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ICON2000 Release 2004: share your valve process information!

In the communication era, Biffi Italia has engineered new advanced solutions to easily communicate
with on-field users and control rooms and to download all the process information and diagnostic data
 Features
More than half a century ago Biffi started its business in valve actuation.
Its world-wide leadership has been built through continuous innovation and the ability
to face the new challenges that a fast changing environment comes up with.
It was in 1992 that Biffi started its intelligent actuator campaign.
Since then Biffi Intelligent actuators have been welcomed by all major companies
around the world, in many different applications: platforms, deep tropical forest, Siberian chill and harsh
desert environment.
With ICON2000, we made a further step forward towards ease of use and maintenance.
Release 2004 of ICON2000 introduces a new philosophy in the construction of electric actuators
electronic cards: all major optional functions are integrated in the base card, which allows easy plug-in of
future upgrades.
❑ Engineered as an improvement and optimization of the performances of the existing ICON2000 and
totally interchangeable with Release 2000
❑ Actuator operation, setting and diagnostics are available via the integral user-friendly push-button panel
❑ IrDA(*) (Infra red Data Acquisition) communication available
❑ BluetoothTM, radiofrequency wireless connector based on a qualified BluetoothTM class 1 module(**)
❑ Watertight and explosion-proof PDAs are available from Biffi Italia for actuator operation, download of
diagnostic info, non-intrusive upgrading of firmware and for maintenance purposes through IrDA(*) or
BluetoothTM
❑ Enhanced hardware and software performances to offer:
- advanced maintenance data including reports on the last opening and closing position/torque
curves with relative parameters and with direct comparisons with reference curves;
- detailed and updated information on actuator internal parameters with precise and clear alarm
reports, with both General and Recent (partial) log;
- “Data logger” function for collecting different types of data for maintenance or diagnostic programs,
available both in:
• RECORDER mode for measurement and memorization of main actuator internal
parameters with configurable SAMPLING TIME and START DATE and TIME
• EVENT mode with memorization of OPEN or CLOSE commands, including indication of
source, date and time with configurable START DATE and TIME

(*) IrDA not available in Japan and UK

(**) EP and US patent pending
Bluetooth is a trademark of Bluetooth SIG, Inc., USA

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❑ Customized displays:
- Numeric: 31/2 digits, for the indication of position or torque
- Graphic: 32x122 dots, for a complete diagnostic user-friendly communication with the operator
- Backlights
- Heater
- 5 selectable languages as standard

❑ A single enhanced-type terminal board

❑ Advanced open bus communication protocols:

- Lonworks
- Profibus DPV0, DPV1 and Redundant DPV1
- Foundation Fieldbus
- Modbus
- DeviceNet

Diagnostics
Internal circuits continuously monitor the status of the system and elaborate all the information
coming from the sensors: diagnostic messages are displayed in one of the available languages,
so that there is no need to decipher complicated codes.
The set of messages is complete both
with alarms and warnings.

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 ...in cost reduction and user-friendliness

The reduced number of mechanical parts ensures higher reliability and lower
maintenance costs.
The aluminium alloy highly resistant housing and covers, together with a lower number of
joints, have increased Icon capacity to stand up to the most aggressive environments.
A double-sealed enclosure assures protection from dust and humidity. The choice of internal
components has increased the overall system efficiency (the motor is directly engaged to the
gears) lowering the operational costs.
Reduction of training costs is also one of the goals we have achieved through
the user-friendliness of the system.
No more codes to decipher: the Icon menu is clear and easy, and comes with all the following
languages: Italian, English, Spanish, Portuguese, French and German.

Internal sensors
All internal sensors are contactless.

Torque sensor
The direct measure of the motor speed reports torque with high precision and a resolution
of 1% of the nominal torque. Torque detection is based on motor torque vs. speed characteristics,
voltage and temperature compensated. The torque vs. speed curve is memorised for each type of
motors and in case of motor replacement simply a new configuration from the actuator local control
panel is requested.

Position sensor (US Patented)

Controlled by a dedicated microprocessor with low power consumption, the contactless position sensor
is based on Hall-effect incremental encoder with a resolution of 10° of output shaft rotation.
Rotations in both senses are recognised and counted.
If manually operated during power failure, the position is updated, stored and displayed locally.

Electronic card: the latest technology

The card is controlled by a Hitachi high-performance 16-bit microchip, with a 4 Mb flash memory.
This allows high flexibility and the possibility to be re-programmed if necessary.
The internal wiring is considerably reduced.
The modular design of the electronic cards allows high flexibility for a great variety
of combinations.

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 A dedicated software for PC and PDA is available for ICON 2000v4.
With the new software, total control of ICON 2000v4 is always available in your hands and in your office.
With a smart user-friendly graphic interface, all the actuator information, set-up,
configuration data, diagnostic messages and data logger info are available for visualisation,
analysis and reconfiguration from your PDA or PC.

PDA Manager
The PDA Manager will transform your common PDA or dedicated industrial PDA into a strong tool for the
complete control, set-up and diagnostics of the ICON 2000v4 actuators installed in your plant.

A user-friendly graphic interface reproduces the actuator local control panel for an easy control of the
valve and offers several tools for a complete analysis of the actuator status.

ICON 2000v4 supports BluetoothTM and IrDA non-intrusive communication.

In particular, with BluetoothTM communication it is possible to communicate with the actuator within a
distance of several meters from any angle.
In addition, it is possible to connect to all the actuators within operation distance with one single PDA.

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The PDA Manager software supports BluetoothTM, USB and IrDA communication
(Windows 2000 and XP operating systems).
All the data exchanged with the actuator on-field can be shared with your PC in the office
through the PC Manager Software.
Connect the PDA to the PC with the ActiveSync program and download all the data.

Standard PDA minimum basic requirements:

❑ Operating systems: Windows‚ MobileTM 2003 for Pocket PC;
❑ BluetoothTM interface module;
❑ Processor: 266 MHz processor;
❑ Memory: 32 MB SDRAM minimum;
❑ 3.5" TFT display with 16k colour depth.

Ex-hazardous area industrial PDA technical characteristics:

- High performance industrial PDA based on Windows‚ MobileTM, with compact external
dimensions, an integrated WLAN, USB and BluetoothTM port.
- Meets different industry requirements operating both inside and outside of
Ex-hazardous areas.

Basic features:
❑ Ergonomic design to facilitate operations without fatigue during continuous use;
❑ High resolution colour display, readable even in the most unfavourable
light conditions;
❑ Protection from static electricicty, water and dust;
❑ Shockproof housing (non-corroding);
❑ Standard keyboard with navigation field and programmable keys;
❑ 3.5" TFT display with 16k colour depth.

Technical data sheet:

❑ Operating systems: Windows‚ MobileTM 2003
Premium-Software for Pocket PC;
❑ Processor: 400 MHz processor based on Intel technology;
❑ Power supply: Rechargeable battery;
❑ Standard delivery: Unit, Charger, Operating instructions,
safety instruction, software CD;

❑ Ex-Data:
Ex-hazardous application intrinsically safe type and suitable
for different gas and dust atmospheres, ATEX or other certification.

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 PC Manager
PC Manager transforms your PC into a strong tool for the control, set-up and
diagnostics of ICON 2000v4 actuators.

A user-friendly graphic interface reproduces the actuator local control panel

for an easy control of the valve and offers several tools for a complete
analysis of the actuator status.

ICON 2000v4 supports BluetoothTM and IrDA non-intrusive communication or serial

communication (intrusive).

The same interfaces available with PDA MANAGER with an improved

graphic release (considering the larger screens available on PCs)
are easily syncronisable with the PDA:

- Actuator control:

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- Actuator maintenance and diagnostic informations:

- Actuator set-up:

- Actuator data logger:

PC Manager software supports BluetoothTM, USB and IrDA communication (Windows 2000 and XP
operating systems).

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 Double sealed terminal box for
high protection.
Wide enclosure to facilitate
wiring connection

Easy connection for

quick motor removal

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 Heavy-duty simplified
gearing for higher efficiency

High precision internal sensors.

Low consumption position
encoder specifically designed
for electric actuators

User friendly interface:

actuating your valve has
never been so easy

Recessed buttons
for better protection

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 The base version is an intelligent actuator with hardwired (i.e. point-to-point) connection.

High profile standards: all major features are included

in the base version.
Automatic phase correction
The valve will be protected as the system automatically recognises and corrects phases
preventing any unforeseen error in the rotation direction.

Phase failure correction

In case of loss of one phase, this features prevents the motor from overheating. The minimum time to
set the alarm on is 100 ms, in order to prevent the system from being influenced by casual
oscillations. In case of loss of one phase during motor running, the actuator will reach
the end-of-travel position before setting the alarm condition and de-energising the actuator.

Motor thermostat
If during operation the temperature of the motor overrides the security limits, a thermostat
will set the alarm condition and the command signal will be inhibited.

