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    Cylinder Head - Install

    Uploaded by

    George Guerrero

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cylinder Head - Install

    Uploaded by

    George Guerrero
    177 views4 pages

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    177 views4 pages

    Cylinder Head - Install

    Uploaded by

    George Guerrero

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4
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    The document provides instructions for installing a cylinder head on a Caterpillar C-9 engine.

    The steps are to position a new gasket, attach lifting tools to the cylinder head, position the cylinder head on the dowels, install and tighten the bolts, and connect any sensors or tubes.

    The bolts must be tightened in a numerical sequence in multiple steps, with torque specifications and marker rotations provided between steps.

    2/5/2019 D6R SERIES II Track-Type Tractor XL Differential Steering AAX00001-UP (MACHINE) POWERED BY C-9 Engine(SEBP2983 - 81) -…

    Pantalla anterior
    Bienvenido: cr080lo
    Producto: TRACK-TYPE TRACTOR
    Modelo: D6R II TRACK-TYPE TRACTOR AAX
    Configuración: D6R SERIES II Track-Type Tractor XL Differential Steering
    AAX00001-UP (MACHINE) POWERED BY C-9 Engine

    Desarmado y Armado
    C9
    Engine For Caterpillar Built Machines
    Número de medio -SENR9502-16 Fecha de publicación -01/03/2014 Fecha de actualización -06/03/2014

    i07590786

    Cylinder Head - Install


    SMCS - 1100-012

    Installation Procedure
    Table 1
    Required Tools

    Tool Part Number Part Description Qty

    A 138-7575 Link Bracket 2

    B 4C-5593 Anti-Seize Compound 1

    NOTICE
    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.

    1. Position a new gasket on the engine.

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    Illustration 1 g01142119

    2. Attach Tooling (A) and a suitable lifting device to cylinder head (9). The weight of cylinder head (9) is
    approximately 147 kg (325 lb). Position the cylinder head onto the dowels in the engine block.

    3. Apply Tooling (B) to the threads of bolts (8). Install bolts (8).

    Tighten the plugs (not shown) for the high-pressure oil gallery on each end of the cylinder head to the
    following torque 285 ± 25 N·m (210 ± 18 lb ft).

    Note: Refer to Reuse and Salvage Guidelines, SEBF8301, "Inspection and Reuse of Critical Fasteners Used
    in All Engines" for reuse criteria of bolts (8).

    Illustration 2 g06372502

    4. Tighten bolts (8) according to the following procedure:

    a. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m
    (118 ± 11 lb ft).

    b. Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.

    c. Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 160 ± 15 N·m
    (118 ± 11 lb ft).

    d. Place a mark on Bolt (1) through Bolt (26).

    e. Rotate Bolt (1) through Bolt (26) in a numerical sequence. Rotate the bolts in the clockwise direction
    for 90 degrees (1/4 turn) from the mark on the bolts.

    f. Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.

    g. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m
    (118 ± 11 lb ft).

    h. Place a mark on Bolt (1) through Bolt (26).

    i. Rotate Bolt (1) through Bolt (26) in a numerical sequence. Rotate the bolts in the clockwise direction
    for 90 degrees (1/4 turn) from the mark on the bolts.

    j. Tighten Bolt (27) through Bolt (31) in a numerical sequence to a torque of 28 ± 7 N·m (21 ± 5 lb ft).

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    2/5/2019 D6R SERIES II Track-Type Tractor XL Differential Steering AAX00001-UP (MACHINE) POWERED BY C-9 Engine(SEBP2983 - 81) -…

    Tighten the plugs (not shown) for the high-pressure oil gallery on each end of the cylinder head to the
    following torque 285 ± 25 N·m (210 ± 18 lb ft).

    5. Connect the sensors.

    6. Connect hose assemblies (6) and (7).

    Illustration 3 g01063034

    7. Connect hose (5).

    8. Install tube assembly (2).

    9. Connect tube assemblies (3) and (4).

    10. Install accessory drive group (1).

    11. Fill the cooling system. Refer to Operation and Maintenance Manual, "Refill Capacities and
    Recommendations".

    End By:

    a. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover
    Base - Remove and Install".

    b. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".

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    2/5/2019 D6R SERIES II Track-Type Tractor XL Differential Steering AAX00001-UP (MACHINE) POWERED BY C-9 Engine(SEBP2983 - 81) -…

    c. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".

    d. Install the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Install".

    Copyright 1993 - 2019 Caterpillar Inc. Thu May 02 2019 16:03:04 GMT-0400 (hora de verano oriental)
    Todos los derechos reservados.
    cr080lo
    Red privada para licenciados del SIS.

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