-1000 TUB GRINDER OPERATING INSTRUCTIONS


TABLE OF CONTENTS

Part 1: Operating Instructions.........................................1

Introduction.................................................................................. 2
Purpose ........................................................................................ 2

Section 1: Safety.......................................................................... 4
1.1 Safety-alert symbols..................................................................................... 4
1.2 Operator - personal equipment..................................................................... 6
1.3 Machine safety labels................................................................................... 7
1.4 Thrown objects and operator safety........................................................... 11
1.5 Shielding.................................................................................................... 12
1.6 Personal protection equipment................................................................... 12
1.7 Safety Review............................................................................................ 13
1.8 Fire Prevention........................................................................................... 15
1.9 Fire Extinguishers:..................................................................................... 16
1.10 Towing ....................................................................................................... 17
1.11 Service and maintenance............................................................................ 18

Section 2: Operation.................................................................. 19
2.1 Pre-Operating Inspection........................................................................... 19

2.2 Introduction to the machine....................................................................... 21


2.2.1 Description of the H-1000 Tub Grinder .......................................... 21
2.2.2 Overview of Operator’s Controls..................................................... 21
2.2.3 Electronic governor.......................................................................... 22
2.2.4 Rotor................................................................................................. 22
2.2.5 Screens............................................................................................. 23
2.2.6 Tub.................................................................................................... 23
2.2.7 Slug Buster and Mill Grate.............................................................. 24
2.2.8 Discharge Conveyor Lifting and Folding......................................... 24
2.2.9 Open and Closed Center Valves....................................................... 24

2.3 Machine Operation..................................................................................... 25


2.3.1 Tractor Set Up.................................................................................. 25
2.3.2 How to hook up to tractor................................................................ 26
2.3.3 How to disconnect from tractor........................................................ 26
2.3.4 How to operate machine as a unit.................................................... 26

H-1000 TUB GRINDER OPERATING INSTRUCTIONS iii


TABLE OF CONTENTS

2.4 Shutdown procedures................................................................................. 28


2.4.1 Normal Shutdown Procedure........................................................... 28
2.4.2 Emergency Shutdown Procedure..................................................... 29

2.5 Storage........................................................................................................ 29
2.5.1 Preparing for storage........................................................................ 29
2.5.2 Removing from storage.................................................................... 29

2.6 Installing a screen....................................................................................... 29

2.7 Road Transport........................................................................................... 30


2.7.1 Set up to transport............................................................................ 30
2.7.2 Change back to operate.................................................................... 30

2.8 Parts of the electronic governor................................................................. 31


2.9 Operation of the electronic governor......................................................... 32
2.10 Calibration of the electronic governor .................................................... 33
2.11 Adjusting the tub’s rotation speed.............................................................. 33
2.12 Adjusting the conveyor belt tension........................................................... 34
2.13 Adjusting the conveyor belt tracking......................................................... 34
2.14 Main drive belt adjustment......................................................................... 36
2.15 Sizing the tub drive chain........................................................................... 36
2.16 Electro-hydraulic valve coil test................................................................. 36
2.17 Electro-hydraulic valve calibration............................................................ 37
2.18 Sensor test.................................................................................................. 38

Section 3: General Maintenance................................................ 39


3.1 Lubrication................................................................................................. 41
3.2 Hydraulic system........................................................................................ 46
3.3 Hammermill maintenance.......................................................................... 47
3.4 Hammer maintenance and replacement..................................................... 48

Section 4: Troubleshooting the H-1000 Tub Grinder................. 50


4.1 Troubleshooting the electronic governor system....................................... 50
4.2 General Troubleshooting............................................................................ 54

Appendix A: Warranty................................................................ 55

Appendix B: H-1000 Tub Grinder Specifications....................... 56

Appendix C: Required for operation.......................................... 57

iv H-1000 TUB GRINDER OPERATING INSTRUCTIONS


TABLE OF CONTENTS

Part 2: Parts Reference...................................................59


BULL WHEEL FRAME ASSEMBLY................................................................... 60
MAIN FRAME ASSEMBLY.................................................................................. 62
PLATFORM ASSEMBLY...................................................................................... 64
PRESSURE ROLLER ASSEMBLY....................................................................... 66
TUB DRIVE ASSEMBLY...................................................................................... 68
TUB ASSEMBLY................................................................................................... 70
ROTOR ASSEMBLY.............................................................................................. 72
CONVEYOR DRIVE ASSEMBLY........................................................................ 74
BELLY CONVEYOR ASSEMBLY........................................................................ 76
LOWER DISCHARGE CONVEYOR ASSEMBLY (S.N. UP TO 1016467100).. 78
LOWER DISCHARGE CONVEYOR ASSEMBLY (S.N. 1017467200 AND UP).80
UPPER DISCHARGE CONVEYOR ASSEMBLY................................................ 82
LUBE LINE ASSEMBLY A................................................................................... 84
LUBE LINE ASSEMBLIES B AND C.................................................................. 85
CONVEYOR HYDRAULICS (S.N. UP TO 1015464100).................................... 86
CONVEYOR HYDRAULICS (S.N. 1016464200 AND UP)................................. 87
CONVEYOR HYDRAULIC CONNECTIONS..................................................... 89
CONVEYOR LIFT AND FOLD VALVE (S.N. UP TO 1015464100)................... 90
CONVEYOR LIFT AND FOLD VALVE (S.N. 1016464200 AND UP)............... 92
CONVEYOR LIFT AND FOLD CYLINDERS (S.N. UP TO 1015464100)......... 94
CONVEYOR LIFT AND FOLD CYLINDERS (S.N. 1016464200 AND UP)...... 96
HYDRAULIC ASSEMBLY (S.N. UP TO 1016467100)........................................ 98
HYDRAULIC ASSEMBLY (S.N. 1017467200 AND UP).................................. 100
HYDRAULIC ELECTRIC SOLENOID VALVE................................................. 102
HYDRAULIC VALVE - 4000093 ....................................................................... 104
HYDRAULIC VALVE - 4000564........................................................................ 105
HYDRAULIC VALVE - 4000095........................................................................ 106
TUB DRIVE MOTOR ASSEMBLY..................................................................... 107
P.T.O. ASSEMBLY............................................................................................... 108
P.T.O. ASSEMBLY WITH PLASTIC GUARDS................................................. 109
HYDRAULIC CYLINDER.................................................................................. 110
TAIL LIGHT SCHEMATIC.................................................................................. 112
ELECTRONIC GOVERNOR ASSEMBLY......................................................... 113
WHEEL ASSEMBLY........................................................................................... 114
GEAR BOX ASSEMBLY..................................................................................... 116
TAIL LIGHTS AND SMV.................................................................................... 118
FRONT HAY GUIDE ASSEMBLY (OPTION)................................................... 120
MILL GRATE (OPTION)..................................................................................... 122

H-1000 TUB GRINDER OPERATING INSTRUCTIONS v


GEYSER PLATE (OPTION)................................................................................ 124
GRAIN GRINDING HOPPER (OPTION)........................................................... 126
EAR CORN KIT (OPTION)................................................................................. 128
DECALS............................................................................................................... 130
DECAL LOCATIONS.......................................................................................... 132
H-1000 TUB GRINDER DOCUMENTATION COMMENT FORM... 135

A Tradition of Innovation Since 1966

vi H-1000 TUB GRINDER OPERATING INSTRUCTIONS


H-1000
TM

PTO Driven Tub Grinder


Serial Number 4542 & Up

Part 1:
Operating Instructions

1 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 1
Introduction
The H-1000 Tub Grinder is designed to grind material into more palatable or manageable rations for your operation. It
has multiple uses:

1. Grind most types of hay

• Big round bales

• Loose hay

• Square bales

2. Grind most types of grain

• Ear corn

• Shell corn

• High moisture corn

• Most small grains

3. Grind most types of crop residue

• Stover

• Straw

4. Grind various sizes

• Screens are available from 1/8” to 4”

• Combine screen sizes to get desired cut

To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries
International, Inc. (DuraTech Industries) representative before attempting to shred materials other than livestock forage.

Purpose
The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most
efficient operation of your H-1000 Tub Grinder. There is also a trouble shooting section that may help in case of
problems in the field. Any information not covered in this manual may be obtained from your dealer.

Special Note: When reference is made as to front, rear, left hand, or right hand of this machine, the
reference is always made from standing at the rear end of the machine and looking toward the hitch.
Always use serial number and model number when referring to parts or problems. Please obtain your
serial number and write it below for your future reference.

MODEL: H-1000 SERIAL NO. ________________________

2 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
How to use this manual

Manual organization
This manual is organized into the following parts:

• Part 1: Operating Instructions

• Section 1: Safety decals, safety instructions and information

• Section 2: Describes the purposes of each part.

• Section 3: Describes safe procedures.

• Section 4: Tells how to use the H-1000 Tub Grinder.

• Section 5: Describes how to maintain the H-1000 Tub Grinder.

• Part 2: Part’s reference contains diagrams of each assembly, with the part number of each part. A key on
the same or facing page contains a description of the part and the quantity used.

Dealer responsibilities
• Perform a daily pre-operation inspection as described in Section 2, “Operation.”

• Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe
operation of the unit for the primary operator(s). You must also conduct a “walk-around” inspection of all
safety instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference.

• Complete and return the Warranty Registration postcard. DuraTech Industries must receive this form
before activating the warranty. Appendix A provides details of the warranty.

Operator responsibilities
• Note the important safety information in the Foreword and in Section 1, “Safety.”

• Thoroughly review sections 1 and 2, which explain normal operation of the machine, and section 3, which
explains maintenance requirements. These sections will function as your textbook during the dealer-
conducted training course that is required before you can use the unit.

• Manuals for certain allied supplier’s components are provided separately. You should also be familiar
with their contents.

• Keep copies of all manuals in a readily accessible location for future reference.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 3
Section 1: Safety
The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other
safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will
properly use and service your Haybuster equipment.

WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW


WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION
MANUAL PROVIDED WITH YOUR TRACTOR.

THIS MACHINE IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSE
EXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR OTHER
DURATECH WRITTEN MATERIAL PERTAINING TO THE H-1000 TUB GRINDER.

1.1 Safety-alert symbols

Decals are illustrated in Part 2: Parts Reference.

The safety decals located on your machine contain important and useful information that will help you operate your
equipment safely.

To assure that all decals remain in place and in good condition, follow the instructions below:

• Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleaners
that will damage the decal.

• Replace all damaged or missing decals. When attaching decals, surface temperature of the machine must
be at least 40° F (5° C). The surface must be also be clean and dry.

• When replacing a machine component to which a decal is attached, be sure to also replace the decal.

• Replacement decals can be purchased from your Haybuster dealer.

DuraTech uses industry accepted ANSI standards in labeling its products for safety and operational characteristics.

Safety‑Alert Symbol
Read and recognize safety information. Be alert to
the potential for personal injury when you see this
safety‑alert symbol.

4 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
DANGER: Indicates an imminently
hazardous situation that, if not avoided, will
result in death or serious injury. This signal
word is to be limited to the most extreme
situations, typically for machine components
that, for functional purposes, cannot be
guarded.

WARNING: Indicates a potentially hazardous


situation that, if not avoided, could result in
death or serious injury, and includes hazards
that are exposed when guards are removed.
It may also be used to alert against unsafe
practices.

CAUTION: Indicates a potentially hazardous


situation that, if not avoided, may result in
minor or moderate injury. It may also be used
to alert against unsafe practices.

This manual uses the symbols to the right to denote


important safety instructions and information. DANGER
The DANGER, WARNING and CAUTION symbols
are used to denote conditions as stated in the text above.
Furthermore, the text dealing with these situations is WARNING
surrounded by a box with a white background, will begin
with DANGER, WARNING, or CAUTION.
CAUTION
The INFORMATION symbol is used to denote important
information or notes in regards to maintenance and use of
the machine. The text for this information is surrounded INFORMATION
by a box with a light grey background, and will begin with
either IMPORTANT or NOTE.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 5
1.2 Operator - personal equipment
THE OPERATOR

Physical Condition
You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol)
which might impair vision, dexterity or judgment.

Do not operate a H-1000 when you are fatigued. Be alert ‑ If you get tired while operating your H-1000, take a break.
Fatigue may result in loss of control. Working with any farm equipment can be strenuous. If you have any condition
that might be aggravated by strenuous work, check with your doctor before operating

Proper Clothing

Clothing must be sturdy and snug‑fitting, but allow complete freedom


of movement. Avoid loosefitting jackets, scarfs, neckties, jewelry, flared
or cuffed pants, unconfined long hair or anything that could become
entangled with the machine.

Protect your head with a hard hat to reduce the risk of injury from flying
debris.

Protect your hands with gloves when handling flail and sections.
Heavyduty, nonslip gloves improve your grip and protect your hands.

Good footing is most important. Wear sturdy boots with nonslip soles.
Steel‑toed safety boots are recommended.

To reduce the risk of injury to your eyes never operate a H-1000 unless
wearing goggles or properly fitted safety glasses with adequate top and
side protection.

Tractor noise may damage your hearing. Always wear sound barriers (ear
plugs or ear mufflers) to protect your hearing. Continual and regular users
should have their hearing checked regularly.

6 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
1.3 Machine safety labels

The safety decals located on your machine contain important information that will help you operate your equipment.
Become familiar with the decals and their locations.

DANGER: ROTATING PARTS WITHIN CAN KILL OR


DISMEMBER. WAIT FOR ALL MOVEMENT TO STOP
BEFORE SERVICING, UNLOADING, OR INSPECTING
MACHINE.
6500082

DANGER: ROTATING DRIVELINE, KEEP AWAY!

ENTANGLEMENT CAN CAUSE SERIOUS INJURIES OR


DEATH.

DO NOT OPERATE WITHOUT­

• ALL DRIVELINE GUARDS, TRACTOR AND


EQUIPMENT SHIELDS IN PLACE

• DRIVELINES SECURELY ATTACHED AT BOTH


ENDS 6500085

• DRIVELINE GUARDS THAT TURN FREELY ON


DRIVELINE

DANGER: OBJECTS THROWN BY MACHINE


DO NOT OPERATE WITHOUT WEARING SAFETY
GLASSES AND A HARD HAT.
KEEP UNAUTHORIZED PERSONNEL OUT OF THE
GRINDING AREA

6500118

WARNING: FOR YOUR PROTECTION KEEP ALL


SHIELDS IN PLACE AND SECURED WHILE MACHINE
IS OPERATING MOVING PARTS WITHIN CAN CAUSE
SEVERE PERSONAL INJURY.

6500040

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 7
WARNING: FOR YOUR PROTECTION AND
PROTECTION OF OTHERS, PRACTICE THE
FOLLOWING SAFETY RULES.

1. BEFORE OPERATING THIS MACHINE, READ THE


OPERATOR’S MANUALS SUPPLIED WITH THIS
MACHINE AND YOUR TRACTOR.

2. CHECK OPERATORS MANUALS TO BE SURE 6500041


YOUR TRACTOR MEETS THE MINIMUM
REQUIREMENTS FOR THIS MACHINE.

3. READ ALL DECALS PLACED ON THIS MACHINE


FOR YOUR SAFETY AND CONVENIENCE.

4. NEVER ALLOW RIDERS ON THIS IMPLEMENT OR


THE TRACTOR.

5. KEEP OTHERS AWAY FROM THIS MACHINE


WHILE IN OPERATION.

6. KEEP ALL SHIELDS IN PLACE WHILE MACHINE IS


OPERATING.

7. KEEP HANDS, FEET, LOOSE CLOTHING, ETC.,


AWAY FROM POWER DRIVEN PARTS.

8. ALWAYS SHUT OFF MACHINE AND ENGINE


BEFORE SERVICING, UNCLOGGING,
INSPECTING, OR WORKING NEAR THIS MACHINE
FOR ANY REASON. ALWAYS PLACE
TRANSMISSION IN PARK OR SET PARK BRAKE
AND WAIT FOR ALL MOVEMENT TO STOP
BEFORE APPROACHING THIS MACHINE.

WARNING: NO RIDERS
SERIOUS INJURY COULD RESULT FROM RIDING ON
THE MACHINE.

6500043

8 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
WARNING: OVERHEAD CONVEYOR HAZARD
TO PREVENT SERIOUS INJURY OR DEATH:

DO NOT WALK UNDER CONVEYOR AT ANY TIME. 6500214


STAY CLEAR OF CONVEYOR DURING OPERATION,
RAISING, AND LOWERING. LOWER CONVEYOR
FULLY BEFORE SERVICING.

KEEP OTHERS AWAY.