Jammed valve protection

If, after a command (close/open), the valve position does not change within a pre-set time,
an alarm condition is set and the command signal will be inhibited.
The pre-set time can be any time within an interval of 2 to 100 seconds.

Anti-hammer protection
This feature will protect both the motor and the valve. If a torque limit is reached it will
prevent the valve from moving in the same direction which caused the torque limit.

Instantaneous reversal protection

When the actuator is operating in one direction and an immediate command for a reverse
direction is set, unpredicted current surges arise with possible damages to the motor.
To prevent such problems, a delay between the opposite commands can be programmed
from 500 ms to 5 seconds.

Warnings
Warning signals become active when the operating conditions are close to a critical alarm level.
Warning is displayed but operation is not interrupted.

Remote controls
Three different configurations are available:
- 4 wires (OP, CL, Stop, C/latched)
- 3 wires (OP, CL, C/push-to-run or latched with instant reverse)
- 2 wires (NO contact to open or reverse)

Control voltage
- 24Vdc, internal supply
- 20 to 125 Vdc, external supply
- 20 to 120 Vac, external supply
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Remote output contacts
Nine voltage-free latching contacts are available for remote indication.
They can all be configured as Normally Open or Normally
Closed for one of the following conditions:
- Fully open - Motor over temperature
- Fully closed - Torque alarm
- Intermediate position - Torque alarm in opening
- Position ≥ XX % - Torque alarm in closing
- Position ≤ XX % - Jammed valve alarm
- Actuator opening - Jammed valve in opening
- Actuator closing - Jammed valve in closing
- Motor running - Mid-travel alarm
- Blinker - Warning
- Local selected - Low battery
- Remote selected
- Local stop active
- ESD active
- Manual operation

Emergency shutdown (ESD)

When an ESD signal is received (in an emergency situation), the actuator perfoms the
ESD programmed action. It can be configured to override any of the following conditions:
- Selector in LOCAL
- Selector in OFF
- Motor temperature alarm
- Local STOP pushbutton
- Torque alarm
- 2 speed timer
and it can be programmed to one of the following:
- Stay put
- Move to open position
- Move to close position
- Move to pre-set position

Monitor relay
When the actuator is not available for remote control, an alarm condition is set. The contact type is
change-over, voltage-free. The monitor relay is normally energized and will be de-energized on:
- Loss of power - Speed sensor
- Electrical contactor failure - Configuration error
- Internal temperature alarm - Hardware error
- Position sensor - Mid-travel alarm
The following conditions can be individually configured to switch over the monitor relay:
- Loss of one phase - Jammed valve
- Local stop activated - Manual operation
- Local selector switch in LOCAL/OFF - ESD signal
- Motor temperature alarm - Low battery
- Torque alarm

Contactor failure
As one of the vital parts of the actuators, contactors are continuously monitored. If a malfunction
is detected an alarm is set and the command is inhibited.
Maximum torque alarm
During torque operation, if the current torque exceeds the relevant set value, the actuator
command is inhibited and an alarm condition is set.
Opto-coupled remote controls
Actuator may be remotely controlled by 4, 3 or 2 wires, depending on the connection on
the terminal board. Several options are available: latched, momentary, etc...
Torque alarm by-pass
During opening command, starting from open/closed position it is possible to set an
interval from 0% to 20% of the total stroke where torque alarm is ignored.
This will allow the actuator to win the Break-to-open torque.
High/Low electronic temperature
Through a semiconductor-based temperature sensor, the temperature in the electronic card is
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 Local operator interface
The local interface is designed for easy operation and to supply a complete and clear set of information.
It is composed of
- a padlockable three-position selector for LOCAL/OFF/REMOTE operation selection
- three pushbuttons for local OPEN/CLOSE/STOP controls and menu navigation
- 2 customised displays, with backlight and heater:
• numeric 31/2 digit display for torque and position indication
• graphic display supporting various character sets
All buttons are recessed for protection from accidents or misuse. The local push-buttons OPEN/CLOSE can
be configured with 3 options: latched, latched + instant reverse, or push-to-run.
Through the local interface the field operator can enter a basic configuration menu
which allows to set the following parameters:

Base parameters Extended parameters

- End of travel position in opening/closing - Timer parameters
- Opening/closing torque values - Position servo-amplifier parameters
- Position/torque display - Fieldbus interface parameters
- Opening/closing by torque/position - Data logger
- Output contacts - Maintenance date
- ESD feature - Diagnostic info
- Remote/Local control feature - PID parameters
- ….
The configuration menu is password-protected.
Three LEDs with settable different colours to indicatevalve opening/closing, alarms, warnings, mid-travel
and end-of-the-stroke positions.

Added extra features

Predictive maintenance
Some of the most vital parts of the actuator are monitored:
- contactor cycles count
- torque trend
- alarms data log

Timer Function Module (TMR)

It allows for partial or complete timer controlled valve stroke.Through the local/remote interface the following can be set:
- if it has to be active during opening or closing operation
- ON time, from 2 to 200 sec max, with resolution of 1 sec.
- OFF time, from 1 to 200 sec max, with resolution of 1 sec.
- percentage of position when timer starts in opening
- percentage of position when timer starts in closing

Electronic card identification message

Base, terminal board and 4-20mA card are clearly identified with a 64 character message for fast track including:
- Biffi assembly code
- Assembly serial number
- Manufacturing date
- Software and Hardware versions
- Description

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Data log Name plate
ICON2000 is complete with an exhaustive data log system The basic information about the actuator are electronically
which will allow for storage of main events occurring during stored in a non-volatile memory:
actuator operation. The monitored data are: ❑ Serial number
❑ Actuator size
Alarms: ❑ Nominal torque
❑ Last 5 alarms and date ❑ Actuator speed
❑ Last 5 warnings and date ❑ Power supply
Torque profiles: ❑ Motor rating
❑ Breakout reference torque in opening ❑ Motor duty
❑ Peak running reference torque in opening ❑ Motor poles
❑ Ending reference torque in opening ❑ Motor type
❑ Breakout torque in opening ❑ Motor current
❑ Peak running torque in opening ❑ Test date
❑ Ending torque in opening ❑ Wiring diagram
❑ Breakout reference torque in closing ❑ Enclosure
❑ Peak running reference torque in closing ❑ Certificate
❑ Ending reference torque in closing ❑ Lubricant
❑ Breakout torque in closing ❑ HW version
❑ Peak running torque in closing ❑ SW version
❑ Ending torque in closing
❑ Date of the last "set torque reference" Valve data
❑ Date of last torque profile in opening To identify the valve and its function in the process, the valve
❑ Date of last torque profile in closing manufacturer/end user can enter the following data:
❑ valve tag name
Operations:
❑ valve serial number
❑ Opening time of the last stroke
28 characters are available for such information.
❑ Closing time of last stroke
❑ Total contactor operations
Customisable torque profiles
❑ Motor run time
In some applications you need to set different torque profiles for
❑ Time out without electrical power
operating the valve.
❑ Utilisation rate
For this reason we have introduced a 3-point torque profile.
❑ Recent contactor operations
❑ Recent motor run time
Sleep mode function (for DC models only)
❑ Recent time without electrical power
A specific sleep mode function is set up for DC actuators in
❑ Recent utilisation rate
order to save power available in the plant. All functionalities are
Maintenance data: kept in stand-by mode when not requested and immediately
❑ Last maintenance date available on demand.
❑ Next maintenance date
❑ Date of the last "clear recent data log"
❑ Start-up date

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 The following is a description of our ICON2000 standard features/options and working conditions.
For whatever you may require which is not listed below, please contact Biffi Sales offices.

Voltage ratings
The actuator can accept the following voltage supplies:

Three phase:
❑ 50 Hz ❑ 60 Hz
230, 240, 380, 400, 415, 440, 460, 480, 500, 690 V 208, 280, 380, 460, 480, 575 V

Single phase
❑ 110, 115, 220, 240 V at 50, 60 Hz

Direct Current
❑ 24, 48, 110, 240 V

Tolerance on fluctuations
❑ Voltage: ±10% continuous ❑ Frequency: ±2%
+10% -15% intermittent

Working temperature
❑ The standard range is -30°C to +85°C
❑ Extended ranges -40°C to +65°C
❑ Special low range temperature version -55°C to +65°C

Storage temperature
❑ From -55°C to +85°C

Environmental protections
❑ Only waterproof
IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours), or alternatively
NEMA 4, NEMA 4X and NEMA 6 according to NEMA ICS6

❑ Standard explosionproof degree

EEx-d IIB T4 according to EN50014, EN50018 and EN50281-1-1 (-55°C/+85°C)
IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours), or alternatively
NEMA 4, NEMA 4X and NEMA 6 according to NEMA ICS6

❑ Optional explosionproof degree

1. EEx-de IIB T4 according to EN50014, EN50018, EN50019 and EN50281-1-1
Working temperature range: -25° to +65°C
IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours), or alternatively
NEMA 4, NEMA 4X and NEMA 6 according to NEMA ICS6
2. EEx-d IIC T4 (-25°C/+65°C) (consult factory)
EEx-de IIC T4 (-25°C/+65°C) (consult factory)
EEx-de IIB +H2 T4 (-25°C/+65°C) (consult factory)
IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours), or alternatively
NEMA 4, NEMA 4X and NEMA 6 according to NEMA ICS6

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3. US/Canada Standards:
FM/CSA Class I, Division 1, Groups C and D
Class II, Division 1, Groups E, F and G
Class III, Division 1, Groups E, F and G
Temperature classes: T4A, -55°C to +60°C
T4, -55°C to +70°C
NEMA 4,4X and 6

Safety Compliance
❑ Electromagnetic compatibility directive (EMC)
ICON2000 actuators conform to the requirements of EMC Directive 89/336/EEC and further amendments.

