Development of A Multi-Pump Test Rig: Background of The Study
Development of A Multi-Pump Test Rig: Background of The Study
Development of A Multi-Pump Test Rig: Background of The Study
INTRODUCTION
Pumps are used throughout society for a variety of purposes. Early application
includes the use of the windmill or watermill to pump water. Today, the pump is used
for irrigation, water supply, gasoline supply, air conditioning systems, refrigeration
marine services, industrial etc. Because of the wide variety of applications, pumps
have a plethora of shapes and sizes: from very large to very small, from handling gas
to handling liquid, from high pressure to low pressure, and from high volume to low
volume.
Pumps are generally grouped into two broad categories positive displacement
pumps and dynamic pumps. Positive displacement pumps use a mechanical means to
carry the size of the fluid chamber to cause the fluid to flow. On the other hand,
Dynamic pumps impart momentum to the fluid by rotating impellers that are
immersed in the fluid. The momentum produces an increase pressure or flow at the
pump outlet. A pump is one of the main apparatus used by all industries completely
around the world. As a result, this equipment is a necessary study and must have a
an actual experiment.
several pieces of equipment working together, specifically designed for the purpose of
General Objective:
In this study, the researchers was develop a multi-pump test rig that was test
pump properties. The multi-pump test rig was serve as an experiment apparatus to the
State University
Specific Objective:
This study attempts 1.) To develop a multi-pump test rig that would test pump
properties on series or parallel connection 2.) To construct a test rig that composes of
pumps, pressure gauges, valves, fittings, frame and a measuring tank would be input
of the study. The efficiency, capacity, total dynamic head and water power of the
pump will be the expected output in assembly and evaluation of the multi-pump test
rig.
.
Input Process
1. Development of 1. Fabrication of the
Output
Multi-Pump Test Rig. Multi-Pump Test Rig. 1. Evaluation of the
- jet pump 1hp Multi-Pump Test Rig.
- pipelines 2. Assembly of the 2. Hydrotesting.
- circulation tank Multi-Pump Test Rig . 3. Total Dynamic
2. Selection of Head.
measuring devices to 3. Formulation of 4. Operation manual
be used: experiment in the 5. Laboratory
-pressure gauge Multi-Pump Test Rig. exercises.
-water meter
encourages the researchers to conduct this study. The research output will serve as
additional laboratory apparatus for the future students to actually relate the theories
and lectures through their hands on experiments. This will make them recognize more
about pump characteristics which they will use in their future subjects in ME. Also,
having a multi-pump test rig model will inspire the students to conduct continuation
study along with this with research work. Hence, this study will be useful to BSME
students.
The study will focus on the development of a multi-pump test rig. The multi-
pump test rig will consist of two 1HP centrifugal water pump and will be tested in
series and parallel connection one at a time. The materials to be used in this study will
the multi-pump test rig will be done on the Mechanical Engineering laboratory in
Pumps
by mechanical action. Pumps can be classified into three major groups according to
the method they use to move the fluid: direct lift, displacement, and gravity pumps.
consume energy to perform mechanical work moving the fluid. Pumps operate via
many energy sources, including manual operation, electricity, engines, or wind power,
come in many sizes, from microscopic for use in medical applications to large
industrial pumps.
water from wells, aquarium filtering, pond filtering and aeration, in the car industry
for water-cooling and fuel injection, in the energy industry for pumping oil and
natural gas or for operating cooling towers. In the medical industry, pumps are used
replacements for body parts, in particular the artificial heart and penile prosthesis.
pump. When a casing contains two or more revolving impellers, it is called a double-
of the transfer of rotational energy from one or more driven rotors, called impellers.