WARNING: OVERHEAD CONVEYOR HAZARD


TO PREVENT SERIOUS INJURY OR DEATH:

DO NOT WALK UNDER CONVEYOR AT ANY TIME. 6500215


STAY CLEAR OF CONVEYOR DURING FOLDING
OPERATIONS. CHECK THAT TRANSPORT LOCKPINS
ARE FULLY ENGAGED BEFORE TRANSPORTING ON
ROADS OR SERVICING.

KEEP OTHERS AWAY.

WARNING: HIGH-PRESSURE FLUID HAZARD, TO


PREVENT SERIOUS INJURY OR DEATH:

• RELIEVE PRESSURE ON SYSTEM BEFORE


REPAIRING OR ADJUSTING OR DISCONNECTING.

• WEAR PROPER HAND AND EYE PROTECTION


WHEN SEARCHING FOR LEAKS. USE WOOD OR
CARDBOARD INSTEAD OF HANDS.
6500220
• KEEP ALL COMPONENTS IN GOOD REPAIR.

WARNING: PINCH POINT STAY BACK

6500339

WARNING: Noise hazzard.


Ear protection required.

6500489

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 9
CAUTION: KEEP WHEEL BOLTS TIGHT.

6500042

CAUTION: ADJUST TRACTOR DRAWBAR SO THAT


THE DISTANCE FROM THE END OF THE P.T.O.
SHAFT ON THE TRACTOR TO THE CENTER OF THE
DRAWBAR HITCH PIN IS 16”.

6500057

CAUTION: INSERT TRANSPORT LOCKS BEFORE


MOVING ON ROADS.

6500112

10 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
1.4 Thrown objects and operator safety
An operational characteristic of all grinders is that objects may be thrown out of the hopper. Thrown objects may
present a safety hazard to persons in the area. This section is to inform the operator of this characteristic, and what can
be done to reduce the risk of injury to the operator and persons in the area. Keep all observers away from the machine.

Figure 1.1 shows an object being hit as


the hammer is on the upswing. A general
pattern for where thrown objects may
land is shown in Figure 1.2.

Figure 1.1

VIEWED FROM THE REAR OF THE H-1000

NOTE: The difference in the size of the area for side A versus side B. Side B is larger.

Dimensioning the size of this area is not practical. The distance a thrown object may travel is dependent on several
conditions, including, but not limited to, rotor speed and diameter, condition of the hammers, style of hammers, object
mass, object shape, amount of material in the tub, and how the hammer strikes the object.

Figure 1.2

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 11
The amount of material in the tub can dampen or stop the object’s potential flight. Keeping the tub full will reduce the
risks. Filling the tub at least 1/2 full when starting will reduce the risk. Using a geyser plate can help reduce thrown
objects. A risk may arise when the tub is being emptied, such as at the end of the grind. Running the engine at slower
speeds when starting or finishing the grind will also help, especially slowing down when emptying the tub.

WARNING: To minimize the potential risk of injury or property damage, the operator must:

a) Place side B towards open areas, away from property and people.

b) Load the grinder from side A with a loader equipped with an enclosed cab.

c) Keep observers out of the area.

d) Wear a hard hat and safety glasses, at a minimum, and require that any other persons in the area
are similarly equipped.

1.5 Shielding
This H-1000 Tub Grinder is equipped with shielding at all major points of potential injury. All Shields should be kept
in place during operation. Bodily injury may occur if the unit is operated without shields.

WARNING: Shields are installed for your protection and to keep material off machine parts. Do not
operate this PTO Driven Tub Grinder without shields in place.

1.6 Personal protection equipment


Operators and authorized observers of the H-1000 Tub Grinder are required to wear head, eye, and ear protection. No
loose clothing is allowed.

12 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
1.7 Safety Review

WARNING: Before attempting to operate your H-1000 Tub Grinder, carefully read and follow
instructions given below and contained elsewhere in this manual.

BEFORE OPERATING

1. Read and follow all instructions contained in:

• Operators Manual

• Tractor Operators Manual

• Decals placed on H-1000 Tub Grinder.

NOTE: Your dealer has additional copies of these materials.

2. Allow only properly instructed, responsible individuals to operate your machine. Carefully supervise
inexperienced operators.

3. Use a tractor that meets the requirements contained in this manual. See Appendix C, Required for
Operation, page 57.

4. Make sure the H-1000 Tub Grinder is in good operating condition and that all protective shields are in
place and in proper working order. Replace damaged shields before operating.

5. Be sure all bystanders and other workers are clear before starting tractor and grinder.

6. Make no modifications to the H-1000 Tub Grinder unless specifically recommended or requested by
DuraTech.

7. Check periodically for broken or worn parts and make necessary repairs.
8. Be sure the unit is securely attached to tractor during grinder operation and road transport.

Keep sufficient distance away from electrical power lines.


WARNING: Electrocution is possible when running this machine during an electric storm or heavy fog.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 13
DURING OPERATION

1. Enforce the following safety precautions to prevent serious personal injury.

• Keep everyone clear of work area except operator seated at tractor controls.

• Never work on or near grinder unless engine is off, and all motion has stopped.

• Disengage PTO before starting engine.

2. Power take off shafts must be locked in place with protective PTO shields in place.

3. Keep hands, feet, and clothing away from power driven parts.

4. Keep shields in place and in good condition.

5. Watch out for and avoid any object that might interfere with the proper operation of the machine.

6. Loose clothing, necklaces, and similar items are more easily caught in moving parts. Avoid the use of
these items and keep long hair confined.

7. Because it is possible that your H-1000 may be used in dry areas or the presence of combustibles, special
precautions should be taken to prevent fires and fire fighting equipment should be readily available.

NO SMOKING IN THIS AREA DANGER! NO OPEN FLAMES IN THIS AREA

8. Never allow riders on the machine at any time.

NORMAL SHUTDOWN PROCEDURE

WARNING: For your safety and the safety of others, you must use the following normal shutdown
procedure before leaving the controls unattended for any reason, including servicing, cleaning, or
inspecting. A variation of the following procedure may be used if so instructed within this manual or
if an extreme emergency requires it.

1. Run H-1000 Tub Grinder until discharge conveyor is empty, and grind as much of the material in the tub
as possible.

2. Reduce engine speed to idle.

3. Disengage PTO

4. Disengage hydraulics.

5. Place transmission in park and set parking brake.

6. Shut off tractor engine and remove key.

14 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
7. Wait for all movement to stop.

8. Disconnect PTO driveline from tractor.

CAUTION: At full speed, energy is stored in the rotor. Do not use the tractor PTO brake to stop
the rotor. Reduce engine speed before disengaging the PTO

1.8 Fire Prevention


Grinding wood, hay, and other products in a tub grinder produces a large amount of potentially combustible material.
The risks of fire can be significantly reduced with proper operating and maintenance procedures. This does include
frequent removal of dust, debris, and other combustible materials.

Most of the products that are ground are dry and the grinding process can produce fine, dusty material. The grinding
process can produce heat and the spinning rotor will circulate air within the grinding chamber. For a fire to start, fuel,
oxygen and heat in sufficient quantity, must be present. During normal operation and with a properly maintained tub
grinder, the material being ground will move through the grinding chamber so quickly that it doesn’t have a chance to
heat up sufficiently to start a fire. Also, the rapid rate that a tub grinder can pile material will quickly smother small hot
spots that might occur during normal grinding operations. Keeping the material moving through the machine and across
the top of the rotor is important to keep frictional heating of the material to a minimum.

NEVER leave the vicinity of the unit with the engine running.

PROPER OPERATION OF THE TUB GRINDER:


• Do not grind materials any finer than necessary. Finely ground materials will produce more dust and
increase the risk of fire. If finely ground materials are required, it is better to grind the materials coarse
first with large opening screens installed in the grinder and then regrind them to the desired consistency
by installing smaller opening screens in the grinder. Be especially cautious when grinding materials that
can burn easily.

• When filling the tub grinder during start-up begin by filling the rear of the tub and avoid placing materials
on the spinning rotor. When material begins to fall over the rotor, set the governor control on “Manual”
and rotate the tub slowly while continuing to fill the tub. Use the tub cover to control thrown objects as
much as possible. When the tub is 1/2 to 2/3 full, the governor control can be set to “auto” and grinding
operations can resume normally. Do not allow the tub to stop for any significant amount of time with
material over the rotor to minimize frictional heating.

• Do not smoke when working with combustible materials.

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REMOVAL AND CLEANING INSTRUCTIONS:

• Clean the engine compartment daily or more often if conditions require it be done more frequently.
When cleaning the engine compartment, always clean the top of the engine and the areas around exhaust
manifolds, exhaust plumbing and turbochargers.

• Check the rotor box for debris built up around the rotor. Remove material that may be packed tight near
the bearings, on shaft or other rotating components because it will become hot due to friction.

• At shutdown, always clean and remove all dust, debris, or combustible material off the entire grinder. Use
high-pressure air or water if necessary. Always move the grinder and all other equipment away from the
ground material pile before leaving the job site in case of smoldering combustion in the ground material.

TUB GRINDER MAINTENANCE:


• Repair any fuel or hydraulic leaks as quickly as they are discovered. Clean up spills immediately. Fuel or
oil soaked materials can contribute significantly to the rapid spreading of a fire once it has begun.

• Inspect all electrical wiring periodically. Any chafed or damaged wires should be repaired immediately.
Keep all electrical connections tight to prevent arcs or sparks.

• Contact between the rotor and any stationary component of the grinding chamber such as contact between
the hammers and the screens must be corrected immediately.

1.9 Fire Extinguishers:


The fire extinguishers should be ABC dry chemical extinguishers that are appropriate for use with materials
normally encountered on a tub grinder.

If a fire does start, CALL THE LOCAL FIRE DEPARTMENT IMMEDIATELY. Then, use the fire extinguisher
if you feel confident that you can extinguish the fire. A 10# extinguisher will last about 15-20 seconds and a 20#
extinguisher will last about 20-24 seconds, so they will not stop a large fire. The fire extinguishers should be at least
10#, but the preferred are 20# .

When using a fire extinguisher, use the P A S S method:


• Approach the fire with the wind at your back.
• Pull the pin,

• Aim the spout,

• Squeeze the trigger, and

• Sweep along the base of the fire from about 6-8 feet away.

Read the label on your extinguisher now, most extinguishers have descriptions of this method, and an estimated
working time.

16 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
If an extinguisher is only partially used, the dry chemical will jam in the seals, allowing the extinguisher to loose its
pressure charge in less than an hour, making it useless to you. It must be recharged before placing it back on the
machine. Have the extinguisher recharged today; a fire will not wait for you to recharge your extinguisher
tomorrow!

Fire extinguishers should be inspected and recharged by a professional at least annually to keep them at optimum
performance! A “verification of service” collar that confirms the month and year of service should be attached to
the neck of the container to confirm when the extinguisher was last serviced.

1.10 Towing

CAUTION: DO NOT TRANSPORT THE H-1000 TUB GRINDER without first securing the
conveyor in the transport position (see 2.7.1, page 30).

1. Be sure all loose parts are securely fastened down.

2. Make sure all bystanders are clear.

3. Hitch H-1000 Tub Grinder to a tow vehicle with adequate load carrying and braking capacity. Be sure to
attach safety chains between tow vehicle and H-1000 Tub Grinder. Tongue weight is 900 lbs.

4. Pull PTO apart and attach to transport bracket on the right hand side of the grinder.

5. Ensure that hitch jack is in the up position.

6. Check the turning clearance between H-1000 Tub Grinder and the towing vehicle.

7. Check local ordinances regarding restrictions for H-1000 Tub Grinder travel on your planned route.

8. Be aware of machine width at all times and do not exceed 20 miles per hour.

9. Check your state laws regarding the use of lights, slow moving vehicle signs, and other possible
requirements.

10. Use good judgment and drive carefully, especially over rough and uneven roads.

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1.11 Service and maintenance

WARNING: Before performing any maintenance on the machine or getting into the tub, be sure
rotor and all moving parts have come to a complete stop. Shut off engine and remove the key.

Before working on or near the Tub Grinder or any reason such as servicing, inspecting or unclogging the machine:

• Follow the normal shutdown procedure found on page 14 or 28 of this manual.

• If the unit is still attached to a towing vehicle, place the towing vehicle’s transmission in park and set the
parking/emergency brake.

• Relieve all pressure in the hydraulic system before disconnecting hydraulic lines or performing work
on the system. Make sure all connections are tight and the hoses and lines are in good condition before
applying pressure to the system.

WARNING: Hydraulic fluid escaping under pressure can be invisible and have enough force to
penetrate the skin. When searching for a suspected leak, use a piece of wood or a cardboard rather
than your hands. If injured, seek medical attention immediately to prevent serious infection or
reaction.

WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW


WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION
MANUAL PROVIDED WITH YOUR TRACTOR.

THIS MACHINE IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSE
EXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR OTHER
DURATECH WRITTEN MATERIAL PERTAINING TO THE H-1000 TUB GRINDER.

18 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
Section 2: Operation
There is no substitute for a sound preventative maintenance program and a well-trained operator.

To insure long life and economical operation, learn how to operate the H-1000 Tub Grinder and how to use the controls
properly. Thoroughly instruct the operator in maintenance and operation of the H-1000 Tub.

2.1 Pre-Operating Inspection


Prior to the starting the H-1000 Tub Grinder, make a visual inspection of the machine. This can be done when
lubricating the machine. Any items that are worn, broken, missing or needing adjustment must be serviced accordingly
before operating the H-1000 Tub Grinder.

WARNING: Before inspecting the machine, use the normal shutdown procedure found on pages 14
and 28.

BEFORE OPERATING CHECKS

Before operating the H-1000 Tub Grinder, follow these instructions:

q Read and understand the operator’s manual.

q Learn how to operate the controls properly. Do Not let anyone operate without instruction.

q Know the machine’s safety features and understand the safety precautions.

q Be sure the machine is hitched properly to the tractor.

q Be sure to lubricate all lubrication points. See lubrication chart, page 42.

q Check for loose bolts.


q Make sure machine is properly adjusted.

q Check hydraulic oil level


q Check hydraulic components for leaks or damage.

WARNING: Hydraulic fluid escaping under pressure can be almost invisible and can have sufficient
force to penetrate the skin. When searching for suspected leaks, use a piece of wood or cardboard
rather than your hands. If injured, seek medical attention immediately to prevent serious infection or
reaction.

q Visually examine rotor to see if any parts have excessive wear. These parts include shaft, plates, rods,
hammers and moveable plate.

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q Check screens and screen hold downs for wear and tightness.

q Check installation and condition of hammers.

q Visually examine rotor bearings and mounting bolts.

q Check all bearings for wear.

q Check chains and belts for proper tension and condition.

q Make sure all shields and guards are in place.

q Condition of decals.

q Lug nuts for tightness.

q Condition of tire rims.

q Tires for proper air pressure.

q Always grind with the machine and tractor stationary on level ground.

q In cold weather, allow five minutes for the machine to warm up before grinding.

q Start the machine and check the tub direction, speed control governor for proper operation.

q Watch for unusual or excessive vibration. If any occur, immediately shut off the power. Check to see
what is wrong and correct it before starting the grinder again.

q If grinding grain, be sure proper grain attachment is in place.

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2.2 Introduction to the machine

2.2.1 Description of the H-1000 Tub Grinder


The Tub Grinder is designed to grind most types of hay, grain and crop residue such as stover and straw. The unit
incorporates a number of basic features including the rotating tub, the electronic governor, the rotor and hammer
assemblies, the tub chain and drive assemblies, belly and discharge conveyors, and the axle and hitch assemblies.

Material is fed into the tub of the unit by appropriate means, such as a wheel loader. As the tub rotates, the material is
exposed to the rotating hammers. The hammers then grind the material before the material is discharged by the belly
and discharge conveyors.
tub roller access panel
and shield
Figure 2.1 rear hydraulic valves
side view showing
operator station
and major system
discharge
components
conveyor

electronic
governor
tub drive access
panel and shield

PTO

front hydraulic valve

jack stand

2.2.2 Overview of Operator’s Controls


Operator controls include:
• Electronic governor: The electronic governor regulates tub rotational speed range.

• Front hydraulic valve: The front hydraulic valve controls hydraulic oil flow to tub orbit motors. Starts
and stops the tub rotation.

• Rear hydraulic valve: The rear hydraulic valve raises, lowers, folds and unfolds the discharge conveyor.
Two tractor hydraulic circuits are required to power this valve. For older John Deere tractors, the rear
valve can be replaced with a closed center valve.

• Tractor engine speed: The tractor engine speed should be set so 1000 PTO shaft is running at 1000
RPM.

