Pipeline Pre Commissioning Pre Qua - 10apr17

OFFSHORE CONSTRUCTION SPECIALISTS
PIPELINE PRE-COMMISSIONING
PRE-QUALIFICATION DOCUMENT
Offshore Construction Specialists (OCS)
36 Kian Teck Road
Singapore 628781
Tel: +65 6898-0210
Fax: +65 6898-0209
Web: http://www.offshore-ocs.com/index.html
Contact Information
Contact Company Position Email Address
Keith Jackson Managing and Technical Director keith.jackson@offshore-ocs.com
Seto Jian Operations Manager setoj@offshore-ocs.com
William Wijaya Project Manager william.wijaya@offshore-ocs.com
Loke Kah Poh Project Manager kploke@offshore-ocs.com
Rakul Remanan Engineering Manager rakulr@offshore-ocs.com
Alastair Wong Construction & Equipment Manager alastair.wong@offshore-ocs.com
Fery Wijaya Construction Manager fery@offshore-ocs.com
Henry Chuy Subcontracts & Procurement Manager chuy.chunfei@offshore-ocs.com
TABLE OF CONTENTS
1. INTRODUCTION .................................................................................................................................... 4
2. OCS ORGANISATION CHART ............................................................................................................. 6
3. TYPICAL PRECOMMISSIONING ORGANISATION CHART................................................................ 8
4. PIPELINE PRECOMMISSIONING ACTIVITIES .................................................................................... 9
5. SAFETY AND SAFE WORKING PRACTICES ...................................................................................... 9
6. ENGINEERING AND PROCEDURES ................................................................................................. 10
7. PROCUREMENT & SUBCONTRACTING ........................................................................................... 10
8. FABRICATION ..................................................................................................................................... 10
9. PIPELINE FLOODING, CLEANING AND GAUGING. ......................................................................... 11
10. PIPELINE INTELLIGENT AND CALLIPER PIGGING ......................................................................... 11
11. PIPELINE HYDROTESTING ............................................................................................................... 12

12. PIPELINE BULK DEWATERING ......................................................................................................... 13
13. PIPELINE AIR DRYING ....................................................................................................................... 14
14. PIPELINE VACUUM DRYING ............................................................................................................. 14
15. NITROGEN PACKING ......................................................................................................................... 16
16. EXISTING AND PAST CLIENTS ......................................................................................................... 17
17. COMPLETED PROJECTS ................................................................................................................... 18
18. EQUIPMENT DATA SHEETS .............................................................................................................. 26
18.1 EQUIPMENT DATA SHEETS .............................................................................................................. 26
18.2 EQUIPMENT DATA SHEETS .............................................................................................................. 29
18.3 DIESEL DRIVEN FLOODING / JETTING PUMPS SERIES 2 (HIGH PERFORMANCE) ................... 32
18.4 DIESEL DRIVEN HIGH PRESSURE PUMP SERIES PUMP SERIES 2 (HIGH PERFORMANCE) ... 35
18.5 HIGH PRESSURE DIESEL DRIVEN SERIED 1 ................................................................................. 37
18.6 HIGH PRESSURE AIR DRIVEN PUMP .............................................................................................. 37
18.7 DEAD WEIGHT TESTER ..................................................................................................................... 39
18.8 PRESSURE / TEMPERATURE TRUE CORDER ................................................................................ 40
18.9 8 X 10 FT BREAK TANK (18 CUM. M CAPACITY) - 01 NOS ............................................................. 40
18.10 VACUUM PUMP .................................................................................................................................. 41
PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 2 of 47

18.11 PRESSURE TRANSDUCER & READOUT) ........................................................................................ 41
18.12 HEATED REGENERATIVE DESICCANT AIR DRYER & AIR COOLED AFTER COOLER ............... 42
18.13 LIQUID N² CONVERTER ..................................................................................................................... 43
19. ISO CERTIFICATION........................................................................................................................... 44
20. NATA CERTIFICATION ....................................................................................................................... 46
21. APPENDICES: CHECKLISTS FOR PRE-COMMISSIONING PROJECTS......................................... 47

1. INTRODUCTION
Offshore Construction Specialists (OCS) was formed in 2007 from a core group of marine
construction engineers to provide construction management, engineering and strategic support
equipment services primarily to the offshore oil and gas sector.
Our key personnel come from previous careers at the multinational marine construction company
McDermott working in the marine operations department on projects covering every sphere of the
industry. Our managing and technical director Mr Keith Jackson worked for 17 years in the group
the last 5 years as the marine division manager.
As a matter of policy under Mr Jackson J.Ray McDermott would execute work peripheral to that
being undertaken by the major work vessel (normally executed using third party subcontractors)
using in-house resources. Pipeline pre-commissioning, pre and post trenching, flexible flowline /
umbilical lay are examples of work that was routinely carried out in-house and not subcontracted.
One of the main reasons for doing this was that it prevented the activities of the subcontractor
impinging on the work of the high cost marine spread. The work was always planned with
maximum operational synergy in mind
In JRM large pipeline pre-commissioning projects such as the 650 km West Natuna gas
gathering pipeline network and many other major projects were planned and executed in-house.
OCS has taken the model developed in JRM and applied it to our own activities. Our equipment
is managed and operated by people who come from the same background as the main marine
contractor. We help the marine contractor plan the work such that the pre-commissioning has
the least possible impact on operations. We are proactive in highlighting potential issues and
ensuring both parties win. Our engineering capabilities are very sophisticated and significantly
more advanced than our competitors.
OCS has now completed a range of pre-commissioning projects for many different customers
with great success. OCS has been certified by Nata for pipeline hydrotesting since 2013. The
OCS organisation as a whole has also been qualified to IS0 9001 since 2009.
In 2014 the company purchased premises at 36 Kian Teck Road in the Pioneer district of
Singapore and we have established it as a base for our engineering and subcontract activities.
The office and workshop serve as a base from which to plan and execute projects. The
workshop has a dedicated instrument room where all calibrated instruments are maintained and
the workshop facilities ensure that OCS mechanical equipment can be well serviced and
maintained to high standards. The engineering and construction management group works hand
in hand with the pre-commissioning teams.
Our in-house equipment spread has grown significantly and is described in detail in this
document. OCS is equipped to handle the full range of pre-commissioning activities including
flooding, cleaning, gauging, hydrotesting, dewatering, drying and nitrogen packing. We work with
established and reputable intelligent pig suppliers to complement our service. We have
established long term relationships with key Singapore and overseas vendors.
We employ dedicated career inhouse technicians to operate and maintain our equipment and an
equipment engineer to ensure our equipment is managed and maintained correctly. This enables
OCS to prepare and mobilise efficiently for projects.

OCS is equipped to handle large projects or discrete project elements depending on the specific
needs of the customer.
The company has grown steadily since incorporation and now employs 60 personnel of whom 30
are civil / structural and mechanical engineers working with our pre-commissioning technicians.

2. OCS ORGANIS ATION CHART
KEY PERSONNEL CONTACTS

Keith Jackson Managing and Technical Director keith.jackson@offshore-ocs.com
Seto Jian Operations Manager setoj@offshore-ocs.com
William Wijaya Project Manager william.wijaya@offshore-ocs.com
Loke Kah Poh Project Manager kploke@offshore-ocs.com
Rakul Remanan Engineering Manager rakulr@offshore-ocs.com
Alastair Wong Construction& Equipment Manager alastair.wong@offshore-ocs.com
Fery Wijaya Construction Manager fery@offshore-ocs.com
Henry Chuy Subcontracts & Procurement Manager chuy.chunfei@offshore-ocs.com

OCS ORGANISATION CHART
KEITH JACKSON
MANAGING & TECHNICAL DIRECTOR
PROJECT
OCS MIDDLE EAST OCS DESIGN PROCUREMENT ACCOUNTS
DLB-01 &
OCS AUSTRALIA & OPERATIONS / HSE ENGINEERING PVT LTD & OCS UK & OCS USA
MANAGEMENT CONSTRUCTION
NORTH AFRICA INDIA SUBCONTRACTS ADMINSTRATION
MANAGEMENT
HENRY CHUY
SETO JIAN RAKUL REMANAN NG BEE KIM
WILLIAM WIJAYA KEITH JACKSON NATHAN WILLIAMS KP LOKE SUBCONTRACT & WILLIAM HUNT LELAND TAYLOR
OPERATIONS & HSE ENGINEERING ACCOUNTS
PROJECT MANAGER MANAGING DIRECTOR COUNTRY MANAGER PROJECT MANAGER PROCUREMENT COUNTRY MANAGER COUNTRY MANAGER
MANAGER MANAGER HR & ADMIN LEAD
MANAGER
VIVIANA ALASTAIR WONG FERY WIJAYA CHARLES TAN

FERLINDA LOW
KEVIN KOH CONSTRUCTION & CONSTRUCTION SENIOR ADMINISTRATION ACCOUNTS
Buyer
BUYER EQUIPMENT MANAGER MANAGER BUYER/EXPEDITOR
FIELD
STRATEGIC OCS DESIGN PVT MELVIN TAN MONICA ZHANG
CONSTRUCTION OPERATIONS ENGINEERING DRAFTING
EQUIPMENT TEAM LTD, INDIA IT ENGINEER ACCOUNTANT
SUPEVISION TEAM
SETTHA Y TRACY TEE

WILLSON HALL
IVAN CHAI PRAVIN THORAT UDAY SARATHY PROJECT SECRETARY
JAMES C SAYED DEDI M HERYANTHO CHAYUTRA GILBERT GREJALDO
ADI CAHYA LEAD STRUCTURAL LEAD PIPELINE &
FIELD PRE-COM ENGINEER LEAD NAVAL ARCHITECT LEAD DRAFTING ACCOUNT EXECUTIVE
OPERATIONS ENGINEER ENGINEER DOCUMENT
SUPERINTENDENT
ENGINEERS CONTROLLER
JAMIE J MYO MYINT THU AARON LIAN SUDHAKAR

