Transmission Engineering Standard: Revisionno.0
Transmission Engineering Standard: Revisionno.0
Transmission Engineering Standard: Revisionno.0
w
()
a
C>
0
111-1.111.13
ReVIsionno.0
en
z
0
ii)
5 CARBON DIOXIDE TOTAL FLOODING SYSTEM
w
0::
Z
0
i=
a..
()
en
w
a
PROPRIETARY INFORMATION
This document contains proprietary information developed by and for exclusive use of Saudi Electricity
1\1 Company. Your acceptance of the document is an acknowledgement that it must be used for the identified
a
purpose/application and during the period indicated. It cannot be used or copied for any other purposes nor
released to others without prior written authorization of Saudi Electricity Company. Saudi Electricity Company
ci .... N C')
will not be responsible for misuse and/or misapplication, and any harm resulting thereftom. Saudi Electricity
Z Company also reserves the right to take any necessary actions to protect its interest against unauthorized use.
L-
APPROVED BY
TABLE OF CONTENTS
1.0 SCOPE
2.0 GENERAL
4.0 APPLICATIONS
4.1 General
4.2 Advantages Of Carbon Dioxide
4.3 Typical Applications
5.1 General
5.2 Storage Sylinders
5.3 Cylinder Discharge Assembly
5.4 Discharge Nozzles
5.5 Automatic Fire Detectors
5.6 Control And Indicating Equipment
5.7 Abort Switch
5.8 Disribution Piping
8.0 REFERENCES
1.0 SCOPE
The purpose of the Standard is to provide the minimum requirements for the design,
installation, testing and commissioning of carbon dioxide total flooding system of fire
suppression.
2.0 GENERAL
Any conflicts between the Standard and other SEC Transmission Engineering Standards
(TES), related SEC Material Standard Specifications (TMSS), Standard Drawings and
other international Codes and Standards shall be resolved by COMPANY
REPRESENTATIVE.
Any deviations or exceptions to the Standard that provide less than the minimum
requirements of this Standard shall require a written approval of COMPANY
REPRESENTATIVE.
The carbon dioxide fire suppression system shall be a total flooding, fixed-pipe
engineered system. The system shall be consist of centralized cylinder storage
with a fixed piping installation to convey agent to the discharge nozzles. The
release of the carbon dioxide agent thru the discharge nozzles dilutes the
atmosphere with carbon dioxide to produce a concentration in the hazard
enclosure sufficient to extinguish fire throughout the entire volume of the
enclosed space.
The carbon dioxide total flooding system shall provide for the storage of the
extinguishing agent in pressurized cylinders at a system pressure of 5,860 kPa at
21°C (850 psig at 70°C).
The system shall have both manual and automatic means of actuation. A fire
detection and alarm system utilizing smoke detectors of the ionization and optical
types arranged in a dual-zone dependency (cross-zoning) controls the
programmed automatic actuation of the carbon dioxide total flooding system,
while manual releasing devices shall provide the emergency or manual actuation
of the system (See Section 3.3).
When required by the system design, an "Abort" switch shall be installed to stop
momentarily the discharge of the extinguishing agent. (See Section 5.7).
3.2.1 General
The design of the carbon dioxide total flooding system shall provide a
uniform concentration of CO2 agent throughout the protected enclosure,
and maintain this concentration for a sufficient period of time to
extinguish the flame and prevent reignition. The rate of application and
the time necessary to maintain the extinguishing concentration will vary
according to the type of hazard.
3.2.2 Enclosure
a. Volume Factors
d. The volume of the enclosure shall be the gross volume. The only
permitted reductions are permanent impermeable building
elements within the enclosure.
e. Special Conditions
i. Unclosable Openings
f. For materials not listed in Table 3-2, the minimum carbon dioxide
concentration shall be obtained from same recognized source or
determined by test.