❑ Low voltage directive (LV)

ICON2000 actuators conform with Low Voltage Directive 73/23/EEC and further amendments by
the application of EN60204-1 1993.

❑ Machinery directive
ICON2000 actuators comply with the provision of Machinery Directive 98/37/EEC.

❑ ATEX directive (94/9/EEC)

ICON2000 v4 actuators are certified according to Ex II 2 GD.

Test Summary
❑ Life test
Standard ICON2000 life test is based on AWWA 540-93 for a minimum of 10,000 cycles.

❑ Vibration test
ICON2000 are certified as per IEC 60068-2-6- Appendix B (plant induced): frequencies from 1
to 500 Hz (in 3 axes) with 2.0g peak acceleration. Sweep cycles in each axis: 10.

❑ Seismic test
ICON2000 are tested in accordance with IEC 60068-2-57. Frequencies from 1 to 35 Hz (in 3
axes) with max 2.0g peak acceleration. Verification of structural integrity at 5g. Endurance of
oscillogram: 30 seconds.

❑ Environmental test
ICON2000 are tested according to the following standards: IEC 68-2-1 (cold) up to –55°C,
IEC 68-2-2 (dry heat) up to +85°C, IEC 68-2-3 (damp heat) up to +40°C with 93% relative humidity.

❑ Salt spray test

ICON2000 external coating is tested for resistance to salt spray for 1,500 hours according to
ASTM B117/IEC 68-2-11.

❑ Noise test
ICON2000 are tested according to EN21680. Noise level is less than 65 dB (grade A) at 1m distance.

Motors
Base version ICON2000 are equipped with three-phase asynchronous, squirrel cage, induction-type low-inertia
balanced motors. For single phase or direct current supply, a special interface allows to use conventional
asynchronous motors. The open frame is protected by an Explosionproof / Waterproof
cover fixed on the actuator housing. Internal protection by a temperature sensor, inserted in the motor windings.
The motor flange is directly coupled to the actuator housing with internal flying leads wired
to an intermediate terminal board. Electric motors are supplied with insulation class H as standard with dedicated
speed and temperature sensor.

Cinematic reduction chain and lubrication

Motor power is transmitted to the output hollow shaft directly via a high torque capability
and high efficiency worm shaft/worm wheel reduction without any interposition of spur
or helical gears. Output hollow shaft is with teeth termination in order to transmit only a
torque to the stem nut.
Lubrication is through oil bath (two oil plugs are provided for filling and draining).
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 Manual override
All actuators are provided with a handwheel for manual operation. The de-clutching mechanism is
designed so that motor operation always has priority over manual operation. Whenever the motor
is started, the hand mechanism will automatically disengage without engaging the operator.
The de-clutch lever is padlockable in two positions (only electrical or only manual) to prevent
undesired operation.

Terminal block
Terminal block is located in a double sealed enclosure.
The terminal block is provided with the following terminations and accessories:
- 3 terminals for power supply
- 46 terminals for controls
- 2 for DC external supply
- 2 for low voltage (max 230V) external supply
- 1 external earth
- 1 external neutral

Cable entries
Three cable entries are supplied as standard.
One extra entry is optionally available.
The standard thread is NPT and diameter is:
- one with 11/2"
- two with 1"
- one with 3/4" (optional)
ISO Rc 7/1, ISO metric BS3643 and DIN 40430/PG and different diameters are available as options.

Data logger
“Data logger” is available for collecting different types of data useful in maintenance or diagnostic
programs. Since the amount of collected data is quite large, the data logger must be downloaded
onto a Pc/Pda through Irda or BluetoothTM connection to be viewed.

The main functions of the Data logger are:

- RECORDER mode: measurement and memorisation of main
voltage supply (V), motor temperature (C°), electronics
compartment temperature (C°), with configurable sampling time and start date and time (up to 256 sets
of measures can be memorised)

- EVENT mode: memorisation of Open or Close commands, with indication of source, date and time.
Configurable Start date and time. Up to 128 events can be memorised.

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 A large variety of optional modules can be added to the base version.
If the option you are looking for is not listed below, please contact Biffi.

Fieldbus interfaces
ICON2000 modular design is easily upgraded from base-to-base to bus versions. You just need to
add the relevant plug-in card.
ICON2000 flexible interface allows connection to the major field bus available on the market:
Foundation Fieldbus
Profibus DPV0, DPV1 and redundant DPV1
LonWorks
DeviceNet
Modbus
…
Please ask our Sales people for specific requirements.

Position Servoamplifier Module (PSM)

The module is necessary for actuators in modulating and inching duty. It drives the motor through
pulses at constant frequency and duration proportional to the position error, following an externally
set analogical point signal.
The basic features are:
Input: 4-20 mA or 0-20 mA with galvanic insulation
Output: 4-20 mA with galvanic insulation for position or torque re-transmission.
Three additional SPST output contacts to be configured "make or break".
2 interlock inputs.

Position Analogue Retransmission Module (APTM)

This card gives a 4-20 mA galvanically insulated module for position or torque retransmission.
It is easily plugged in on the base card with no need for dedicated tools.

Torque/position Analog Retransmission Module (ATTM)

Same as APTM but with two 4-20 mA galvanically insulated modules for position and torque
retransmission.

PID module
This module is useful when a closed loop control of a process variable is requested.
It can receive an analogue signal from a transducer and drive the actuator to maintain the desired
set-point value of the parameter (temperature, pressure, flow).

Solid state power switch over temperature

(only for heavy modulation duty version)
It detects power card maximum temperature condition and sets the relevant alarm.

Extended temperature ranges

-40/+70 °C by use of extended range components
-55/+70 °C by use of a heating source for internal electronic components, powered by
external supply.

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Anticondensate heater
The internal modules provide enough power to grant anticondensation protection for general
applications. But when the environment air humidity reaches critical levels, an additional heater
(10 Watt - 1500 Ohm, with external power supply) may be supplied on request.

Battery
Auxiliary batteries can be provided in an intrinsically safe enclosure.
With auxiliary batteries it is possible to remotely transmit position
also in case of power failure.

Handwheel with reduction gearing

Side-mounted handwheel with additional reduction, with engagement lever.
The reduction on the manual operation reduces the torque at the handwheel.
This provides less "rim-pull" force for the operator.
The following ratios are applicable:

model ratio
030 10:1
040 13:1
050 17:1

Special couplings
To be able to cope with different applications and working condition,
two special couplings are available:

- The linear coupling was designed for the motorization of valves with stem linear
movement and no anti-rotational devices on the stem (e.g. application on modulating
globe valves). This type of coupling converts multi-turn actuator rotational motion
into linear motion: in this way the motorization is extremely simple and compact.

- Spring-compensated coupling ASC type. The spring coupling block has its best
application on actuators for wedge and globe valves working at high temperatures.
The trim of valves working at temperatures higher than 450°C and subjected to large
temperature changes undergoes expansions and contractions that are very dangerous
to the valve and to the actuator thrust coupling. If, on the other hand, low temperatures
are causing contractions, valve unseating could occur. The spring-compensated coupling
is designed to cope with both high and low temperatures: the spring cups allows the
stem nut to move axially. The same coupling can also be used in case of high speeds,
as the springs reduce the over-strokes effects by absorbing the kinetic energy.