• Tractor PTO lever: Engaging the tractor’s PTO lever spins the rotor, runs both conveyor belts and
powers tub hydraulic drive. The conveyor must be unfolded to working position before the PTO is
engaged.

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2.2.3 Electronic governor
The Model RCB93 Electronic Governor regulates the speed at which the tub rotates. The electronic governor has two
modes of operation, the Engine (Auto) mode and the Tub (Manual) mode. The Engine (Auto) mode is the preferred
mode of operation and should be used whenever possible.

IMPORTANT: Except when calibrating or trouble shooting the electronic governor always use the
Engine (Auto) mode of the electronic governor.

Engine (Auto) Mode

When the electronic governor is switched to the Engine (Auto) mode, it is monitoring the rotation speed of the tractor
engine. The hydraulic flow to the tub drive mechanism is regulated proportionally to the tractor engine speed. When
the engine begins to lug down, the hydraulic oil flow is reduced which in turn slows down the tub rotation. With
proper calibration, the engine will only lug down to its optimum horsepower RPM and the tub rotation will be varied
proportionally to keep the engine at this RPM. The result is a nearly constant load on the tractor’ engine, which will
maximize grinding efficiency. See section 2.10 (pg. 33) for calibration instructions.

Tub (Manual) Mode

In this mode the tub speed is constant and it will not change to match varying load conditions.

2.2.4 Rotor
The Rotor and screens are the heart of the tub grinder. The rotor on this H-1000 Tub Grinder is equipped with 64
swinging hammers. Dull edges on the hammers and/or screens will result in a loss of capacity and increased horse
power requirements.

IMPORTANT: Hammer and hammer rod life can be extended by keeping the rotor rotating at 2000
RPM. Excessive tractor horsepower and/or overfeeding the rotor can cause the hammers to lay
back resulting in excessive wear on both the hammers and hammer rods.

CAUTION: Keep all foreign objects out of the tub and away from the rotor. Foreign objects may
cause personal injury or damage to the H-1000 Tub Grinder.

CAUTION: At full speed, energy is stored in the rotor. Do not use the tractor PTO brake to stop
the rotor. Reduce engine speed before disengaging the PTO.

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2.2.5 Screens
All H-1000 Tub Grinders require two screens. They come equipped from the factory with a 3” diameter hole screen
and a 4” diameter hole screen. Any combination of hole sizes may be used. As a general rule, use the largest diameter
screens capable of doing the job.

When using a combination, place the smallest hole diameter on the right hand side of the rotor box where the material
enters the rotor.

The size of the hole in the screen determines the coarseness of grind. The larger the hole diameter, the coarser the
grind. Hole sizes can vary from 1/8” diameter through 4” diameter. In general, use the larger screen sizes for grinding
hay.

As a general guide, DuraTech Industries recommends the following screen sizes:

Hay 2” to 4” (5.1 cm to 10.2 cm)

Ear Corn 5/8” to 1” (1.6 cm to 2.5 cm)

Shelled Corn 3/4” (1.9 cm) dry, 5/8” (1.6 cm) high moisture

Small Grains 1/4” to 3/8” (.6 cm to .9 cm)

2.2.6 Tub
The purpose of the tub is to contain the material above the rotor, and to keep the rotor loaded

Tub Fins

Two tub fins are furnished with the H-1000 Tub Grinder.

When grinding large round bales, use only one of the tub
fins, bolted in the upper position. Two tub fins across from
each other may hold the bale up and reduce capacity.

When grinding small round bales, square bales, or loose


hay, use two tub fins bolted in the lower position.

installed fin

slug buster
installed screen

hammer

rotor

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2.2.7 Slug Buster and Mill Grate
A slug buster or mill grate is installed above the rotor to regulate the amount of material entering the rotor chamber.
The standard slug buster is used for ideal grinding conditions (dry hay). The mill grate is used for “less than ideal
grinding”, (wet hay or tough grasses).

2.2.8 Discharge Conveyor Lifting and Folding


The rear manual valve on the H-1000 tub grinder controls the conveyor lift and fold. The tractor supplies hydraulic
oil for operating the conveyor lift and fold system. Activate the tractor hydraulics before operating the valve on the
H-1000 tub grinder.

2.2.9 Open and Closed Center Valves


John Deere Series 60 and older tractors require a closed center valve, this valve is an option. (Part # 4000564) All other
tractors require an open center valve. (Part # 4000093)

24 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
2.3 Machine Operation
2.3.1 Tractor Set Up
A tractor drawbar and 3-point arms can cause interference with the PTO driveline. This interference can cause serious
damage to the PTO guarding and the PTO telescoping members.

If this implement is attached to a tractor with a clevis hitch (hammer strap) style drawbar, the hammer-strap must be
removed to prevent damage to the PTO guarding and the PTO telescoping members. See Figure 2.2.

Figure 2.2
incorrect clevis hitch
(hammer strap) style
drawbar set up

If this implement is attached to a tractor with an offset in the drawbar, be certain it is in the down position to prevent
damage to the IID guarding and the IID telescoping members. See Figure 2.3.

Figure 2.3
incorrect offset style
drawbar set up

If this implement is attached to a tractor with 3-point arms,


the arms must be fully raised and locked in position to
prevent damage to the PTO guarding and the telescoping
members. Adjust the tractor drawbar so the distance from
the end of the PTO shaft on the tractor to the center of the
drawbar hitch pin hole is 16” (41 cm.) for a 1000 RPM
shaft as shown at right.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 25
2.3.2 How to hook up to tractor
To hitch the H-1000 to a tractor, perform the following steps:

1. To reduce wear on the PTO shaft knuckle joints, tractor PTO shaft should be in line (parallel) with the
H-1000 Tub Grinder. If tractor is equipped with swinging drawbar, adjust so the tractor PTO and H-1000
Tub Grinder drive shaft are in line.

2. Connect hydraulic lines to the tractor.

3. Connect electrical lines to tractor.

CAUTION: To insure a safe hook-up, the H-1000 Tub Grinder and tractor should be connected with
a 1” locking pin.

2.3.3 How to disconnect from tractor


To hitch the H-1000 to a tractor, perform the following steps:

1. Park H-1000 Tub Grinder and tractor on a level spot.

2. Lower jack to ground, place blocks under jack if ground is soft.

3. Disconnect electrical wires.

4. Disconnect hydraulic lines.

5. Disconnect PTO, place shaft in shaft holder.

6. Raise hitch of H-1000 Tub Grinder to remove weight from tractor hitch by adjusting jack.

7. Remove hitch pin.

8. Drive tractor away slowly.

2.3.4 How to operate machine as a unit

INTRODUCTION

Tractor engines are designed to reach maximum power at PTO speed (1000 rpm), and most tractors are capable of
engine speeds from 10 to 20 percent over PTO speed. A rotor speed of 2000 rpm is recommended. It will be necessary
to operate tractor PTO at approximately 1100 rpm.

The Electronic Governor controls the feed rate to keep the tractor at its peak power point. The operator is able to select
the operating range so that when the feed of material lugs down the tractor, the Electronic Governor will reduce the feed
at a high enough PTO speed for the tractor to recover automatically if a slug is encountered.

26 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
GRINDING

Place materials to be ground directly into the tub. The best method for filling the H-1000 Tub Grinder is:

1. Engage rotor and increase engine speed to 1000 RPM on the P.T.O. shaft.

2. Fill the tub about half full of unground materials before starting tub rotation.

3. Start tub.

4. Place additional materials in the tub.

LOOSE HAY

The best capacity will be obtained if the tub is consistently kept no less than half full of loose hay. When loading
the tub, place materials slightly to the rear rather than directly over the rotor. For best results feed the tub with small
portions.

WET OR FROZEN HAY

This is the toughest material for any grinder to handle. When filling the tub with wet or frozen hay, deposit small
quantities on a more frequent basis rather than filling the tub with one load.

LARGE ROUND BALES

Place large round bales in the tub on end or on the side. Try grinding bales each way to determine which method will
work best for you.

IMPORTANT: Never drop a large round bale into the tub from a high level. Ease the bale over the
edge and down into the tub carefully. Dropping a large bale directly on top of the rotor will cause
damage to the rotor.

CROP RESIDUE

When grinding crop residues, use the same methods as with loose hay. Extremely wet or frozen materials should be
placed sparingly into the tub.

SMALL GRAINS

Grinding small grains requires special attachments. These attachments fit directly over the rotor. It is not
recommended that small grains be ground without the use of one of the small grain attachments. (See Appendix B:
H-1000 Tub Grinder Specifications under the heading “Options”.)

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EAR CORN

Grinding ear corn requires a special attachment. This attachment fits directly over the rotor and uses crossbars in the
tub to feed corncobs into the rotor. (See Appendix B: H-1000 Specifications under the heading “Options”.)

IF LODGING OCCURS

Materials may lodge against the side of the tub and not feed down to the rotor. If this occurs, reverse the tub direction
briefly and then start the tub in a forward direction again. This practice normally dislodges any materials.

WARNING: Never attempt to dislodge material inside the rotor when the machine is in operation
by physically pushing down on materials. WHEN THE MACHINE IS IN OPERATION, STAY
OUT OF THE TUB.

2.4 Shutdown procedures


2.4.1 Normal Shutdown Procedure

CAUTION: At full speed, energy is stored in the rotor. Do not use the tractor PTO brake to stop
the rotor.

WARNING: The stored up energy in the rotor causes it to rotate long after disengaging the tractor
PTO. Before performing any maintenance on the machine or getting into the tub, be sure rotor and all
moving parts have come to a complete stop.

Before working on or near the H-1000 Tub Grinder for any reason, including servicing, inspecting or unclogging
machine:

1. Run H-1000 Tub Grinder until discharge conveyor is empty, and grind as much of the material in the tub
as possible.

2. Reduce engine speed to idle.

3. Disengage PTO

4. Disengage hydraulics.

5. Place transmission in park and set parking brake.

6. Shut off tractor engine and remove key.

7. Wait for all movement to stop.

8. Disconnect PTO driveline from tractor.

28 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
2.4.2 Emergency Shutdown Procedure
Disengage PTO and tractor hydraulics

2.5 Storage
2.5.1 Preparing for storage
To prepare the unit for storage, perform the following steps:

1. Check the wheel bearings for lubrication requirements and adjustments at the end of the season.

2. Check the pressure roller bearings for lubrication and adjustments at the end of the season.

3. Clean the machine thoroughly to prevent rust and to make inspections easier. Clean and repaint the tub
floor to prevent rust and sticking problems at start up time.

4. Check for loose or worn chains, belts, sprockets, and pulleys.

5. Check the condition of bearings.

2.5.2 Removing from storage


To prepare the unit for use after storage, perform the following steps:

1. Perform a thorough pre-operation inspection.

2.6 Installing a screen

CAUTION: Follow normal shutdown procedure before entering tub to do any service work.

1. Loosen and remove bolts on the screen


holddown and slugbuster.

2. With a large hook or bar, pull the screen


from its chamber.

3. Make sure material is clear from screen


track.

4. Install the new screen.

5. Replace the screen holddown , slugbuster screen slug buster


holddowns
and bolts. Tighten all bolts securely.

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2.7 Road Transport

2.7.1 Set up to transport


Inspect H-1000 Tub Grinder for any loose parts, tools, or any materials. Remove them or fasten them securely to the
H-1000 Tub Grinder.

To set up the H-1000 Tub Grinder for transport, perform the following steps:

1. Fold the conveyor.

2. Check for local restrictions on towing.

conveyor in transport position

2.7.2 Change back to operate


To set up H-1000 for operation, perform the following steps:

1. Connect H-1000 Tub Grinder to tractor.

2. Connect hydraulic hoses and electrical cable to tractor


3. Raise hydraulic conveyor lift.

4. Unfold conveyor to working length.

conveyor in working position

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2.8 Parts of the electronic governor
FUSE LIGHT

This light is on whenever the electronic governor is receiving power.

SENSOR LIGHT

This light is on whenever the electronic governor is receiving an adequate input signal from the sensor and the rotor is
engaged.

SPEED LIGHTS

These lights provide a relative indication of how fast your tub should be turning based on the output signal that the
electronic governor is sending to the electro-hydraulic valve.

MODE SWITCH

The mode switch has three possible positions. The off position which turns the electronic governor off and two other
positions which correspond to the tub (manual) and engine (auto) modes of operation. In the “tub (manual)” position
the tub will rotate at a constant speed based on the settings of the Tub Limit Knob (Tub Speed Knob). The “engine
(auto)” position uses all the functions of the Electronic Governor. The maximum tub speed will be limited by the Tub
Limit Knob (Tub Speed Knob), and the tractor engine load will be controlled by the Engine Load Knob.

TUB SPEED KNOB (TUB LIMIT KNOB)

This knob sets the maximum speed at which the tub will rotate in both the tub (manual) and engine (auto) modes. In
the engine (auto) mode tub speed will vary between zero and this setting depending on the tractor engine load.

ENGINE LOAD KNOB


This knob is used only in engine (auto) mode. It controls the load placed on the tractor’s engine. Turning the knob
clockwise decreases engine load, and turning the knob counterclockwise increases the engine load.

RANGE SWITCH

This switch is a coarse adjustment for the engine load knob and can be switched to a H- high, M-medium or L-low
setting.

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Figure 2.5
electronic governor speed lights fuse light
controls

sensor light

range switch

engine load
knob tub speed knob tub mode switch
NOTE: some units may
be labeled automatic and
manual

2.9 Operation of the electronic governor

Engine (Auto) mode

IMPORTANT: Except when calibrating or trouble shooting the electronic governor always use the
engine (Auto) mode of the electronic governor.

In engine (Auto) mode, the electronic governor monitors the rotation speed of the tractor’s engine. The hydraulic flow
to the tub drive mechanism is regulated in proportion to the tractor’s engine speed. As the engine speed slows, the
electronic governor decreases the hydraulic flow which slows down the tub’s rotation. Conversely, as the tractor’s
engine speed increases, the electronic governor increases the hydraulic flow which speeds up the tub’s rotation. This
allows the electronic governor to automatically control the feed rate keeping the tractor’s engine running within the
governor’s optimum power zone. When the load on the grinding rotor begins to lug the tractor’s engine, the governor
automatically reduces the tub’s rotation speed in proportion to the load. The result is nearly a constant load on the
tractor’s engine, which maximizes the grinding efficiency.

The range of rotor speeds for which the electronic governor will regulate the hydraulic flow is determined by the setting
of the engine load knob. For example, turning the engine load knob counter clockwise will increase the load on the
engine by keeping the tub engaged to a lower engine RPM.

With proper calibration, the tractor’s engine will only load down to its optimum horsepower RPM, and the tub’s
rotation speed will be varied proportionally to keep the tractor’s engine at this RPM.

Tub (Manual) mode

In tub (manual) mode, the electronic governor performs as a simple tub speed control. In this mode the tub speed is
constant and it will not change to match varying load conditions.

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2.10 Calibration of the electronic governor
To calibrate the electronic governor, perform the following steps:

1. Begin calibration procedure with H-1000 Tub Grinder completely shutdown. Place the MODE switch in
the OFF position and the RANGE switch in the H-High position. Rotate the TUB LIMIT KNOB fully
clockwise toward the rabbit position. Turn the ENGINE LOAD KNOB fully clockwise, and switch the
MODE switch to Engine (Auto) Position.

2. Verify that tub rotation lever is in neutral. Inspect machine to verify that all personnel are clear of the
machine.

3. Start tractor and run the grinder at about 1/2 throttle to allow the hydraulic system to warm up before
calibrating the RCB93 Electronic Governor.

4. When the system has reached operating temperature, throttle the tractor to 1000-1200 engine RPM.
Engage the tub drive and throttle up to PTO speed. The FUSE light and the SENSOR light should come
on. The tub should not be rotating at this time. If the tub is rotating, read section 4.1 “Troubleshooting the
electronic governor system” in this manual.

5. Slowly rotate the ENGINE LOAD KNOB counter-clockwise until the tub just begins to move. The tub
should begin to rotate. If it does not begin to rotate, switch the range switch to M-Medium or L-Low and
repeat as necessary.

TEST: Throttle the tractor’s engine down and the tub should stop rotating, return the tractor’s engine to PTO RPM and
the tub should start to rotate.

If the tub will not rotate, read section 4.1 “Troubleshooting the electronic governor system” in this manual.

2.11 Adjusting the tub’s rotation speed


Tub rotation is controlled by two components . The tub is started, stopped and reversed by the front hydraulic valve,
and the tub’s rotation speed is controlled by the tub limit knob (tub speed knob) on the electronic governor.