TABLE 3-2
Minimum Carbon Dioxide Concentration For Extinguishment
(NFPA – 12)
Butane 28 34 1.0
Carbon Disulphide 55 66 2.5
Carbon Monoxide 53 64 2.4
Coal or Natural Gas 31 37 1.1
Cyclopropane 31 37 1.1
Dowtherm 38 46 1.5
Ethane 33 40 1.2
Ethyl Ether 38 46 1.5
Gasoline 28 34 1.0
Hexane 29 35 1.1
Hydrogen 62 74 3.2
Isobutane 30 36 1.1
Kerosene 28 34 1.0
Methane 25 30 1.0
Methyl Alcohol 26 31 1.0
Pentane 29 35 1.1
Propane 30 36 1.1
Propylene 30 36 1.1
Quench, Lube Oils 28 34 1.0
b. Special Conditions
Design Flooding
Type of Hazard Concentration Factors
(percent, V/V) kg/m²
Electrical Hazards
a High voltage substation equipment (Switchgear,
Transformer, Control & Relay Panels)
b Dry electrical wiring (Cable basement and Cable
trenches)
c Electrical insulating materials
d Enclosed rotating equipment (Diesel generating 50 1.35
set, Pumps, Compressors)
Computer Installations
a Central processing area and equipment 53 1.5
Data Processing
a Tape controlled machinery & tape storage 68 2.25
Stores
a Record stores and archives for paper documents 65 2.00
NOTE: 1. Flooding factors for other deep-seated fires shall be agreed with
SEC.
a. General
Application
TABLE 3-4
Extended Discharge Gas Quantities for Enclosed Recirculation
Rotating Electrical Machines
(NFPA 12)
(Cubic Meters Protected for Deceleration Time)
The carbon dioxide total flooding system shall have automatic means of
actuation. The fire detection and alarm system designed in accordance
with the applicable requirements of TES-B-106.01, Fire Alarm System,
shall control the programmed automatic actuation of the carbon dioxide
total flooding system.
The manual actuation of the carbon dioxide total flooding system shall be
provided by the following:
The remote releasing for the manual actuation of the carbon dioxide total
flooding system shall be installed in an accessible location outside of the
protected area so that it shall be clearly accessible at all times, including
the time of fire.
The manual releasing device shall be clearly labeled and identified so that
it cannot be mistaken for a standard fire alarm manual station. When the
releasing devices for more than one system are located in the same place,
each device shall be properly labeled to identify the system that is
controlled by each releasing device.
Where:
FIGURE 3-1(a)
Pressure Drop in CO2 Pipeline for 51.7 bars Storage Pressure
(Metric Units)
FIGURE 3-1(b)
Pressure Drop in CO2 Pipeline for 750 psia Storage Pressure
(English Units)