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 *

Model 010 Models 020/030/040/050

Depending on valve stroke

Depending on valve stroke

Standard cable entries:

a = 1” NPT
b = 1 1/2” NPT

ICON2000 Series Overall Dimensions

Mass
Model A a1 a2 B b1 b2 ØC F H h1 h2 h3 Kg

ICON-010 485 325 160 565 273 292 300 F10 324 142 152 210 32
ICON-020 597 347 160 583 283 300 500 F14 374 161 161 240 45
ICON-030 699 399 160 625 313 312 600 F14 431 185 175 270 70
ICON-040 815 455 170 690 318 372 720 F16 478 196 191 291 86
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ICON-050 938 508 180 755 363 392 860 F25 549 223 218 336 110

22 *and
The information herein contained is reserved property of Biffi
is subject to being modified without notice.
 Depending on valve stroke

Standard cable entries:

a = 1” NPT
b = 1 1/2” NPT

ICON2000 Series Overall Dimensions (with reduced manual override)

Mass
Model A a1 a2 B b1 b2 ØC H h1 h2 h3 Kg

ICON-030 648 399 249 625 313 312 300 486 171 182 263 78
ICON-040 723 455 268 690 318 372 400 558 196 191 284 94
ICON-050 779 508 271 755 363 392 500 693 223 218 336 118

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 Notes 3. Theoric max output torque. The actual
max output torque is a function of speed
1. The ** are to be replaced by RPM value and motor power supply and may vary
at selected frequency (50 or 60 Hz) from 1.4 to 2 times the nominal output
2. Nominal output torque settable from 40% torque
(minimum torque) to 100% of indicated 4. The above performances are referred to
value ON/OFF S2-15' or INCHING S4-25%-60
starts/hour duties (IEC34-1)
5. Referred to Running torque = 40%
Nominal torque

Multiturn Actuator Performances with 3-phase motors (4)

- ON/OFF or Inching service
Nom. Torque(2) Min. Torque Max. Torque(3) RPM(5) RPM(5) Motor Motor Power Motor Power R
Model (1) (100%) (Nm) (Nm) (Nm) (50 Hz) (60 Hz) Type (KW) at 50 Hz (KW) at 60 Hz
ICON-010/30-** 30 12 45 12 14 SM00 0.030 0.036 40:1
ICON-010/30-** 30 12 45 18 22 SM01 0.046 0.055 40:1
ICON-010/30-** 30 12 45 24 29 SM10 0.071 0.085 20:1
ICON-010/30-** 30 12 45 36 43 SM11 0.106 0.127 20:1
ICON-010/30-** 30 12 45 48 58 SM04 0.142 0.170 20:1
ICON-010/30-** 30 12 45 72 86 SM05 0.213 0.256 20:1
ICON-010/30-** 30 12 45 144 173 SM06 0.426 0.511 20:1
ICON-010/90-** 90 36 135 12 14 SM10 0.071 0.085 40:1
ICON-010/90-** 90 36 135 18 22 SM11 0.106 0.127 40:1
ICON-010/90-** 90 36 135 24 29 SM12 0.122 0.146 20:1
ICON-010/90-** 90 36 135 36 43 SM13 0.184 0.221 20:1
ICON-010/90-** 90 36 135 48 58 SM14 0.286 0.343 20:1
ICON-010/90-** 90 36 135 72 86 SM15 0.367 0.440 20:1
ICON-010/90-** 90 36 135 144 173 SM16 0.735 0.882 20:1
ICON-020/180-** 180 72 270 12 14 SM12 0.122 0.146 40:1
ICON-020/180-** 180 72 270 18 22 SM13 0.184 0.221 40:1
ICON-020/180-** 180 72 270 24 29 SM14 0.286 0.343 40:1
ICON-020/180-** 180 72 270 36 43 SM15 0.367 0.440 40:1
ICON-020/180-** 180 72 270 48 58 SM21 0.526 0.631 20:1
ICON-020/180-** 180 72 270 72 86 SM22 0.789 0.947 20:1
ICON-020/180-** 180 72 270 144 173 SM23 1.470 1.764 20:1
ICON-030/360-** 360 144 540 12 14 SM21 0.526 0.631 80:1
ICON-030/360-** 360 144 540 18 22 SM32 0.500 0.600 40:1
ICON-030/360-** 360 144 540 24 29 SM21 0.526 0.631 40:1
ICON-030/360-** 360 144 540 36 43 SM22 0.789 0.947 40:1
ICON-030/360-** 360 144 540 48 58 SM30 1.123 1.348 20:1
ICON-030/360-** 360 144 540 72 86 SM23 1.470 1.764 40:1
ICON-030/360-** 360 144 540 144 173 SM31 3.368 4.042 20:1
ICON-040/720-** 720 288 1080 12 14 SM30 1.123 1.348 80:1
ICON-040/720-** 720 288 1080 18 22 SM44 0.840 1.008 40:1
ICON-040/720-** 720 288 1080 24 29 SM30 1.123 1.348 40:1
ICON-040/720-** 720 288 1080 36 43 SM40 1.684 2.021 40:1
ICON-040/720-** 720 288 1080 48 58 SM41 1.939 2.327 20:1
ICON-040/720-** 720 288 1080 72 86 SM31 3.368 4.042 40:1
ICON-040/720-** 720 288 1080 144 173 SM42 5.818 6.982 20:1
ICON-050/1440-** 1440 576 2160 12 14 SM41 1.939 2.327 80:1
ICON-050/1440-** 1440 576 2160 18 22 SM40 1.684 2.021 80:1
ICON-050/1440-** 1440 576 2160 24 29 SM41 1.939 2.327 40:1
ICON-050/1440-** 1440 576 2160 36 43 SM43 2.885 3.462 40:1
ICON-050/1440-** 1440 576 2160 48 58 SM50 3.879 4.655 20:1
ICON-050/1440-** 1440 576 2160 72 86 SM42 5.818 6.982 40:1
ICON-050/1440-** 1440 576 2160 144 173 SM51 11.636 13.963 20:1

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 Notes 3. Theoric max output torque. The actual
max output torque is a function of speed
1. The ** are to be replaced by RPM value and motor power supply and may vary
at selected frequency (50 or 60 Hz) from 1.4 to 2 times the nominal output
2. Nominal output torque settable from 40% torque
(minimum torque) to 100% of indicated 4. The above performances are referred to
value ON/OFF S2-30' or MODULATING
S4-25%-600 starts/hour duties (IEC34-1)
5. Referred to Running torque = 40%
Nominal torque

Multiturn Actuator Performances with 3-phase motors (4)

- Modulating service
Nom. Torque(2) Min. Torque Max. Torque(3) RPM(5) RPM(5) Motor Motor Power Motor Power R
Model (1) (100%) (Nm) (Nm) (Nm) (50 Hz) (60 Hz) Type (KW) at 50 Hz (KW) at 60 Hz
ICON-010/30-** 30 12 45 12 14 TM00 0.030 0.036 40:1
ICON-010/30-** 30 12 45 18 22 TM01 0.046 0.055 40:1
ICON-010/30-** 30 12 45 24 29 TM10 0.071 0.085 20:1
ICON-010/30-** 30 12 45 36 43 TM11 0.106 0.127 20:1
ICON-010/30-** 30 12 45 48 58 TM04 0.142 0.170 20:1
ICON-010/30-** 30 12 45 72 86 TM05 0.213 0.256 20:1
ICON-010/30-** 30 12 45 144 173 TM06 0.426 0.511 20:1
ICON-010/90-** 90 36 135 12 14 TM10 0.071 0.085 40:1
ICON-010/90-** 90 36 135 18 22 TM11 0.106 0.127 40:1
ICON-010/90-** 90 36 135 24 29 TM12 0.122 0.146 20:1
ICON-010/90-** 90 36 135 36 43 TM13 0.184 0.221 20:1
ICON-010/90-** 90 36 135 48 58 TM14 0.286 0.343 20:1
ICON-010/90-** 90 36 135 72 86 TM15 0.367 0.440 20:1
ICON-010/90-** 90 36 135 144 173 TM16 0.735 0.882 20:1
ICON-020/180-** 180 72 270 12 14 TM12 0.122 0.146 40:1
ICON-020/180-** 180 72 270 18 22 TM13 0.184 0.221 40:1
ICON-020/180-** 180 72 270 24 29 TM14 0.286 0.343 40:1
ICON-020/180-** 180 72 270 36 43 TM15 0.367 0.440 40:1
ICON-020/180-** 180 72 270 48 58 TM21 0.526 0.631 20:1
ICON-020/180-** 180 72 270 72 86 TM22 0.789 0.947 20:1
ICON-020/180-** 180 72 270 144 173 TM23 1.470 1.764 20:1
ICON-030/360-** 360 144 540 24 29 TM21 0.526 0.631 40:1
ICON-030/360-** 360 144 540 36 43 TM22 0.789 0.947 40:1
ICON-030/360-** 360 144 540 48 58 TM30 1.123 1.348 20:1
ICON-030/360-** 360 144 540 72 86 TM23 1.470 1.764 40:1
ICON-030/360-** 360 144 540 144 173 TM31 3.368 4.042 20:1
ICON-040/720-** 720 288 1080 24 29 TM30 1.123 1.348 40:1
ICON-040/720-** 720 288 1080 36 43 TM40 1.684 2.021 40:1
ICON-040/720-** 720 288 1080 72 86 TM31 3.368 4.042 40:1