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2.12 Adjusting the conveyor belt tension
The discharge conveyor is adjustable to allow for belt stretch and tracking. If the conveyor belt slows down or stops
during operation, slippage may be the cause. To eliminate slippage, tighten the adjusting bolts on the conveyor equally.
This will increase the conveyor belt’s tension and help to keep the belt centered on the rollers.

IMPORTANT: Do not overtighten conveyor belts. Use only enough tension to eliminate belt
slippage.

Figure 2.6
discharge conveyor belt
adjusting bolt

belt adjusting bolt

2.13 Adjusting the conveyor belt tracking


A. When a new belt is installed: Use only genuine DuraTech Industries parts.

1. Begin by adjusting the drive roller so that the mounting bearings are the same distance from the
end of the conveyor frame. This ensures that the roller centerline is square with conveyor frame.
Adjust the idler roller bolts so that they are equal on both sides of the conveyor.

34 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
B. If the belt is running to the right side, perform the following steps:

1. Adjust the idler roller bolt on the right side of the conveyor. Increase tension by approximately 2
full turns of the adjusting nut.

2. Make certain that all personnel are clear of machine and the start engine. Engage the tractor PTO.

NOTE: The rotor will also be turning.

3. Observe conveyor belt tracking from a safe location.

4. If further adjustment is required, disengage tractor PTO, and shut down the machine using the
normal shutdown procedure.

5. Some adjustment of the drive roller may be required if no improvement is noted by increasing the
idler roller tension.

6. Repeat steps 1-5 until proper tracking is achieved.

C. If the belt is running to the left side, perform the following steps:

1. Adjust the idler roller bolt on the left side


of the conveyor. Increase the tension by
approximately 2 full turns of the adjusting
nut.

2. Make certain that all personnel are clear


of machine and start engine. Engage the
tractor PTO.

3. Observe the tracking of the conveyor belt


from a safe location.

4. If further adjustment is required, disengage


tractor PTO and shutdown using the normal
shutdown procedure.

5. Some adjustment of the drive roller may


be required if no improvement is noted by
increasing the idler roller tension.

6. Repeat steps 1-5 until proper tracking is idler roller tension


achieved. adjusting bolt

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 35
2.14 Main drive belt adjustment
Adjustment has been provided for tightening main drive belts. Belts tend to stretch rapidly when first put into
operation. Tighten regularly to prevent slippage. Belt tension should be checked at 30-minute intervals or as necessary
until stretch is eliminated. Belt tension can be checked by pressing on individual belts with thumb (approximately 20
lbs.) in the center of the span. Deflection should be 1/2” or thickness of V-belt.

2.15 Sizing the tub drive chain


Tub drive chain is equipped with spring tensioned idlers which take up the slack in the chain during normal operation.
Due to normal wear the tub drive chain may tend to climb on driving teeth of the tub. If this should occur, the chain
should be sized to fit the tub, and the tub teeth adjusted for proper spacing in the chain.

To size the tub drive chain, perform the following steps:

1. Remove the tub drive chain from the drive


sprocket. Loosen the tub teeth and wrap the
chain around tub, but do not run the chain
around tightener idlers or drive sprocket.
Using a 1/2” bolt inserted through the
chain links, draw the chain together so that
the center to center measurement on link
pins matches the pins on the connector
link. If the distance is less than or greater
than the connector link, shims must be
added. Equally space shims of the same
thickness and length under the chain until
the proper distance is obtained. Do not add
shims under the tub teeth.

2. Adjust the tub teeth so that all four sets of teeth contact the chain link on the same side of the teeth.
Tighten the bolts holding the teeth in place, and return the chain to working position.

2.16 Electro-hydraulic valve coil test


This test requires an accurate ohm meter. Disconnect the wiring harness leads at the electro-hydraulic valve coil.
Check resistance of valve coil leads at the terminals. The resistance should be between 8 to 12 ohms for a 12 volt
system. If the values are not within this range, replace the electro-hydraulic valve coil.

36 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
MANUAL OVERRIDE

NOTE: If there is an electrical failure with the machine, it may still be able to grind. Switch the
electronic governor off. Remove the rubber end cap and loosen the jam nut on the electro-hydraulic
valve. Start the machine and engage the tub drive.

CAUTION: PTO MUST BE ENGAGED AT THIS TIME. WATCH FOR MOVING PARTS

Turn the adjusting screw clockwise until the tub rotates at


the desired speed. Lock the jam nut on the adjusting stud
and replace the rubber end cap on the electro-hydraulic
valve. When the electro-hydraulic valve is adjusted in this
manner, it will function only as a manual flow control.
The grinder will now operate as it would if the electronic
governor were switched to the tub (manual) mode. The
tub speed will be constant and it will not change to match
varying load conditions.

Contact your dealer for future repairs or replacement parts. When the problems are corrected, calibrate the electro-
hydraulic valve.

2.17 Electro-hydraulic valve calibration


DuraTech Industries International Inc. test runs every grinder before it leaves the factory. The electronic governor
system was calibrated at this time and should not need any further adjustment. Before attempting to adjust the electro-
hydraulic valve, follow the instructions below.

NOTE: With the electronic governor switched to tub (manual) mode, the tub will continue to rotate
regardless of the engine RPM.

1. When first starting the machine, run at less than full throttle to allow the hydraulic system to warm up
before operating.

2. With engine running at full throttle, turn the engine load knob clockwise to maximum position and set the
mode switch in the engine (auto) position. Engage the tub using the tub control lever. Check the sensor
light on the electronic governor before doing any adjusting! At this point, the sensor light should be lit.
If the sensor light is not lit, read section 4.1 “Troubleshooting the electronic governor system” in this
manual.

NOTE: Turning the engine knob clockwise will decrease the load on the engine by disengaging the
tub at a higher engine RPM.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 37
3. If tub is not turning, you are ready to proceed to the grinding section of this book. Remember the engine
load knob adjusts the load placed on the engine, and under normal conditions this will be the only
adjustment you will have to make.

IMPORTANT: Stay clear of all moving parts while calibrating the electro-hydraulic valve. The tub
will be rotating during this adjustment.

Figure 2.7
electro-hydraulic valve

To calibrate the electro-hydraulic valve coil after following the three steps above, perform the following steps:

1. Remove the rubber end cap from the end of the electro-hydraulic valve. This will reveal a jam nut and an
adjusting screw with a screwdriver slot.

2. Disconnect the wiring harness from the electro-hydraulic valve coil, and loosen the jam nut.

3. Start the engine, engage the tub drive in the forward direction and engage the PTO. Throttle the engine
up to a fast idle.

4. If the tub is not rotating, turn the adjusting screw clockwise until it bottoms out. Turn the adjusting screw
counterclockwise until the tub stops. The electro-hydraulic valve is now calibrated.

5. Lock the adjusting screw with the jam nut and replace the rubber cap. Shut down the machine using the
normal shutdown procedure in this manual. Reconnect the wiring harness to the electro-hydraulic valve
coil

2.18 Sensor test Figure 2.8


speed sensor
Gap between sensor and sprocket tooth is 3/32” (2.4 mm)

Sensor resistance is 900 ohms +/- 10%.


sensor

38 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
Section 3: General Maintenance
SERVICE AND MAINTENANCE

CAUTION: If for any reason arc welding is to be done, always ground cylinder to frame of machine
to prevent arcing in bearings.

1. Before working on or near the H-1000 Tub Grinder for any reason, including servicing, inspecting or
unclogging machine:

a. Run H-1000 Tub Grinder until discharge conveyor is empty, and grind as much of the material in
the tub as possible.

b. Reduce engine speed to idle.


c. Disengage PTO

d. Disengage hydraulics.

e. Place transmission in park and set parking brake.

f. Shut off tractor engine and remove key.

g. Wait for all movement to stop.

h. Disconnect PTO driveline from tractor.

2. When replacing any part on your H-1000 Tub Grinder, be sure to use only DuraTech Industries authorized
parts.

3. Relieve all pressure in the hydraulic system before disconnecting the lines or performing other work
on the system. Make sure all connections are tight and the hoses and lines are in good condition before
applying pressure to the system.

WARNING: Hydraulic fluid escaping under pressure can be invisible and have enough force to
penetrate the skin. When searching for a suspect leak, use a piece of wood or cardboard rather than
your hands. If injured, seek medical attention immediately to prevent serious infection or reaction.

4. Visually examine to see if any internal parts show excessive wear. Repair or replace needed parts. These
parts include rotor plates and holes in the plates that support the rods. Enlarged holes can cause rods to
break.

Also check rods, rod locking and retaining devices, hammers, screens, screen tracks and hold downs,
main shaft, hinges or anything else that could wear and perhaps fail if not properly maintained, and cause
damage to the rotor and/or personnel safety. Check bearing alignment and mounting bolts to insure a firm
foundation and reduced vibration.

Keep all foreign objects out of the tub and away from the rotor. Foreign objects may result in personal
injury or cause severe damage to hammers, screens, rods, and other parts that will cause rotor failure.
H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 39
5. Check for loose or worn chains, belts, sprockets and pulleys.

6. Keep sprockets and pulleys aligned.

7. Inspect rotor and all rotating parts for wrapped twine or wire build up.

8. If machine is going to sit idle for an extended period of time, tub floor should be cleaned to prevent rust
and sticking problems at start up time.

9. The proper tire pressure is 50 PSI.

10. The wheel bearings should be checked for lubrication and adjustments yearly, preferably at the end of the
season.

If a generous amount of grease is on the bearing and in the housing, and if the grease is soft, the grease will not need
changing.

If the lubricant is caked and the bearing seems dry, wash the bearing to remove old grease. Repack the bearing.

40 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
3.1 Lubrication

CAUTION: Follow normal shutdown procedure before adjusting or lubricating.

Hydraulic oil reservoir capacity: 12 gallons. Change hydraulic oil and filter at least once a year.

Gear Box: Check level periodically. Drain and refill with No. 90 gear lube once a year.

When operating the H-1000 Tub Grinder during cold weather, perform all lubrication after bearings are at operating
temperatures.

BEARING LUBRICATION

Bearings operating in the presence of dust and water should contain as much grease as speed will permit, since a full
bearing with a slight leakage is the best protection against entrance of foreign material. In the higher speed ranges, too
much grease will cause overheating.

High-speed operation, abnormal bearing temperature may indicate faulty lubrication. Normal temperature may range
from “cool to warm to the touch” up to a point. Unusually high temperatures “too hot to touch for more than a few
seconds” accompanied by excessive leakage of grease indicates too much grease. High temperatures with no grease
showing at the seals, particularly if the bearing seems noisy, usually indicate too little grease. Normal temperature and
a slight showing of grease at the seals indicate proper lubrication.

The following chart is a general guide for relubrication. Certain conditions may require a change of lubrication periods
as dictated by experience.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 41
Lubrication Chart

42 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
Figure 3.1
4 zerks above operator
controls

tub drive shaft bearing (Ref # 1)

tub chain idler (Ref # 4)

rotor bearing (Ref # 8)

tub chain idler pivot (Ref # 5)

Figure 3.2
2 zerks on opposite side
of machine from operator
controls

hydraulic motor pivot (Ref # 6)

tub drive shaft bearing (Ref # 1)

Figure 3.3
tub roller, tub pressure
roller and roller chain tub pressure roller (Ref # 3)

roller chain (Ref # 16)

tub roller bearings (Ref # 2)

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 43
Figure 3.4
discharge conveyor
bearings

discharge conveyor bearings


(Ref # 11)

discharge conveyor bearings


(Ref # 11)

discharge conveyor bearings


(Ref # 11)

Figure 3.5
second rotor bearing
lubrication point

rotor bearing (Ref # 8)

Figure 3.6
discharge conveyor
driveline U-Joint and
bearing lubrication points
discharge conveyor driveline
U-Joint (Ref # 10a)

discharge conveyor driveline


bearings (Ref # 10)

44 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
Figure 3.7
two of three PTO lubrication
points
PTO

PTO extension

PTO lubrication point


(Ref #12)

PTO lubrication point (Ref


#12)

Figure 3.8
belly pan auger drive
bearing lubrication points

belly pan auger drive bearings (Ref # 9)

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 45
3.2 Hydraulic system

CAUTION: Lack of proper oil level in the reservoir tank will cause system to heat under continuous
running. Check the hydraulic oil level daily and replace as necessary.

All machines have been pre-run at the factory to insure


all functions are performing correctly. The hydraulic
reservoir contains approximately 6 gallons of hydraulic
oil for test running only. Before operating the machine, hydraulic oil level
add additional oil to the reservoir tank. It will take sight glass
approximately 6 additional gallons of hydraulic oil. This
hydraulic oil filter
should bring the oil level to the sight glass on side of
reservoir. hydraulic reservoir

Check the hydraulic oil regularly, and if the oil has a burnt
smell or milky appearance, change it immediately.

DuraTech Industries recommends using Cenex Qwicklift HTB if your


machine has a Qwicklift decal on the hydraulic tank. Other acceptable
fluids include Mobil 423, Farmland Super HTB, Conoco Hydroclear
Power Tran Fluid, or other similar fluids. If the hydraulic tank does not
have this decal, then all of the above fluids are acceptable.

46 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
3.3 Hammermill maintenance
Visually examine the mill to see if any of the internal parts show excessive wear. These parts should include rotor discs
and the holes in the discs that support the rods. Enlarged holes can cause rods to break or bend. Also check rods, rod
locking or retaining devices, hammers, screens, screen tracks and hold downs, main shaft, platform locking devices,
hinges or anything else that could wear and perhaps fail and causing damage to the hammermill and/or personnel safety
if not properly maintained. The bearings should also be checked along with mounting bolts to insure a firm foundation
and reduced vibration.

CAUTION: Keep all foreign objects out of the tub and away from the mill. Foreign objects may
result in personal injury or damage to the machine.

The hammers have been designed and manufactured to provide the best compromise between hardness for good
wearing qualities and strength for dependability and resistance to breakage.

WARNING: The hammers have been heat treated, and any alteration of the hammers by heating,
grinding, resurfacing or any other process can change the mechanical properties of the hammer and
make it unsuitable or dangerous to use.

Because of the high capacity of the machine, the hammers will wear and must be considered expendable. Each hammer
has four cutting edges. For maximum life, it is suggested that hammers be rotated periodically to even out the wear
over the entire rotor. If one end of a hammer is allowed to wear too long, one of the hammer’s cutting edges will be
lost.

Screens also have two cutting edges. When cutting edges become rounded, the screen can be turned end for end
exposing the new cutting edges. The results of badly worn hammers and screens is loss of capacity, and added horse
power requirements.

Hammer rods are case hardened to maximize wearability and toughness, although hammer rods must be considered
expendable.

NOTE: Hammer and hammer rod life can be extended by keeping rotor rotating at 2000 RPM.
Over powering or over feeding the rotor will cause the swinging hammers to lay back resulting in
excessive wear on both the hammers and the rods.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 47
3.4 Hammer maintenance and replacement

CAUTION: Follow normal shutdown procedure before entering tub to do any service work.

When installing or changing hammers, be sure to follow hammer pattern diagram carefully (page 49). Misplacement
could cause excessive vibration.

We recommend the following:

A. Always replace hammers in pairs, 180 degrees apart. ( illustrations A & B below).

B. Tips placed 180 degrees apart should be the same weight

To install new hammers or change the cutting edge on existing


hammers:

1. Clear tub floor of all forage to allow easy access to


rotor and rear rotor bearing cover.

2. Remove rear rotor bearing cover. Item A in figure


4.9.

3. Loosen two bolts at rear of rotor which holds the


movable plate in place. Item B in figure 4.9.

4. Rotate movable plate counter clockwise to align


holes allowing hammer rods to be removed through
rear of rotor. Item C in figure 3.9.

5. Remove one row of hammers and replace, taking figure 3.9

note as to where spacers are located. (page 52).

6. After all hammers have been replaced or


turned, reassemble movable plate and rear
rotor bearing cover.

7. When starting the rotor after installing a new


set of hammers or turning corners, watch for
unusual or excessive vibration. If any occurs,
immediately shut off the rotor. Check to see
what is wrong and correct it before starting the
rotor again.

48 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
Figure 3.11
hammer spacing chart for
the H-1000

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 49
Section 4: Troubleshooting the H-1000 Tub Grinder
4.1 Troubleshooting the electronic governor system
1. When power is reaching the electronic governor the fuse light should be on. If this light fails to go on,
check the fuse, the battery connections, the wiring harness, and the indicator lamp.

2. Checking the TUB MODE operation of the electronic governor. With the engine and hydraulic systems
at operating temperature, and the tub drive control valve in the forward position, throttle the engine up to
PTO speed.

