8 7 6 5 4 3 2 1

F F
80 78 76 80 79 46 38 3 81 16 18

35

1 82 83
46 37 14

A A
E E
B

1. GENERAL NOTES: 35 40
A. PARTS LIST - SEE SHEET 4 OF 4.
B. ALL INTERNAL COMPONENTS TO BE LUBRICATED 44 43 DRAIN HOLE
PRIOR TO ASSEMBLY.
C. USE 'NEVER-SEIZE' ON ALL FASTENERS. 67 B
17 42
2. AFTER FINAL HOOK ASSEMBLY, REMOVE PLUG (ITEM 67) 48 47 8
D AND FILL WITH (3) QUARTS OF SAE 30W NON-DETERGENT OIL. D
3. POSITIONER - ASSY AND INSTALLATION NOTES:
A. USE OIL (NOT GREASE) TO LUBRICATE POSITIONER
PARTS DURING ASSEMBLY
B. DURING INSTALLATION OF ASSY INTO HOOK TUBE DETAIL 1
(ITEM 7), INSTALL SET SCREWS (ITEMS 51) TO FACE DETAIL 2
DOWNWARD TO PREVENT WATER LEAKAGE INTO ASSY. DETAIL 3
9
C. AFTER INSTALLATION, USING PORT PLUGGED WITH 68 55 28 34 5 6 20 57
ITEM 69, FILL POSITIONER WITH SAE 30W NON-
33
DETERGENT OIL WHILE WORKING MECHANISM. 2
81
C 4. RE-TIGHTEN THE MAIN SHAFT NUT (ITEM 22) AND LOWER
C
15
SHAFT NUTS (ITEM 23) TO FACTORY-SUPPLIED LEVELS,
PERMITTING INSTALLATION OF ITEMS 47 & 48.

5. SWIVEL COLLAR/THUST BEARING (ITEMS 5 & 6): 13

A. BEFORE INSERTING SHANK (ITEM 4), PACK INSIDES OF
BOTH SWIVEL COLLAR (ITEM 5) AND THRUST BEARING
(ITEM 6) WITH MOLY EP GREASE.
B. THRUST BEARING (ITEM 6) LOWER RACE HAS LARGER
DIAMETER THAN UPPER RACE. LARGER DIAMETER RACE
SHOULD BE INSTALLED DOWNWARD AGAINST SHOULDER 4 7 5 66 63 19
B IN HOOK TUBE (ITEM 7). B
10 24 26 23
6. FOLLOW AP-31 (CURRENT REV) FOR ASSEMBLY/TESTING
SECTION A-A

TOLERANCES DRAWN BY DATE

IF IN DOUBT... ASK! 3562 5 UPDATED DRAWING 03/15 SC MSK UNLESS SPECIFIED LC 11/99 MAIN ASSEMBLY
.XX CHECKED DATE
THIS DOCUMENT EMBODIES A CONFIDENTIAL PROPRIETARY DESIGN OF WHICH 2154 2 ADDED AP TO DRAWING NOTES 03/14 OAH MSK .015 OAH 04/14 MODEL: D30D160
A AMERICAN BLOCK COMPANY RETAINS ALL PATENT AND OTHER RIGHTS, ON APPROVED DATE
A
.XXX 125
INCLUDING EXCLUSIVE RIGHT OF MANUFACTURE AND SALE. THIS DOCUMENT - 0 INITIAL RELEASE 11/99 JM RS .005 MACHINED 160 TON BLOCK/HOOK
SURFACES MSK 04/14
IS SUBMITTED ONLY UNDER A CONFIDENTIAL RELATIONSHIP; AND MAY NOT CHANGE APPROV FRACTIONS ANGLES ALL DIMENSIONS ARE IN INCHES UNLESS NOTED SCALE SHEET REV
ECN NO. REV. DESCRIPTION DATE 1/16 DEBURR ALL SHARP CORNERS WITH 0.03R MAX.
BE COPIED, DISCLOSED, OR MADE PUBLIC KNOWLEDGE. BY BY 1/2 N.T.S. 301090000 2 OF 4 5