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 Notes to couplings type A Model 010 020 030 040 050
Ø d6 = Max threaded stem ISO 5210 F10 F14 F14 F16 F25
acceptance Fnom (KN) 40 100 150 180 300
Ø dx = The maximum accepted Fmax (KN) 60 150 225 270 450
diameter described by Ø d1 125 175 175 210 300
the key Ø d2 f8 70 100 100 130 200
Fnom = The max thrust applicable Ø d3 102 140 140 165 254
to the ICON2000 block Ø d4 M10 M16 M16 M20 M16
type “A” in dynamic Ø d5 33 46 62 68 78
conditions with torque Ø d6 max 32 45 60.5 65 77
control set at 100% Ø d6 not machined 18 19 26 30 35
Fmax = The max thrust applicable Ø dx max 32 45 60.5 65 77
to the ICON2000 block l1 40 55 70 75 95
type “A” in static l2 51 68 84 94 120
conditions with manual h1 3 4 4 5 5
override or with motor in h2 15 24 24 30 24
stall torque N 4 4 4 4 8
Mass (Kg) 2 8 8 15 28

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Notes to couplings type B1/B2 Model 010 020 030 040 050
Ø d7 = with standard keyway ISO 5210 F10 F14 F14 F16 F25
according to ISO 773 Ø d5 33 46 62 68 78
Ø dx = The maximum accepted B1Ø d7 H9 42 60 60 80 100
diameter described by B2Ø d7 max 42 60 60 80 100
Ø dx max 50 71 71 94 116
the key
l3 45 65 65 80 110
l4 56 85 84 105 155
Mass (Kg) 2 7 7 14 26

Notes to couplings type B3/B4 Model 010 020 030 040 050
Ø d10 = with standard keyway ISO 5210 F10 F14 F14 F16 F25
according to ISO 773 B3Ø d10 H9 20 30 30 40 50
Ø dx = The maximum accepted B4Ø dy max 22 32 46 50 58
diameter described by Ø dx 26 40 55 60 68
the key l6 100 120 130 150 180
Mass (Kg) 1 6 6 12 20

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 block and terminals diagram
General Configuration

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!@#$ flow control

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 Bevel Gear Reducers

For application on valves when a side-mounted multiturn

actuator is requested.
Penstocks are another typical application for this type of reducer.

BGR Multiturn Actuator Performances with 3-phase motors(4)

(3)
Nom Torque(2) Min Torque Max Torque RPM(5) RPM(5) Motor
Model BGR (1) (100%) (Nm) (Nm) (Nm) (50 Hz) (60 Hz) Type

BGR-3-010/360-** 360 144 540 5 6 SM12

BGR-3-010/360-** 360 144 540 8 10 SM13
BGR-3-010/360-** 360 144 540 11 13 SM14
BGR-3-010/360-** 360 144 540 16 19 SM15
BGR-3-010/360-** 360 144 540 32 38 SM16
BGR-7-020/720-** 720 288 1080 5 6 SM14
BGR-7-020/720-** 720 288 1080 8 10 SM15
BGR-7-020/720-** 720 288 1080 11 13 SM21
BGR-7-020/720-** 720 288 1080 16 19 SM22
BGR-7-020/720-** 720 288 1080 32 39 SM23
BGR-15-030/1440-** 1440 576 2160 5 6 SM21
BGR-15-030/1440-** 1440 576 2160 8 10 SM22
BGR-15-030/1440-** 1440 576 2160 11 13 SM30
BGR-15-030/1440-** 1440 576 2160 16 19 SM23
BGR-15-030/1440-** 1440 576 2160 32 39 SM31
BGR-30-040/2880-** 2880 1152 4320 5 6 SM30
BGR-30-040/2880-** 2880 1152 4320 8 10 SM40
BGR-30-040/2880-** 2880 1152 4320 11 13 SM41
BGR-30-040/2880-** 2880 1152 4320 16 19 SM31
BGR-30-040/2880-** 2880 1152 4320 32 38 SM42
BGR-60-050/5760-** 5760 2304 8640 5 6 SM41
BGR-60-050/5760-** 5760 2304 8640 8 10 SM31
BGR-60-050/5760-** 5760 2304 8640 11 13 SM50
BGR-60-050/5760-** 5760 2304 8640 16 19 SM42
BGR-60-050/5760-** 5760 2304 8640 32 38 SM51
See notes for Multiturn Actuator Performances

Notes to couplings type A ICON2000 Series BGR

Type “A” = The block having the capability BGR BGR BGR BGR BGR
Dimension 3 7 15 30 60
to transmit both a torque and a
thrust. ISO 5210 F14 F16 F25 F30 F35
Ø dx = The max accepted Fnom (KN) 150 180 300 440 700
diameter described by the key Fmax (KN) 225 270 450 660 1050
l1 x1.10 = Minimum threaded valve stem Ø d1 175 210 300 350 415
protusion Ø d2 f8 100 130 200 230 260
Fnom = The max thrust applicable to the Ø d3 140 165 254 298 356
BGR block type “A” in Ø d4 M16 M20 M16 22 33
dynamic conditions with Ø d5 62 68 78 78 97
torque control set at 100%
Ø d6 max (dx) 60.5 65 77 77 96
Fmax = The max thrust applicable to the
Ø d6 min - - - 51 55
BGR block type “A” in
static conditions with manual l1 70 75 95 110 144
override or with motor in stall l2 84 94 120 134 172
torque h1 4 5 5 5 5
h2 24 30 24 30 40
N 4 4 8 8 8
Mass (Kg) 8 15 28 48 75
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 Spur Gear Reducers

For application on valves when a multiturn actuator is required

and torque exceeds 1440 Nm.
The spur gear reducer and its thrust block are designed for the
severest duties.

SGR Multiturn Actuator Performances with 3-phase motors(4)

(3)
Nom Torque(2) Min Torque Max Torque RPM(5) RPM(5) Motor
Model SGR (1) (100%) (Nm) (Nm) (Nm) (50 Hz) (60 Hz) Type
SGR-160-030/1750-** 1750 700 2625 26 31 SM31
SGR-160-030/2150-** 2150 860 3225 21 26 SM31
SGR-160-030/2880-** 2880 1152 4320 8 10 SM23
SGR-160-030/2880-** 2880 1152 4320 16 19 SM31
SGR-250-030/3600-** 3600 1440 5400 12 15 SM31
SGR-250-040/3600-** 3600 1440 5400 24 29 SM42
SGR-250-030/4800-** 4800 1920 7200 5 6 SM23
SGR-250-030/4800-** 4800 1920 7200 9 11 SM31
SGR-250-040/4800-** 4800 1920 7200 18 22 SM42
SGR-250-050/4800-** 4800 1920 7200 36 43 SM51
SGR-400-030/7500-** 7500 3000 11250 6 7 SM31
SGR-400-040/7500-** 7500 3000 11250 12 14 SM42
SGR-400-050/7500-** 7500 3000 11250 24 29 SM51
SGR-400-040/9600-** 9600 3840 14400 5 6 SM21
SGR-400-040/9600-** 9600 3840 14400 9 11 SM42
SGR-400-050/9600-** 9600 3840 14400 18 22 SM51
SGR-640-050/9600-** 9600 3840 14400 18 22 SM51
SGR-640-040/15000-** 15000 6000 22500 6 7 SM42
SGR-640-050/16000-** 16000 6400 24000 11 13 SM51
SGR-640-050/19200-** 19200 7680 28800 5 6 SM42
SGR-640-050/19200-** 19200 7680 28800 9 11 SM51
SGR-1000-050/22000-** 22000 8800 33000 8 9 SM51
SGR-1000-050/28000-** 28000 11200 42000 6 7 SM51
SGR-1000-050/37000-** 37000 14800 55500 2 3 SM42
SGR-1000-050/37000-** 37000 14800 55500 5 6 SM51
SGR-1600-050/40000-** 40000 16000 60000 4 5 SM51
SGR-1600-050/48000-** 48000 19200 72000 3 4 SM51
SGR-1600-050/57000-** 57000 22800 85500 3 4 SM51
See notes for Multiturn Actuator Performances

Notes to couplings type A ICON2000 Series SGR

SGR SGR SGR SGR SGR SGR
Type “A” = The block having the capability Dimension 160 250 400 640 1000 1600
to transmit both a torque and a ISO 5210 F30 F35 F35 --- --- ---
thrust. Fnom (KN) 440 700 1200 2250 3200 4500
Ø dx = The max accepted Fmax (KN) 660 1050 1800 3375 4800 6750
diameter described by the key Ø d1 350 415 415 475 500 620
l1 x1.10 = Minimum threaded valve stem Ø d2 f8 230 260 260 300 330 400
protusion Ø d3 298 356 356 406 425 520
Ø d4 22 33 33 39 M36 M45
Fnom = The max thrust applicable to the
Ø d5 78 97 109 130 156 188
SGR block type “A” in
Ø d6 max (dx) 77 96 108 127 153 180
dynamic conditions with
Ø d6 min 51 55 60 75 90 95
torque control set at 100%
l1 110 144 178 216 252 307
Fmax = The max thrust applicable to the l2 134 172 201 250 290 354
SGR block type “A” in h1 5 5 5 8 8 8
static conditions with manual h2 30 40 45 45 50 58
override or with motor in stall N 8 8 8 16 16 16
torque Mass (Kg) 48 75 105 150 195 250