TAUFAN ARYO PRAKOSO
LEON COAD EQUIPMENT ZHONG ZHIYUAN RADITYA ANDY SAMI CHEE LEOW FEE PENG
SAINUL LAWRENCE S.C
DAVID WOOD ENGINEER SENIOR FIELD SENIOR STRUCTURAL HR ADMINISTRATOR ACCOUNT ASSISTANT
NAVAL ARCHITECTS SENIOR DRAFTSMANS
FIELD FOREMENS ENGINEERS ENGINEERS
PRIYA
CHIA WIN LOONG LENI TALAVERA
RONI ZIA AI AKBAR VINOTH KUMAR
DAVID SHAW ADMIN ASSISTANT
GROUTING STRUCTURAL
MOHD HAZIQ ENGINEERS KHAING ZAR AUNG &
SUPERVISOR DRAFTSMANS RECEPTIONIST
WANG ZHENG
FIELD
ENGINEERS
CHINNA
SENIOR MACHINIST
LEGEND
SAVOY KUNAL KHADKE MOHAN CHAND
TUKARAM Singapore Head Office
RAHUL SENIOR STRUCTURAL SENIOR PIPELINE
SENIOR DRAFTSMAN
NAVAL ARCHITECT ENIGINEER ENGINEER Australia Office
ZAKARIA Middle East & North Africa Office
BUDIMAN
KRISBEL India Office
MOHD SLAMET UK Office
SADHASIVAM
TECHNICIANS /
MECHANICS PANKAJ KARUN DAS USA Office
STRUCTURAL PIPELINE ENGINEER
ENIGINEERS
Updated as 06 Apr 2017

3. TYP ICAL P RECOMMIS S IONING ORGANIS ATION CHART
OCS Pre-Commissioning Team Offshore

CLIENT
KP LOKE
WILLIAM WIJAYA
PROJECT MANAGERS
HENRY CHUI
RAKUL REMANAN ALASTAIR WONG
CONSTRUCTION MANAGER / SUBCONTRACTS &
ENGINEERING MANAGER
PRE-COMM MANAGER PROCUREMENT MANAGER
FERY WIJAYA
CONSTRUCTION MANAGER
PRAVIN THORAT JOYCE LIM

SETTHA
SENIOR STRURAL SUBCONTRACT /
YOOSOMSOOK
ENGINEER PROCUREMENT
IVAN CHAI
HERYANTHO CHARLES TAN
YOHANIS LEMBANG ADI CAHYA BUYER / EXPEDITOR
SUDHAKAR OPERATIONS NGINEERS

SUBRAMANIAM
RADITYA ANDY AARON LIAN
KURNIAWAN SENIOR FIELD ENGINEERS
UDAY SARATHY
TRACY EE
MOHAN CHAND
DAVID SHAW
TAUFAN
CHEAH WIN LOONG
PRIYA PANJIROSA
CHATCHAI
ZIA AL AKBAR
WONGWATCHARAT
SAINUL ABID
DANIEL CAO
SAVOY
WANG ZHENG
AMITH PRASAD
HU PEIBAO
KARTHIKEYAN
FIELD ENGINEERS
NIRANJAN A
KARAMADI
SADHASIVAM K J
VIJAY SUDHAKAR
CONSTRUCTION SUPPORT
ENGINEERS
CHANIN SRIYAPORN
ARYO PAKOSO
RAMIL ZAPANTA
VINOTH KUMAR
DRAFTING
Note: Project Managers, Project Engineers & Pre-Commissioning will be selected from the personnel pool shown for each category.

4. P IP ELINE P RECOMMIS S IONING ACTIVITIES
OCS experience embraces the full range of pipeline pre-commissioning activities from the initial
flooding, cleaning, gauging and hydrotesting to dewatering, drying and nitrogen purging and
packing.
Specific activities undertaken by OCS:
No. Description
1 Flooding, Cleaning and Gauging
2 Calliper and Intelligent Pigging
3 Hydrotesting
4 Dewatering/ Swabbing
5 Air Drying
6 Vacuum Drying
7 Nitrogen Purging
8 Nitrogen Packing
OCS provides a cradle to grave pipeline pre-commissioning services including complete

engineering, procurement, fabrication and execution services. Our in-house inventory is
extensive and our personnel are well trained.
5. S AFETY AND S AFE WORKING P RACTICES
OCS is acutely aware of the dangers involved in the marine construction industry in general and in
pipeline pre-commissioning particularly where high pressure water and air and heavy equipment,
chemicals etc combine to create a range of potential hazards if not managed properly.
All OCS activities on specific projects are the subject of hazids and risk assessments to ensure
levels of risk are reduced to as low as reasonably practical (ALARP). These risk assessments
are ideally attended by the main contractor and the ultimate client.
Other specific safety and operational measures that are taken:
i) All OCS personnel have appropriate Bosiet offshore sea survival training
ii) OCS technicians are Nata qualified and well trained for their specific duties
iii) All OCS equipment is provided with a specific safety passport.
iv) Offshore hazardous areas are barricaded as required and unauthorized personnel are
excluded.
v) All installation aids are properly engineered and subject to structural checks by the OCS
CSE group.
vi) Appropriate Hazchem sheets are posted in areas where chemicals are in use.

6. ENGINEERING AND P ROCEDURES
OCS prepares project specific engineering and procedures for each job undertaken. What sets
OCS apart from other pre-commissioning contractors is our engineering skills base which means
that all structural, mechanical, hydrodynamic and aerodynamic considerations are addressed in-
house. OCS procedures will address:
i) Project specific procurement requirements.

ii) Equipment specification requirements and preparations.
iii) Designs of Pig launchers and receivers for Flooding, Cleaning and Gauging.
iv) Designs of Hydrotest heads.
v) Designs of Pig Launchers and Receivers for Dewatering and Drying.
vi) Pig Requirements and Designations.
vii) Intelligent and Calliper Pigging requirements.
viii) Chemical injection requirements.
ix) Hydrotesting pressurization, strength and leak tests.
x) Bulk Dewatering.
xi) Drying Procedures using Air or Vacuum drying techniques.
xii) Nitrogen Packing.
xiii) Engineering calculations for Equipment lifting frames and skids to the requirements of the
nominated third party certification agency.
Engineering performed is strictly in line with the Client contract specifications and all documents
are submitted for approval by the main Contractor (where applicable) and the ultimate Client /
Operator / Owner as appropriate.
7. P ROCUREMENT & S UBCONTRACTING
OCS inhouse procurement group has established vendors in Singapore and internationally.
Procurement requirements will vary but the following general categories apply.
i) Purchase of Chemical and Dye for pipeline flooding activities.

ii) Specific Pigs for the Contract application.
iii) Fabrication of Pre-commissioning heads for Pigging, Hydrotesting, Dewatering, Drying and
Packing. Heads are designed for above water or subsea applications as required. In
certain instance OCS will fabricate the heads inhouse.
iv) Rental of specific equipment that may be required in addition to inhouse equipment.
v) Purchase of Liquid or Compressed Nitrogen and ISO tanks / Quads in which to transport it.
vi) Hoses and fittings
vii) Third party instrument calibration.
viii) Commercial transport
8. FABRICATION
Fabrication that will be carried out for specific pre-commissioning projects may include :
- Specific equipment lifting and handling frames.

- Flooding, hydrotesting, dewatering, drying and nitrogen purging and packing heads.
- Specific manifolds as required.
9. P IP ELINE FLOODING, CLEANING AND GAUGING.
The following summarises the major issues that are addressed during planning and execution.
i) Client’s specification to be addressed and pumps and related equipment to be selected

with the right volume and pressure rating to meet the requirements specified for pig speed.
ii) Cleaning and Gauging Pigs to be selected to suit the required application. Gauging plates
to be sized in accordance with specification requirements. The front and last pigs will
usually be fitted with pingers or tracking devices to enable the location of the pig train to be
monitored.
iii) Chemicals to be assigned in accordance with the protection requirements of the
specification and environmental considerations specific to the host country in which the
work is being carried out. Where disposal of treated water is onshore special treatment
procedures to be put in place.
iv) Procedures to account for the nature of the flooding operation :
- Onshore to Onshore
- Platform to Platform.
- Platform to Onshore (or reverse)
- Platform to Subsea. (or reverse)
- Subsea to Subsea.
v) Pig launchers and receivers to be designed and fabricated as required compatible with the
pig train to be launched and received. Where pig launching and / or receipt is subsea
measures to be put in place to protect divers. On platforms and onshore personnel safety
to be give the highest priority accounting for proximity to the handling of high volumes of
pressurized water.
vi) Calibrated Instrumentation provided to measure and record pressure and flow during
flooding operations.
vii) Where pipeline installation operations involve subsea tie in connections the pipeline will
need to be flooded to allow diver access to flange connections. In such cases pigging
operations may have to be conducted before and after the connections are made up.
viii) Where the pipelines are constructed from Corrosion Resistant Alloy (CRA) material special
precautions will be required to avoid exposure of the pipeline to raw seawater. This may
involve the use of Gel plugs and other protection measure as discussed and agreed with
the client.
10. P IP ELINE INTELLIGENT AND CALLIP ER P IGGING
For certain pipelines intelligent pigging may be specified for the pipeline. This can take the form
of:
i) Caliper pigging which measures the internal bore of the pipeline and detects deformities
along the length of the pipelines providing information on the exact linear location and
orientation of the deformity.
ii) MFL pigging which measure the wall thickness of the pipeline with corresponding linear
and orientation data.