Fluid enters the rapidly rotating impeller along its axis and is cast out by centrifugal
force along its circumference through the impeller’s vane tips. The action of the
impeller increases the fluid’s velocity and pressure and also directs it towards the
pump outlet. The pump casing is specially designed to constrict the fluid from the
pump inlet, direct it into the impeller and then slow and control the Fluid before
discharge (https://www.michael-smith-engineers.co.uk/resources/useful-
info/centrifugal-pumps)
Jet Pumps
Jet pumps create suction in a rather novel way. The pump is powered by an
electric motor that drives an impeller, or centrifugal pump. The impeller moves water,
called drive water, from the well through a narrow orifice, or jet, mounted in the
housing in front of the impeller. This constriction at the jet causes the speed of the
moving water to increase, much like the nozzle on a garden hose. As the water leaves
the jet, a partial vacuum is created that sucks additional water from the well. Directly
behind the jet is a Venturi tube that increases in diameter. Its function is to slow down
the water and increase the pressure. The pumped water–new water that's drawn from
the well by the suction at the jet–then combines with the drive water to discharge into
to be primed–filled with water–before they'll work. To keep water in the pump and
plumbing system from flowing back down into the well, a 1-way check valve is
Series Operation
connected to the suction side of a second pump. Two similar pumps, in series, operate
Each of the pumps is putting energy into the pumping fluid, so the resultant
html/18-1.htm)
Both pumps must have the same width impeller or the difference in capacities
Be sure the casing of the second pump is strong enough to resist the higher pressure.
The stuffing box of the second pump will see the discharge pressure of the
Parallel Operation
Pumps are operated in parallel when two or more pumps are connected to a
Both pumps must produce the same head this usually means they must be
API 610, states that when pumps are run in parallel, “the head shall rise at
least 10% of the head at rated capacity”. (this is called a “stable curve because
Two pumps in parallel will deliver less than twice the flow rate of a single
there is additional friction in the system from throttling (see dotted line in the
following diagram), two pumps in parallel may deliver only slightly more than
If you run a single pump only, it will operate at a higher flow rate (A) than if it
were working in parallel with another pump (B) because it will be operating
further out on the curve requiring increased power. The rule is that if a pump
is selected to run in parallel, be sure it has a driver rated for single operation.
(http://www.mcnallyinstitute.com/18-html/18-1.htm)
Pump Testing
Pump tests are conducted to confirm that the pump meets the performance, design,
and construction standards required by the project specifications and data sheets. The
and flow produced by a pump as well as the power required to operate a pump
putting the pump casing under pressure that is considerably greater than the
Field tests: Most field tests are simple procedures used to demonstrate that the
viscous flow. When the viscosity of the fluid is taken into account total energy head
v2 p
H= + + z is no longer constant along the pipe. In direction of flow, due to
2 g ρg
V 21 P1
friction cause by viscosity of the fluid we have + +z 2 so to restore the
2 g ρG 1>¿ 2Vg + ρG
P2 2
+z ¿ 2
equality we must add some scalar quantity to the right side of this inequality
V 21 P1
+ +z 2
2 g ρG 1=¿ V 2
+
P2
+ z2 ¿
2 g ρG
This scalar quantity ∆ls is called as hydraulic loss. The hydraulic loss between
two different cross section along the pipe is equal to the difference of total energy for
∆ hls=H 1−H 2
We must remember that always H1 > H2. In horizontal pipe when z1 = z2 and
P2 −P1
∆ hL=
ρg
Julius Weisbach. The Darcy Weisbach Equation relates the loss of pressure or head
loss due to friction along the given length of pipe to the average velocity of the fluid
L v2
h f =f
D 2G
D = is the diameter
horizontal pipes. In general, with v 1=v 2 but z 1 ≠ z 2 , The head loss is given
p 1−p 2 L v2
=(z 2−z 1)+f
ρg D 2g
Part of the pressure change is due to elevation change and part is due to head
loss associated with frictional effects, which are given in terms of the friction factor f
the Reynolds number and relative roughness ( ε /D). Much of this information is a
others since then. One difficulty lies in the determination of the roughness of the pipe.
Nikuradse used artificially roughened pipes produced by gluing sand grains of known
size onto pipe walls to produce pipes with sandpaper-type surfaces. In commercially
available pipes the roughness is not as uniform and well defined as in the artificially
effective relative roughness of typical pipes and thus to obtain the friction factor.