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 Depending on valve stroke

Standard cable entries:

a = 1” NPT
b = 1 1/2” NPT

SGR/ICON2000 Series Overall Dimensions

Mass
Model A a1 a2 a3 B b1 b2 ØC F H h1 h2 h3 Kg

SGR-160-030 859 399 270 190 625 313 312 400 F30 617 231 380 251 127
SGR-250-030 927 399 319 227 625 313 312 500 F35 684 315 380 345 154
SGR-250-040 983 445 319 227 690 318 372 500 F35 724 280 420 310 170
SGR-250-050 1036 508 319 227 775 363 392 500 F35 684 280 380 310 194
SGR-400-030 980 399 373 208 625 313 312 500 F35 736 356 380 383 232
SGR-400-040 1036 455 373 208 690 318 372 500 F35 776 356 420 383 248
SGR-400-050 1089 508 373 208 755 363 392 500 F35 866 356 510 383 272
SGR-640-040 1098 455 405 237 690 318 372 600 SPEC. 838 418 420 460 288
SGR-640-050 1151 508 405 238 755 363 392 600 SPEC. 928 418 510 460 312
SGR-1000-050 1264 508 456 300 755 363 392 600 SPEC. 968 458 510 500 417
SGR-1600-050 1560 508 602 450 755 363 392 600 SPEC. 1040 522 510 564 752

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 View from X

Depending on valve stroke

Standard cable entries:

a = 1” NPT
b = 1 1/2” NPT

SGR/ICON2000 Series Overall Dimensions (with reduced manual override)

Mass
Model A a1 a2 a3 B b1 b2 ØC H h1 h2 h3 Kg

SGR-160-030 814 354 270 190 679 300 379 300 717 231 486 251 135
SGR-250-030 880 354 319 227 678 302 376 300 748 315 448 345 162
SGR-250-040 942 416 319 227 742 310 432 400 828 280 528 310 178
SGR-250-050 1012 484 319 227 809 334 475 500 977 280 677 310 202
SGR-400-030 934 354 373 208 678 302 376 300 817 356 461 383 240
SGR-400-040 995 415 373 208 741 311 430 400 884 356 528 383 256
SGR-400-050 1064 484 373 208 809 334 475 500 1033 356 677 383 280
SGR-640-040 1057 415 405 238 743 311 432 400 947 418 528 460 296
SGR-640-050 1124 482 405 238 807 335 472 500 1091 418 673 460 320
SGR-1000-050 1240 484 456 300 809 334 475 500 1132 458 674 500 425
SGR-1600-050 1535 483 602 450 808 334 474 500 1196 522 674 564 760

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 Worm Gear Reducers
for Quarter Turn Valves

For application on any type of quarter turn valves (ball, butterfly, plug...).
The worm gear is designed to meet AWWA C-540 and other major
standards.

Notes

1. Insert bush supplied by BIFFI with

unmachined bore. Machining of bore
upon request
2. Fixing bolts or rods supplied by BIFFI
only on request, minimum material class
required 8.8 UNI37409, ASTM A320-L7
3. Any other coupling can be supplied on
request
4. Flanges for models WGR-800, 1600 and
3200 have double PCD.

ICON2000 Series WGR

d7 Max Stem Acceptance
Insert Bush
ISO
Model 5211 Ø d1 Ø d3 Ø d4 N° H h2 Ø Pin Ø d7 Ø dx
WGR-100 F14 175 140 M16 4 100 16 16 42 51
WGR-200 F16 210 165 M20 4 105 20 16 65 76
WGR-400 F16 210 165 M20 4 105 20 16 65 76
WGR-800 F25 300 254 M16 8 115 20 20 90 104
WGR-800 F30 350 298 M20 8 115 20 20 90 104
WGR-1600 F25 300 254 M16 8 140 24 20 103 120
WGR-1600 F30 350 298 M20 8 140 30 20 103 120
WGR-3200 F30 350 298 M20 8 165 30 20 120 139
WGR-3200 F35 415 356 M30 8 165 30 20 120 139
WGR-6300 F40 475 406 M36 8 250 36 30 170 194

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Standard cable entries:
a = 1” NPT
b = 1 1/2” NPT

WGR/ICON2000 Series Overall Dimensions

Mass
Model A a1 a2 a3 B b1 b2 ØC D F H h1 h2 Kg

WGR-100-010 519 90 139 290 421 273 292 300 86 F14 387 62 115 40
WGR-200-010 560 123 147 290 466 273 292 300 119 F16 381 53 125 52
WGR-400-010 662 123 269 270 491 273 292 500 119 F16 390 53 125 69
WGR-800-020 820 150 302 368 562 283 300 500 130 F25 397 60 135 85
WGR-1600-020 871 160 343 368 594 283 300 500 162 F25/F30 412 75 165 130
WGR-3200-020 943 250 325 368 700 283 300 500 243 F30/F35 427 90 180 166
WGR-3200-030 989 250 325 414 743 313 312 600 243 F30/F35 453 90 180 174
WGR-6300-020 1053 305 380 368 820 283 300 500 303 F40 472 135 270 509
WGR-6300-030 1099 305 380 414 844 313 312 600 303 F40 498 135 270 517
WGR-6300-040 1163 305 380 478 886 318 372 720 303 F40 596 135 270 527

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 WGR-Quarter turn Actuator Performances with 3-phase motors(4)
(3) Op. Time/90° Motor
Nom Torque(2)(100%) Min Torque Max Torque Op. Time/90°
Model WGR (1)
(Nm) (Nm) (Nm) (secs at 50 Hz) (secs at 60 Hz) Type

WGR-100/330-** 330 132 500 63 52 SM00

WGR-100/330-** 330 132 500 42 35 SM01
WGR-100/330-** 330 132 500 31 26 SM10
WGR-100/330-** 330 132 500 21 17 SM11
WGR-100/330-** 330 132 500 16 13 SM04
WGR-100/330-** 330 132 500 10 9 SM05
WGR-100-010/1000-** 1000 400 1500 63 52 SM10
WGR-100-010/1000-** 1000 400 1500 42 35 SM11
WGR-100-010/1000-** 1000 400 1500 31 26 SM12
WGR-100-010/1000-** 1000 400 1500 21 17 SM13
WGR-100-010/1000-** 1000 400 1500 16 13 SM14
WGR-100-010/1000-** 1000 400 1500 10 9 SM15
WGR-200-010/2000-** 2000 800 3000 125 104 SM10
WGR-200-010/2000-** 2000 800 3000 83 69 SM11
WGR-200-010/2000-** 2000 800 3000 63 52 SM12
WGR-200-010/2000-** 2000 800 3000 42 35 SM13
WGR-200-010/2000-** 2000 800 3000 31 26 SM14
WGR-200-010/2000-** 2000 800 3000 21 17 SM15
WGR-200-010/2000-** 2000 800 3000 10 9 SM16
WGR-400-010/4000-** 4000 1600 6000 155 118 SM10
WGR-400-010/4000-** 4000 1600 6000 103 78 SM11
WGR-400-010/4000-** 4000 1600 6000 78 59 SM12
WGR-400-010/4000-** 4000 1600 6000 52 39 SM13
WGR-400-010/4000-** 4000 1600 6000 39 29 SM14
WGR-400-010/4000-** 4000 1600 6000 26 20 SM15
WGR-400-010/4000-** 4000 1600 6000 13 10 SM16
WGR-800-020/8000-** 8000 3200 12000 250 208 SM12
WGR-800-020/8000-** 8000 3200 12000 167 139 SM13
WGR-800-020/8000-** 8000 3200 12000 125 104 SM14
WGR-800-020/8000-** 8000 3200 12000 83 69 SM15
WGR-800-020/8000-** 8000 3200 12000 63 52 SM21
WGR-800-020/8000-** 8000 3200 12000 42 35 SM22
WGR-800-020/8000-** 8000 3200 12000 21 17 SM23
WGR-1600-020/16000-** 16000 6400 24000 466 389 SM12
WGR-1600-020/16000-** 16000 6400 24000 311 259 SM13
WGR-1600-020/16000-** 16000 6400 24000 233 194 SM14
WGR-1600-020/16000-** 16000 6400 24000 155 130 SM15
WGR-1600-020/16000-** 16000 6400 24000 117 97 SM21
WGR-1600-020/16000-** 16000 6400 24000 78 65 SM22
WGR-1600-020/16000-** 16000 6400 24000 39 32 SM23
WGR-3200-020/32000-** 32000 12800 48000 623 519 SM13
WGR-3200-020/32000-** 32000 12800 48000 467 389 SM14
WGR-3200-020/32000-** 32000 12800 48000 311 259 SM15
WGR-3200-020/32000-** 32000 12800 48000 233 195 SM21
WGR-3200-020/32000-** 32000 12800 48000 156 130 SM22
WGR-3200-020/32000-** 32000 12800 48000 78 65 SM23
WGR-3200-030/32000-** 32000 12800 48000 42 35 SM31
WGR-6300-020/63000-** 63000 25200 94500 700 583 SM15
WGR-6300-020/63000-** 63000 25200 94500 525 438 SM21
WGR-6300-020/63000-** 63000 25200 94500 350 292 SM22
WGR-6300-020/63000-** 63000 25200 94500 175 146 SM23
WGR-6300-030/63000-** 63000 25200 94500 96 80 SM31
WGR-6300-040/63000-** 63000 25200 94500 48 40 SM42