This pigging is sometimes specified for new pipelines to establish a baseline from against which
subsequent measurements can be compared. For existing pipelines it is used to assess
damage that may have been sustained and /or the extent of corrosion in the pipe wall.
The intelligent pigs are fitted with batteries which have a finite life and this must be considered
when loading the pigs to ensure the length of the operation from loading to receipt will not exceed
the battery life. This can be a critical consideration when subsea pigging is contemplated.
Intelligent pigs are normally run from platform to platform or platform to shore (or reverse).
Intelligent pigs contain very sensitive instrumentation that is easily damaged so it is important
that all debris is removed from the pipeline. To this end cleaning and gauging pigs are normally
run through the pipeline to ensure the line is clear before the intelligent pig is run.
Constant pig run speed is also critical to the collection of reliable data from intelligent pigging
operations. Surging of the pig should be avoided. To this end constant back pressure needs to
be maintained. For pig propulsion a non compressible medium such as seawater is strongly
preferred as it is far easier to maintain constant back pressure and speed. Propulsion by Air or
Nitrogen should be avoided. Inclusion of the intelligent pig with the pipeline dewatering train
should be avoided if possible as surging of the pigs is hard to control. These issues need to be
discussed in the project planning phase.
OCS does not own intelligent pigs but has agreements with reputable subcontract companies
who provide the specific intelligent pigs and qualified technicians to support the overall pipeline
pre-commissioning operation.
11. P IP ELINE HYDROTES TING
Pipeline hydrotesting is normally carried out after the completion of flooding, cleaning and
gauging activities. Hydrotesting confirms the strength and leak integrity of the pipeline.
The purpose of the pipeline hydrotest is to ensure that the pipeline, as well as all flanged
connections and appurtenances meet or exceed the design specifications. This is done by
introducing a pressure typically 125% of the design operating pressure of the pipeline. The
pressure is introduced by pumping additional water into the pipeline system, and
maintaining the pressure for a minimum of 24 hours, without additional pumping or
unaccountable losses.
When the pigging run has been accepted by the Client, the pig launcher and receiver
assemblies are removed and blind flanges installed. A pumping spread, comprising a high-
pressure pump, chemical injection pump and a flowmeter will be set-up adjacent to the end of
the pipeline. Additional instrumentation for monitoring the test will also be set-up in a sheltered
location nearby. This will normally comprise a dead weight tester, pressure recorders and
gauges, subsea temperature monitors, temperature recorders, etc.
The pressure in the pipeline is raised gradually when all the entrapped air in the pipeline is
purged. Frequent volume and pressure monitoring is done for the first 30% of the pressure
increase to observe for signs of air entrapment. If this is not exceeded, then pumping will
continue, otherwise the pressure will be bled off and further purging done to remove the
entrapped air.

Stabilization hold points are normally observed at 75% of test pressure, and thence at
100%. The test period will begin when the pressure in the pipeline stabilizes over a
reasonable length of time. When the test is deemed to begin, new charts will be placed in all
the recording instruments. Any pressure loss will need to be correlated to temperature
fluctuations. When the Client is satisfied that the test is acceptable, after holding for a
period of 24 hours or more, then the pressure can be bled off gradually.
Care must be taken when preparing the hydrotest to ensure that all the pipeline
components are rated to or above the test pressure. This may be a problem when hydrotest
limits extend to process pipe work on topside decks or refinery equipment onshore.
Some of the key points to consider when running the hydrotesting operation are:
• Allow for thermal stabilization before commencement of hydrotest.

• Confirm any valves in the system are not closed.
• Ensure the Pipeline is topped-up with treated seawater from the pressurization end to
vent off residual air within the pipeline.
• Air venting provision is provided in temporary manifold system at one or both ends of a
pipeline.
• Only once system is topped-up and air venting has been completed, pressurization will
commenced.
• All the instruments such as Dead Weight Tester, pressure recorder, temperature
recorder and pressure gauges are connected to manifold which is installed on test blind.
• The the rate of pressurization at various stages of hydrotest, and stabilization hold points,
shall be followed as per client specifications and approved procedures.
12. P IP ELINE BULK DEWATERING
Bulk dewatering involves the running of pigs equipped with sealing discs with compressed
air to remove the majority of the water in the pipeline. Further runs with polyurethane foam
pigs will then continue to swab and remove free water from the pipeline. This process also
further cleans the internal walls of the pipeline. Strict criteria may exist governing the internal
cleanliness of the pipeline that may require the running of many such swabbing pigs.
Dewatering shall not commence until the acceptance criteria for the hydrotest have been met and
approved by the client.
Typically a pipeline will be gauged and dewatered with a pig train consisting of 3 bi-directional
dewatering pigs.The pigs will be launched and propelled at an approximate speed of between
0.5m/s to 1.5m/s by dry air until the pigs are received at the receiver.
Ideally a pig indicator is installed on the receivers, to give confirmation that pigs have arrived. If
they are not, the indication of pigs arrival will be an increase in back pressure as the pigs reach
the receiver, and decrease in back pressure when all the pig has arrived. A second check is the
confirmation of volume of air injected into the pipeline.

In the event that it is unsure if the pig is has arrived in the receiver, an additional 10% of fill
volume shall be injected. Once the pig train is received the pipeline will be depressurised to
ambient, and the pig train will be recovered one by one from the receiver. On acceptance of the
pigs condition, all the logs, chart and gauging plates shall to be signed by the parties.
The final stage of dewatering of the pipeline typically utilises a pig train consisting of 2-3 Long
Run Heavy Duty (LRHD) final dewatering and swabbing pigs. As an example, a final dewatering
pig train configuration may consist of the following:
• 1 x LRHD bare foam pig

• 100liner meter of dry air at 3barg
• 100liner meter of dry air at 3barg
• One line volume at 3barg
13. P IP ELINE AIR DRYING
The concept of air drying of a pipeline is based around the principle that a continuous supply of
heated air from an air compressor, provides heat energy which is absorbed by residual water in
the pipeline, which speeds evaporation. The water vapor is transported by the flowing air out of
the pig receiver at the other end of the pipeline.
A hygrometer setup at the receiver will indicate completion of the drying process when the outlet
air dew point reduces significantly from its starting value. During the pipeline drying process, the
air will be close to saturation at the prevalent ambient temperature. When the pipeline is dry, the
dew point will reduce towards that of the feed air from the compressor.
In the field, typically pipelines shall be air dried using the same air drier spread used during
swabbing operation. The air drying operation commences with 1 line volume after the last foam
swabbing pig is removed from receiver. Air is blown continuously until the client specified dew
point is reached at the receiver end.
14. P IP ELINE VACUUM DRYING
Vacuum drying is a method where the pipeline is completely sealed and then a single port is
connected to high power vacuum system, which extracts air from the pipeline. Over a period of
time, the humidity level in the outlet will reduce rapidly as a stable vacuum level is formed. There
will be a period where the dewpoint level stabilizes as residual liquid water is evaporated and
extracted. When all the water has been removed, the dewpoint will drop again and this signals
the end of the vacuum purge process. The hygrometer mounted in the vacuum inlet will give
determination of the end point.
There are basically 5 steps to the vacuum drying process:
1) Pipeline isolation; pull down to Saturation Vapour Pressure (SVP)

2) Boil off
3) Pull down to Partial Vapour Pressure (PVP)

4) Soak Test
5) Stabilisation
As advance preparation for the pipeline drying operation, temporary piping and fittings shall be
fabricated for connecting the pipeline end to the Vacuum Equipment.
Prior to commencing the vacuum drying operations on the pipeline section, it is necessary to
ensure that all temporary pipe work and all the flange joints are vacuum tight (no leaks under
vacuum).
The typical sequence of steps followed during vacuum drying process follows:
• The pipeline section valve will be closed and the system pressure from the vacuum
pumps to the main pipeline valve will be pulled down
• When the pipeline section target pressure has been reached the vacuum pumps will be
shut down, the system will be allowed to stabilise. Upon completion of stabilisation the
pressure will be monitored and logged at 10 minute intervals for a period of 1 hour. If
there is no considerable leak in the temporary piping connections the in leak check is
accepted if not the connections has to be rechecked properly and corrected to be leak
proof.
• Upon completion of the temporary piping system in leak checks, the main pipeline section
valve shall be opened. The vacuum pumps shall be brought on line (slowly) and the
vacuum drying of the pipeline section shall commence.
• The pressure in the pipeline section shall be reduced to the Saturation Vapour Pressure
(SVP), which upon achieving this pressure the water in the pipeline section will start to
boil off.
• When all free water in the pipeline section has boiled off, the pressure will start to fall at
an accelerated rate, during which stage the absorbed water in the pipe wall will be pulled
out.
• The pipeline section pressure will then be pulled down to the Partial Vapour Pressure
corresponding to the client specified dew point ( e.g. 4.015 mbar for ‐5°C Dew point).
• Once the pipeline has been drawn down to the required pressure, the “soak test” shall
commence. The vacuum plant will be isolated from the pipeline by closing all isolation
valves in the system, and the pressure will now be monitored for a duration as specified
by the client. .
• During pipeline isolation, a stabilisation period should be allowed, for both pressure and
dew point to reach a state of equilibrium. The pressure and dew point would be monitored
over a sufficiently long period, dependent on the pipeline’s length and the environmental
conditions, so that if any remaining water evolves, an increase in pressure, and to a
lesser extent dew point would occur.
• The soak test will only be deemed acceptable if over the 12 hour period, the pressure
measured remains on, or less than 4.015 mbar, taking into consideration any in‐leaks
calculated during the pipeline in‐leak test.
Upon acceptance of the dryness of the pipeline section the remote location will be
isolated and the pipeline pressure reduced to PVP pressure (4.015 mbar or ‐5o C Dew
point). Upon completion of vacuum drying the pipeline will be isolated and left under
vacuum ready for nitrogen packing.