Figure (3)) shows the functional dependence of f on Re and and is called the Moody
chart in honor of L. F. Moody, who, along with C. F. Colebrook, correlated the
Through the efforts of Reynolds, the limiting condition, defining the transition
from laminar to turbulent flow, as mentioned above, was determined. His experiment
on pipe flow, conducted in 1883, and the conclusion Reynolds derived from the
A large glass tank (Figure 4) containing water with a glass tube had been
utilized in running the tests. The glass tube has a bell mouthed entrance and fitted
with a gate valve outside the tank, as shown. Through an injection, with a control
valve, colored fluid was released at the tube entrance. At the same time, with the
contained water free of any motion, the valve is opened slowly. As water flowed out,
it was observed that the colored fluid moved as a straight line, not mixing with the
surrounding water in the tube. As stated above, this flow type Reynolds termed as
laminar. As the valve opening was gradually increased, a flow velocity was attained
at which point the thread-like colored fluid started to breakup and finally mixed with
the surrounding water. The flow was called as turbulent. In addition, Reynolds
determined the transition zone for which the flow changed from laminar to turbulent
and vice versa, from turbulent to laminar. His findings showed that, starting from
turbulent flow a return to laminar flow always occurred at a smaller velocity than for
a change from laminar to turbulent. The velocities at these transition points are termed
However, the velocity alone is not the only factor in characterizing the type of
flow in pipes. A complete criterion was developed by Reynolds to include all fluids to
characterize the type of flow, that is, by a dimensionless parameter named after him,
VDρ VD
Re = =
μ v
m
Where: V = is the mean flow velocity ( )
s
NOTE: Under normal cases of flow and usual inner wall roughness, the Reynolds
Moody Chart
The following characteristics are observed from the data of (3). For laminar
flow, Re < 2300, f =64 /ℜ, which is independent of relative roughness. For very large
such flows, commonly termed completely turbulent flow, along the wall pipe, exists
the laminar sub layer so thin that the surface roughness completely dominates the
character of the flow near the wall. The gap in the figure for which no values of f are
given, 2100< ℜ< 4000, is a result of the fact that the flow in this transition range may
circumstances involved.
Note: that even for smooth pipes the friction factor is not zero. That is, there is a head
loss in any pipe, no matter how smooth the surface is made. This is a result of
the no-slip boundary condition that requires any fluid to stick to any solid
surface it flows over. There is always some microscopic surface roughness that
produces the no-slip behaviour (and thusf /0) on the molecular level, even when
the roughness is considerably less than the viscous sublayer thickness. Such
obtain an analytical expression forf =ϕ (ℜ, ε / D). Note that the Moody chart
ℜ=4 · 103 ¿ ℜ=108. Obviously, for a given pipe and fluid, typical values of the
average velocity do not cover this range. However, because of the large variety
in pipes D, fluids (ρ, and µ and velocities (v), such a wide range in Re is needed
data for transition and turbulent flow in smooth as well as rough pipes into the
ε
1 D 2.51 ¿
=−2.0 log ( + )¿
√f 3.7 ℜ √ f
ε 1.11
1 6.9 D ¿
=−1.8 log ( ℜ +( ) )¿
√f 3.7
Figure 5. Friction factor as a function of Reynolds number and relative roughness for
(1911) formula
f =¿
The next formula proposed by Aldsul (1952) gained some popularity in the
f =0.11¿
It is clear that in order to use the Moody diagram we must be able to obtain
values of surface roughness. These have been measured and tabulated (and sometimes
plotted) for an extensive range of materials used in piping systems. Table.1 provides
some representative values. This table gives the different values of Є for the most
Kind of Pipe Є
(New) (mm)
Wrought Iron/Steel 0.046
measured ones, but are instead the result of data correlations constructed over a range
Minor losses
For any pipe system, in addition to the Moody-type friction loss computed for
the length of pipe. Most pipe systems consist of considerably more than straight pipes.
These additional components add to the overall head loss of the system. Such losses
are generally termed minor losses, with the apparent implication being that the
majority of the system loss is associated with the friction in the straight portions of the
pipes, the major losses or local losses. In many cases this is true. In other cases the
minor losses are greater than the major losses. The minor losses may raise by:
The major losses may not be so minor; e.g., a partially closed valve can cause
a greater pressure drop than a long pipe. The losses are commonly measured
experimentally. The data, especially for valves, are somewhat dependent upon the
particular manufacturers design. The most common method used to determine these
∆P v2
hL= =K L
ρG 2g
correlated in the literature with the Reynolds number and roughness ratio but rather
simply with the raw size of the pipe. Almost all data are reported for turbulent-flow
conditions.
