PIPE-100

BASIC DATA
Variabel Satuan Sumur HCE 29 PAD 7
Steam Fraction 0.319 0.9686
T °C 230.2 191.5
P bar 28.1 12.97
Mass Flow ton/hr 75.6 50.86
Molar Flow kgmole/hr 4196 2823
Mass Enthalpy kJ/kg 1569.09 2724.45
Std Ideal Liq Vol Flow m3/h 75.75 51

1. EROSIONAL VELOCITY
a) Mixture Density
- Operating Pressure
P 28.10 bar
407.56 psia
- SG Liquid
Sl 1
- Gas/Liquid Ratio
Safety Factor 1.5
Flowratevapour 24.11 ton/hr
6.70 kg/s
rvapour 14.01 kg/m3
Qsteam 10.05 kg/s
0.72 m3/s
22.4540989 ft3/s
357.1644975 SCFT/s
Flowrateaqueous 51.48 ton/hr
14.3 kg/s
raqueous 827.1 kg/m3
Qbrine 21.45 kg/s
0.03 m3/s
0.163119872 bbl/s
R 137.6539759 ft3/bbl
- Operating Temperature
T 230.2 °C
446.36 °F
906.36 Ra
- SG Gas
Sg 0.62
- Gas Comp Factor
 Tc H2O 647.4 K
705.65 °F
1165.65 Ra
Pc H2O 218.3 atm
3208.13 psia
Tr H2O 1.29 Ra
Pr H2O 7.87 psia
Z 0.81
- Mixture Density
rmix 28.30 kg/m3
2.647 lb/ft3 hysys
b) Empirical Constant
c 100
c) Fluid Erosional Velocity
Ve 61.46 ft/s

2. MINIMUM ALLOWABLE CROSS-SECTIONAL AREA

Z 0.81
R 137.65 ft3/bbl
T 906.36 Ra
P 407.56 psia
A 0.34 inch2/Mbbl liquid

3. DIAMETER PIPA
Qbrine 0.16312 bbl/s
14093.5569 bbl/day
A 4.82 inch2
di, min 2.48 inch
0.06 m

4. SPESIFIKASI PIPA
NPS 12
Sch 40
OD 12.75 inch
ID 11.938 inch
thick. 0.406 inch
Maks. WP 923 psig

5. MINIMUM VELOCITY
Qtotal 31.50 kg/s
 69.43571416667 lb/s
rm 2.65 lb/ft3
Vol Flow 26.23 ft3/s
v 33.75 ft/s ® memenuhi

6. PRESSURE DROP
a) Total Rate
- Gas Flow Rate
Qg 357.16 SCFT/s
30.86 MMSCFD
- SG Gas
Sg 1
- Liquid Flow Rate
Ql 14093.55692 bbl/day
- SG Liquid
Sl 1
- Total Rate
W 303897.5911 lbs/hr
b) Pressure drop
- Inside Diameter
ID 11.938 inch
0.99 ft
- Mixture Density
rm 2.65 lb/ft3
- Friction Factor
v 33.75 ft/s
m 0.08 cP
0.0000567 lb/fts
Re 1567243.44
ɛ 0.0457 mm
0.00015 ft ® commercial steel
ɛ/di 0.00015
f 0.012
L pipa 5m
fitting 0.5 m
18.04 ft
0.319 0.681 - Pressure Drop
1.67E-02 0.116071161558146 DP 0.58 psi / 100 ft
DP tot 0.10 psi memenuhi