15. NITROGEN P ACKING
As part of the preparation for the Nitrogen Packing process, once the equipment has been
set‐up, it shall be function tested in order to ensure that no damage has occurred during
transportation to site. All temporary hoses, pipe work, fittings and valves shall be tested to the
maximum operating pressure of the units.
The Nitrogen is brought to site as a liquid, contained in a cryogenic tank. During pumping
operations the liquid is pumped through a vaporizer unit where it converts to a gas, and then
through the temporary discharge line into the pipeline. Pumping rates and pressures are variable
to suit the operation required. Nitrogen Gas shall be injected into the pipeline to break the
vacuum and line shall be pressurised to 2 Barg.
Nitrogen with the following typical characteristics will be pumped in to the pipeline:
• Dew point ‐50 deg c

• Oxygen max 2%
• Co2 max 5%
Vacuum Hoses shall be disconnected and suitably rated blind flanges shall be installed.
Delivery hoses from the vaporiser shall be connected to the 2" connection available on the blind
flange installed at the end of Pipeline.
The typical sequence of a Nitrogen Packing Operation is as follows:
1) Open valve on the nitrogen tank allowing liquid nitrogen into the nitrogen vaporizer,
maintain the liquid nitrogen tank pressure between 3 to 5 Bar.
2) Commence flow of liquid nitrogen from the storage tank through the nitrogen vaporiser.
As the liquid turns to gas in the vaporizer commence flow to the pipeline.
3) Nitrogen injection will begin slowly and build to an expected pumping rate of approx. 1000
Cu. Mtrs/Hr.
4) Continue to flow nitrogen gas into the pipeline, change liquid tank as and when
necessary.
5) Purging will continue until pressure in the pipeline reaches to 2barg. Upon receiving
confirmation the required pressure has been achieved, the pumping shall be ceased.
6) Pressure will be monitored and recoded by pressure chart recorder. On completion of
nitrogen purging, readings shall be taken for every 2hrs interval of Pipeline pressure and
temperature up to 24hrs.

16. EXIS TING AND P AS T CLIENTS
OCS has built up a significant customer base during four (4) years of operations. OCS past and
present clients are listed below. References can be provided on request.
No. Client Name
1 Asia Petroleum Developments (Salamander) Indonesia)

2 Chevron (Thailand)
3 EMAS ( Singapore)
4 Franklin Offshore ( Singapore)
5 Galoc ( Philipines)
6 GFI ( Thailand)
7 Global Industries ( Malaysia)
8 Hako Offshore ( Singapore)
9 Heerema (Holland)
10 HESS ( Indonesia)
11 Kangean Energy ( Indonesia)
12 Larsen & Toubro ( Malaysia/ India)
13 M3 Energy ( Malaysia)
14 Newfield Peninsula Malaysia ( Malaysia)
15 Nippon Steel (Indonesia)
16 NorCe ( Singapore)
17 NuCoastal ( Thailand)
18 Offshore Marine Contractors
19 Origin Energy (Australia)
20 SapurasAcergy ( Malaysia)
21 Sarku ( Malaysia)
22 Sea Drill ( Singapore)
23 Star Petroleum ( Indonesia)
24 Swiber ( Singapore)
25 Timas Suplindo ( Indonesia)
26 TLO SapuraCrest ( Malaysia)
27 Vietsovpetro (VSP) (Vietnam)

17. COMP LETED P ROJ ECTS

Pipeline Length
Year Project Title Client Scope of Work Location
Dia (“) (km)
Flood, Clean,
Star Energy Star Energy
2016 PT Timas 6.625” 6.75m Gauge,
Project Project Field
Hydrotest
PHE WMO Flood, Clean,
Project Syrabaya PHE
2016 PT Timas 6.625” 12km Gauge,
WMO field
Hydrotest
Hydrotesting,
Intelligent
Bekapai Phase
Total pigging, Bekapai field,
2015 2B EPSC2 12” 12.5km
Indonesie Dewatering, Indonesia
Project
Drying and N2
Packing
Tembikai Oil 6” Manuli
Vestigo
Field Flexible Tembikai,
2015 Petrolium / 250m Leak Testing
Development Flowline Malaysia
Antares
Project import hose
Leak testing
for 10” and
Shell / 8” spools Malikai field,
2015 Shell Malikai - Leak Testing
Technip and Malaysia
installation
aids
Su Tu Field of
PTSC STV Flood, Clean,
Block 15-1,
2014 South West Bumi Armada 6” & 10” 7.5 each Gauge,
offshore
Project Hydrotest
Vietnam
Antares Flood, Clean, Offshore
Coastal KBM
2014 Energy 6” 750m Gauge, Leak Terengganu,
Project Phase 2
Solution test, Dewater Malaysia
Flooding, Back-
DOF / 6”,8”, 1km - seal testing, Thang Long /
DOF Lamson
2014 LAMSON 10 & 12" 2.5km Leak Testing, Dong Do Field,
FPSO Flowlines
Dewatering, N2 Vietnam
packing
Flood, Clean, Offshore
Petronas 8”, 12” & 700 m
2014 PT Timas Gauge, Indonesia East
Ketapang 16” each
Hydrotest Java Sea
Flood, Clean,
Gauge, Offshore
Petronas
2014 PT Timas 12” 111 Hydrotest, Indonesia East
Ketapang
Dewater, Dry, Java Sea
N2 Pack.

Pipeline Length
Dia (“) (km)
Flood, Clean,
Pertamina EP 500m &
2013 PT Timas 14” & 20” Gauge, Java Sea
L-Parigi 3.3 km
Hydrotest
Flood, Clean,
Pertamina UL
2013 PT Timas 12” 12 Gauge and Java Sea
Project
Hydrotest
PTSC Su Tu Su Tu Field of
Flood, Clean,
Field Block 15-1,
2013 Bumi Armada 6” & 8” 7.5 each Gauge,
Development offshore
Hydrotest
Project Vietnam
Flood, Clean,
Pertamina EP Leighton Gauge,
2013 12” 28 Java Sea
MOL Project Offshore Hydrotest and
Dewater
Antares Flood, Clean, Offshore
Coastal KBM
2013 Energy 6” 750m Gauge, Leak Terengganu,
Project Phase 1
Solution test, Dewater Malaysia
PTTEP Bongkot
Gulf of
2013 Riser DOF Subsea 6” 80m Leak Test
Thailand
Replacement
18” 11.3 Flood, Clean,

2013 Zawtika L&T Gauge and Myanmar
18” 9.7 Hydrotest
2012 Bien Dong DOF Subsea 6” flexible 400m Leak Test Vietnam
Flood, Clean,
2012 Bawal PT Timas 14” 40 Gauge and Natuna Sea
Hydrotest
Flood, Clean,
Gauge and
25.745 Hydrotest,
2011 TSB Kangean PT Timas 18”& 20” Java Sea
& 5.2 Dewater, Dry
and Nitrogen
Packing
10” 35 Flood, Clean,

Chevron Gulf of
2011 EMAS Gauge and
(Thailand) 16” 35 Thailand
Hydrotest
Flood, Clean,
2011 Kodeco Project PT Timas 6” 7&6 Gauge and Java Sea
Hydrotest
Kangean 18” 25 Flood, Clean, Bali Sea,
Energy Gauge & approximately
2011 PT Timas 20” 5.5
Indonesia Hydrotest, 120km from
Limited – TSB 20” 5.5 Dewater, Dry & Pagerubgan
Pipeline Length
Dia (“) (km)
Development Nitrogen Island
Packing
Flood, Clean,
Gauge, Ujung
6” 5.5
HESS Ujung Hydrotest, Pangkah,
2010 Pangkah PT Timas 12” 5.5 Dewater, Air & Gresik in
Development Vacuum Dry Surabaya
16” 5.5
and Nitrogen Indonesia
Packing
M3nergy JDA
Sdn Bhd/
Franklin Offshore
2009 Carigali- 11” Flexible 0.24 Leak Test
Offshore Malaysia
PTTEPI-JDA
Block B-17
Kakap Field
10” 11.2
Star Petroleum Flood, Clean, located in the
2009 Kakap Field PT Timas 6” 2 Gauge and Indonesian
Redevelopment Hydrotest West Natuna
6” 2.3
Sea
From the
Kambuna
Asia Petroleum
platform
Development Flood, Clean,
offshore North
2009 (APD) – Glagah PT Timas 14 “ 42 Gauge and
Sumatera to a
Kambuna Field Hydrotest
landfall
Development
Northeast of
Medan
PLEM &
Nexus Australia-
2008 Nexus Startup - Leak Test Singapore
Bass Strait
Heads
EOCP EMAS
Galoc offshore 65km off North
6“ Spool
2008 Development Construction 0.7 Leak Test West Coast of
6” Flexible
Project and Palawan Island
Production
EOCP EMAS
Flood, Clean,
offshore 10” 0.8 Gauge and Gulf of
2007 GFI Construction
6” Flexible 0.1 Hydrotest/Leak Thailand
and
test
Production

Zawtika Project, 2013

Pigging & Hydrotest Photos

Kodeco Project
Pigging & Hydrotest (Oct - Dec 2011) Photos
Kangean Project
Pigging, Hydrotest, Dewatering, Air drying and N2 packing (Aug- Nov 2011) Photos

Chevron Thailand Project

Pigging & Hydrotest (Jan – July 2010) Photos
HESS (UJUNG PANGKAH) Pipeline Project–