Pipe in Series
Pipes are said to be in series if they are connected end to end (in continuation
with each other) so that the fluid flows in a continuous line without any branching.
The volume rate of flow through the pipes in series is the same throughout.
Suppose a pipe line consists of a number of pipes of different sizes and lengths
series. In this arrangement the rate of discharge Q is the same in all the pipes.
Ignoring secondary losses the total loss of head is equal to the sum of the friction
If the pipe coefficients of the pipes are different the above equation can be re
arranged as
fl f 1 l 1 f 2 l 2 f 3 l 3
= + + +…
d 5 d 1 5 d 25 d 3 5
Let d1, d2, d3 be the diameters, and l1, l2, l3 be the lengths of the various pipes in
a series connection. Let Q be the discharge. Let hf be the total loss of head.
compound pipe to pass the same discharge at the same loss of head.
l l1 l2 l3
= + +
d 5 d5 d 5 d 5
which the loss of head = k(v2/2g). Let Ie be the length of pipe, the friction loss due to
This length may be added to the actual length of the pipe to determine the
overall loss of head. Similarly if l e 1 , l e1 , l e1 … etc . are the equivalent lengths of pipe
(l e1 , l e1 ,l e 1 …) v 2
overall loss of head=4 f
d 2g
Pipes are said to be in parallel when they are so connected that the flow from a
pipe branches or divides into two or more separate pipes and then reunite into a single
pipe.
Suppose a main pipe branched at section 1-1 into two pipes of lengths l 1 and l2
and diameters d1 and d2 and unite again at a section 2-2 to form a single pipe.
terminology involved in deriving such a unit. The term “energy” is defined as the
capacity to do work. “Power” is the rate at which energy flows or at which energy is
used per unit of time; it is also the rate at which work is performed. In other words,
power is the amount of energy that is used to do work or how quickly work can be
done. Water horsepower is the minimum power that is required to move the water. In
other words, it is the power that the pump would require if the pump were 100%
efficient. The water horsepower can be determined if the flow rate of the water and
the force (pressure) required to produce that flow are known. The following formula
HQ
WHP=
3960
Pumping Power
The power imparted into a fluid increases the energy of the fluid per unit
volume. Thus the power relationship is between the conversion of the mechanical
energy of the pump mechanism and the fluid elements within the pump. In general,
energies in the fluid, known as Bernoulli's equation can be used. Hence the power, P,
Where Δp is the change in total pressure between the inlet and outlet (in Pa), and Q,
the volume flow-rate of the fluid is given in m 3/s. The total pressure may have
gravitational, static pressure and kinetic energy components; i.e. energy is distributed
between change in the fluid's gravitational potential energy (going up or down hill),
change in velocity, or change in static pressure. η is the pump efficiency, and may be
given by the manufacturer's information, such as in the form of a pump curve, and is
typically derived from either fluid dynamics simulation (i.e. solutions to the Navier–
Stokes for the particular pump geometry), or by testing. The efficiency of the pump
depends upon the pump's configuration and operating conditions (such as rotational
¿¿
For a typical "pumping" configuration, the work is imparted on the fluid, and
is thus positive. For the fluid imparting the work on the pump (i.e. a turbine), the work
is negative. Power required to drive the pump is determined by dividing the output
power by the pump efficiency. Furthermore, this definition encompasses pumps with
(https://en.wikipedia.org/wiki/Pump#Pumping_power)
Pump Efficiency
how well it can convert one form of energy to another. If one unit of energy is
supplied to a machine and its output, in the same units of measure, is one-half unit, its
efficiency is 50 percent.
As simple as this may seem, it can still get a bit complex because the units
used by our English system of measurement can be quite different for each form of
diverse quantities.