7. KETEBALAN

Pi 392.86 psig
Do 12.75 inch
E 1
Y 0.4 Ferritic Steel
S 18900 psi
CA 0.125 inch

t 0.26 inch memenuhi

t pipa 0.406
PEMILIHAN PIPA
Specification C
NPS Sch OD (inch) ID (inch) thick. (inch) Maks. WP (psig) v (ft/s)
40 6.625 6.07 0.28 1139 130.75
6
80 6.625 5.76 0.432 1949 144.91
40 8.625 7.98 0.322 1038 75.51
8
80 8.625 7.63 0.5 1762 82.72
40 10.75 10.02 0.365 967 47.90
10
80 10.75 9.56 0.594 1712 52.60
40 12.75 11.94 0.406 923 33.75
12
80 12.75 11.37 0.688 1695 37.18
40 14 13.12 0.438 917 27.92
14
80 14 12.50 0.75 1696 30.78
40 16 15.00 0.5 934 21.38
16
16
80 16 14.31 0.843 1682 23.47
40 18 16.88 0.562 946 16.89
18
80 18 16.13 0.937 1674 18.49
mmercial steel
 Calculation
Keterangan
Re e/di f DP (psi/100ft) Thick. (inch)
3084872.58 0.000297 0.0105 15.00 0.19 Tidak Memenuhi
3247657.04 0.000312 0.0153 28.21 0.19 Tidak Memenuhi
2344286.70 0.000225 0.0138 4.99 0.21 Tidak Memenuhi
2453737.99 0.000236 0.0140 6.35 0.21 Tidak Memenuhi
1867240.74 0.000180 0.0130 1.51 0.24 Tidak Memenuhi
1956677.70 0.000188 0.0131 1.93 0.24 Tidak Memenuhi
1567243.44 0.000151 0.0125 0.60 0.26 Memenuhi
1644957.99 0.000158 0.0126 0.78 0.26 Memenuhi
1425613.55 0.000137 0.0123 0.37 0.27 Memenuhi
1496780.17 0.000144 0.0124 0.48 0.27 Memenuhi
1247316.81 0.000120 0.0120 0.18 0.29 Memenuhi
1307094.61 0.000126 0.0121 0.24 0.29 Memenuhi
1108660.36 0.000107 0.0117 0.10 0.31 Memenuhi
1160222.76 0.000112 0.0118 0.13 0.31 Memenuhi

0.0150 3084872.58
0.0125 1567243.44
 PIPE-100
BASIC DATA
Variabel Satuan Sumur HCE 29 PAD 7
Steam Fraction 0.319 0.9686
T °C 230.2 191.5
P bar 28.1 12.97
Mass Flow ton/hr 75.6 50.86
Molar Flow kgmole/hr 4196 2823
Mass Enthalpy kJ/kg 1569.09 2724.45
Std Ideal Liq Vol Flow m3/h 75.75 51

1. EROSIONAL VELOCITY
a) Mixture Density
- Operating Pressure
P 28.10 bar
407.56 psia
- SG Liquid
Sl 1
- Gas/Liquid Ratio
Safety Factor 1.5
Flowratevapour 24.11 ton/hr
6.70 kg/s
rvapour 14.01 kg/m3
Qsteam 10.05 kg/s
0.72 m3/s
22.4540988987 ft3/s
357.1644974827 SCFT/s
Flowrateaqueous 51.48 ton/hr
14.3 kg/s
raqueous 827.1 kg/m3
Qbrine 21.45 kg/s
0.03 m3/s
0.163119871781 bbl/s
R 137.6539758985 ft3/bbl
- Operating Temperature
T 230.2 °C
446.36 °F
906.36 Ra
- SG Gas
Sg 0.62
- Gas Comp Factor
 Tc H2O 647.4 K
705.65 °F
1165.65 Ra
Pc H2O 218.3 atm
3208.13 psia
Tr H2O 1.29 Ra
Pr H2O 7.87 psia
Z 0.81
- Mixture Density
rmix 28.30 kg/m3
2.647 lb/ft3 hysys
b) Empirical Constant
c 100
c) Fluid Erosional Velocity
Ve 61.46 ft/s