Pigging, Hydrotest, Dewatering, Drying & N2 Pack (Jan – Feb 2010) Photos

Star Energy (KAKAP) Pipeline Project– Pigging & Hydrotest (Oct 2009) Photos
Asia Petroleum Development (APD) Pigging and Hydrotesting. - Glagah Kambuna Field
Development Project (Mar 2009) Photos

Flexible Riser Leak for M3nergy JDA Sdn Bhd / Carigali-PTTEPI - JDA Block B-17,
Offshore Malaysia. (Sep 2009) Photos
GFI (Thailand) Pigging and Hydrotesting Photos (Nov 2007 to Jan 2008)

18. EQUIP MENT DATA S HEETS
OCS operates a comprehensive range of pre-commissioning equipment. Each piece of

equipment has it own equipment passport which is maintained from project to project. This helps
ensure that only appropriately maintained equipment is supplied to projects.
A sample of our equipment passport is included below.
18.1 EQUIP MENT DATA S HEETS
FLOODING PUMP - 03 Nos.
Capacity 320 Cu.m / Hr
Maximum Head 171 meters
Engine Make Detroit Diesel 8V-92TA 450BHP
Pump Make SLD 280-43 3



18.2 EQUIP MENT DATA S HEETS
Engine Make Detroit Diesel 8V-92TA 450BHP
Pump Make SLOW350-380B



18.3 DIES EL DRIVEN FLOODING / J ETTING P UMP S S ERIES 2 (HIGH

P ERFORMANCE)
Engine Make Detroit Diesel 12V-149TI 1130BHP
Pump Make 250SLD 450-60 4



18.4 DIES EL DRIVEN HIGH P RES S URE P UMP S ERIES P UMP S ERIES 2 (HIGH
P ERFORMANCE)
HIGH PRESSURE DISEL DRIVEN

- 01 Nos.
PUMP
Capacity 180 liters / Minute
Maximum Pressure 7250 psig
Engine Make Johndeere 160kw 6 cylinder diesel engine
Pump Make Woma 2502 P40


18.5 HIGH P RES S URE DIES EL DRIVEN S ERIED 1
HIGH PRESSURE DISEL DRIVEN

- 01 Nos.
PUMP
Capacity 35-37 liters / Minute

Isuzu 50 HP-4 cylinder (turbocharged & water
Engine Make
cooled)
Pump Make Den-Jet CD 40-550
18.6 HIGH P RES S URE AIR DRIVEN P UMP

HIGH PRESSURE AIR DRIVEN
- 01 Nos.
PUMP
Maximum Pressure 7,500 psig
Maximum Air Supply Pressure 125 psig
Pump Make Haskel Model TP600-GSF-60

HIGH PRESSURE AIR DRIVEN

- 04 Nos.
PUMP
Maximum Air Supply Pressure 120 psig
Pump Make Hydraulics International HI Model 5L-SS-60

18.7 DEAD WEIGHT TES TER
DEAD WEIGHT TESTER + WEIGHT

- 02 Nos.
SET
Make DH –BUDENBERG MODEL 580 DX
Range 0-700 bar
Accuracy 0.025 %
Least Count 0.069 bar

18.8 P RES S URE / TEMP ERATURE TRUE CORDER

PRESSURE RECORDER - 03 Nos.
Make BARTON
Range 0-5000 psi
Accuracy ± 1 % FS
TEMPERATURE RECORDER - 02 Nos.
Make SCOTECH
Range 0-50o C
Accuracy ± 1 % FS
PRESSURE-TEMPERATURE DUAL
- 02 Nos.
RECORDER
Make BARTON
Range 0-5000 psi/0-100o C
Accuracy ± 1 % FS
18.9 8 X 10 FT BREAK TANK (18 CUM. M CAP ACITY) - 01 NOS
For storage and introducing freshwater slug during pigging/ dewatering of pipelines

18.10 VACUUM P UMP
VACUUM PUMP - 01 Nos.

Edwards mechanical booster Model EH1200,
Booster Make
Hydrokinetic Drive
Edwards high vacuum pump Serial 220. EIM
Pump Make
275
18.11 P RES S URE TRANS DUCER & READOUT)
- 03 Nos.
Type 750C, ABSOLUTE PRESSURE TRANSDUCER
Make/ Range MKS

10 MILLIBAR , 100 MILLIBAR , 1000 MILLIBAR
1% OF FULL SCALE
Accuracy/ Input/ Output
+13 TO +32 VDCINPUT, 0-10VDC O/P
- 02 Nos.
Type DIGITAL SUPPLY AND READOUT
Make/ Range MKS
Input Power
220VAC

18.12 HEATED REGENERATIVE DES ICCANT AIR DRYER & AIR COOLED AFTER
COOLER
Regenerative compressed air dryer use desiccant to absorb water vapour from the compressed
airstream. In the twin tower design, one tower dries the air from the After-cooler while the
dessicant in the other tower is being regenerated to provide continuous operation. A heater is
added to heat the purge air. It not only benefits the regeneration effect but also decreases
regeneration purge loss.
Desiccant: activated alumina + molecular sieve

Purge air: <3 ~ 6%
Working pressure: 24 barg
Inlet oil content: < 0.1 mg/m3
Pressure dew point: - 40oC to - 50oC
Inlet temperature: - 0oC to 45oC
Capacity: 150 Nm3/min
Heater: 50 kW
Dimension: 2.9 x 2.2 x 3.5m
Weight: 5.9 mT
Lifting skid are mounted.
Air Cooled After Cooler is auxiliary

equipment of air compressor, after
which the high temperature and high
pressure air is cooled. Most of the
vapour is condensated and discharged
out of compressor in order to meet the
working conditions of downstream
drying equipment. The medium of
cooling is air.
Capacity: 150 Nm3/min
Power requirement: 2.5 kW
Dimension: 2.9 x 2.2 x 3.5m
Weight: 5.9 mT
Lifting skid are mounted.

18.13 LIQUID N² CONVERTER
1. Operating parameters:
• Design temperature load bearing/pressure retaining –20 Deg to + 50 Deg C.
• Design temperature machinery –20 Deg to + 50 Deg C.
2. Diesel Engine
• Detroit Diesel model 8V 71T
• Rated to produce 420 BHP @ 2100 RPM. (Continuous)
3.. Gearbox
• Marco 3 pad hydraulic pump drive gearbox
• Marco Gearbox will be enclosed coupled on engine flywheel
4. Start System
• Air starter
5 . Hydraulic System
• Twin Commercial hydraulic pumps for Low and High pumping rate, motors and relief valves.
• heat exchanger.
6. Cryogenic High Pressure System
• Paul triplex.
• Max. Pressure: 10,000 psi.
• Flow Rate: 3,000 SCFM.
• Discharge Temperature: 70 F.
o
7. Control Panel
• A stainless steel control panel
8. Skid/Frame

19. IS O CERTIFICATION


20. NATA CERTIFICATION

21. AP P ENDICES : CHECKLIS TS FOR P RE-COMMIS S IONING P ROJ ECTS
Appendix A: Post Award / Execution Planning Checklist
Appendix B: Project Documentation & Engineering Checklist
Appendix C: Procurement Checklist
Appendix D: Typical In-House Equipment Preparation Checklist
Appendix E: Fabrication Checklist
Appendix F: Pipeline Pre-Commissioning Trial Fit Checklist
Appendix G: Pipeline Pre-Commissioning Function Test Checklist
Appendix H: Hired Equipment Checklist
Appendix I: Typical Flood / Clean / Gauge Checklist
Appendix J: Typical Hydrotesting Checklist
Appendix K: Typical Dewatering Checklist
Appendix L: Typical Vacuum Drying Checklist
Appendix M: Typical N2 Purging / Packing Checklist

PIPELINE PRE-COMMISSIONING PROJECTS
POST AWARD / EXECUTION PLANNING CHECKLIST
Item DESCRIPTION RESP. ACTION STATUS COMMENTS
1. 0 Project Management
1. 1 Level 4 Construction Schedule PM
1. 2 Budget assigned PM
1. 3 Contract signed PM
1. 4 Project Specifications available PM
1. 5 Project Drawing available PM
1. 6 Project Organisation Chart prepared PM
1. 7 Project Kickoff Meeting with client held PM
1. 8 Regular client meetings required? PM
1. 9 Project Execution Plan prepared PM
1. 10 Customs Documentation & Clearances Procedure clear PM
1. 11 Project day rate personnel confirmed available PM
1. 12 Subcontracting scope identified; RFQ's prepared PM
1. 13 Project cost tracking system in place PM
1. 14 Import Licenses in place for import of chemicals PM
1. 15 Permit to work system clear and approved by client PM
2. 0 Engineering
2. 1 List of deliverables Engg Mngr
2. 2 Schedule of engineering deliverables Engg Mngr
3. 0 Operations Planning & Preparation

3. 1 Hire equipment register prepared Field Engr
3. 2 Function Test Checklist prepared Field Engr
3. 3 Trial fit checklist prepared Field Engr
3. 4 Mobilisation equipment list prepared Field Engr
3. 5 Fabricated Installation Aids List prepared Field Engr
3. 6 In-house Equipment List prepared Field Engr
3. 7 Equipment Preparatory Works List prepared Field Engr
3. 8 Procurement List / Materials Status Report prepared Field Engr
3. 9 Scope specific procedure checklists prepared Field Engr
3. 10 Vessel Rigup Worklists prepared Field Engr
3. 11 Procedure Specific Checklists Field Engr
4. 0 QA/QC
4. 1 Project quality requirements clear PM
4. 2 Project ITP Prepared and approved by Client PM
5. 0 Fabrication
5. 1 Any new equipment fabrication required? PM
5. 2 Subcontractors identified? PM
6. 0 HS & E
6. 1 Govt / Statuatry Requirements PM Treated water discharge permit
6. 2 Client / Project Requirements PM Client has EIA in place?
Available for review?
PROJECT DOCUMENTATION & ENGINEERING CHECKLIST
Approv
Item Description By Date Status Comments
ed (Y/N)
1. 0 Project Specific Procedures