A common example of such a machine is the heat engine, which uses energy
in the form of heat to produce mechanical energy. This family includes many
members, but the internal combustion engine is one with which we are all familiar.
Although this machine is an integral part of our everyday lives, its effectiveness in
another way, 80 percent of the heat energy in a gallon of gasoline does no useful
work. Although gas mileage has increased somewhat over the years, that increase has
itself.
In the pump industry, much of the work involves two extremely simple, yet
centrifugal pump converts mechanical energy into hydraulic energy (flow, velocity
and pressure), and the AC motor converts electrical energy into mechanical energy.
percent and even the smaller ones usually fall into the 50 to 70 percent range. Large
AC motors, on the other hand, approach an efficiency of 97 percent, and any motor—
The overall efficiency of a centrifugal pump is simply the ratio of the water
(output) power to the shaft (input) power and is illustrated by the equation below:
Pw
Ef=
Ps
Where:
Ef= efficiency
In the U.S., Ps is the power provided to the pump shaft in brake horsepower
Q×H
Pw =
3960 Pw
Where:
H = Head (feet)
The constant (3,960) converts the product of flow and head (GPM-feet) into
BHP. These equations predict that a pump that produces 100 GPM at 30 feet of head
and requires 1 BHP will have an overall efficiency is 75.7 percent at that flow point.
An extension of the second equation also allows the computation of the BHP required
at any point on a pump’s performance curve if we know its hydraulic efficiency. I will
(https://www.pumpsandsystems.com/topics/pumps/pumps/centrifugal-pump-
efficiency-what-efficiency)
Specific Speed
word speed, we immediately think “impeller speed”. Actually, it is just a number that
refers to a particular impeller design or geometry without respect to its size (capacity).
A model number, the specific speed, is therefore used to classify pumps. Pumps with
low specific speed, so-called low Ns pumps, have a radial outlet with large outlet
diameter compared to inlet diameter. On the contrary, pumps with high specific
speed, so-called high Ns pumps, have an increasingly axial outlet, with small outlet
diameter compared to the width. Different pump sizes and pump types have different
maximum efficiency. The chart below shows the relationship of the efficiency of
centrifugal pumps as functions of specific speed, this chart is used to test or show if
COMBINATION
applications in modern machineries and often works either in series or parallel. In this
experimental work, an attempt has been made to design and fabricate an experimental
set-up that comprises of two centrifugal pumps arranged in such a manner that the
65.30% for C2, 55.10% and 58.15%, when pumps operate individually, in series and
in parallel combination, respectively. The designed and fabricated test rig has
efficiently served the purpose of providing a clear idea about the effectiveness of
experimental set-up in transmitting fluid to distant work stations. This study indicated
the methodology could be used to transfer gases or liquid to long distances by using
determining pump characteristics. It consists of pipelines which are the suction and
the discharge line. Every pipeline was composed of test ports for pressure gauge
attachments. The source of water in the pump test rig is above pump centreline.
The performance of the pump test rig was evaluated based on the computed
total dynamic head, water power, and efficiency output of the pump. The property of
the pump was also considered in evaluating the pump test rig. In testing and
evaluating the pump test rig, The researcher used the PAES 115 Series 2000 of the
researcher use the standard performance curve for the typical pumps as their basis in
the use of the flexible hose installed in the suction and discharge. It is used to easier to
mount the electric motor and the pump which is used to test the test rig. Supports are
considered in the base for the firm handling of the pipe connections.