TABLE 3-5
Values of D, D1.25 and D² for Steel Pipe Sizes
Nominal
D, mm D1.25mm1.25 D2mm2
Pipe Sizes
mm Std Wt. Sch 80 Std Wt. Sch 80 Std Wt. Sch 80
20 15.8 31.5 249.64
25 20.93 44.76 438.06
32 26.64 24.30 60.53 53.97 709.69 590.49
40 35.05 32.46 85.29 77.48 1228.64 1053.65
50 40.89 38.10 103.41 94.65 1672.00 1451.61
63 52.50 49.25 141.32 130.47 275625 2425.26
75 62.71 59.00 174.48 163.53 3932.54 3481.00
90 77.93 73.66 231.53 215.79 6073.08 5425.79
110 102.26 97.18 325.18 305.12 10457.10 9443.95
165 154.05 146.33 542.76 508.94 23731.40 21412.47
TABLE 3-6
Nominal Elbow Std Elbow std 90° Elbow 90° long Tee (Side flow) Union coupling
Pipe Sizes 45 ° m m rad and tee m or gate wall m
mm (through flow) m
10 0.18 0.40 0.24 0.82 0.09
20 0.24 0.52 0.30 1.0 0.12
25 0.30 0.67 0.43 1.4 0.15
32 0.40 0.85 0.55 1.7 0.18
40 0.52 1.1 0.70 2.3 0.24
50 0.61 1.3 0.82 2.7 0.27
63 0.79 1.7 1.1 3.41 0.37
75 0.94 2.0 1.2 4.08 043
90 1.2 2.5 106 5.06 0.55
110 1.5 3.26 2.0 6.64 0.73
165 2.3 4.94 3.08 10.0 1.1
TABLE 3-7
Equivalent Length of Welded Pipe Fittings
Nominal Elbow Std Elbow std Elbow 90° long rad Tee (Side Union coupling
Pipe Sizes 45 ° m 90° m and tee (through flow) flow) or gate wall
mm m m m
10 0.06 0.21 0.15 0.49 0.09
20 0.09 0.24 0.21 0.64 0.12
25 0.12 0.33 0.27 0.85 0.15
32 0.15 0.43 0.33 1.1 0.18
40 0.21 0.55 0.46 1.4 0.24
50 0.24 0.64 0.52 1.6 0.27
63 0.30 0.85 0.67 2.1 0.37
75 0.37 1.0 0.82 2.5 043
90 0.46 1.2 1.0 3.11 0.55
110 0.61 1.6 1.3 4.08 0.73
165 0.91 2.5 2.0 6.16 1.1
TABLE 3-8
TABLE 3-9
TABLE 3-10
Equivalent Orifice Sizes
Example Problem
1. Data.
Q = 650 kg/min.
L = total length of pipeline is 380 meters.
Q/D2 = 0.26
D2 = 2425.56 mm2.
D = 59 mm
D2 = 3481 mm2
D = 33.10 mm
D1.25 = 94.654 mm1.25
D2 = 1451.61 mm2.
650 / 2
Q/D² = = 0.224
1451.61
2) Determine the equivalent L/D1.25 for a single line, 1-1/2-inch
NPS originating from the storage cylinders to the end of the
main line.
325
Ao = =296.53 mm2
1.096
From Table 3-10-, the orifice code number 24 with an
equivalent orifice area of 285.03 mm2 will be selected.
3.5.1 General
The control system of the fire suppression system shall be equipped with a
lock-off control which can render the extinguishing system operable only
by manual control. Entry into the protected space for maintenance or
inspection purposes shall normally be made after the system has been
placed under manual control. The system shall be returned to fully
automatic control after completion of maintenance and/or inspection work.
The lock-off control shall not interrupt the operation of the detection
equipment and the fire alarm sounders.
a. In order to guard against accidental release of the CO2 gas from the
storage cylinders, the carbon dioxide supply shall, where
practicable, be isolated by means of a normally closed, monitored
automatic valve in the feed line. This valve shall open only on
signal from the automatic detection equipment or the manual
release system.
3.5.6 Exits
The door "Exit" signs and all directional "Exit" signs shall have the
appropriate wording, in both English and Arabic, written in plain legible
letters not less than 152 mm high and the principal strokes of letters not
less than 191 mm wide. All signs shall be suitably illuminated by a reliable
primary power supply and connected to the emergency lighting system
which shall provide automatically the required illumination in case of
failure of the primary power supply.
3.5.9 Services
All services within the enclosure, e.g. fuel supplies, heating appliances, and
paint spraying, that are likely to impair the efficiency of the extinguishing
system, shall be shut down prior to the discharge of the carbon dioxide
agent.
All personnel working in the area shall be made familiar with the following
information on carbon dioxide total flooding system:
d. the steps for evacuating the protected areas as soon as the agent
discharges, the time exposure limitation to carbon dioxide agent
and the exposure hazards.
The CO2 total flooding system shall have the capability for fully testing the
complete installation including the detection and alarm signaling functions,
supervisory functions, agent release controls, power supplies, HVAC equipment
shutdown and other auxiliary functions associated with the system. The system
shall be designed in such a manner that the functional test can be performed
without the actual discharge of the extinguishing agent or disconnection of the
agent supply.
4.0 APPLICATIONS
4.1 General
Carbon dioxide total flooding systems are suitable for installations in hazard areas
with enclosures complying with Section 3.2.2.
Types of fires that can be effectively extinguished by carbon dioxide total flooding
systems are:
Carbon dioxide systems are generally considered useful for the following types of
hazards:
c) where the hazard area contains a process or equipment of high value and
the use of conventional extinguishing agents might cause extensive damage
and downtime.