2. MINIMUM ALLOWABLE CROSS-SECTIONAL AREA

Z 0.81
R 137.65 ft3/bbl
T 906.36 Ra
P 407.56 psia
A 0.34 inch2/Mbbl liquid

3. DIAMETER PIPA
Qbrine 0.16312 bbl/s
14093.5569 bbl/day
A 4.82 inch2
di, min 2.48 inch
0.06 m

4. SPESIFIKASI PIPA
NPS 12
Sch 40
OD 12.75 inch
ID 11.938 inch
thick. 0.406 inch
Maks. WP 923 psig

5. MINIMUM VELOCITY
Qtotal 31.50 kg/s
 69.43571416667 lb/s
rm 2.65 lb/ft3
Vol Flow 26.23 ft3/s
v 33.75 ft/s ® memenuhi

6. PRESSURE DROP
a) Total Rate
- Gas Flow Rate
Qg 357.16 SCFT/s
30.86 MMSCFD
- SG Gas
Sg 1
- Liquid Flow Rate
Ql 14093.55692187 bbl/day
- SG Liquid
Sl 1
- Total Rate
W 303897.5910717 lbs/hr
b) Pressure drop
- Inside Diameter
ID 11.938 inch
0.99 ft
- Mixture Density
rm 2.65 lb/ft3
- Friction Factor
v 33.75 ft/s
m 0.08 cP
0.0000567 lb/fts
Re 1567243.44
ɛ 0.0457 mm
0.00015 ft ® commercial steel
ɛ/di 0.00015
f 0.012
L pipa 45 m
fitting 4.5 m
162.40 ft
0.319 0.681 - Pressure Drop
1.67E-02 0.116071161558146 DP 0.58 psi / 100 ft
DP tot 0.94 psi memenuhi

7. KETEBALAN

Pi 392.86 psig
Do 12.75 inch
E 1
Y 0.4 Ferritic Steel
S 18900 psi
CA 0.125 inch

t 0.26 inch memenuhi

t pipa 0.406
PEMILIHAN PIPA
Specification C
NPS Sch OD (inch) ID (inch) thick. (inch) Maks. WP (psig) v (ft/s)
40 6.625 6.07 0.28 1139 130.75
6
80 6.625 5.76 0.432 1949 144.91
40 8.625 7.98 0.322 1038 75.51
8
80 8.625 7.63 0.5 1762 82.72
40 10.75 10.02 0.365 967 47.90
10
80 10.75 9.56 0.594 1712 52.60
40 12.75 11.94 0.406 923 33.75
12
80 12.75 11.37 0.688 1695 37.18
40 14 13.12 0.438 917 27.92
14
80 14 12.50 0.75 1696 30.78
40 16 15.00 0.5 934 21.38
16
16
80 16 14.31 0.843 1682 23.47
40 18 16.88 0.562 946 16.89
18
80 18 16.13 0.937 1674 18.49
mmercial steel
 Calculation
Keterangan
Re e/di f DP (psi/100ft) Thick. (inch)
3084872.58 0.000297 0.0150 21.43 0.19 Tidak Memenuhi
3247657.04 0.000312 0.0153 28.21 0.19 Tidak Memenuhi
2344286.70 0.000225 0.0138 4.99 0.21 Tidak Memenuhi
2453737.99 0.000236 0.0140 6.35 0.21 Tidak Memenuhi
1867240.74 0.000180 0.0130 1.51 0.24 Tidak Memenuhi
1956677.70 0.000188 0.0131 1.93 0.24 Tidak Memenuhi
1567243.44 0.000151 0.0125 0.60 0.26 Memenuhi
1644957.99 0.000158 0.0126 0.78 0.26 Memenuhi
1425613.55 0.000137 0.0123 0.37 0.27 Memenuhi
1496780.17 0.000144 0.0124 0.48 0.27 Memenuhi
1247316.81 0.000120 0.0120 0.18 0.29 Memenuhi
1307094.61 0.000126 0.0121 0.24 0.29 Memenuhi
1108660.36 0.000107 0.0117 0.10 0.31 Memenuhi
1160222.76 0.000112 0.0118 0.13 0.31 Memenuhi

0.0150 3084872.58
0.0125 1567243.44
1. Data Operasi
r steam 13.99 kg/m3 0.87 lb/ft3
SG steam 1
r brine 827.1 kg/m3 51.63 lb/ft3
SG brine 0.62
Flowrate Steam 24.09 ton/h 14.75 lb/s
Flowrate Brine 51.50 ton/h 31.54 lb/s
T 446.2 F
P 406.60 psia 421.30 psig

Flowrate Total 75.59 ft3/s 46.29 lb/s

Yvapour
Xliquid
r mix 42.38 kg/m3 2.65 lb/ft3

2. Fakror Kv

- Nilai Absis
0.28

- Faktor Kv
0.32

3. Kecepatan Maksimum Vapour

Umax 2.44 ft/s
0.74 m/s

4. Minimum Vessel Cross-sectional Area

Amin 9.87 ft2
5. Minimum Vessel Diameter
Dmin 3.55 ft
5.00 ft
1.52 m
Check : Amin 19.63 ft2
U 0.82 ft/s
0.25 m/s Memenuhi