Another problem was encountered during testing because there was high vacuum
pressure causing the flexible hose at the suction to compress until only little water it
can suck. To overcome the problem. The student s used adjustable hose as connector
of the steel pipes so that the pressure given by the vacuum cannot compress the steel
Enhancement
operate a pump by increasing its delivery head and its discharge flow in every given
agricultural and re-creational use. The study evaluated the effect and delivery of the
single pump and the configuration in series and parallel arrangement of the units of
equal geometric characteristics. The performance of the delivery discharge and head
and the best arrangement or configuration of the pumping units for an optimum
capacity enhancement was determined. Results of the study show that the pumps
Head
The study is all about the comparative performance of the pumping units of
against single pump installation. When the pumps are installed in series or parallel it
throughout their range of operation; otherwise, one pump will carry most of the load,
and under certain conditions, all of the load, with the other pump acting as a
hindrance rather a help. The configuration of pumping units of the same size will
flows and its static height. White, (2011) averred that two pumps need not to be
identical at all, since they merely handle the same discharge; they may even have
different speeds, although normally both are driven by the same shaft. The combined
operating-point head or resulting head will be more than either pump A or pump B
for measurement engineers. Among them, conditions for pressure and own rate
certain cases performance testing on site remains inevitable. In here, we present two
pumps. The focus of these studies is on the flow rate determination which comprises
calibration strategy and a reliability test of the results. It is nally possible to determine
the weights of the measured branch flow rates. Comparisons with accessible
performance data correlate very well and makes this kind of proceeding a powerful
PARALLEL
varying the valve opening. In this study researchers varied motor rotation of 1000
rpm, 1200 rpm, 1400 rpm, 1600 rpm and 1800 rpm with open valve 100%. The
results show that series configuration has higher head value than parallel
configuration. While the parallel configuration has a higher capacity value than the
series configuration. The highest pump efficiency for this pump performance test is in
series configuration of 1800 rpm is 83.4% for experimental and 85% for simulation.
While the lowest pump efficiency is in parallel configuration pumps of 1800 rpm with
an efficiency 14.1% for experimental and 15.5% for simulation. Key Words:
METHODOLOGY
The fabrication of the multi-pump test rig was done at Mariano Marcos State
University, College of Engineering, Batac City. The said area is accessible for the
students for the use of the available equipment’s and tools necessary for the
fabrication of the study. The evaluation of the study held at the Mechanical
Engineering Laboratory. The duration of the study started on October 2019 until May
2020.
DESIGN
REVISE/ADJUST
PRE-TESTING
WERE REQUIREMENTS
SATISFIED?
NO YES YES
Materials
By the use of some mechanical equipment that were available in the university
the researchers assembled the test rig. In constructing the multi –pump test rig, the
researchers used materials that are locally available in the area. These different
materials were purchased from reliable hardware’s. The main materials used in the
1) G.I PIPE – these are pipes that are threaded manually or mechanically at
which the water will. The whole system are made of these pipes.
3) Valves – materials that are used in controlling the flow of the water from the
6) Pump – This material is the main device used in the study. This is the one that
After all the equipment and materials had been secured, made and delivered
the fabrication and assembly was next at the Mechanical Laboratory and Workshop,
The multi-pump test rig has four main parts, the frame, circulation tank, pipelines and
supports.
The first part of the project was the fabrication of the frame of the test rig. A
frame was created by 3x4 angle bars. Next is the placement of the circulation tank in
the frame and then the pipelines It consist of the suction and the discharge, The
researchers used 2” and 1” is being manually and machine generated thread after all
the pipes are fully thread, the length of pipes used was measured and cut in their
desired length, The researchers assembly the system for the series and parallel
connection thru system. Along with fittings so the pipelines are attached. Respectively
pipes were connected by means of threads. And lastly we support out pipelines to
This figure shows the isometric drawing of the multi-pump test rig consisting the
pipeline (series, parallel connection) and the pump. It show the arrangement of parts of the
test rig.
The pump test rig was tested by testing two connections, the series and parallel
connections. The testing was done in different time intervals and recording the water volume
flow by the use of water flow meter, energy consumed by the use of energy meter and
pressures by the use of negative pressure gauge for the suction and positive pressure gauges
for the discharge. The static head, pressure head, total dynamic head, volume flow rate, water
power and efficiency were calculated. The calculation of the different heads was done by the
-Pump 1 with valve 1 and valve 3 is fully closed and valve 2 is fully open
-Pump 2 with valve 2 and valve 3 is fully closed and valve 1 is fully open
- Both Pump is operating with valve 1 and valve 2 is fully closed and
- Both Pump is operating with valve and 1 and valve 2 is fully open and
5) Turn on the main switch on the control panel. Ensure all indicators illuminate.
1) Turn off the switch of the pump. Ensure all the indicators doesn’t illuminate.