3) Transformer Rooms
4) Switchboard Rooms
6) Regulator Rooms
7) Communication Rooms
8) Computer Rooms
b) Carbonaceous Materials
1) Record Vaults
3) Blueprint Vaults
c) Flammable Liquids
3) Diesel-Generating Sets
4) Pump Rooms
5.1 General
5.1.1 All components of the carbon dioxide total flooding system including the
agent storage and distribution equipment, fire detection and alarm
equipment, actuation devices and accessories shall be listed and approved
by accredited testing organizations acceptable to SEC.
5.1.2 All operating devices necessary to control the flow of the extinguishing
agent and to operate associated equipment shall be designed for the
intended service and shall not be readily rendered inoperative or
susceptible to accidental operation. These include storage cylinders,
valves, directional valves, automatic and manual controls, pressure trips
and switches, discharge nozzles and associated instrumentation and control
devices.
5.1.4 All devices, especially those with external moving parts, shall be located,
installed or suitably protected so that they are not subject to mechanical,
chemical or other injury that will render them inoperative.
5.1.5 Depending on the system design, the fire alarm system operating voltage
shall be either 24 volts or 12 volts dc. All electrically operated components
and control devices of the system such as fire detectors and manual
stations, manual release units, valve actuators, audible and visual alarm
devices, abort switches and pressure switches shall have electrical ratings
compatible with the system operating voltage.
5.2.1 Construction
The cylinders shall be rechargeable and suitable for high pressure storage
of carbon dioxide equivalent to 5,860 kPa at 21˚C (850 psig at 70˚F).
The cylinders shall have a service rating of 19,000 kPa (2755 psi). They
shall be of welded construction, fabricated of high-strength alloy steel, in
accordance with the US Department of Transportation Specifications DOT-
3A, 3AA-1800 and the ASME Code for Unfired Pressure Vessels. The
cylinders shall be color coded in accordance with TES-H-107.02.
The cylinder charging pressure shall be 5,860 kPa at 21˚C (850 psig at
70˚F) with a filling density of not more than 68 percent of its water
capacity.
5.2.3 Installation
5.4.2 Construction
5.5.1 General
The fire detectors shall be compatible with the control and indicating unit
and shall be wired in Class A circuits. Fire detectors of different types shall
be compatible for wiring in the same circuit.
vi. A "Lamp Test" switch for testing all fire, fault and function
lamp indicators. The operation of this momentary type
switch shall turn on simultaneously all LED lamp indicators.
h. The control unit shall have provisions for interfacing with the main
fire alarm control panel and/or the remote manned central station.
i. The control unit shall provide full supervision of all fire detector
circuits, alarm device circuits, extinguishing release devices and
associated circuits, CO2 system pressure, abort switches and trouble
circuitry. The control unit shall include provision for supervision of
ground faults and open circuits on all field wiring. In addition, the
alarm output loop shall be supervised for shorts. Automatic
indication of these troubles shall be given in accordance with TES-
B-106.01, Fire Detection and Alarm Systems.
j. The control unit shall have a nominal input power supply rating of
220V/127V ac, single phase, 60 hertz.
The manual release unit shall be either the push-button or key operates
station enclosed in a surface-mounting type of enclosure with a break glass
front. The release unit shall be compatible with the control unit and shall be
UL listed or FM approved. The operation of the manual release unit shall
override cross-zoning and immediately places the extinguishing system in
the “Predischarge” mode.
System on Automatic/Manual
System on Manual
CO2 Discharged
The lighting fixture shall be red in color with the warning signs written
both in English and Arabic languages. The overdoor indictor shall include
an alarm device to give audible indication of the “discharged” condition of
the CO2 system.
The alarm signaling system for a carbon dioxide total flooding system shall
include at least three audible alarm circuits to give a clear indication of the
extinguishing system status, i.e., “Alarm”, “Predischarge” and
“Discharged” modes. The following types of audible alarm devices shall b
used to indicate a distinctive signal for each level of alarm:
The above audible alarm devices shall be located inside the protected area
preferably adjacent to the control and indicating unit. They shall be
compatible with the control and indicating unit and shall be UL listed
and/or FM approved.