With the mode switch in the tub position, the tub should be rotating. The speed of the tub can be varied by rotating
the tub limit knob. The number of tub speed lights which are lit will vary with the setting of the tub limit knob. If the
number of tub speed lights lit varies as you rotate the tub limit knob, the manual portion of the controls are functioning
correctly. Proceed to step 3. If the manual portion is not working properly, proceed to trouble shooting table below.

50 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
3. Checking the ENGINE MODE operation of the electronic governor. If the tub mode controls function
correctly after following the tub mode trouble shooting check list, then follow the calibration instructions
on page 36 of this manual. If the tub will not rotate, proceed to trouble shooting table below.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 51
ELECTRONIC GOVERNOR HARDWARE TEST

1. Power source: 12 volts DC

Red wire + positive pin A wiring harness

Black wire - Negative Pin B wiring harness

2. Test output voltage to valve DC

Red wire + positive pin D wiring harness.

Black wire - negative pin E. wiring harness.

Test the electronic governor with power supplied to the governor control box and the mode switch set to the tub
position. The grinder does not need to be running for this test. Disconnect the wiring harness at the valve. With a
voltmeter set for 12 volts DC, connect the red lead of the voltmeter to the red lead of the wiring harness and black
lead to the black wire. Turn the tub limit knob until the left speed light (turtle) is on. The voltmeter should read
approximately 3 volts. Turn the tub limit knob clockwise. As more speed lights light up, the voltage should increase.
Turn the knob until the right speed light (Rabbit) is lit. The volt meter should now read a minimum of 9 volts.

ELECTRONIC GOVERNOR VOLT-OHM READINGS

52 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
3. Output voltage of sensor AC

red wire - Pin C wiring harness

Black wire - Pin B wiring harness.

Set the sensor gap to 3/32”.

Remove the wiring harness from the electronic governor.

With the grinder at operating speed. Set volt meter to AC volts, connect leads to pins B and C. The volt meter should
read at least 2 to 3 volts AC.

ELECTROHYDRAULIC VALVE COIL TEST

This test requires an accurate ohm meter. Disconnect the wiring harness leads at the electro-hydraulic valve coil.
Check resistance of valve coil leads at the terminals. The resistance should be between 8 to 12 ohms for a 12 volt
solenoid. If the values are not within this range, replace the electro-hydraulic valve coil.

MANUAL OVERRIDE

NOTE: If there is an electrical failure with the machine, it may still be able to grind. Switch the
electronic governor off. Remove the rubber end cap and loosen the jam nut on the electro-hydraulic
valve. Start the machine and engage the tub drive.

CAUTION: PTO MUST BE ENGAGED AT THIS TIME. WATCH FOR MOVING PARTS

Turn the adjusting screw clockwise until the tub rotates at


the desired speed. Lock the jam nut on the adjusting stud
and replace the rubber end cap on the electro-hydraulic
valve. When the electro-hydraulic valve is adjusted in this
manner, it will function only as a manual flow control.
The grinder will now operate as it would if the electronic
governor were switched to the tub (manual) mode. The
tub speed will be constant and it will not change to match
varying load conditions.

Contact your dealer for future repairs or replacement parts. When the problems are corrected, calibrate the electro-
hydraulic valve.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 53
4.2 General Troubleshooting

54 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
Appendix A: Warranty
DuraTech Industries International Inc. (DuraTech Industries) warrants to its authorized dealer, who in turn warrants
to the original purchaser for twelve (12) months from Retail Sale Date that this product will be free from defects in
material and workmanship when used as intended and under normal maintenance and operating conditions.

This warranty shall become void if in the judgment of DuraTech Industries International, Inc. the machine has been
subject to misuse, negligence, alterations, damaged by accident or lack of required normal maintenance, or if the
product has been used for a purpose for which it was not designed.

All claims for warranty must be made through the dealer which originally sold the product and all warranty adjustments
must be made through same.

This warranty does not apply to tires or bearings or any other trade accessories not manufactured by DuraTech
Industries International Inc. Buyer must rely solely on the existing warranty, if any, of these respective manufacturers.

DuraTech Industries International Inc., shall not be held liable for damages of any kind, direct, contingent, or
consequential to property under this warranty. DuraTech Industries International Inc., cannot be held liable for any
damages resulting from causes beyond its control. DuraTech Industries International Inc., shall not be held liable under
this warranty for rental costs or any expense or loss for labor or supplies.

DuraTech Industries International Inc., reserves the right to make changes in material and/or designs of this product at
any time without notice.

This warranty is void if DuraTech Industries International Inc. does not receive a valid warranty registration card at its
office in Jamestown, North Dakota, USA, within 10 days from date of original purchase.

All other warranties made with respect to this product, either expressed or implied, are hereby disclaimed by DuraTech
Industries International Inc.

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 55
Appendix B: H-1000 Tub Grinder Specifications
Weight........................................................................................6,830 lbs. (3,098 kg)
Width ...........................................................................................10 ft.-4 in. (3.14 m)
Height in Transport Position..........................................................9 ft.-5 in. (2.85 m)
Length ...................................................... 20 ft.-2 in. (6.14 m) with conveyor folded
Wheels ............................................................... Drop center rims, Timken bearings
Bearings .................................................................... All standard size, grease sealed
Recommended Tire Size ...........................................................................9.5 x 14 (2)
Recommended Power .......................................................................... 80 to 175 H.P.
Recommended Cylinder Speed ...................................................................2000 rpm
Rotor - Std No. of Hammers................................................................................... 64
Hammer Size ............................ 2-1/2 x 7-3/4 x 3/8 (6.35 cm x 19.69 cm x 0.95 cm)
Rotor - Shaft diameter ............................................................. 3 in. stress proof steel
Rotor Size .................................. 44-1/2 in. long, 26 in. diameter hammers extended
Screen Area ...................................................................... 2,403 sq. in. (6.45 sq. cm)
Screens Available (inches) .1/8” (3 mm), 3/16” (5 mm), 1/4” (6 mm), 1/2” (13 mm),
5/8” (16 mm), 3/4” (19 mm), 1” (2.5 cm), 1-1/2” (3.8 cm), 2” (5 cm), 3” (8 cm),
4” (10cm)
Feed Delivery .................... 20 ft. folding rubber belt conveyor w/cleats 18 in. Wide
Tub size....................................................................................... 96 in. (244 cm) I.D.
Tub Depth .....................................................................................44 1/2 in. (113 cm)
Tub Drive...................................................................................... Electro-Hydraulic

56 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
Options
AVAILABLE OPTIONS FOR HAYBUSTER H-1000 Tub Grinder:

• Ear Corn Kit

• Geyser Plate

• Grain Grinding Hopper

• Mill Grate

• Rack for loose hay

• Various Screens Sizes

Appendix C: Required for operation


Tractor - 80 to 175 hp

1000 RPM PT0 Shaft

Dual Hydraulics, double acting control valve, 8 GPM, 1500 psi

See also Section 3.3.1, Tractor Set Up, and section 3.2.9 Open and closed center valves

Grinder

Approximately 6 gallons of hydraulic oil. DuraTech Industries


recommends using Cenex Qwicklift HTB if your machine has a
Qwicklift decal on the hydraulic tank. Other acceptable fluids include
Mobil 423, Farmland Super HTB, Conoco Hydroclear Power Tran Fluid,
or other similar fluids. If the hydraulic tank does not have this decal, then
all of the above fluids are acceptable

H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS 57
A Tradition of Innovation Since 1966

58 H - 1 0 0 0 T U B G R I N D E R OPERATING INSTRUCTIONS
H-1000
TM

PTO Driven Tub Grinder


Serial Number 4542 & Up

Part 2:
Parts Reference

59
BULL WHEEL FRAME ASSEMBLY

60 H-1000 TUB GRINDER PARTS REFERENCE


BULL WHEEL FRAME ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 1400008 1 5.0-2 Cast Pulley
2 1400069 1 SHVE\B8\20.0
3 1400504 1 P1-1 3/4” Hub
4 1400518 1 R2-2” Hub
5 1600030 8 V-BELT\B\85
1600084 2 V-BELT\4B\85\BANDED
6 2000505 2 1-3/4” Pillow Block Bearing
7 4500223 1 Pin\Rd\1x14-1/2
8 4500224 1 Hinge\Frame\Bullwheel
9 4500230 1 Frame\Bullwheel
10 4500256 1 Bolt\Wld\3/4x8
11 4500489 1 Shaft\Rd\2x22
12 4800041 4 Bolt\Hex\1/2x5
13 4800050 1 Pin\Cotter\3/16x1-1/2
14 4800082 2 Bolt\Hex\1/2x1-1/2
15 4900001 6 Nut\Hex\1/2
16 4900004 2 Nut\Hex\3/4
17 5000004 12 Wash\Flat\1/2
18 5000005 2 Wash\Flat\3/4
19 5000006 6 Wash\Lock\1/2
20 6200008 1 Key\Sq\3/8x2
21 6200016 1 Key\Sq\3/8x4-1/2

H-1000 TUB GRINDER PARTS REFERENCE 61


MAIN FRAME ASSEMBLY

62 H-1000 TUB GRINDER PARTS REFERENCE


MAIN FRAME ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 4500556 1 Guard\PTO\Front
2 4502527 1 Frame\Grdr
3 4500558 1 Door\Drive\Side\LH
3A 4500753 1 Door\Drive\Side\RH
4 4501028 1 Guard\Drive\Top
5 4501307 2 Shld\Rllr\Tub\LH\16
5A 4501309 2 Shld\Rllr\Tub\RH\16
6 4500578 1 Door\Drive\Front
7 4501020 1 Brkt\Pump\15Gal
8 4501022 2 Brkt\Hinge\Male\RH
8A 4501021 2 Brkt\Hinge\Male\LH
9 4501308 2 Shld\Chain\Tub\Side\16
10 4900001 6 Nut\Hex\1/2
11 4501024 2 Brkt\Hinge\Female\RH
11A 4501023 2 Brkt\Hinge\Female\LH
12 4800003 56 Bolt\Hex\3/8x1
13 4800013 6 Bolt\Hex\5/16x1
14 4800034 12 Bolt\Hex\3/8x1\1/2
15 4800281 6 Bolt\Hex\5\16x2-24\NF
16 4900002 42 Nut\Hex\3/8
17 4900003 6 Nut\Hex\5/16
18 4900023 4 Nut\Toplock\3/8
19 4900071 6 Nut\Nyl-Loc\5/16-24NF
20 4900009 12 Nut\Hex\1/4\Nc
21 4800024 12 Bolt\Hex\1/4x3/4
22 5000001 104 Wash\Flat\3/8
23 5000019 64 Wash\Lock\3/8
24 5000022 6 Wash\Lock\5\16
25 5000023 6 Wash\Lock\5/16
26 5000035 12 Wash\Flat\1/4
27 5800632 1 Jack\5000LB\15”
28 7500310 8 Grommet
29 7500347 6 Rubber Latch Mount
30 7500166 6 Rubber Latch
31 7500190 6 Rubber Latch Catch
32 4502847 1 Brkt\Cnvyr\Discharge
33 4800070 4 Bolt\Hex\1/2x2
34 5000004 8 Wash\Flat\1/2
35 5000006 6 Wash\Lock\1/2
36 4502952 1 Guard\Drive\Rear
37 4500659 4 Scrn\Door\Drive
38 5000035 24 Wash\Flat\1/4
39 4800194 24 Bolt\Flange\1/4x3/4
40 4900040 24 Nut\FLG\1/4
41 4500601 1 Brkt\PTO\Weasler
41 4501089 Brkt\Pto\Weasler\1-3/4\ H1000
42 4800908 2 Bolt\Crg\1/2x1
43 4500754 1 Belt\Stand\PTO
44 7500606 8 Latch\35-m\Austin
45 4501310 4 Brkt\Shld\Chain\Tub
46 4502951 1 Cvr\Grbx\Cnvyr Drive

H-1000 TUB GRINDER PARTS REFERENCE 63


PLATFORM ASSEMBLY

64 H-1000 TUB GRINDER PARTS REFERENCE


PLATFORM ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 1200013 4 #2 Tub Roller
2 4501313 4 Rllr\Press\Stnd-See Pressure Roller page
3 4700115 4 Drum\Rllr\Press-See Pressure Roller page
4 2000501 8 1-1/2 Pillow Block Bearing
5 4500094 4 Clip
6 4500182 1 Door\Rtr\Rear Brg
7 4500259 1 Cover\Rtr\Rear Brg
8 4500442 1 Door\Rtr\Front Brg RH
9 4500443 1 Door\Rtr\Front Brg LH
10 4501034 1 Holddown\Screen\5 Tooth
11 4500576 1 Holddown\Scrn\7.5x44.5
12 4800003 10 Bolt\Hex\3/8x1
13 4800010 12 Bolt\Hex\5/8X2
14 4800949 16 Bolt\Flg\5/8X2\Gr8\NC
15 4800930 16 Bolt\Flg\Serr\1/2x2\NC
16 4900100 16 Nut\Flg\Tplck\1/2\NC (tub roller)
16A 4900178 16 Nut\Flg\Tplck\5/8\GR8\NC (pressure roller)
16B 4900001 Nut\Hex\1/2
17 4900002 4 Nut\Hex\3/8
18 5000001 12 Wash\Flat\3/8
19 5000002 12 Wash\Flat\5/8
20 5000003 12 Wash\Lock\5/8
21 5000019 8 Wash\Lock\3/8
22 4501033 1 Cover\Grate\Hay\1-1/2”
23 4501321 1 Deflr\Matl\Plfrm

Not Shown
4900023 2 Nut\Tplck\3/8

H-1000 TUB GRINDER PARTS REFERENCE 65


PRESSURE ROLLER ASSEMBLY

66 H-1000 TUB GRINDER PARTS REFERENCE


PRESSURE ROLLER ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 4501313 1 BRKT\RLLR\PRESS\10”
2 2900055 1 SEAL/WHEEL HUB(16069)
3 2900018 1 CONE\OUTER\WHL;HUB 67048
4 2900004 1 CUP\OUTER\WHL;HUB 67010
5 2900061 1 OUTERCONE/WHL;HUB(11949
6 5000094 1 WASH\SPNDL\5/8
7 4900112 1 NUT\SLOT.\5/8\NF
8 2900064 1 CAP/WHL;HUB(985)
9 4700115 1 DRUM\RLLR\PRESS
10 2900056 1 OUTERCUP/WHL;HUB(11910)

11 2900057 1 HUB\5-BOLT\(985)\COMP
W/BEARINGS, SEALS & DUST CAP
(includes 2, 3, 4, 5, 8, 10, 11, 15, 16)

12 3000025 1 SPNDL\PRESS\RLLR\10”
14 4800172 1 PIN\COT\1/8X2
15 2900010 5 BOLT\WHL\WHL;HUB\100 SR
16 4900094 5 NUT\TPR\WHL\1/2\13/16OD\NF
17 5000004 5 WASH\FLAT\1/2

4501317 RLLR\PRESS\COMPL

H-1000 TUB GRINDER PARTS REFERENCE 67


TUB DRIVE ASSEMBLY

68 H-1000 TUB GRINDER PARTS REFERENCE


TUB DRIVE ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


4500566 DR\TUB\ASSY\H1000

1 1000033 1 Spkt\60\30\1-1/4\1/4
2 1000077 1 Spkt\80\30\1-1/4\1/4
3 1000134 1 Spkt\60\12\1-1/4\5/16
4 1100062 1 #60 Connector Link
4A 1100063 #60 Offset Link
5 1100088 1 60-43-Cl Chain
6 1100094 1 2080 Chain 157 Links +OF/CL
6A 1100070 Chain\2080\Connecting Link
6B 1100071 Chain\2080\Offset Link
7 1200007 1 #6 Roller
8 2000502 2 1-1/4 Pillow Block Brg
9 4500197 1 Spring Tension Bolt
10 4500331 1 Spring Link 1-1/4x6-1/4
11 4500332 4 Bearing Shim 2x6-1/4
12 4500334 1 Orbit Motor Tighten Rod Mount
13 4500335 1 Orbit Motor Tighten Rod
14 4500587 1 Brkt\Tightener\Chain
15 4500588 1 Brkt\Arm\Swing
16 4500591 1 Shaft\Rd\Strpr\1-1/4x11
17 4500592 2 Tube\Rd\1-1/2x1x15
18 4800082 3 Bolt\Hex\1/2x1-1/2
19 4800114 6 Bolt\Hex\1/2x2
20 4900001 9 Nut\Hex\1/2
21 4900005 2 Nut\Hex\5/8
22 4900014 3 Nut\Toplock\1\2
23 5000004 9 Wash\Flat\1/2
24 5000006 5 Wash\Lock\1/2
25 6100001 1 Spring\0.156x63/64x13
26 6200005 2 Key\1/4x1-1/2
27 6200022 1 Key\5/16x1-1/2\Harden
28 4500589 1 Brkt\Sprg\Tension
29 5000008 5 1-1/2 Machine Bush(NR)
30 4800221 2 Pin\Rolled\1/4x2
31 3800082 2 1/4 Str Zerk