See notes for Multiturn Actuator performances

!@#$ flow control

36
 Elga

Scotch-yoke reducer for application on valves requiring high torques at stroke limits
(Open/Close). Also used on quarter-turn valves when very high torques are required.

Notes

1. The ** are to be replaced by operating

time value at selected frequency
(50 or 60 Hz)
2. Nominal output torque settable from 40%
(minimum torque) to 100% of indicated
value
3. Theoric max output torque. The actual
max output torque is a function of speed
and motor power supply and may vary
from 1.3 to 2 times nominal output torque
4. The performances below are referred to
ON/OFF S2-15' or INCHING S4-25%-60
starts/hour duties (IEC34-1)

ELGA Actuator Performances with 3-phase motors(4)

(2) (3)
Nom. Torque (100%) (Nm) Max Torque Op. Time/90° Op. Time/90° ICON2000 Motor Motor Power Motor Power
Model(1) Break To Open Running End to open (Nm) (secs at (secs at Model Type (KW) at 50Hz (KW) at 60Hz
50 Hz) 60 Hz)
ELGA-14KR-020/94000-** 94000 54300 82000 141000 865 721 ICON-020/180-24(29) SM14 0.286 0.343
ELGA-14KR-020/94000-** 94000 54300 82000 141000 577 481 ICON-020/180-36(43) SM15 0.367 0.440
ELGA-14KR-020/94000-** 94000 54300 82000 141000 433 361 ICON-020/180-48(58) SM21 0.526 0.631
ELGA-14KR-020/94000-** 94000 54300 82000 141000 288 240 ICON-020/180-72(86) SM22 0.789 0.947
ELGA-14KR-020/94000-** 94000 54300 82000 141000 144 120 ICON-020/180-144(173) SM23 1.470 1.764
ELGA-14KR-030/94000-** 94000 54300 82000 141000 69 58 ICON-030/360-144(173) SM31 3.368 4.042
ELGA-14KR-040/94000-** 94000 54300 82000 141000 42 35 ICON-040/720-144(173) SM42 5.818 6.982
ELGA-18KR-020/133000-** 133000 77000 116000 199500 1330 1108 ICON-020/180-24(29) SM14 0.286 0.343
ELGA-18KR-020/133000-** 133000 77000 116000 199500 887 739 ICON-020/180-36(43) SM15 0.367 0.440
ELGA-18KR-020/133000-** 133000 77000 116000 199500 665 554 ICON-020/180-48(58) SM21 0.526 0.631
ELGA-18KR-020/133000-** 133000 77000 116000 199500 443 369 ICON-020/180-72(86) SM22 0.789 0.947
ELGA-18KR-020/133000-** 133000 77000 116000 199500 222 185 ICON-020/180-144(173) SM23 1.470 1.764
ELGA-18KR-030/133000-** 133000 77000 116000 199500 133 111 ICON-030/360-144(173) SM31 3.368 4.042
ELGA-18KR-040/133000-** 133000 77000 116000 199500 57 48 ICON-040/720-144(173) SM42 5.818 6.982
ELGA-32KR-030/266000-** 266000 156000 238000 399000 1272 1060 ICON-030/360-36(43) SM22 0.789 0.947
ELGA-32KR-030/266000-** 266000 156000 238000 399000 954 795 ICON-030/360-48(58) SM30 1.123 1.348
ELGA-32KR-030/266000-** 266000 156000 238000 399000 636 530 ICON-030/360-72(86) SM23 1.470 1.764
ELGA-32KR-030/266000-** 266000 156000 238000 399000 318 265 ICON-030/360-144(173) SM31 3.368 4.042
ELGA-32KR-040/266000-** 266000 156000 238000 399000 181 151 ICON-040/720-144(173) SM42 5.818 6.982
ELGA-32KR-050/266000-** 266000 156000 238000 399000 75 63 ICON-050/1440-144(173) SM51 11.636 13.963
ELGA-50KR-030/334000-** 334000 197000 300000 501000 1280 1067 ICON-030/360-36(43) SM22 0.789 0.947
ELGA-50KR-030/334000-** 334000 197000 300000 501000 960 800 ICON-030/360-48(58) SM30 1.123 1.348
ELGA-50KR-030/334000-** 334000 197000 300000 501000 640 533 ICON-030/360-72(86) SM23 1.470 1.764
ELGA-50KR-030/334000-** 334000 197000 300000 501000 320 267 ICON-030/360-144(173) SM31 3.368 4.042
ELGA-50KR-040/334000-** 334000 197000 300000 501000 152 127 ICON-040/720-144(173) SM42 5.818 6.982
ELGA-50KR-050/334000-** 334000 197000 300000 501000 65 54 ICON-050/1440-144(173) SM51 11.636 13.963

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Notes ICON2000 Series Elga
1. Drive sleeve supplied by BIFFI with Elga Elga Elga Elga
Dimension 14 18 32 50
unmachined bore. Machining of bore
upon request ISO 5211(2) F48 F60 F60 SPECIAL
2. Different values of flange dimensions can Ø d1 580 680 780 800
be supplied on request Ø d2 (5) 250 290 290 315
3. Keyway for rectangular key, according to Ø d3 483 603 603 698
DIN 6885 SH.1 or BS 4235 or UNI 6604 Ø d4 (6) M36 M36 M36 M36
or equivalent h1 (5) 10 12 12 10
4. Keyway for square key according to h2 29 32 32 32
ANSI B17.1-1967 or equivalent N 12 20 20 24
5. Female spigot supplied as a standard. H 340 350 400 430
Male spigot supplied on request. d7 MAX STEM ACCEPT. Rectangular key UNI/DIN (3) Ø200 Ø220 Ø230 Ø255
6. Fixing bolts or rods supplied by BIFFI only d7 MAX STEM ACCEPT. Square key (4) Ø175 Ø190 Ø200 Ø225
on request, minimum material class d7 MAX STEM ACCEPT. Square stem. 150 170 175 190
required 8.8 UNI37409, ASTM A320-L7

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 Standard cable entries:
a = 1” NPT
b = 1 1/2” NPT

ELGA/ICON2000 Series Overall Dimensions

Mass
Model A a1 a2 a3 B b1 b2 ØC D F H h1 h2 Kg

14KR-020 1619 536 778 305 772 283 300 500 200 F48 463 166 320 650
14KR-030 1653 536 778 339 793 313 312 600 200 F48 476 166 320 660
14KR-040 1712 536 778 398 835 318 372 720 200 F48 627 166 320 670
18KR-020 1727 583 839 305 852 283 300 500 230 F60 542 195 383 800
18KR-030 1761 583 839 339 873 313 312 600 230 F60 595 195 383 810
18KR-040 1820 583 839 398 915 318 372 720 230 F60 656 195 383 820
32KR-030 1964 663 1124 339 863 313 312 600 270 F60 632 232 464 960
32KR-040 2064 663 1164 398 1005 318 372 720 270 F60 693 232 464 970
32KR-050 2185 663 1244 478 1049 363 392 860 270 F60 750 232 464 980
50KR-030 2340 710 1291 339 1003 313 312 600 300 SPEC. 633 233 561 1180
50KR-040 2439 710 1331 398 1045 318 372 720 300 SPEC. 694 233 561 1190
50KR-050 2599 710 1411 478 1089 363 392 860 300 SPEC. 751 233 561 2000

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 Linear Actuator ICON2000L

For specific application on linear valves (gate, globe...)

with non-threaded stem, generally to replace piston or
diaphragm pneumatic actuators.