6. Vapor-Liquid Inlet Nozzle

Umax nozzle 162.66 ft/s
Umin nozzle 97.59 ft/s
Amin 0.77 ft2
Dmin 0.99 ft 1.06
11.92 inch 12.75

7. Volume Liquid
Residence Time 5 mnt 300 s
Volume 183.24 ft3

8. Tinggi Liquid dan Tinggi Vapor

Hl 9.33 ft
Hv 42.38 inch 3.53
48 inch 4.00
Htotal 12.86 ft 3.92

Hfeed nozzle to max. level

18.38 inch 1.53
18 inch 1.50

Hmax. level 7.80 ft

9. Cek Geometri
 (Hl+Hv)/D 2.67 tidak memenuhi 3-5
L/D 2.57 HORIZONTAL DRUM

10. Tebal Dinding

Poperasi 421.30 psig
Pdesain 463.43 psig
Toperasi 446.20 F
Tdesain 496.20 F
E 0.80
D 5.00 ft
R 2.50 ft
S 17100 psi
C 0.125 inch 2.952444
tmin 1.1624 inch 0.096865
0.9375 inch 15/16

11. Tebal Tutup

hemisphirical 2.916495 cm
tmin 1.1482 inch 0.095686 ft
0.9375 inch 15/16
- Nilai Absis

- Faktor Kv

Diameter Residence Time Tinggi Umax (ft/s)

(ft) (mnt) (ft) L/D U (ft/s)

4.00 5 22.56 5.64 0.5216 2.4396

4.50 5 15.05 4.91 0.6602 2.4396
5.00 5 12.86 4.42 0.8151 2.4396
 5.50 5 11.24 2.04 0.9862 2.4396

Memenuhi

ft
inch

ft
ft minimal 48
m

ft
ft minimal 18
cm
ft
Wall Thick. Head Thick.
(inch) (inch) Keterangan

0.9549 0.9436 Tidak Memenuhi

1.0586 1.0459 Memenuhi
1.1624 1.1482 Memenuhi
1.2661 1.2505 Tidak Memenuhi
T 445.2 F
P 402.2 psia

1. Flow Velocities
Mass flow 24172.72 kg/hr
r vap 13.85 kg/m3
Q vap 1745.89 m3/hr
263551.19 bbl/day
17.13 ft3/s
V liquid :
min. 3 ft/s
maks. 60 ft/s
18.288 m/s
Diameter Pipa :
maks. 32.47 inch
min. 7.26 inch

2. Spesifikasi Pipa
NPS 14
Sch 40 STD
OD 14 inch
ID 13.124 inch
thick. 0.438 inch
Maks. WP 917 psig

3. Pressure Drop

ID 13.124 inch
1.09 ft
r liq 0.86 lb/ft3
A 0.94 ft2
v 18.23 ft/s
m 0.0167 cP
0.00001121 lb/fts
Re 1537088.56
ɛ 0.0457 mm
0.00015 ft ® commercial steel
ɛ/di 0.00014
f 0.0125
L pipa 100 m
fitting 10 m
360.89 ft
 - Pressure Drop
DP 2.56 psi / 100 ft
DP tot 9.26 psi memenuhi