H-1000 TUB GRINDER PARTS REFERENCE 69


TUB ASSEMBLY

70 H-1000 TUB GRINDER PARTS REFERENCE


TUB ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 4500756 1 AGTTR\TUB\10”
2 4500757 1 AGTTR\TUB\14”
3 4502397 1 TUB
4 4800082 4 BOLT\HEX\1/2X1-1/2
5 4900001 4 NUT\HEX\1/2\NC
6 5000004 8 WASH\FLAT\1/2
7 5000006 4 WASH\LOCK\1/2

H-1000 TUB GRINDER PARTS REFERENCE 71


ROTOR ASSEMBLY

72 H-1000 TUB GRINDER PARTS REFERENCE


ROTOR ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 1400016 1 Pulley\Cast\11-8B
2 1400519 1 Hub\R2-2-3/4
3 2000508 1 Brg\PillowBlock\2-7/16
4 2000509 1 Brg\PillowBlock\2-3/4
5 4500248 48 Spacer\Hammer\1-1/2X1.028X1
5A 4501316 8 Spacer\Hammer\1-1/2X1.028X1/2
6 4500444 2 Shim\Brg\10Ga\3x10-1/4
7 4500445 2 Shim\Brg\10Ga\3x11-1/4
8 4500019 1 Plate\Rotor\15-3/4x.1875T
9 4500020 15 Plate\Rotor\3/16
10 4500021 1 Plate\Rotor\1/2
11 4700267 1 Nut\Rotor\3 w/o Shoulder
12 4500023 1 Plate\Rotor\Front
13 4700266 1 Nut\Rotor\3 w/Shoulder
14 4500134 14 Spcr\Shaft\5.56
15 4500253 1 Wash\Thrst\6x3-1/8
16 4500425 2 Spcr\Cast\6-1/4x3x2-1/2
17 4500494 1 Shaft\Rotor\3x65
18 6200035 1 Key\1/2x5/8x6-1/4
19 6200043 2 Key\1/2x5\8x4
20 4800085 2 Bolt\Hex\1/2x1
21 4800100 4 Bolt\Hex\5/8x4
22 4900005 4 Nut\Hex\5/8
23 5000050 8 Wash\Flat\11/16\2OD\1/4T
24 5000003 4 Wash\Lock\5/8
25 5000004 2 Wash\Flat\1/2
26 5000006 2 Wash\Lock\1/2
27 5200002 64 3/8” AB Supreme Hammer
28 5300020 8 ROD\HMMR\15/16X43
31 6200013 1 Key\Sq\5/8x4-1/2
32 6200029 1 Key\Sq\5/8x2
33 4800323 4 Screw\Soc\SS\1/2x1
34 1000191 1 SPKT\60\20\DBL
35 1000203 1 SPKT\60\20\3/4Bore
36 1100064 1 Chain\60BL\CL
37 1100193 1 Chain\60DBL\19
38 6200052 1 Key\Sq\3/16x1

4500206 PL/CYL\WASH\REIN
4500446 RTR\NEW\43X15/16RD\H1000\3X65SFT 2-7/16,2-3/4BRG
4500570 RTR\CORE\43X15/16RD H1000\3X65SFT 2-7/16,2-3/4BRG

SCREEN LIST, ITEMS 29 AND 30, all 1/4” thick


PART NO. HOLE SIZE PART NO. HOLE SIZE PART NO. HOLE SIZE

5400094 1/8” 5400013 3/4” 5400087 3” Slotted
5400075 3/16” 5400014 1” 5400061 4”
5400009 1/4” 5400067 1-1/2” 5400088 4” Slotted
5400010 3/8” 5400015 2” 5400108 5”
5400011 1/2” 5400089 2” Slotted 5400079 Dummy
5400012 5/8’ 5400016 3”

H-1000 TUB GRINDER PARTS REFERENCE 73


CONVEYOR DRIVE ASSEMBLY

74 H-1000 TUB GRINDER PARTS REFERENCE


CONVEYOR DRIVE ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


4500585 DR\CNVYR\ASSY\SUB

1 1000042 1 SPKT\50\15\1\1/4KW\HRN
2 1000128 1 SPKT\60\B\15\1\1/4KW
3 1100059 1 CHAIN\50\CL
4 1100060 1 CHAIN\50\OL
5 1100062 1 CHAIN\60\CL
6 1100105 1 CHAIN\60\35
7 1100151 1 CHAIN\50\153
8 1400033 1 SHVE\B-2\9.0\2BK90H
9 1400204 1 PULY\IDLER\DBL\312
10 1400503 1 BUSH\H\1
11 1600009 2 V-BELT\B\60
12 2000310 1 BRG\FLG\CAST\1\2BOLT
13 2000503 3 BRG\PB\1
14 3100187 1 PRAIRIE GEAR BOX 1:1
15 3600091 2 SINGLE U-JOINT 1”TO1”RD#6
16 3600138 1 #6 DOUBLE U-JOINT COMPLETE
17 4501015 1 SH\DR\1X66
19 4501016 1 SH\DR\1X27
20 4500584 1 SHFT\RD\CR\1X12
21 4501017 1 BRKT\GRBX\DRIVE\CNVYR
22 4800003 4 BOLT\HEX\3/8X1
23 4800034 8 BOLT\HEX\3/8X1-1/2
24 4800135 1 BOLT\HEX\1/2X3-1/2
25 4900001 1 NUT\HEX\1/2\NC
26 4900002 10 NUT\HEX\3/8\NC
27 5000001 14 WASH\FLAT\3/8
28 5000004 5 WASH\FLAT\1/2
29 5000006 1 WASH\LOCK\1/2
30 5000019 14 WASH\LOCK\3/8
31 6200014 9 KEY\SQ\1/4X1-1/4
32 3600008 #6 CROSS &BEARING KIT
33 3600103 #6 RW1” YOKE
34 3600151 #6 DOUBLE YOKE

H-1000 TUB GRINDER PARTS REFERENCE 75


BELLY CONVEYOR ASSEMBLY

76 H-1000 TUB GRINDER PARTS REFERENCE


BELLY CONVEYOR ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 1000038 1 Spkt\50\17\5/8\Idler
2 1000121 2 Spkt\50\30\1-1/4\1/4\Grip
3 2000016 1 Wood Block Idler
4 2000314 2 4 - 1-1/4 Cast Flng Brg
5 4500003 1 Auger\RH\9x96
6 4500046 1 Brkt\Drive\Idler Adjust Rd
7 4500945 2 Door\Cnvyr\Access
8 4500173 1 Auger\LH\9x96
9 4500495 2 Belly Pan Seal
10 4500559 1 Cnvyr\Belly\Bolted
11 4500955 1 Cover\Cnvyr\Belly\H1000
12 4800003 20 Bolt\Hex\3/8x1
13 4800029 1 Bolt\Hex\3/8x2-1/2
14 4800071 6 Bolt\Hex\5/16x1-1/4
15 4800079 1 Bolt\Hex\5/8x2-1/2
16 4800082 8 Bolt\Hex\1/2x1-1/2
17 4800156 3 Bolt\Hex\3/8x3
18 4900001 8 Nut\Hex\1/2
19 4900002 33 Nut\Hex\3/8
20 4900003 6 Nut\Hex\5/16
21 4900005 1 Nut\Hex\5/8
22 5000001 42 Wash\Flat\3/8
23 5000002 5 Wash\Flat\5/8
24 5000003 1 Wash\Lock5/8
25 5000004 16 Wash\Flat\1/2
26 5000006 8 Wash\Lock\1/2
27 5000019 33 Wash\Lock\3/8
28 5000022 6 Wash\Lock\5/16
29 5000023 6 Wash\Flat\5/16
30 6200014 2 Key\Sq\1/4x1-1/4
31 4500658 2 Sheet\Cnvyr\Wear
32 4800053 8 Bolt\Crg\3/8x1
33 7500656 4 Fastner\snap\McMaster
34 4800574 4 Screw\Rd\Slot\#10x1/2
35 4900072 4 Nut\Hex\#10\NC
36 5000100 4 Wash\Flat\#10
37 5000104 4 Wash\Lock\#10
38 4500954 1 Guide\Matl\Cnvyr\Belly\Fr

Not shown
4500541 Brkt\Belly\Pan\Blk\Tghtr
4501312 Pl\End\Pan\Belly
4501321 Deflr\Matl\Plfrm

H-1000 TUB GRINDER PARTS REFERENCE 77


LOWER DISCHARGE CONVEYOR ASSEMBLY (S.N. UP TO 1016467100)

78 H-1000 TUB GRINDER PARTS REFERENCE


LOWER DISCHARGE CONVEYOR ASSEMBLY (S.N. UP TO 1016467100)

ITEM PART QTY. PART DESCRIPTION


1 1700179 2 SEAL\RBR\FRONT\CNVYR\BELLY
2 2000016 1 BLK\WOOD\IDLER
3 2000507 2 BRG\PB\1-1/8\2BOLT
4 4100030 6 PIN 1” X 3-1/2” HYD. CYL.
5 4100216 1 CYL\HYD\3-1/2X12\1-1/2ROD
6 4100218 2 CYL\HYD\3X30\1-1/2ROD\PARALLEL
7 4500180 2 TGHTR BOLT\CVNYR\DISCH\LWR
8 4500941 1 RLLR\DRV\CNVYR\DISCH
9 4501593 1 FRM\LINKAGE\FOLD\CNVYR
10 4501594 1 FRM\LINKAGE\FOLD\CNVYR\LH
11 4501595 1 FRM\LINKAGE\FOLD\CNVYR\RH
12 4501853 1 FRM\LIFT\CNVYR\DISCH
13 4501859 2 BRKT\LIFT\CNVYR\DISC
14 4502534 1 TUBE\SPCR\ARM\LIFT\CNVYR
15 4502953 1 SH\SIDE\RH\CNVYR
16 4502954 1 SH\SIDE\LH\CNVYR
17 4502955 1 FRM\CNVYR\DISCH\LOWER
18 4800003 10 BOLT\HEX\3/8X1
19 4800079 4 BOLT\HEX\5/8X2-1/2
20 4800107 2 PIN\HAIR\1/8(#9)
21 4800114 4 BOLT\HEX\1/2X2
22 4800146 2 BOLT\HEX\3/8X2
23 4800203 12 PIN\COT\5/32X2
24 4800215 2 PIN\CLEVIS\3/4X4
25 4800394 18 BOLT\CRG\3/8X3/4\NC
26 4800514 1 BOLT\HEX\3/8X2-3/4
27 4800546 2 BOLT\HEX\1X5\NC
28 4800647 2 BOLT\HEX\1X4\NC
29 4900001 8 NUT\HEX\1/2\NC
30 4900002 11 NUT\HEX\3/8\NC
31 4900012 4 NUT\TPLCK\5/8\NC
32 4900023 2 NUT\TPLCK\3/8\NC
33 4900076 18 NUT\FLG\SERR\3/8\NC
34 4900127 4 NUT\TPLCK\1\NC
35 5000001 10 WASH\FLAT\3/8
36 5000004 10 WASH\FLAT\1/2
37 5000006 4 WASH\LOCK\1/2
38 5000007 3 WASH\1-1/4\MACH\BUSH
39 5000019 11 WASH\LOCK\3/8
40 7501606 2 CLAMP\CUSHION\#18\1-1/8”

H-1000 TUB GRINDER PARTS REFERENCE 79


LOWER DISCHARGE CONVEYOR ASSEMBLY (S.N. 1017467200 AND UP)

80 H-1000 TUB GRINDER PARTS REFERENCE


LOWER DISCHARGE CONVEYOR ASSEMBLY (S.N. 1017467200 AND UP)

ITEM PART QTY. PART DESCRIPTION


1 1700179 2 SEAL\RBR\FRONT\CNVYR\BELLY
2 2000016 1 BLK\WOOD\IDLER
3 2000507 2 BRG\PB\1-1/8\2BOLT
4 4100030 6 PIN 1” X 3-1/2” HYD. CYL.
5 4100216 1 CYL\HYD\3-1/2X12\1-1/2ROD
6 4100218 2 CYL\HYD\3X30\1-1/2ROD\PARALLEL
7 4500180 2 TGHTR BOLT\CVNYR\DISCH\LWR
8 4500941 1 RLLR\DRV\CNVYR\DISCH
9 4501594 1 FRM\LINKAGE\FOLD\CNVYR\LH
10 4501595 1 FRM\LINKAGE\FOLD\CNVYR\RH
11 4501853 1 FRM\LIFT\CNVYR\DISCH
12 4502296 1 GUIDE\CNVYR\BELT\BOTTOM
13 4502297 1 FRM\LINKAGE\FOLD\CNVYR
14 4502298 1 TUBE\SPCR\ARM\LIFT\CNVYR
15 4502299 2 BRKT\SPG\CNVYR\DISCH
16 4502953 1 SH\SIDE\RH\CNVYR
17 4502954 1 SH\SIDE\LH\CNVYR
18 4502955 1 FRM\CNVYR\DISCH\LOWER
19 4502956 2 BRKT\LIFT\CNVYR\DISCH
20 4800003 12 BOLT\HEX\3/8X1
21 4800054 2 BOLT\HEX\5/8X3-1/2
22 4800079 2 BOLT\HEX\5/8X2-1/2
23 4800107 2 PIN\HAIR\1/8(#9)
24 4800114 4 BOLT\HEX\1/2X2
25 4800146 2 BOLT\HEX\3/8X2
26 4800203 12 PIN\COT\5/32X2
27 4800215 2 PIN\CLEVIS\3/4X4
28 4800394 18 BOLT\CRG\3/8X3/4\NC
29 4800514 3 BOLT\HEX\3/8X2-3/4
30 4800546 2 BOLT\HEX\1X5\NC
31 4800647 2 BOLT\HEX\1X4\NC
32 4900001 8 NUT\HEX\1/2\NC
33 4900002 15 NUT\HEX\3/8\NC
34 4900012 4 NUT\TPLCK\5/8\NC
35 4900023 2 NUT\TPLCK\3/8\NC
36 4900076 18 NUT\FLG\SERR\3/8\NC
37 4900127 4 NUT\TPLCK\1\NC
38 5000001 14 WASH\FLAT\3/8
39 5000004 10 WASH\FLAT\1/2
40 5000006 4 WASH\LOCK\1/2
41 5000007 3 WASH\1-1/4\MACH\BUSH
42 5000019 15 WASH\LOCK\3/8
43 6100001 2 SPRING.156OT 63/64OD13LIH
44 7501606 2 CLAMP\CUSHION\#18\1-1/8”

H-1000 TUB GRINDER PARTS REFERENCE 81


UPPER DISCHARGE CONVEYOR ASSEMBLY

82 H-1000 TUB GRINDER PARTS REFERENCE


UPPER DISCHARGE CONVEYOR ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 2000322 2 BRG\TUU\1-1/8\W-ECC\BSEAL
2 4500942 1 RLLR\IDLER\CNVYR\DISCH
3 4501592 1 FRM\CNVYR\DISCH\UPPER
4 4501863 2 STRAP\REINFRC\GUIDE\BRG\CNVYR
5 4702205 2 BOLT\ADJ\RLLR\DRV\CNVYR
6 4704099 2 BMPR\CNVYR\DISCH
7 4800017 2 BOLT\HEX\3/4X3
8 4800098 4 BOLT\HEX\3/8X1-1/4\NC
9 4800647 2 BOLT\HEX\1X4\NC
10 4801198 4 SCR\LAG\3/8X1-1/2
11 4900002 4 NUT\HEX\3/8\NC
12 4900005 2 NUT\HEX\5/8\NC
13 4900058 4 NUT\FLG\TPLCK\5/8\NC
14 4900127 2 NUT\TPLCK\1\NC
15 4900139 2 NUT\TPLCK\3/4\GR8\NC
16 5000019 4 WASH\LOCK\3/8

H-1000 TUB GRINDER PARTS REFERENCE 83


LUBE LINE ASSEMBLY A

84 H-1000 TUB GRINDER PARTS REFERENCE


LUBE LINE ASSEMBLIES B AND C

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 85
CONVEYOR HYDRAULICS (S.N. UP TO 1015464100)