Notes

1. The ** are to be replaced by Linear speed

value at selected frequency (50 or 60 Hz)
2. Nominal output thrust settable from 40%
(minimum thrust) to 100% of indicated
value
3. Theoric max output thrust. The actual
max output thrust is a function of speed
and motor power supply and may vary
from 1.3 to 2 times nominal output thrust
4. The performances below are referred to
ON/OFF S2-15' or INCHING S4-25%-60
starts/hour duties (IEC34-1)
5. Referred to Running thrust = 40%
Nominal thrust

ICON2000L Linear Actuator Performances with 3-phase motors(4)

Nominal Thrust(2) Min Thrust Max Thrust(3) Linear Speed(5) Linear Speed(5) Motor Mot. Power Mot. Power R
(100%) (KN) (KN) (KN) (mm/secs (mm/secs Type (KW) (KW)
Model(1) at 50Hz) at 60Hz) at 50 Hz at 60 Hz

ICON-010L/10-** 10 4 15 0.6 0.7 SM00 0.030 0.036 40:1

ICON-010L/10-** 10 4 15 0.9 1.1 SM01 0.046 0.055 40:1
ICON-010L/10-** 10 4 15 1.2 1.4 SM10 0.071 0.085 20:1
ICON-010L/10-** 10 4 15 1.4 1.7 SM11 0.106 0.127 20:1
ICON-010L/10-** 10 4 15 2.2 2.6 SM04 0.142 0.170 20:1
ICON-010L/10-** 10 4 15 3.6 4.3 SM05 0.213 0.256 20:1
ICON-010L/40-** 40 16 60 0.6 0.7 SM10 0.071 0.085 40:1
ICON-010L/40-** 40 16 60 0.9 1.1 SM11 0.106 0.127 40:1
ICON-010L/40-** 40 16 60 1.2 1.4 SM12 0.122 0.146 20:1
ICON-010L/40-** 40 16 60 1.4 1.7 SM13 0.184 0.221 20:1
ICON-010L/40-** 40 16 60 2.2 2.6 SM14 0.286 0.343 20:1
ICON-010L/40-** 40 16 60 3.6 4.3 SM15 0.367 0.440 20:1
ICON-020L/60-** 60 24 90 0.8 1.0 SM12 0.122 0.146 40:1
ICON-020L/60-** 60 24 90 1.2 1.4 SM13 0.184 0.221 40:1
ICON-020L/60-** 60 24 90 1.6 1.9 SM14 0.286 0.343 40:1
ICON-020L/60-** 60 24 90 2.4 2.9 SM15 0.367 0.440 40:1
ICON-020L/60-** 60 24 90 3.2 3.8 SM21 0.526 0.631 20:1
ICON-020L/60-** 60 24 90 4.8 5.8 SM22 0.789 0.947 20:1
ICON-030L/90-** 90 36 135 1.0 1.2 SM21 0.526 0.631 80:1
ICON-030L/90-** 90 36 135 1.5 1.8 SM32 0.500 0.600 40:1
ICON-030L/90-** 90 36 135 2.0 2.4 SM21 0.526 0.631 40:1
ICON-030L/90-** 90 36 135 3.0 3.6 SM22 0.789 0.947 40:1
ICON-030L/90-** 90 36 135 4.0 4.8 SM30 1.123 1.348 20:1
ICON-030L/90-** 90 36 135 6.0 7.2 SM23 1.470 1.764 40:1
ICON-040L/150-** 150 60 225 1.6 1.9 SM30 1.123 1.348 80:1
ICON-040L/150-** 150 60 225 2.4 2.9 SM44 0.840 1.008 40:1
ICON-040L/150-** 150 60 225 3.2 3.8 SM30 1.123 1.348 40:1
ICON-040L/150-** 150 60 225 4.8 5.8 SM40 1.684 2.021 40:1
ICON-040L/150-** 150 60 225 6.4 7.7 SM41 1.939 2.327 20:1
ICON-040L/150-** 150 60 225 9.6 11.5 SM31 3.368 4.042 40:1

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Notes

1. The stem is drawn in fully retracted

position.
2. The stem end (Ø d8) is left hand thread
3. Only axial loads are permitted
4. Fnom is the maximum thrust applicable to
the linear thrust block in dynamic
conditions with torque control set at 100%.
Fmax is the maximum thrust applicable to
the linear thrust block in static conditions
with manual override or with motor in stall
torque

ICON2000 Series Linear

Model 010L 020L 030L 040L

ISO 5210/DIN3358 F10 F14 F14 F16
Fnom (KN) 40 60 80 150
Fmax (KN) 60 90 135 225
Ø d1 125 175 175 210
Ø d2 f8 70 100 100 130
Ø d3 102 140 140 165
Ø d4 M10 M16 M16 M20
Ø d8 (left) M20x1,5 M36x3 M36x3 M42x3
h1 3 4 4 4
h2 15 24 24 30
l7 265 375 480 580
l2 25 55 55 65
l4 35 60 60 80
N 4 4 4 4
S(Max stroke) 100 160 200 300
Mass (Kg) 10 18 22 28

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Notes

1. The ** are to be replaced by Linear speed

value at selected frequency (50 or 60 Hz)
2. Nominal output thrust settable from 40%
(minimum thrust) to 100% of indicated
value
3. Theoric max output thrust. The actual
max output thrust is a function of speed
and motor power supply and may vary
from 1.3 to 2 times nominal output thrust
4. The performances below are referred to
ON/OFF S2-30' or INCHING S4-25%-600
starts/hour duties (IEC34-1)
5. Referred to Running thrust = 40%
Nominal thrust

ICON2000L Linear Actuator Performances with 3-phase motors(4)

Nominal Thrust(2) Min Thrust Max Thrust(3) Linear Speed(5) Linear Speed(5) Motor Mot. Power Mot. Power R
(100%) (KN) (KN) (KN) (mm/secs (mm/secs Type (KW) (KW)
Model(1) at 50Hz) at 60Hz) at 50 Hz at 60 Hz

ICON-010L/10-** 10 4 15 0.6 0.7 TM00 0.030 0.036 40:1

ICON-010L/10-** 10 4 15 0.9 1.1 TM01 0.046 0.055 40:1
ICON-010L/10-** 10 4 15 1.2 1.4 TM10 0.071 0.085 20:1
ICON-010L/10-** 10 4 15 1.4 1.7 TM11 0.106 0.127 20:1
ICON-010L/10-** 10 4 15 2.2 2.6 TM04 0.142 0.170 20:1
ICON-010L/10-** 10 4 15 3.6 4.3 TM05 0.213 0.256 20:1
ICON-010L/40-** 40 16 60 0.6 0.7 TM10 0.071 0.085 40:1
ICON-010L/40-** 40 16 60 0.9 1.1 TM11 0.106 0.127 40:1
ICON-010L/40-** 40 16 60 1.2 1.4 TM12 0.122 0.146 20:1
ICON-010L/40-** 40 16 60 1.4 1.7 TM13 0.184 0.221 20:1
ICON-010L/40-** 40 16 60 2.2 2.6 TM14 0.286 0.343 20:1
ICON-010L/40-** 40 16 60 3.6 4.3 TM15 0.367 0.440 20:1
ICON-020L/60-** 60 24 90 0.8 1.0 TM12 0.122 0.146 40:1
ICON-020L/60-** 60 24 90 1.2 1.4 TM13 0.184 0.221 40:1
ICON-020L/60-** 60 24 90 1.6 1.9 TM14 0.286 0.343 40:1
ICON-020L/60-** 60 24 90 2.4 2.9 TM15 0.367 0.440 40:1
ICON-020L/60-** 60 24 90 3.2 3.8 TM21 0.526 0.631 20:1
ICON-020L/60-** 60 24 90 4.8 5.8 TM22 0.789 0.947 20:1
ICON-030L/90-** 90 36 135 2.0 2.4 TM21 0.526 0.631 40:1
ICON-030L/90-** 90 36 135 3.0 3.6 TM22 0.789 0.947 40:1
ICON-030L/90-** 90 36 135 4.0 4.8 TM30 1.123 1.348 20:1
ICON-030L/90-** 90 36 135 6.0 7.2 TM23 1.470 1.764 40:1
ICON-040L/150-** 150 60 225 3.2 3.8 TM30 1.123 1.348 40:1
ICON-040L/150-** 150 60 225 4.8 5.8 TM40 1.684 2.021 40:1
ICON-040L/150-** 150 60 225 9.6 11.5 TM31 3.368 4.042 40:1

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42
For any further information you may require please contact Biffi Sales office;
tel. ++39-0523.944411, fax ++39-0523.943923,
e-mail: sales@biffi.it

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Biffi reserves the right to modify contents without notice.

43
 05
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Biffi Italia s.r.l.

Headquarters, Sales department, 29017 Fiorenzuola d’Arda - Italy tel. +39 0523 944411 fax +39 0523 943923 e-mail biffi_italia@biffi.it

website: www.biffi.it