1. 1 Flooding, Cleaning and Gauging Procedure Combine in
1. 2 Hydrotesting Procedure one document
1. 3 Dewatering / Swabbing Procedure
1. 4 Air Drying / Vacuum Drying Procedure
1. 5 Nitrogen Purging & Packing Procedure
1. 6 Client Acceptance / Handover process agreed with client
1. 7 Client Acceptance / Handover certificate prepared
2. 0 Engineering Calculations
2. 1 Design of Pig launchers and receiver for FCG
2. 2 Design of Hydrotesting blind flange and fittings
2. 3 Gauge Plate size calculation
2. 4 Pig Requirements and Designations.
2. 5 Calculation for Chemical injection requirements
2. 6 Flooding and Dewatering duration calculations
2. 7 Pipeline drying time calculation
2. 8 Engineering calculations for Equipment lifting frames and skids
3. 0 Equipment Certification
3. 1 Lift Rigging For All Skids In certification
3. 2 Dead Weight Testers Calibrated and Certified
3. 3 Equipment passports for Flooding Spread
3. 4 Equipment passports for Hydrotesting Spread
3. 5 Equipment passports for Drying Spread
3. 6 Equipment passports for Nitrogen Purge/Pack Spread
4. 0 Consumables Certification
4. 1 Batch Certificates for Biocide
4. 2 Batch Certificates for Inhibitor
4. 3 Batch Certificates for Oxygen Scavenger
4. 4 Batch Certificates for Flourescent Dye
4. 5 MSDS for Biocide
4. 6 MSDS for Inhibitor
4. 7 MSDS for Oxygen Scavenger
4. 8 MSDS for Flourescent Dye
PROCUREMENT CHECKLIST
Item Description Qty Unit Vendor Status Remarks
1. 0 Flood, Clean, Guage

1. 1 Bi-Directional Pigs
1. 2 Brushes for Bi-Di Pigs
1. 3 Sealing cups for Bi-Di Pigs
1. 4 Spare nuts/ bolts for pig assembly
1. 5 Foam swabbing pigs
1. 6 50 micron filters for break tank
1. 7 Corrosion Inhibitor
1. 8 Oxygen Scavenger
1. 9 Biocide
1. 10 Flourescent Dye
1. 11 Others
2. 0 Hydrotesting
2. 1 Blank charts for Chart recorders
2. 2 Others
3. 0 Dewatering
3. 1 Foam swabbing pigs
3. 2 Others
4. 0 Air Drying / Vacuum Drying

4. 1 Desiccant
4. 2 Others
5. 0 Nitrogen Purge & Packing

5. 1 N2
5. 2 Others
TYPICAL IN-HOUSE EQUIPMENT PREPARATION CHECKLIST

Item Description Qty Unit Location Comments
Pigging Pump (OCS-SLD-002-0908) c/w preinstalled Diesel
1. 1 1 LOT
Engine and preinstalled rigging - 1 unit
Denjet Pump c/w preinstalled Diesel Engine and preinstalled
1. 2 1 LOT
rigging - 1 unit
12" Surface Pig Receiver c/w pup piece, bolts, nuts & gaskets
1. 3 1 LOT
- 1 unit
2. 0 Hydrotesting
10ft Hydrotest Container (containing)
2. 1 1 Unit
c/w preinstalled rigging. Consist of the below
2. 2 Haskel Pump - OCS-E&M-HPP-001, OCS-E&M-HPP-008 2 Ea
2. 3 PH chemical injection pump - OCS-E&M-HPP-005, OCS-E&M- 2 Ea
2. 4 High pressure manifold - OCS-E&M-HPM-001, OCS-E&M-HPM 2 Ea
2. 5 6" Gate valve #300 2 Ea
2. 6 8" Foot valve 1 Ea
2. 7 Battery charger 1 Ea
2. 8 1/2" air hose 1 Lot
2. 9 1" air hose lot x 30m 12 Lg
2. 10 Pigging pump spare parts 1 Lot
2. 11 8" 300 Hard Paper Geasket (HPG) 10 Ea
2. 12 6" 300 HPG 10 Ea
2. 13 6" 150 HPG 10 Ea
2. 14 8" 150 HPG 12 Ea
2. 15 Adjustable spanners and hand tools 1 Lot
2. 16 Vernier caliper 1 Ea
2. 17 Hand type engine fuel pump unit 1 Ea
2. 18 Hand pump 1 Ea
2. 19 High pressure Hoses 1 Lot
2. 20 Jewerley screw driver set 2 Ea
2. 21 Fittings and Valves 1 Lot
2. 22 9 volt Battery 3 Ea
2. 23 Graduation drum with sight glass 220 Litres 2 Ea
2. 24 1" flowmeter c/w digital reader and magnetic pick up, NuFlow - 1 Set
2. 25 2" flowmeter c/w digital reader and magnetic pick up, NuFlow - 1 Set
2. 26 2" flowmeter c/w digital reader and magnetic pick up, Blanchett 1 Set
2. 27 Pressure Gauge (0 - 3000psi) - OCS-INT-PG-005 1 Ea
2. 31 Pressure Temperature Chart Recorder (0 -5,000PSI / -10 to 40 1 Ea
2. 32 Pressure Temperature Chart Recorder (0 -5,000PSI / -10 to 40 1 Ea
2. 33 Pressure Temperature Chart Recorder (0 -100PSI / 0 to 150°C 1 Ea
2. 34 Pressure Temperature Chart Recorder (0 -5,000PSI / 0 to 100° 1 Ea
2. 35 Pressure chart recorder (0 - 500psi) - OCS-INT-PCR-004 1 Ea
2. 36 Temp gauge 0°C to 120°C - OCS-INT-TG-001 1 Ea
2. 37 Temp gauge -30°C to 50°C - OCS-INT-TG-004 1 Ea
2. 38 Digital pressure gauge (0 -10000psi) c/w Digital Reader - OCS- 1 Ea
2. 39 Digital pressure gauge (0 -10000psi) c/w Digital Reader - OCS- 1 Ea
TYPICAL IN-HOUSE EQUIPMENT PREPARATION CHECKLIST

Item Description Qty Unit Location Comments
2. 40 Pressure Gauge (0 - 560psi) - TECSIS 1 Ea
2. 41 Subsea probe with 100m cable - OCS-INT-DTR-001 1 Ea
2. 42 PRV 2 Ea
2. 43 Pigging manifold spools 1 Lot
2. 44 10ft Break Tank 1 ea
2. 45 8"Suction hose 21ft 1 Lg
2. 46 8"Suction hose 20ft 1 Lg
2. 47 2" Hose with both ends FJIC Swivel x 50m 5 Lg
2. 48 2” Hose with both ends FJIC Swivel x 15m x 1 length (for bypas 1 Lg
2. 49 2” Hose with 1-end Male, 1-end Female Weco Union (Fig602) x 2 Lg
2. 50 Interconnecting 8" hose from break tank to pigging pump 1 Lg
3. 0 Dewatering
3. 1 900cfm Compressor w/ preinstalled rigging 1 ea
2 " air hose 600 psi working pressure /w both end swivel JIC
3. 2 5 ea
Female @ 50 meter / length
2 " air hose 600 psi working pressure /w both end swivel JIC
3. 3 4 ea
Female @ 15 meter / length
3. 4 2" JIC Nipple (male to male) (connection between hoses) 13 ea
coupler - 2" NPT male x 2" JIC male nipple (connecting hose
3. 5 6 ea
end to 2" ball valve on compressor)
3. 6 6" Bi-Di Pigs 5 ea
3. 7 Contigency Foam Pigs 2 ea
3. 8 Pig launcher 2 ea
3. 9 Pig Receiver 1 ea

4. 1 900cfm Compressor w/ preinstalled rigging 2 ea
4. 2 Dryer 1 ea
4. 3 Vacumm Pump 2 ea

5. 1 Vaporiser 1 ea
5. 2 Other 1 Lot
FABRICATION CHECKLIST
Hold/Witness/
Item Description Check Reference Document Resp. Date Comments Sign
Review
1. 0 General
1. 1 All fabricated lifting points NDT NDT Report
1. 2 Others

2. 1 Pig Launcher / Receivers Launcher ID DC Report
Flange Bolt hole ID's DC Report
Flange Bolt hole orientation DC Report
2. 2 Gauge Plates Guage Plate OD DC Report
Guage Plate Thickness DC Report
2. 3 Manifold
3. 0 Hydrotesting
3. 1 Test blinds with suitable fittings.
3. 2 Other
4. 0 Dewatering
4. 1 Launcher for foam swabbing pigs
4. 2 Other

5. 1 Vacuum maninfold for instrumentation Available
5. 2 Other
6. 0 Nitrogen Purge / Pack

6. 1 Blinds for locking in pipeline / valves.
6. 2 Other
PIPELINE PRE-COMMISSIONING TRIAL FIT CHECKLIST
ITEM DESCRIPTION TRIAL FITTED TO BY DATE COMMENTS CHECK

1. 0 TRIAL FIT ITEM
1. 1 Fabriated Item lifting points/padeyes Shackle
1. 2 Trail fit shackle Pulling head padeye
1. 3 Trial fit of hose connections Pig launcher / receiver fittings
1. 4 Bolts In bolt holes
1. 5 Gasket To launcher / received flange face
1. 6 Gauge Plates Pig body
1. 7 Sealing Cups Pig body
1. 8 Brushes Pig body
PIPELINE PRE-COMMISSIONING FUNCTION TEST CHECKLIST