86 H-1000 TUB GRINDER PARTS REFERENCE


CONVEYOR HYDRAULICS (S.N. 1016464200 AND UP)

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 87
A Tradition of Innovation Since 1966

88 H-1000 TUB GRINDER PARTS REFERENCE


CONVEYOR HYDRAULIC CONNECTIONS

ITEM PART QTY. PART DESCRIPTION


1 3800525 2 FTG\1/2\NPTF\QUICK;CPLR
2 3701614_HOSE_9A_H1000 1 HOSE\HYD\1/2X186\7/8FJICX1/2MBX
3 3701614_HOSE_9B_H1000 1 HOSE\HYD\1/2X186\7/8FJICX1/2MBX

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 89
CONVEYOR LIFT AND FOLD VALVE (S.N. UP TO 1015464100)

90 H-1000 TUB GRINDER PARTS REFERENCE


CONVEYOR LIFT AND FOLD VALVE (S.N. UP TO 1015464100)

ITEM PART QTY. PART DESCRIPTION


1 3800537 4 FTG\3/4MORX3/4MJIC\90
2 3800892 2 FTG\1-1/16MORX7/8MJIC\90

3 4000093 1 VALVE\HYD\2-SPL\3POS-4W\FOR-THRD
3A 4000564 OPT VLV\HYD\2-SPL\3POS-4W\CLOSED CENTER OPTION

4 3701608_HOSE_10_H1000 1 HOSE\HYD\3/8X79\3/4FJICX9/16FJIC
5 3701609_HOSE_11_H1000 1 HOSE\HYD\3/8X98\3/4FJICSX9/16FJIC90
6 3701610_HOSE_12_H1000 1 HOSE\HYD\3/8X100\3/4FJICSX9/16FJIC90
7 3701611_HOSE_13_H1000 1 HOSE\HYD\3/8X132\3/4FJICSX9/16FJIC90
8 3701614_HOSE_9A_H1000 1 HOSE\HYD\1/2X186\7/8FJICX1/2MBX
9 3701614_HOSE_9B_H1000 1 HOSE\HYD\1/2X186\7/8FJICX1/2MBX

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 91
CONVEYOR LIFT AND FOLD VALVE (S.N. 1016464200 AND UP)

92 H-1000 TUB GRINDER PARTS REFERENCE


CONVEYOR LIFT AND FOLD VALVE (S.N. 1016464200 AND UP)

ITEM PART QTY. PART DESCRIPTION


1 3800537 4 FTG\3/4MORX3/4MJIC\90
2 3800892 2 FTG\1-1/16MORX7/8MJIC\90

3 4000093 1 VALVE\HYD\2-SPL\3POS-4W\FOR-THRD
3a 4000564 OPT VLV\HYD\2-SPL\3POS-4W\CLOSED CENTER OPTION

4 3701608_HOSE_10_H1000 1 HOSE\HYD\3/8X79\3/4FJICX9/16FJIC
5 3701609_HOSE_11_H1000 1 HOSE\HYD\3/8X98\3/4FJICSX9/16FJIC90
6 3701642_HOSE_16_H1000 1 HOSE\HYD\3/8X61\3/4FJICX9/16FJIC
7 3701642_HOSE_17_H1000 1 HOSE\HYD\3/8X61\3/4FJICX9/16FJIC
8 3701614_HOSE_9A_H1000 1 HOSE\HYD\1/2X186\7/8FJICX1/2MBX
9 3701614_HOSE_9B_H1000 1 HOSE\HYD\1/2X186\7/8FJICX1/2MBX

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 93
CONVEYOR LIFT AND FOLD CYLINDERS (S.N. UP TO 1015464100)

94 H-1000 TUB GRINDER PARTS REFERENCE


CONVEYOR LIFT AND FOLD CYLINDERS (S.N. UP TO 1015464100)

ITEM PART QTY. PART DESCRIPTION


1 3800484 2 FTG\3/4FJICSX3/4MJICX3/4MJIC\RUN;TEE
2 3800537 2 FTG\3/4MORX3/4MJIC\90
3 3800696 4 FTG\7/8MORX3/4MJIC\90
4 3800844 2 FTG\3/4MOR\ORIFICE\0.062”
5 3800927 4 FTG\7/8MOR\ORIFICE\.0625”
6 4100216 1 CYL\HYD\3-1/2X12\1-1/2ROD
7 4100218 2 CYL\HYD\3X30\1-1/2ROD\PARALLEL
8 3701608_HOSE_10_H1000 1 HOSE\HYD\3/8X79\3/4FJICX9/16FJIC
9 3701609_HOSE_11_H1000 1 HOSE\HYD\3/8X98\3/4FJICSX9/16FJIC90
10 3701610_HOSE_12_H1000 1 HOSE\HYD\3/8X100\3/4FJICSX9/16FJIC90
11 3701611_HOSE_13_H1000 1 HOSE\HYD\3/8X132\3/4FJICSX9/16FJIC90
12 3701612_HOSE_14_H1000 1 HOSE\HYD\3/8X59\3/4FJICX9/16FJIC
13 3701613_HOSE_15_H1000 1 HOSE\HYD\3/8X34\3/4FJIC-9/16FJIC

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 95
CONVEYOR LIFT AND FOLD CYLINDERS (S.N. 1016464200 AND UP)

96 H-1000 TUB GRINDER PARTS REFERENCE


CONVEYOR LIFT AND FOLD CYLINDERS (S.N. 1016464200 AND UP)

ITEM PART QTY. PART DESCRIPTION


1 3800428 1 MNFLD\DBL;TEE\BLK\3/4FOR
2 3800453 2 FTG\3/4MORX9/16MJIC\90
3 3800530 4 FTG\3/4MORX9/16MJIC\ST
4 3800537 2 FTG\3/4MORX3/4MJIC\90
5 3800696 4 FTG\7/8MORX3/4MJIC\90
6 3800844 2 FTG\3/4MOR\ORIFICE\0.062”
7 3800927 4 FTG\7/8MOR\ORIFICE\.0625”
8 4100216 1 CYL\HYD\3-1/2X12\1-1/2ROD
9 4100218 2 CYL\HYD\3X30\1-1/2ROD\PARALLEL
10 3701608_HOSE_10_H1000 1 HOSE\HYD\3/8X79\3/4FJICX9/16FJIC
11 3701609_HOSE_11_H1000 1 HOSE\HYD\3/8X98\3/4FJICSX9/16FJIC90
12 3701642_HOSE_16_H1000 1 HOSE\HYD\3/8X61\3/4FJICX9/16FJIC
13 3701642_HOSE_17_H1000 1 HOSE\HYD\3/8X61\3/4FJICX9/16FJIC
14 3701643_HOSE_18_H1000 1 HOSE\HYD\3/8X71\3/4FJICX9/16FJIC
15 3701643_HOSE_19_H1000 1 HOSE\HYD\3/8X71\3/4FJICX9/16FJIC
16 3701644_HOSE_20_H1000 1 HOSE\HYD\3/8X101\3/4FJICX9/16FJIC
17 3701644_HOSE_21_H1000 1 HOSE\HYD\3/8X101\3/4FJICX9/16FJIC

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 97
HYDRAULIC ASSEMBLY (S.N. UP TO 1016467100)

98 H-1000 TUB GRINDER PARTS REFERENCE


HYDRAULIC ASSEMBLY (S.N. UP TO 1016467100)

ITEM PART QTY. PART DESCRIPTION


1 3700091 1 Hose\Hyd\1/2x22\SW-SO
2 3700110 1 Hose\Hyd\1/2x20\SW-SO
3 3700230 1 Hose\Hyd\1/2x32\SW\Oring
4 3700236 1 Hose\Hyd\1x31
5 3700328 1 Hose\Hyd\1/2x28\SW-SO
6 3700329 1 Hose\Hyd\1/2x29\SW-Oring
7 3800008 3 1/2 90Deg Street Elbow
8 3800010 1 3/4x1/2 Bushing
9 3800015 1 Nipple\3/4x2
10 3800022 1 Bushing\1-1/4x1
11 3800056 2 Nipple\King\1
12 3800115 1 7/8 str O/R x 1/2 Pipe
13 3800035 1 Elbow\90 Deg\3/4
14 3800131 1 Bushing\1x3/4
15 3800137 1 3/4 Site Glass
16 3800143 2 Hose Clamp\1-1/2\T-Bolt
17 3800034 1 Nipple\3/4x7-1/2
18 3900005 1 m-2000 14.9CI Orbit Motor
19 4000095 1 1 Spool Valve O-Ring Threadw/Detent
20 4200025 1 Eaton Pump RH 15 Gallon
21 4300065 1 Valve\Servo\15gpm\12vdc
22 4400006 1 Filter Complete F4E
23 4400004 1 Filter Base F4E
24 4400005 1 Filter Element F4E
25 4400007 1 Strainer
26 4500580 1 Tank\Oil\Bolted
27 4800018 6 Bolt\Hex\1/2x1-1/4
28 4800034 3 Bolt\Hex\3/8x1-1/2
29 4800098 2 Bolt\Hex\3/8x1-1/4
30 4800101 2 Bolt\Hex\1/4x2-1/2
31 4800114 2 Bolt\Hex\1/2x2
32 4900002 5 Nut\Hex\3/8
33 4900009 2 Nut\Hex\1/4
34 4900014 8 Nut\TopLock\1/2
35 5000001 2 Wash\Flat\3/8
36 5000004 2 Wash\Flat\1/2
37 5000019 5 Wash\Lock\3/8
38 5000024 2 Wash\Lock\1/4
39 3800253 1 Breather\3/4NPT
40 7500360 2 Grommet 2857 1-3/4x1/4
41 3800119 3 Ftg\1-1/16morx1/2fp\Adpt
42 3800012 1 Ftg\1-5/16morx1fp\Adpt
43 3800161 1 1/2 Male Run Tee
44 3700018 1 Hose\Hyd\1/2x18\SW-SO
45 7501030 1 Oil Cap\Unvented
46 3800048 2 Ftg\3/4morx1/2fp\90d\St;El
47 3800119 2 Ftg\1-1/16morx1/2fp\adpt
.

H-1000 TUB GRINDER PARTS REFERENCE 99


HYDRAULIC ASSEMBLY (S.N. 1017467200 AND UP)

100 H-1000 TUB GRINDER PARTS REFERENCE


HYDRAULIC ASSEMBLY (S.N. 1017467200 AND UP)

ITEM PART QTY. PART DESCRIPTION


1 3800115 2 FTG\7/8MORSX1/2BARB\HE\W/FRRL
2 3800137 1 FTG\3/4MP\SIGHT:GLASS
3 3800274 1 FTG\1-5/16MORX1-5/16MJIC\ST
4 3800277 1 FTG\1-1/16MORX1-1/16MJIC\ST
5 3800328 1 FTG\7/8MORX3/4MJIC\ADPT
6 3800480 3 FTG\1-1/16MORX3/4MJIC\ADPT
7 3800536 2 FTG\1-1/16MORX3/4MJIC\90
8 3800537 2 FTG\3/4MORX3/4MJIC\90
9 3800728 1 FTG\1-5/16MORX1-5/16MJIC\90
10 3800801 1 FTG\1-7/8MORX1-5/16MJIC\ST
11 3801017 1 FTG\1-1/16MORX1/2MJICX1/2MJIC\RUN;TEE
12 3900005 1 MTR\HYD\14.9\2000\SAE;A
13 4000065 1 NON-ADJUSTABLE RELIEF VALVE 1800P
14 4200025 1 PUMP\HYD\1.87CU.IN.\RH\EATON\15
15 4300065 1 VALVE\SERVO\15GPM\12VDC
16 4400067 1 FLTR\SCRN\2-1/2MORX1-7/8FOR\30GPM\ST30-100-RV3
17 4400165 1 FLTR\COMP\10MICRON\3.7D\35GPM (INCLUDES 17A & 17B)
17A 4400166 FLTR\BASE\3/4FJIC\3.7D
17B 4400005 FLTR\ELMT\10MICRON\3.7D\N
18 4500580 1 TANK\OIL\BOLTED
19 3701076 1 HOSE\HYD\1/2X21\3/4FJICS
20 3701677 1 HOSE\HYD\3/4X9\1-5/16FJICX1-1/16FJIC
21 3701678 1 HOSE\HYD\1X34\1-5/16FJICX1-5/16FJIC
22 3701673 1 HOSE\HYD\1/2X22\3/4FJICX3/4FJIC\90
23 3700982 1 HOSE\HYD\1/2X 20\3/4FJICX3/4FJIC
24 3701674 1 HOSE\HYD\1/2X32\3/4FJICX5/8MBX
25 3701011 1 HOSE\HYD\1/2X31\3/4FJICSX3/4FJIC90
26 3701676 1 HOSE\HYD\1/2X29\3/4FJICX5/8MBX

NOT SHOWN
7501030 1 OIL CAP\UNVENTED
3800253 1 FTG\3/4MP\VENT\>ABS-40
4800018 5 BOLT\HEX\1/2X1-1/4
4900014 5 NUT\TPLCK\1/2\NC

H-1000 TUB GRINDER PARTS REFERENCE 101


HYDRAULIC ELECTRIC SOLENOID VALVE

102 H-1000 TUB GRINDER PARTS REFERENCE


HYDRAULIC ELECTRIC SOLENOID VALVE

PART QTY. PART DESCRIPTION


CV98

4300065 VALVE\SERVO\15GPM\12VDC
4300010 SOLENOID\HYD VALVE\12V, SEE NOTES BELOW

NOTE: THE DIFFERENCE BETWEEN THE 12 VOLT AND 24 VOLT SOLENOID IS LISTED ON THE SERIAL NUM-
BER PLATES. THE SOLENOIDS ARE ELWOOD 160261--xx6 or 160261-xx9. THE 6 IS A 12 VOLT SOLENOID, THE
9 IS A 24 VOLT SOLENOID. ALSO, 12 OR 24 ARE STAMPED ON THE NEWEST SERIAL NUMBER PLATES. 12
VOLT SOLENOID RESISTANCE IS 8 TO 12 OHMS, 24 VOLT RESISTANCE IS 38-44 OHMS

NOTE: 15 GPM IS STANDARD FLOW RATE. ANY VALVES THAT ARE NOT 15 GPM ARE TO BE STAMPED IN
METAL OF THE VALVE CASING NEXT TO THE SERIAL NUMBER INDICATING THE FLOW RATE, E.G. 25 INDI-
CATES 25 GPM.