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
BILL OF MATERIALS BILL OF MATERIALS
ITEM QTY PART NUMBER DESCRIPTION WEIGHT ITEM QTY PART NUMBER DESCRIPTION WEIGHT
F 44 2 204-0371 WASHER, LOCK, 316 SS, 1/2 0 1 1 30110200 LATCH 66 F
45 8 201-4565 CAPSCREW, HH, GR8, ZP, 5/8-11 UNC X 1.50 LG. 2 2 1 30110100 TRIPLEX HOOK 787
46 16 204-0329 WASHER, LOCK, ZP, 5/8 0 3 1 30110800 PIN, CROSS 19
47 6 202-0361 CAPSCREW,HSH, 1/2-13 UNC X 1.00 LG. 1 4 1 30110700 SHANK 183
48 6 204-0671 WASHER, LOCK, HI-COLLAR, 316 SS, 1/2 0 5 1 30113300 SWIVEL COLLAR, 150 TON HOOK 85
49 6 202-0066 CAPSCREW, HSH, 5/16-18 UNC X .75 LG. 0 6 1 108-0003 BEARING, THRUST. 110T-175T 8
50 6 204-0668 WASHER, LOCK, HI-COLLAR, 316 SS, 5/16 0 7 1 30112200 TUBE, HOOK 657
51 2 200-4301 SET SCREW, FLAT POINT, 1/4-28 UNF X 3/8 LG. 0 8 2 30791900 SHAFT, LOWER LOAD 77
52 - - DELETED 9 1 30791400 PLATE, HOUSING SIDE 623
E 53 - - DELETED 10 1 30791500 PLATE, HOUSING SIDE 618 E
54 - - DELETED 11 1 30791600 SHAFT, SHEAVE 202
55 52 109-0001 BALL, BEARING, 13/32 DIA. 1 12 4 107-0017 BEARING, TAPERED ROLER, 6.50 PIN 85
56 35 109-0002 BALL, BEARING, 3/16 DIA. 0 13 4 15300090 SHEAVE, 30", 1" WIRE ROPE FOR 6-1/2" PIN 1080
57 2 105-0013 RING, RETAINING 0 4 15300310 SHEAVE, 30", 1 1/8" WIRE ROPE FOR 6-1/2" PIN 1080
58 1 129-0011 O-RING 0 14 4 30792800 SLEEVE 2
59 1 129-0012 O-RING 0 15 1 30114000 HOOD EYE 46
61 1 129-0014 O-RING, 2-278 0 16 2 30110400 LOCKBAR 10
63 1 122-0006 SEAL, OIL 0 17 4 30110302 LOCK BAR PIN 1
D 64 8 125-0017 SEAL, OIL, SHEAVE 0 18 1 30110303 BAR, FLAT, .38 X 1.50 X 4.50 LG. 1 D
66 2 115-0004 BEARING, WEAR 1 19 1 30110900 SHANK COLLAR 98
67 1 210-1095 PLUG, SOCKET HEAD, SS, 1/2" NPT 0 20 1 30110301 SHANK COLLAR PIN 6
68 1 210-1080 PLUG, PIPE, HSH, STL, 1/4" 0 21 1 30111800 KEY, SHEAVE SHAFT 0
69 1 210-1092 PLUG, SOCKET HEAD, SS, 1/8" NPT 0 22 1 30111700 NUT, MAIN SHEAVE SHAFT 10
70 - - DELETED 23 2 30112000 NUT, LOWER LOAD SHAFT 6
71 - - DELETED 24 1 30205600 CAP 46
72 - - DELETED 25 - - DELETED
73 - - DELETED 26 1 30205700 SPRING RETAINER 92
74 1 112-0008 SPRING, COMPRESSION 0 27 - - DELETED
C C
75 1 112-0009 SPRING, COMPRESSION 0 28 1 30113400 SPRING 23
76 4 126-0005 FITTING, GREASE, 1/4" NPT, STRAIGHT 0 29 1 30111000 CAP, POSITIONER 2
77 1 30115500 PIN, POSITIONER SHAFT 0 30 1 30111200 SHELL, POSITIONER 2
78 1 155-0001 NAMEPLATE, ABCO 1 31 1 30111100 POSITIONER SHAFT 1
79 1 155-0004 NAMEPLATE, BLOCK & OR HOOK 1 32 1 30110600 PAWL, LATCH 1
80 8 200-3401 SCREW, DRIVE, RD HD, ZP, #6 X 5/16 LG. 0 33 1 30111300 SHAFT, LATCH 2
81 1 126-0139 FITTING, GREASE, 1/8" NPT, STRAIGHT 0 34 1 30203200 SLEEVE, SPRING 29
82 1 201-7109 CAPSCREW, HSH, ZP, 3/8-16 UNC X .88 LG. 0 35 2 30112700 SHEAVE GUARD 154
5 83 1 204-0625 WASHER, LOCK, HI-COLLAR, ZP, 3/8 0 36 1 30112100 SPACER, MAIN SHEAVE SHAFT 3
B B
37 4 30794200 PIN, UPPER SCREW/PIVOT 1
38 4 30794100 PIN, LOWER SCREW/PIVOT 1
39 1 30113500 BOLT, EYE 0
40 1 114-0004 PIN, SPIROL, 1/2 OD X 2 1/2 LG 0
41 1 114-0005 PIN, SPIROL, 3/16 DIA. X 1.38 LG. 0
42 4 114-0006 PIN, COTTER, 7/64 DIA. X 1.25 LG. 0
43 2 201-1422 CAPSCREW, DH, GR5, ZP, 1/2-13 UNC X 1 LG. 0
TOLERANCES DRAWN BY DATE
IF IN DOUBT... ASK! 3562 5 UPDATED DRAWING, ADDED ITEMS 82 & 83 03/15 SC MSK UNLESS SPECIFIED LC 11/99 MAIN ASSEMBLY
.XX CHECKED DATE
THIS DOCUMENT EMBODIES A CONFIDENTIAL PROPRIETARY DESIGN OF WHICH 2431 4 CHANGED PN FOR ITEM 43 TO 201-1421 05/14 SKP MSK .015 OAH 04/14 MODEL: D30D160
A AMERICAN BLOCK COMPANY RETAINS ALL PATENT AND OTHER RIGHTS, ON APPROVED DATE
A
.XXX 125
INCLUDING EXCLUSIVE RIGHT OF MANUFACTURE AND SALE. THIS DOCUMENT 2290 3 CHANGED PN 201-4568 TO 201-4565 04/14 SC MSK .005 MACHINED 160 TON BLOCK/HOOK
SURFACES MSK 04/14
IS SUBMITTED ONLY UNDER A CONFIDENTIAL RELATIONSHIP; AND MAY NOT CHANGE APPROV FRACTIONS ANGLES ALL DIMENSIONS ARE IN INCHES UNLESS NOTED SCALE SHEET REV
ECN NO. REV. DESCRIPTION DATE 1/16 DEBURR ALL SHARP CORNERS WITH 0.03R MAX.
BE COPIED, DISCLOSED, OR MADE PUBLIC KNOWLEDGE. BY BY 1/2 N.T.S. 301090000 4 OF 4 5

8 7 6 5 4 3 2 1