Hold/Witness/R
Item Description Check Reference Document Responsible Date Comments Sign
eview
1. 1 Suction Pumps operational Run up OCS Equipment Passport
1. 2 Flooding pumps operational Run up OCS Equipment Passport
1. 3 Chemical Injection pump operational Run up OCS Equipment Passport
1. 4 Gel pump operational Run up OCS Equipment Passport
2. 0 Hydrotesting
2. 1 Hydrotesting Pump Operational Run up
Calibrated, in date, bench
Chart recorders
2. 2 tested
3. 0 Dewatering
3. 1 Air compressors operational Run up Supplier to demonstrate

4. 1 Air compressors operational Run up Supplier to demonstrate
4. 2 Dryers operational Check
4. 3 Vacuum pumps operational Check
4. 4 Diesel Generators operational Check

5. 1 Vaporisor functioning Check
5. 2 Nitorgen racks / manifolds clear Check
5. 3
HIRED EQUIPMENT CHECKLIST
Daily Hire Rental On hire Return

No. Item Comments
Cost Location Company Date Date
1 1050cfm Air Compressor
2 900cfm Air Compressor
3 Nitrogen Cyclinders
4 Nitrogen racks
5 Backup pumps
6 Other
TYPICAL FLOOD / CLEAN / GAUGE CHECKLIST
ITEM No. DESCRIPTION BY DATE COMMENTS SIGNED

1. 0 FLOODING SPREAD SET-UP
1. 1 Conduct JSA
1. 2 Obtain Work Permits
1. 3 Check Flooding Procedure on hand
1. 4 Assemble equipment to drawing
1. 5 Check communications with dive team
1. 6 Check fuel, oil and water in flooding pumpskids and diesel generators
1. 7 Check adequate chemicals and chemical injection spread operational and ready.
1. 8 Check flooding spread valve positions
1. 9 Secure flooding hoses and connections
1. 10 Lower hoses down to the launcher head and confirm connected
1. 11 Confirm position of launcher head valves
1. 12 Function test submersible lift pumps and diesel flooding pumps
1. 13 Check pressure chart recorder is wound up and signed, dated flooding chart inserted
1. 14 Prepare flooding, chemical injection and pipeline pigging logs

1. 15 Confirm the pipeline pig configuration in the launcher head
1. 16 Advise Client approved representative ready to start flooding operations
2. 0 PIPELINE PIG VALVE LAUNCHING SEQUENCE

2. 1 Diesel engines on generator and pumpskids started
2. 2 Confirm flooding hose connected and secured to launcher head and topside
2. 3 Engage submersible and flooding pumps
2. 4 Pig Launcher Valves No. 2, No.3 confirmed shut by dive team
2. 5 Pig Launcher Valve No. 1 main supply Ball Valve confirmed open by dive team
Inject seawater approximately equivalent to 200m of linear pipe volume for flushing into
2. 6
the pipeline through valves 1
2. 7 Dive team open valve 2, then close valve 1
2. 8
the pipeline and launch pig 1
2. 10
the pipeline and launch pig 2
2. 11 Chemically treated water, will be pumped into the pipeline behind pig 2
2. 12 After 5 mins, open launcher valves 1, 2, and 3 pump pigs to the receiver
3. 0 PIPELINE FLOODING, PIGGING, GAUGING AND CHEMICAL INJECTION

3. 1 Check pipeline pigs home via volumetric calculation
Confirm pipeline flooded by pressure spike on pressure chart recorder chart or by pig
3. 2
indicator or by pumping 1.5x total pipeline volume
3. 3 Disengage flooding pumps and turn off submersibles
3. 4 Allow diesel engines 5 minute no load condition and shut off flooding pump skid
3. 5 Switch off submersible pumps and diesel generator
3. 6 Check flooding, chemical injection, pipeline pigging logs and ITPs signed by Client Rep
3. 7 Flooding Pressure chart recorder signed by Client Rep
Confirmed flooding hoses depressurised to atmosphere pressure and disconnect prior to
3. 8
disconnection by dive team
3. 9 Dive team confirm flooding hose depressurised prior to disconnection.
TYPICAL HYDROTESTING CHECKLIST

1. 0 HYDROTEST SPREAD SET-UP
1. 1 Conduct JSA
1. 3 Check and verify calibration certificates
1. 4 Barrier off area and install warning signs
1. 5 Whip lines on flexible hoses
1. 6 Install Subsea temperature probes and check for correctness
1. 7 Confirm correct Hydrotest blinds are installed; bolts tightened
1. 8 Confirm all necessary valves are closed
1. 9 Check installation water supply
1. 10 Test run high pressure pump and check flowmeter reading
1. 11 Install instrumentation package
1. 12 Pressurise Test spread to 1.25 times test pressure
1. 13 Prepare logs
1. 14 Advise CAR spread ready for operation
2. 0 TIE IN SPOOL HYDROTEST

2. 1 Advised Company Approved representative ready to start pressurising
2. 2 Procedure on hand
2. 3 Pulling through rabbit
2. 4 Top-up with test fill water and vent both ends
2. 5 Complete isolation of spool at test end
2. 6 Complete isolation of spool at opposite end
2. 7 Pressurise to 105% of test pressure at 5 bar/min
2. 8 Pressurise to test pressure at 5 bar/min
2. 9 Disconnect pump and stabilize until it is constant
2. 10 Hold for 8 hours hydrotest
2. 11 Assess the results against acceptance criteria and obtain Company approval
3. 0 PIPELINE HYDROTEST
3. 1 Advised Company Approved representative ready to start pressurising
3. 2 Procedure on hand
3. 3 Conduct JSA
3. 4 Obtain internal permit
3. 5 Top-up with test fill water and vent both ends
3. 6 Complete isolation of pipeline at test end
3. 7 Complete isolation of pipeline at opposite end
3. 8 Check residual air content at 35 bar while continuing to pressurise
3. 9 Hold for 24 hour hydrotest
3. 10 Assess the results against acceptance criteria and obtain Company approval
3. 11 Depressurise test section to atmospheric pressure
TYPICAL DEWATERING CHECKLIST

ITEM DESCRIPTION BY DATE COMMENTS SIGNED
1. 0 DEWATERING SPREAD SET-UP
1. 1 Conduct JSA
1. 3 Check Dewatering Procedure on hand
1. 4 Confirm availability of pressure guage and chart recorder calibration certs
1. 5 Assemble equipment in accordance with project specific setup drawing
1. 6 Check communications with dive team / topsides team as applicable
1. 7 Check fuel, oil and water in aircompressors
1. 8 Check temporary launcher has bulk dewatering & swabbing pigs pre-installed Typ. 3 & 3ea respectively
1. 9 Remove hydrotest blinds and install temporary launcher and receiver
1. 10 Confirm fresh water / glycol spread ready & suitable supply available For slugs between pigs
1. 11 Confirm fresh water / glycol pumping spread ready and function tested.
1. 12 Check pressure chart recorder is setup; chart inserted
1. 13 Check dewatering spread valve positions
1. 14 Secure dewatering hoses and connections
1. 15 Lower hoses down to the temporary launcher head and confirm connected
1. 16 Confirm position of launcher head valves
Setup air compressor along with dryer (to produce superdry air at -10deg C dew point).
1. 17
Run up air compressor
1. 18 Setup water discharge hoses at temporary receiver.
1. 19 Advise Client approved representative ready to start dewatering operations
2. 0BULK DEWATERING SEQUENCE

2. 1Diesel engines on generator and pumpskids for water/glycol slug started
2. 2Start up air compressor.
2. 3Confirm dewatering hose connected and secured to launcher head
2. 4Engage submersible and flooding pumps, and air compressor
2. 5Pig Launcher Valves No. 2, No.3 confirmed shut by dive team
2. 6Pig Launcher Valve No. 1 main supply Ball Valve confirmed open by dive team
Inject freshwater approximately equivalent to 200m of linear pipe volume for flushing into
2. 7
the pipeline through valves 1
Launch pig #1 by injecting freshwater approximately equivalent to 200m of linear pipe
2. 9 volume for flushing into the pipeline and pushing the pig. The pumping speed should be
sufficient to push the pig at a rate of approx 0.5m/s to 1.5m/s.
Launch pig #2 by injecting freshwater approximately equivalent to 200m of linear pipe
2. 11
volume for flushing into the pipeline and pushing the pig.
Shut down pumps / generators used for freshwater injection. Pump dry air approximately
2. 13
equivalent to 1 line volume for launching and pushing pig #3 home to the receiver.
Continuously monitor pressure and chart recorder, and duration of pig run, to check for
when bulk dewatering pigs are home. Once the pig gets closer to the receiver end the
2. 12
pressure will increase and the colour of water will change to a dirty black mix, along with a
bit of air. The pig signal will indicate arrival of the pigs.
Upon receipt and inspection of the bulk dewatering pigs at the receiver end, the following
2. 13 logs shall be finalised and signed off by all parties: Dewatering log, Gauge plates report,
Pressure Chart, Acceptance Dewatering Certificate, Daily report.
3. 0 PIPELINE FINAL DEWATERING / SWABBING SEQUENCE