4800648 SCR\CAP\ALN\10-24X1
4800650 SCR\CAP\ALN\10-24X2-1/2

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 103


HYDRAULIC VALVE - 4000093

ITEM PART PART DESCRIPTION


1 4000001 HANDLE/HYD/VALVE BANK
2 4000002 CONNECTOR LINK W/PIN
3 4000004 BRKT/HYD/VALVE BANK
4 4000006 VALVE\ADJ\RELIEF
5 4000065 NON ADJ.VALVE
6 4000029 END CAP -HYD VALVE VALVE
7 4000106 VALVE\KIT\SPRING\CENTER
7501004 SEAL KIT

4000010 VALVE\HYD\2-SPL\3POS-4W\F PIPE THREAD


4000093 VALVE\HYD\2-SPL\3POS-4W\F ORING-THREAD

104 H-1000 TUB GRINDER PARTS REFERENCE


HYDRAULIC VALVE - 4000564

ITEM PART QTY. PART DESCRIPTION


ITEM
1 4000001 HANDLE/HYD/VALVE BANK
2 4000002 CONNECTOR LINK W/PIN
3 4000004 BRKT/HYD/VALVE BANK
4 4000192 PLUG\NO-RELIEF
5 4000008 CLOSED CENTER PLUG-
6 4000029 END CAP -HYD VALVE VALVE
7 4000106 VALVE\KIT\SPRING\CENTER
7501004 SEAL KIT

4000564 VLV\HYD\2-SPL\3POS-4W\CLOSED; CENTER\FOR

MODEL BA - two spool

H-1000 TUB GRINDER PARTS REFERENCE 105


HYDRAULIC VALVE - 4000095

ITEM PART QTY. PART DESCRIPTION


1 4000006 1 New Adj. Relief Valve
2 4000001 1 Valve Handle
3 4000002 1 Connector Links Handle
4 4000003 1 Pin Handle w/Key
5 4000004 1 Handle Bracket
6 4000025 1 Detent Sleeve
7 4000026 1 Detent Retainer (Screw)
8 4000027 2 Retent Spring
9 4000028 4 Ball (1/4 Steel)
10 4000029 1 End Cap
11 7501013 1 Seal Kit (Not Shown)
12 4000035 Valve Complete, Pipe Thread
12 4000095 VALVE\HYD\1-SPL\W/DETENT\ O-Ring\1800PSI

106 H-1000 TUB GRINDER PARTS REFERENCE


TUB DRIVE MOTOR ASSEMBLY

ITEM PART NO. QTY. PART DESCRIPTION



1 6200004 1 5/16 X 1-1/2 Key
2 3900011 1 Flange Mount
3 3900005 1 Complete Orbit Motor-2000 Series 14.9 C.I.
4 7501005 1 Seal Kit Complete 2000 Series
5 3900010 Complete Orbit Motor-2000 Series 24 C.I.(Optional)

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 107


P.T.O. ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 3600101 1 l-55 Univ. Joint & TelescopingShaftAssembly Comp. w/1-3/8 21-Spline Yoke

1A 3600141 PTO Complete L55 w/1-3/4 20Spline (not shown)


2 3600017 1 Joint & Shaft Half w/Guard, Tractor 1/2 Complete w/1-3/8 21-Spline Yoke

2A 3600100 1 Joint & Shaft Half w/Guard, Tractor Half Complete w\1-3/4 20-Spline Yoke
(not shown)

4 3600095 1 Yoke & Shaft


5 3600013 2 Tractor Kit, L-55 Cross & Bearing
6 3600016 1 Yoke Assembly, 1-3/8 21-Spline
6A 3600064 1 Yoke Assembly, 1-3/4 20-Spline (Not Shown)
7 3600096 1 Nylon Centralizer
8 3600094 1 Saf-T-Pin and Spring Kit
11 3600076 1 Female Guard Tube, Outer Shield
12 3600097 2 Bearing Retainer
13 3600098 2 Nylon Bearing
14 3600014 1 Joint & Tube Half w/Guard, Machine Half Complete
16 3600099 1 Yoke & Tube
17 3600015 1 Male Guard Tube-Inner Shield
18 3600012 1 1-3/4 Machine Yoke

108 H-1000 TUB GRINDER PARTS REFERENCE


P.T.O. ASSEMBLY WITH PLASTIC GUARDS

ITEM PART QTY. PART DESCRIPTION


3600474 PTO\COMP\55R\1-3/8-21CLRX1-3/4CLAMP;W/3/8KW
3600469 PTO\COMP\55R\1-3/4-20QDX1-3/4CLAMP;W/3/8KW\PLASTC

1 3600013 2 CROSS & BEARING KIT 55W
2 3600536 1 YOKE\55\QD\CLR\1-3/4\20SP
3600532 LOCK\SAFTY;SLID\KIT\1-3/4
2A 3600535 1 YOKE ASSY\55W\1-3/8\21-SP
3600271 LOCK\SAFTY;SLID\KIT\1-3/8
1,2,3 & 6 3600477 1 JOINT&SHAFT\ASM\W-GRD SET FOR\3600474 ( TRACTOR )
1,2A,3 & 6 3600472 1 JOINT&SHAFT\ASM\W-GRD SET FOR\3600469 ( TRACTOR )
1,4,5, & 7 3600478 1 JOINT&TUBE\ASM\W-GRD SET FOR 3600474, 469 ( MACHINE)
5 3600012 1 MACHINE YOKE 1-3/4” L55 W/KEYWAY
6,7 3600475 1 GUARD\SET\PTO\3600474
NOT SHOWN
6500085 1 DECAL\DNGR\ROTATNG;DR-LNE
6500310 1 DECAL\DNGR\GAURD;MISSING
3600563 2 NYLON\REPAIR\KIT\PLASTIC

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 109


HYDRAULIC CYLINDER

110 H-1000 TUB GRINDER PARTS REFERENCE


HYDRAULIC CYLINDER

ITEM PART QTY. PART DESCRIPTION


4100216 CYL\HYD\3-1/2X12\1-1/2ROD\3/4-16\ORB

1 4100105 1 KIT\SEAL\CYL\HYD\3-1/2\RAM
2 4100034 1 YOKE\CYL\HYD\3 X 24


4100218 CYL\HYD\3X30\1-1/2ROD\7/8FOR\PARALLEL

1 4100143 1 KIT\SEAL\CYL\HYD\3X24
2 4100034 1 YOKE\CYL\HYD\3 X 24
3 4100098 1 ROD\CYL\HYD\RAM\3X30\1-1/2”

H-1000 TUB GRINDER PARTS REFERENCE 111


TAIL LIGHT SCHEMATIC

112 H-1000 TUB GRINDER PARTS REFERENCE


ELECTRONIC GOVERNOR ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 4300034 1 New Style Contrl Box RCB93
2 4300007 1 Wiring Harness
3 4500205 1 Brkt\Sensor
4 4900057 2 Nut\Jam\3/4\NF
5 4300088 1 Magnetic Sensor
6 7500219 1 Clamp\Wire\1/4
7 4800154 1 SCR\RD\Slot\1/4x1/2\NC
8 5000035 2 Wash\Flat\1/4
9 5000024 1 Wash\Lock\1/4
10 4900009 1 Nut\Hex\1/4\NC
11 4800301 2 SCR\FLG\SERR\1/4x3/4\NC
12 7500124 2 Grommet\Rubber\2757
13 4800082 2 Bolt\Hex\1/2x1-1/2
14 5000004 4 Wash\Flat\1/2
15 4500994 1 Brkt\Sensor\Governor\H1000
16 5000006 2 Wash\Lock\1/2
17 4900001 2 Nut\Hex\1/2\NC
4300038 Rebuilt Contr0l Box Rcb93

H-1000 TUB GRINDER PARTS REFERENCE 113


WHEEL ASSEMBLY

114 H-1000 TUB GRINDER PARTS REFERENCE


WHEEL ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 2600013 2 9.5X14-8Ply Tire
2 2600406 2 9.5x14-15 Tube
3 2600601 2 14x8 Wheel
1&3 2600825 2 Whl\Assy\9.5x14x8ply\Imp\Tire&Wheel
4 2900069 2 Hub\Wheel Hub(631)Complete
5 3000005 2 5/32x1-1/2 Cotter Key
6 2900013 1 Hub Cap\Wheel Hub(DC-13)
7 4900054 1 Nut\Spindle\7/8-14\NF
8 5000055 1 7/8 Washer\Spindle
9 2900018 1 Cone Inner\Wheel Hub(67048
10 2900004 1 Cup Inner\Wheel Hub(67010
11 NA
12 2900006 1 Cup Outer\Wheel Hub(501310
13 2900007 1 Cone Outer\Wheel Hub(501346
14 2900008 1 Seal\Wheel Hub(631)(18823
15 2900010 12 Wheel Bolt\Wheel Hub

Highway Transport Option
1 2600041 Tire\31x10.5x15\Load;C
1&3 2600823 2 Whl\Assy\31x10.5x15\Mounted And Balanced

Not shown
8100634 Spindle\2x11-7/8

H-1000 TUB GRINDER PARTS REFERENCE 115


GEAR BOX ASSEMBLY

116 H-1000 TUB GRINDER PARTS REFERENCE


GEAR BOX ASSEMBLY

ITEM PART QTY. PART DESCRIPTION


1 3100322 1 Open Center Case
2 3100323 1 Quill 1.98 Dia. Seal
3 3100324 1 Open Cover
4 3100325 1 Closed Cover
5 3100326 2 19T Gear
6 2900032 4 Cone
7 2900033 4 Cup
8 3100327 3 Snap Ring
9 3100335 Var. Shim. .007 1809 OG
10 3100328 1 1 ID x 1-1/2 OD x .130 Washer
11 3100329 1 Snap Ring
12 3100309 1 1 x 1.98 Seal
13 3100313 1 1 x 1-1/2 Seal
14 3100330 2 1/4 x 1/4 x .93 Key
15 3100331 1 Pinion Shaft
16 3100332 1 Cross Shaft
17 3100301 12 5/16 x 7/8 Bolt
18 3100333 12 5/16 Lock Washer
19 3100336 Var. Shim .020
3100337 Var. Shim .007
3100338 Var. Shim .005
20 3100318 1 1/4 NPT Plug
21 3100319 1 1/4 NPT Vent
22 3100334 1 Shaft (to Reverse Gear Box)
23 3100187 1 Gear Box Complete-Prairie Gear

H-1000 TUB GRINDER PARTS REFERENCE 117


TAIL LIGHTS AND SMV

118 H-1000 TUB GRINDER PARTS REFERENCE


TAIL LIGHTS AND SMV

ITEM PART QTY. PART DESCRIPTION


1 4800277 8 BOLT\HEX\1/4X1
2 4900009 8 NUT\HEX\1/4\NC
3 5000024 8 WASH\LOCK\1/4
4 5701058 1 TAILLIGHT\RED;RIGHT\LED\ASSY\4PIN
5 5701059 1 TAILLIGHT\RED;LEFT\LED\ASSY\4PIN
6 7501353 1 SIGN\SMV\PLSTC-BCKNG

NOT SHOWN
5700924 1 HARN\TAIL;LIGHTS\SHREDDR\4PIN

H-1000 TUB GRINDER PARTS REFERENCE 119


FRONT HAY GUIDE ASSEMBLY (OPTION)

120 H-1000 TUB GRINDER PARTS REFERENCE


FRONT HAY GUIDE ASSEMBLY (OPTION)

PART QTY. PART DESCRIPTION


4501439 GUIDE\HAY\KIT\H1000\2000

4501220 1 FRM\GUIDE\HAY\H1000&H1100
4501435 1 BRKT\GUIDE\HAY\LH\H1000
4501436 1 BRKT\GUIDE\HAY\RH\H1000
4800068 4 BOLT\HEX\1/2X3
4800070 4 BOLT\HEX\1/2X2-1/2
4900001 8 NUT\HEX\1/2\NC
5000004 8 WASH\FLAT\1/2
5000006 8 WASH\LOCK\1/2

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 121


MILL GRATE (OPTION)

122 H-1000 TUB GRINDER PARTS REFERENCE


MILL GRATE (OPTION)

ITEM PART QTY. PART DESCRIPTION


1 4500667 1 Grate\Mill
2 5000002 12 Wash\Flat\5/8
3 5000003 12 Wash\Lock\5/8
4 4800010 12 Bolt\Hex\5/8x2
4500726 Grate\Mill\Kit


4501282 Plate\Geyser\Slotted\H1000 - For use with the mill grate

H-1000 TUB GRINDER PARTS REFERENCE 123


GEYSER PLATE (OPTION)

124 H-1000 TUB GRINDER PARTS REFERENCE


GEYSER PLATE (OPTION)

ITEM PART QTY. PART DESCRIPTION


4500673 Pl\Geyser\H1000\Kit

1 4500672 1 Plate\Geyser\H1000
2 5000002 4 Wash\Flat\5/8
3 5000003 4 Wash\Lock\5/8
4 4800010 4 Bolt\Hex\5/8x2



1A 4501282 Plate\Geyser\Slotted\H1000 - For use with the mill grate

H-1000 TUB GRINDER PARTS REFERENCE 125


GRAIN GRINDING HOPPER (OPTION)

126 H-1000 TUB GRINDER PARTS REFERENCE


GRAIN GRINDING HOPPER (OPTION)

ITEM PART QTY. PART DESCRIPTION


4501349 HPPR\GRAIN\\ASSY\COMPLETE

1 4501335 1 HPPR\GRAIN
2 4501339 1 CVR\RTR\HPPR\GRAIN
3 4501341 1 CVR\END\HPPR\GRAIN
4 4800003 14 BOLT\HEX\3/8X1
5 4800034 4 BOLT\HEX\3/8X1-1/2
6 4900002 18 NUT\HEX\3/8\NC
7 5000001 8 WASH\FLAT\\3/8
8 5000019 18 WASH\LOCK\3/8


Grain Hopper Option Installation:
1. Orient tub so that two interior tub angles are centered in front of cylinder box.
2. Bolt front (item 2) and rear (item 3) covers to grain hopper with hardware.
Check to see that hopper baffle orientation is correct.
3. Placerounded end ofhopper tight against the tub seal ring.
4. Check to see the hopper is centered side to side over rotor.
5. Drill four 7/16” holes through tub floor using hopper as guide.
6. Secure hopper to the floor with provided 3/8’ hardware.

IMPORTANT! DO NOT ROTATE TUB WITH HOPPER INSTALLED

H-1000 TUB GRINDER PARTS REFERENCE 127


EAR CORN KIT (OPTION)

128 H-1000 TUB GRINDER PARTS REFERENCE


EAR CORN KIT (OPTION)

ITEM PART QTY. PART DESCRIPTION


4500752 Optn\Ear Corn\H-100095

1 4500750 1 Cover\Rotor\Ear Corn


2 4500751 2 Brkt\Cover\Rotor\Ear Corn
3 4500122 2 Cross Pipes
4 4800114 4 Bolt\Hex\1/2x2
5 5000004 8 Wash\Flat\1/2
6 4900001 8 Nut\Hex\1/2\NC
7 4800010 6 Bolt\Hex\5/8x2
8 5000003 6 Wash\Lock\5/8
9 5000002 6 Wash\Flat\5/8

H-1000 TUB GRINDER PARTS REFERENCE 129


DECALS

1.

12.
20.

2.
13.

3.

21.

4. 14.

15.

22.
16.
5

23.
6.

17.

18.
7.

19.
8. 9.

H-1000
10. 11.
130 H-1000 TUB GRINDER PARTS REFERENCE
DECALS

ITEM PART QTY. PART DESCRIPTION


6500002 Decal\Kit\H-1000

1 5700192 2 Lamp\Reflector\Amber\4-3/8x1-7/8\Self Stick
2 5700193 2 Lamp\Reflector\Red\4-3/8x1-7/8\Self Stick
3 6500020 1 Decal\Logo\Hybstr\Sunburst
4 6500040 5 Decal\Warn\Shield;Protection
5 6500041 2 Decal\Warn\Protection
6 6500042 2 Decal\Warn\Keep;Wheel;Bolts;Tight
7 6500043 2 Decal\Warn\No;Riders
8 6500044 2 Decal\Logo\Big Bite
9 6500052 1 Decal\Info\Oil;Level
10 6500054 1 Decal\Logo\H-1000
11 6500056 1 Decal\Info\Rotation\Str
12 6500057 1 Decal\Caution\Adj.Draw;Bar
13 6500082 4 Decal\Warn\Rotating Parts Within
14 6500085 1 Decal\Danger\Rotating;Driveline
15 6500096 2 Decal\Logo\Hybstr\W/O Sunburst
16 6500102 236” Decal\Logo\Stripe\Red
17 6500118 1 Decal\Dngr\Objects; Thrown
18 6500214 2 Decal\Warn\Overhead\Conveyor\Hazard
19 6500215 2 Decal\Warn\Folding Conveyor\Hazard
20 6500220 1 Decal\Warn\High Pressure Fluid
21 6500339 2 Deca;\Dngr\Pinch;Point
22 6500432 1 Decal\Cnvr\H1130\Gp50
23 6500489 1 Decal\Warn\PPE\Hearing


7500077 12 Oz Yellow Spray Paint
7500092 Quart Yellow Paint
7500091 Gallon Yellow Paint
7500078 12 Oz Red Spray Paint
7500105 Quart Red Paint
7500104 Gallon Red Paint

H-1000 TUB GRINDER PARTS REFERENCE 131


DECAL LOCATIONS

6500096

6500102

6500020

6500054

6500040

6500085

6500057 6500044

6500215 6500214 6500339 6500082

132 H-1000 TUB GRINDER PARTS REFERENCE


DECAL LOCATIONS

6500043
6500096
6500040
6500044

6500040

6500102 6500082

6500043

6500040

6500489

6500220 6500118

6500056
6500082

6500040 6500052

6500041

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 133


A Tradition of Innovation Since 1966

134 H-1000 TUB GRINDER PARTS REFERENCE


H-1000 Tub Grinder Documentation Comment Form
DuraTech Industries welcomes your comments and suggestions regarding the quality
and usefulness of this manual. Your comments help us improve the documentation to
better meet your needs.

• Did you find any errors?

• Is the information clearly presented?

• Does the manual give you all the information you need to operate the equipment
safely and effectively?

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If you find errors or have specific suggestions, please note the topic, chapter and page
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Send your comments to:

DuraTech Industries International, Inc.


P.O. Box 1940
Jamestown, ND 58402-1940

Thank you for taking the time to help us improve our documentation.
For contact information, you can access our web page at:

www.duratechindustries.net

H - 1 0 0 0 T U B G R I N D E R PARTS REFERENCE 135


A Tradition of Innovation Since 1966

136 H-1000 TUB GRINDER PARTS REFERENCE

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