2) Empty the water inside the circulation tank. Make sure to fully open the drain
valve.
The researchers used volume method in determining the flow rate. The
circulation tank has sufficient capacity to prevent the liquid from overflowing during
experiment, and it was sufficiently rigid to prevent deformation when it was filled
with liquid. The liquid was obtained in the circulation tank along with the water meter
Where:
V f – Volume recorded after the set time, m3
V i – Volume recorded before the experiment, m3
t – Time set by the researchers, minute
The volume flow rates that were computed for the two connections are shown in table
m3 ft 3
Q( ¿ Q( ¿ Q (GPM ¿ Q (LPM ¿
sec sec
Static head determination was obtained by subtracting the distance from point
Static Head=Z2 −Z 1
Where:
Pressure head was measured by negative pressure gauge at the suction side
P2−P1
Pressure Head=
γ
Where:
P 1– Vacuum pressure gauge reading at the suction side, kPa, and psi
P 2– positive pressure gauge reading at the discharge side, kPa , psi, inHg
kN
γ – Specific weight of water,
m3
P2−P 1
TDH =Z 2−Z 1 + +hf
γ
Where:
1 hp
WHP=Q x TDH x γ x
ft −lb
550
sec
Where:
m3 ft 3
Q – Is the flow rate of the water, ,
sec sec
KN lbf
γ – Specific weight of water, ,
m 3 ft 3
The water power that were computed for the two connection are shown in table #
WHP
ηp= x 100 %
BHP
Where:
The computed pump efficiency of the pumps is presented in the table below (See
Connection WHP(hp) ηp
N √Q
Ns=
H 3 /4
Where:
m3 liters ft 3
Q – Volume flow rate, GPM, , ,
sec sec sec
Table 6 present the specific speeds that were computed using the pumps in
Table 6. Computed specific speeds of the pumps in series and parallel connection.
Series Parallel
PUMP 1
1346.1 384
PUMP 2
716.1 384
Figure 28. Volume Flow Rate Determination.
This figure shows the researchers recorded which has a volume initial and
volume final at the set time for the computation of the volume flow rate.
Figure 29. Researcher evaluating the multi –pump of the test rig .
The figure above shows the evaluation of the test rig. The researchers record
the different pressures and flow rates at constant RPM and two different connection.
data gathered through tables and graphs on the different parameters gathered
The multi-pump test rig is shown in fig.the suction and discharge of both
pump consists a union, this was used by the researchers to easily detach the pumps to
the system for maintenance without disassembling the whole system. And also
consists of a bulkhead attached to the water tank for easy disassembling. The
researchers constructed an individual suction and 1 discharge for the two pumps. And
series connection.
The frame has a length of 2 m, width of 0.795 m, and a height of 0.804 m. the
frame were made of flat and angle bars joined together by arc welding.
This table presents the cost of materials bought and ordered in the fabrication
1”x 3/4 “
Clayton Check Valve 3 Pc 250 750
G.I. End Cap 2” 3 Pc 147 441
G.I. End Coupling 2” 2 Pc 58 116
G.I. Tee 2” 2 Pc 280 560
G.I. Elbow 2” 2 Pc 280 560
G.I. Tee Reducer 2”x1” 2 Pc 351 702
Drum Container 1 Pc 1850 1850
Bulkhead 2” 1 Pc 320 320
U-bolt 1” 4 Pc 25 100
Teflon 1/2 “ 30 Pc 10 300
Angle Bar 3/4 2 Pc 540 1080
Kolen Circuit Breaker 2 Pc 295 590
Total: 26491 PHP
The grand total of the project is PHP 26,491.00. It included all the pipes, valves,
pressure gauge, fittings, angle bars and all other materials necessary for the
m3 ft 3
Volume Flow Rate = 0.06 = 0.036 At Series Connection
sec sec
m3 ft 3
Volume Flow Rate = 0.06 = 0.036 At Parallel Connection
sec sec
(Obtained from the Volume flow rate determination)
Table 8. Series Connection, volume flow rates, suction and discharge pressure, energy
consumed.