TYPICAL DEWATERING CHECKLIST

Upon completion and acceptance of bulk dewatering operation, the final dewatering and
3. 1 swabbing operation shall commence. Ideally this is continued using the same launcher as
for the bulk dewatering, which is the basis of this sequence.
3. 2 Setup air compressor along with dryer (to produce superdry air at -10deg C dew point).
Confirm air hose connected and secured to launcher head. Open the launcher door and
3. 3
load the first foam swabbing pig into the launcher
3. 4 Start the air compressor and engage at a pumping pressure of around 3 barg
3. 5 Pig Launcher Valves to be operated so as to launch swabbing pig #1
Blow and air volume approximately equivalent to 100m of linear pipe volume for a spacer
3. 6
volume.
Once the spacer value has been pumped, close the isolatation valve at dryer and
depressurise the pipeline at the launcher to 0barg. Open pig launcher door and load in
3. 7
foam swabbing pig #2. Close pig launcher door and start air compressor. Open/close pig
launcher valves in suitable sequence to launch swabbing pig #2 into the pipeline.
Blow and air volume approximately equivalent to 100m of linear pipe volume for a spacer
3. 8
volume.
Once the spacer value has been pumped, close the isolatation valve at dryer and
depressurise the pipeline at the launcher to 0barg. Open pig launcher door and load in
3. 9
foam swabbing pig #3. Close pig launcher door and start air compressor. Open/close pig
launcher valves in suitable sequence to launch swabbing pig #3 into the pipeline.
Blow and air volume approximately equivalent to entire linear pipe volume of pipeline to
3. 10
ensure 3rd and final swabbing pig is delivered to the receiver.
Indication of pigs arrival will be an increase in back pressure as the pigs arrive into the
3. 11 temporary receivers. If not clear indication is observed, continue to pump an additional
10% air volume.
If the pipeline still discharges lot of water, then recover the foam pigs and repeat the
3. 12
above operation.
The pigs will then be recovered from the temporary receiver and inspected for any
damage. On acceptance of the pig’s condition, the following logs and records shall be
3. 13
signed by all parties: 1) Final dewatering and swabbing log, 2) Pressure chart, 3)
Acceptance Final Dewatering Certificate, 4) Daily report.
TYPICAL VACUUM DRYING CHECKLIST

1. 0 VACUUM DRYING SPREAD SET-UP
1. 1 Conduct JSA
1. 3 Check Vacuum Drying Procedure and calculations on hand
1. 4 Assemble vacuum pumps, generators and hoses according to drawing
1. 5 Check communications with topsides team
1. 6 Check fuel, oil and water in Generators and pumps; all function tested
1. 7 Equipment calibration certificates on hand
1. 8 Instrument manifold prepared; all guages and recorders connected
1. 9 Confirm all in line valves are in the partial open position (80%)
1. 10 Confirm vacuum drying acceptance criteria
2. 0 VACUUM DRYING SEQUENCE

2. 1 Perform leak checks of temporary piping systems; this will be completed at 100 mbar.
When the pipeline section pressure (100 mbar) has been reached the vacuum pumps
2. 2
will be shut down, the system will be allowed to stabilise.
2. 3 Monitor stabilisation at 10 minute intervals for a 1 hour period
Once stabilised, run up the vacuum pumps and pull down to saturation vapour pressure
2. 4
(SVP).
Allow vacuum pumps to continue to remove water vapour at SVP (Boil off). Check line
2. 5 length and pressure gradient to ensure that SVP is reached at far end of the pipeline.
This may mean substantially lower pressures at vacuum pump end of the pipeline.
Monitor pipeline pressure through vacuum spread manifold instruments. Once free water
2. 6 vapor in pipeline has been boiled off and removed, pressure will fall at an increasing rate.
Continue to run the vacuum pumps to the pull down to partial vapour pressure (PVP)
Once PVP is reached throughout the line, isolate the vacuum sealed pipeline, locking the
2. 7
line in. Monitor for a 12 hour soak test, ensuring pressure remains below PVP.
2. 8 Upon acceptance, isolate the pipeline for nitrogen purge/packing.
TYPICAL N2 PACKING CHECKLIST

1. 0 NITROGEN SPREAD SET-UP
1. 1 Conduct JSA
1. 3 Check N2 Purge / Packing Procedure on hand
1. 4 Assemble equipment to drawing. Check all fittings are tight and no leaks.
1. 5 Check communications with dive team
1. 6 Ensure acceptance criteria is understood and agreed by all parties.
1. 7 Certs for N2 available
1. 8 Confirm pipeline is islotated, and holding steady pressure.
1. 9 Connect N2 delivery hoses from vaporiser to 2" valve on pipeline blind flange
2. 0 NITROGEN PURGE SEQUENCE

Establish communication with receiver end if applicable and inform personnel that
2. 1 nitrogen purging and packing operation is about to commence. It is imperative that all
exiting gas is vented safely to atmosphere.
Open valve on the nitrogen tank allowing liquid nitrogen into the nitrogen vaporizer,
2. 2
maintain the liquid nitrogen tank pressure between 3 to 5 Bar.
Commence flow of liquid nitrogen from the storage tank through the nitrogen
2. 3
vaporiser. As the liquid turns to gas in the vaporizer commence flow to the pipeline.
Nitrogen injection will begin slowly and build to an expected pumping rate of 1000 Cu.
2. 4
Mtrs/Hr.
Continue to flow nitrogen gas into the pipeline, change liquid tank as and when
2. 5
necessary.
During nitrogen packing, the following reading shall be noted at every 30 min: 1)
2. 6 Pipeline pressure bar ( launcher & receiver if possible), 2) Ambient Temperature Deg
C
Purging will continue until pressure in the pipeline reaches to 2barg. An oxygen
2. 7 content reading shall be taken from the test blinds at other end of the pipeline. The
oxygen level of the pipeline at discharge end shall be 2% or below.
Upon receiving confirmation the required pressure has been achieved, the pumping
2. 8 shall be ceased. Notify the client that purging is complete and packing has
commenced.
2. 9 Pressure will be monitored and recoded by pressure chart recorder.
On completion of nitrogen purging, readings shall be taken for every 2hrs interval of
2. 10
Pipeline pressure and temperature up to 24hrs.
On completion of Nitrogen packing all valves will be closed and all components will
2. 11
remain under positive N2 pressure until ready for permanent operation.
2. 12 Obtain client sign off and acceptance of N2 packed pipeline
On completion and acceptance of the nitrogen packing operation, all logs shall be
signed off follows as below and the pipeline will be handed back to the operator for
2. 13
gas up operation. 1) Nitrogen packing log, 2) Acceptance Dew Point Certificate, 3)
Acceptance Nitrogen Packing Certificate, 4) Daily site report

Pipeline Pre Commissioning Pre Qua - 10apr17

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What services does Offshore Construction Specialists provide?

What services does Offshore Construction Specialists provide?

What are the typical steps involved in pipeline pre-commissioning?

What are the typical steps involved in pipeline pre-commissioning?

OFFSHORE CONSTRUCTION SPECIALISTS

2. OCS ORGANISATION CHART ............................................................................................................. 6

3. TYPICAL PRECOMMISSIONING ORGANISATION CHART................................................................ 8

4. PIPELINE PRECOMMISSIONING ACTIVITIES .................................................................................... 9

5. SAFETY AND SAFE WORKING PRACTICES ...................................................................................... 9

6. ENGINEERING AND PROCEDURES ................................................................................................. 10

7. PROCUREMENT & SUBCONTRACTING ........................................................................................... 10

10. PIPELINE INTELLIGENT AND CALLIPER PIGGING ......................................................................... 11

11. PIPELINE HYDROTESTING ............................................................................................................... 12

13. PIPELINE AIR DRYING ....................................................................................................................... 14

14. PIPELINE VACUUM DRYING ............................................................................................................. 14

15. NITROGEN PACKING ......................................................................................................................... 16

16. EXISTING AND PAST CLIENTS ......................................................................................................... 17

17. COMPLETED PROJECTS ................................................................................................................... 18

18. EQUIPMENT DATA SHEETS .............................................................................................................. 26

18.1 EQUIPMENT DATA SHEETS .............................................................................................................. 26

18.2 EQUIPMENT DATA SHEETS .............................................................................................................. 29

18.5 HIGH PRESSURE DIESEL DRIVEN SERIED 1 ................................................................................. 37

18.6 HIGH PRESSURE AIR DRIVEN PUMP .............................................................................................. 37

18.7 DEAD WEIGHT TESTER ..................................................................................................................... 39

18.8 PRESSURE / TEMPERATURE TRUE CORDER ................................................................................ 40

18.9 8 X 10 FT BREAK TANK (18 CUM. M CAPACITY) - 01 NOS ............................................................. 40

18.10 VACUUM PUMP .................................................................................................................................. 41

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 2 of 47

18.11 PRESSURE TRANSDUCER & READOUT) ........................................................................................ 41

18.13 LIQUID N² CONVERTER ..................................................................................................................... 43

19. ISO CERTIFICATION........................................................................................................................... 44

20. NATA CERTIFICATION ....................................................................................................................... 46

21. APPENDICES: CHECKLISTS FOR PRE-COMMISSIONING PROJECTS......................................... 47

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 3 of 47

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 4 of 47

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 5 of 47

2. OCS ORGANIS ATION CHART

KEY PERSONNEL CONTACTS

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 6 of 47

VIVIANA ALASTAIR WONG FERY WIJAYA CHARLES TAN

SETTHA Y TRACY TEE

JAMIE J MYO MYINT THU AARON LIAN SUDHAKAR

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 7 of 47

3. TYP ICAL P RECOMMIS S IONING ORGANIS ATION CHART

OCS Pre-Commissioning Team Offshore

PRAVIN THORAT JOYCE LIM

SUDHAKAR OPERATIONS NGINEERS

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 8 of 47

4. P IP ELINE P RECOMMIS S IONING ACTIVITIES

Specific activities undertaken by OCS:

OCS provides a cradle to grave pipeline pre-commissioning services including complete

5. S AFETY AND S AFE WORKING P RACTICES

Other specific safety and operational measures that are taken:

PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 9 of 47

6. ENGINEERING AND P ROCEDURES

i) Project specific procurement requirements.

7. P ROCUREMENT & S UBCONTRACTING

i) Purchase of Chemical and Dye for pipeline flooding activities.

- Specific equipment lifting and handling frames.