4. Ketebalan
Pi 387.50 psig
Do 14 inch
E 1
Y 0.4 Ferritic Steel
S 18900 psi
CA 0.125 inch

t 0.27 inch memenuhi

t pipa 0.438 inch
PEMILIHAN PIPA
Specification
NPS Sch OD (inch) ID (inch) thick. (inch) Maks. WP (psig) v (ft/s)
40 8.625 7.98 0.322 1038 49.30
8
80 8.625 7.63 0.5 1762 54.01
40 10.75 10.02 0.365 967 31.28
10
80 10.75 9.56 0.594 1712 34.34
40 12.75 11.94 0.406 923 22.03
12
80 12.75 11.37 0.688 1695 24.27
40 14 13.12 0.438 917 18.23
14
80 14 12.50 0.75 1696 20.10
40 16 15.00 0.5 934 13.96
16
80 16 14.31 0.843 1682 15.33
 40 18 16.88 0.562 946 11.03
18
80 18 16.13 0.937 1674 12.08
 Calculation
Keterangan
Re e/di f DP (psi/100ft) Thick. (inch)
2527596.82 0.000225 0.0153 37.74 0.21 Tidak Memenuhi
2645606.59 0.000236 0.0153 47.42 0.21 Tidak Memenuhi
2013248.53 0.000180 0.0135 10.68 0.23 Tidak Memenuhi
2109678.96 0.000188 0.0135 13.49 0.23 Tidak Memenuhi
1689793.12 0.000151 0.0130 4.28 0.25 Tidak Memenuhi
1773584.51 0.000158 0.0130 5.46 0.25 Tidak Memenuhi
1537088.56 0.000137 0.0125 2.56 0.27 Tidak Memenuhi
1613820.02 0.000144 0.0125 3.27 0.27 Tidak Memenuhi
1344850.02 0.000120 0.0125 1.31 0.29 Tidak Memenuhi
1409302.10 0.000126 0.0125 1.66 0.29 Tidak Memenuhi
1195351.40 0.000107 0.0120 0.70 0.31 Memenuhi
1250945.69 0.000112 0.0120 0.88 0.31 Memenuhi
T 445.2 F
P 402.2 psia

1. Flow Velocities
Mass flow 51418.64 kg/hr
r liquid 828.001641408 kg/m3
Q liquid 62.10 m3/hr
9374.29 bbl/day
0.61 ft3/s
V liquid :
min. 3 ft/s
maks. 15 ft/s

Diameter Pipa :
maks. 6.12 inch
min. 2.74 inch

2. Spesifikasi Pipa
NPS 8
Sch 40
OD 8.625 inch
ID 7.981 inch
thick. 0.322 inch
Maks. WP 1139 psig

3. Pressure Drop

ID 7.981 inch
0.67 ft
r liq 51.69 lb/ft3
A 0.35 ft2
v 1.75 ft/s
m 0.1164 cP
0.00007823 lb/fts
Re 2691083.66
ɛ 0.0457 mm
0.00015 ft ® commercial steel
ɛ/di 0.00023
f 0.015
L pipa 100 m
fitting 10 m
360.89 ft
 - Pressure Drop
DP 0.05 psi / 100 ft
DP tot 0.17 psi memenuhi

4. Ketebalan
Pi 387.50 psig
Do 8.625 inch
E 1
Y 0.4 Ferritic Steel
S 18900 psi
CA 0.125 inch

t 0.21 inch memenuhi

t pipa 0.322 inch
PEMILIHAN PIPA
Specification Calcul
NPS Sch OD (inch) ID (inch) thick. (inch) Maks. WP (psig) v (ft/s) Re
3 80 3.500 2.90 0.300 2553 13.28 2120739.80
40 4.500 4.03 0.237 1360 6.89 1527606.91
4
80 4.500 3.83 0.337 2151 7.63 1607460.90
40 6.625 6.07 0.280 1139 3.04 1014038.81
6
80 6.625 5.76 0.432 1949 3.37 1067548.24
8 40 8.625 7.98 0.322 1038 1.75 770598.35
80 8.625 7.63 0.500 1762 1.92 806576.45
40 10.75 10.02 0.365 967 1.11 613786.97
10
80 10.75 9.56 0.594 1712 1.22 643186.09
 Calculation
Keterangan
e/di f DP (psi/100ft) Thick. (inch)
0.000620 0.0153 7.54 0.16 Tidak Memenuhi
0.000447 0.0135 1.29 0.17 Tidak Memenuhi
0.000470 0.0135 1.66 0.17 Tidak Memenuhi
0.000297 0.0130 0.16 0.19 Memenuhi
0.000312 0.0130 0.21 0.19 Memenuhi
0.000225 0.0125 0.04 0.21 Tidak Memenuhi
0.000236 0.0125 0.05 0.21 Tidak Memenuhi
0.000180 0.0125 0.01 0.23 Tidak Memenuhi
0.000188 0.0125 0.02 0.23 Tidak Memenuhi