FORD 6F35 Zip Kit® 6F35-ZIP Available.

TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations 20

25
15
10
5

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed 30 0
VACUUM
TEST
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com.

Main Control Valve Body • Front

Compensator Feed Limit Valve
*Note: Plug bore opening with Click on Sonnax part numbers • Harsh shifts; CPC codes
thumb when vacuum testing
end plug ports. to see more information. • Bump up/down shifts
*Plug port • Erratic shift quality
on back Replace with Sonnax Part No.
Direct (3-5-R) Clutch 144740-04K
Regulator Valve *Plug port
on back
• Burnt 3-5 Reverse clutch
• Delayed Reverse
Intermediate (2-6)
• 3rd & 5th Shift complaints Clutch Regulator Valve
• 2-3 & 4-5 Shift flare • Burnt 2-6 clutch
• 2nd & 6th Shift complaints
  

• 1-2 & 5-6 Shift flare

Forward (1-2-3-4)
Clutch Regulator Valve
• Burnt 1-2-3-4 clutch
TCC Regulator Valve
• Delayed Forward • No TCC/slip, soft apply
• 1-2-3-4 Shift complaints • Harsh TCC apply
Replace with Sonnax Part No.
144740-19K Requires F-144740-TL19 & VB-FIX

Forward (1-2-3-4)
Clutch Latch Valve
• Burnt 1-2-3-4 clutch
  Clutch Select Valve
• Various shift complaints
• Delayed Forward • Shift-related trouble codes
• 1-2-3-4 Shift complaints
Replace with Sonnax
Part No. 144740-21 Note: Plug casting valley with foam, putty
Requires F-144740-TL21 & VB-FIX or appropriately sized O-ring coated in
assembly lube to isolate circuit.


Note: Plug casting valley with foam, putty

or appropriately sized O-ring coated in Solenoid Regulator Valve
assembly lube to isolate circuit.
• Harsh shifts
• No/Slipping shifts
Low Reverse/Over- • Low clutch pressure
drive (4-5-6) Clutch Replace with Sonnax Part No.
144740A-01 Requires 144740-TL
Regulator Valve
• Burnt L/R & 4-5-6 clutch
• Delayed Reverse End Plugs
• 4-5-6 Shift complaints • Burnt clutches/brakes
• 3-4 Shift flare • Various shift complaints
NOTE: : Vacuum test end plugs at
outboard port while sealing bore
Control Valve Body • Back opening with thumb.
Replace with Sonnax Part No.
144740-03K
*Plug these ports (as
noted above) while
NOTE: Several Locations = 
vacuum testing.
Clutch Select Valve
• Various shift complaints
• Shift-related trouble codes

©2014 Sonnax Industries, Inc. 6F35_Vac Test Locations  10-31-14

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
 FORD 6F35 Zip Kit® 6F35-ZIP Available.
TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com.

Solenoid Valve Body

Click on Sonnax part numbers

to see more information.
Low Reverse/Overdrive
(4-5-6) Clutch Latch Valve
• Burned L/R & overdrive clutch
• Delayed reverse
• 4-5-6 Shift complaints
• 3-4 Shift flare
Replace with Sonnax Part No.
144740-21 Requires F-144740-TL21 & VB-FIX

Test
Together

Intermediate (2-6) Clutch

Latch Valve
• Burned 2-6 clutch
• 2nd & 6th Shift complaints
• 1-2 & 5-6 Shift flare
Replace with Sonnax Part No. Test
Together
144740-21 Requires F-144740-TL21 & VB-FIX

Direct (3-5-R) Clutch

Latch Valve
• Burned direct clutch Test
• Delayed reverse Together
• 3rd & 5th Shift complaints
• 2-3 & 4-5 Shift flare
Replace with Sonnax Part No.
144740-21 Requires F-144740-TL21 & VB-FIX

©2014 Sonnax Industries, Inc. 6F35_Vac Test Locations  10-31-14

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
 FORD 6F35 Zip Kit® 6F35-ZIP Available.
TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com.

Pump Body

Pressure Regulator Valve

• Harsh/Soft shifts
• High/Low line pressure
• Burnt clutches

Plug
Orifice

TCC Control Valve

• Incorrect TCC apply/release
• Inadequate lube & cooling
• Transmission overheat
• Converter codes

©2014 Sonnax Industries, Inc. 6F35_Vac Test Locations  10-31-14

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
 FORD 6F35 Zip Kit® 6F35-ZIP Available.
TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Main Control Valve Body
NOTE: Depending upon vehicle application, the OE springs shown may not be present.

101

110

109

108
102
107

103
106

104

105

Main Control Valve Body Descriptions

Solenoid Valve Body
I.D. No. Description
101 Compensator Feed Limit Valve
102 TCC Regulator Valve
103 Clutch Bypass Valve
104 Solenoid Pressure Regulator Valve
203 105 Manual Valve
Low Reverse/Overdrive (4-5-6) Clutch
106
Regulator Valve
107 Forward (1-2-3-4) Clutch Latch Valve
108 Forward (1-2-3-4) Clutch Regulator Valve
109 Intermediate (2-6) Clutch Regulator Valve
110 Direct (3-5-R) Clutch Regulator Valve

202
Solenoid Valve Body Descriptions

201 I.D. No. Description

201 Direct (3-5-R) Clutch Latch Valve
202 Intermediate (2-6) Clutch Latch Valve
203 L/R Overdrive (4-5-6) Clutch Latch Valve

©2014 Sonnax Industries, Inc. 6F35_Vac Test Locations  10-31-14

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4
 FORD 6F35 Zip Kit® 6F35-ZIP Available.
TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Pump Body
NOTE: Depending upon vehicle application, the OE springs shown may not be present.

301

302

Pump Body Descriptions

I.D. No. Description

301 Line Pressure Relief
302 Pressure Regulator Valve
303 TCC Control Valve
304 304 TCC Relief Ball

303

©2014 Sonnax Industries, Inc. 6F35_Vac Test Locations  10-31-14

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 5