30 0.2 3 3 16 0
40 0.2 3 3 16 0
60 0.2 3 3 16 0
This table present the data gathered using the series connection on the multi-
As shown, volume flow rate, suction and discharge pressure, the volume flow
rate has the same volume flow rate. The discharge at pump 1 and the suction at pump
2 have the same pressure and the discharge at pump 2 increased pressure and the
pressure.
This table present the data gathered using the parallel connection on the
As shown, volume flow rate, suction and discharge pressure the volume flow
rate has increased volume flow rate, the discharge at pump 1 and pump 2 have the
same discharge pressure and the suction pressure at Pump 1 and Pump 2 due to
The table shows how the series and parallel connection can affect the total
dynamic head. The volume flow rate at series connection is the same due to series
principle Q 1=Q2 but the total dynamic head increased in Pump 2 .At the volume flow
rate at parallel connection increases but the total dynamic head stay the same.
Table 11. Water Power and Pump efficiencies of the two Connection
Connection WHP(hp) ηp
at parallel connection has the highest water power of 0. 44 Hp and the highest
efficiency of 44% Efficiency was obtained by dividing the water power computed and
Table 12. The specific speed of the two pumps in different connections
` Series Parallel
PUMP 1 1346.1 384
PUMP 2 716.1 384
The table represents the specific speed solved using the total dynamic head per pump
in different connections.
50
40
30
20
10
0
0 15.79 GPM
Figure 31. Series Connection Operation Curve based on TDH vs. Volume Flow Rate
The figure above shows the variation between the volume flow rate of the
pump and the total dynamic head, It was observed that series connection within the
pump can increase total dynamic head with the same volume flow rate.
70
60
50
40
30
20
10
0
11.84GPM 23.68 GPM
1 PUMP PARALLEL
Figure 32. Parallel connection operation curve based on TDH vs. Volume Flow Rate.
The figure above shows the variation between the volume flow rate of the
pump and the total dynamic head, It was observed that the parallel connection can
increases it volume flow rate but the total dynamic head stay the same.
The findings in the assembly multi-pump test rig were obtained through
testing and evaluation of two connections, A series and a parallel connection with two
At rated RPM of the pumps, the volume flow rate from series and parallel
connection were recorded. From these data the volume flow rate was attained when
series and parallel connection in the experiment. The series connection has a flow rate
3
m
of 0.0001002 while the parallel connection has a volume flow rate of 0.001503
sec
m3
.
sec
Total dynamic heads of the pumps were calculated based on the static head
added by their pressure head differences and lastly added its head loss due to friction.
It is shown that when series in connection can double its total dynamic head, at Pump
1 was at 21.65 ft. and at Pump 2 the previous total dynamic head was doubled at
50.18ft and constant volume flow rate, when in parallel connection it has a constant
total dynamic but has a little discrepancy due to head loss due to friction but has more
volume flow rate at Pump 1 was at 72.68 ft. and at Pump 2 was at 72.67 ft.
The water power and efficiencies of the two connection are directly
proportional with their volume flow rate, the volume rate affect as shown in the
tables. The series connection has a water power of 0.205 hp with an efficiency of
20.5%, while the parallel connection has a water power of 0.44 hp with an efficiency
of 44%.
CONCLUSION
apparatus was the primary objective of the study. The test rig was evaluated and
1. The assembly of the multi-pump test rig can test two pumps at the same
time, with pipe suction diameter 2 inches, 1 inch and discharge diameter 1
inch. The total project cost of assembling and fabricating of the multi-
2. The multi-pump test rig gives compact data in attaining pump properties.
Based on the results of the multi-pump test rig by testing the series and
parallel connection, it gives as total dynamic head that are similar and have
the exactly the same graphical presentation in parallel and volume flow
rate which the same in series. That are obtained from the standards. Also
efficiencies and specific speed of the pumps that were tested belong to the
3. In addition, using the multi-pump test rig you can perform experiments
determination.
Recommendations
1. The constructed multi-pump test rig is ready to be used for testing series and
compare pressure recorded by the analog pressure gauge to the digital pressure
compare the volume flow recorded through analog to the volume flow
power of the pumps. And install water rotameter to control the flow.