The “abort” switch shall be of the "dead-man" type, fully supervised and UL
listed. It shall be capable of preventing discharge of the extinguishing agent if held
in the “abort” position. An indicating light shall be integral with the abort switch to
indicate clearly that the hazard area is in the “abort” mode. Audible and visual
alarms shall operate at the control panel upon any “abort” condition or fault in the
“abort” circuitry.
1. False alarm.
5.8.1 General
c. Threaded steel pipe and fittings shall be galvanized inside and out.
5.8.2 Pipe
Closed sections of the Piping System for high-pressure supply system shall
be in accordance with the following schedule:
a. Carbon steel, ASTM A-53 or ASTM A-106, Schedule 40, for sizes
up to and including 25mm. When used with threaded fittings, the
minimum pipe wall thickness shall be schedule 80.
5.8.4 Fittings
ii. Forged steel fittings, socket weld, class 3000, per ANSI
B16.11, or but weld fittings per ANSI B16.9, for larger
sizes.
ii. forged steel fittings, threaded, class 2000, per ANSI B16.11
for larger sizes.
5.8.5 Flanges
Flanges shall be carbon steel, socket weld, raised faced, ASTM A-105 per
ANSI B16.5, class 900 lb for closed sections of the piping system and class
300 lb for the open-ended sections.
The electrically operated valve actuator shall initiate the opening of the
directional valve upon the reception of "firing" signals from the control
unit when fire detectors or manual release units are operated. The agent
release circuitry shall be arranged such that the operation of the directional
valve actuator completes the electrical circuitry to operate the "control
cylinder" valve actuator(s).
The directional valve shall be listed for CO2 total flooding applications.
The valve body shall be rated for minimum working pressure of 19,000
kPa (2,755 psig). The valve size shall be selected to meet the flow and
frictional loss criteria of the piping system.
5.8.6 Welding
Pipe anchors and sway braces shall be installed in the distribution piping to
ensure the integrity of the piping system during a period of maximum
stress which usually occurs during a system discharge.
The pipe anchors and sway braces must be designed to resist the maximum
expected thrust loads without failure, distortion or deformation of the
piping and the dislocation of discharge nozzles which will impair the
efficiency of the extinguishing system.
All pipe hanger equipment shall comply with the requirements of UL 203,
Pipe Hanger Equipment for Fire Protection Service. The recommended
maximum spacing between supports shall be in accordance with Table 5-1.
TABLE 5-1
20 1.50
25 1.80
32 2.10
40 2.40
50 2.70
63 3.40
75 3.50
90 3.70
110 4.30
165 4.60
210 4.60
6.1 All electrical equipment and wiring associated with the fire detection and alarm
system shall be listed by accredited testing organizations acceptable to SEC.
6.2 All electrical installation shall comply with the applicable requirements of NFPA
70, National Electrical Code, and the Vendor's recommended instructions with the
emphases on electrical supervision of circuits.
7.1.1 The closed sections of the piping system including the piping manifold
shall be subjected to a field pressure test of 16,824 kPa (2440 psig) for a
duration of 2 hours.
7.1.2. The open sections of the piping system shall be subjected to a field
pressure test of 7,757 kPa (1,125 psig) for a duration of 2 hours.
7.1.3 After the completion of the pressure tests, the piping system shall be
completely cleaned and removed of hydrotest water.
NOTE: A closed section of pipe is the section between two valves which
may be intentionally or unintentionally closed, between valves and the
agent storage cylinders including the filling and gas balance lines. An open
section of pipe is the section between a valve and the open nozzles that
cannot be under a continuous pressure.
The fire detection and alarm system equipment shall be tested in accordance with
TES-B-106.01, Fire Detection and Alarm Systems. The following functional tests
shall be performed:
f) Abort switches
Partial gas discharges shall be made into each enclosure to insure that the
piping is continuous and the discharge nozzles are not blocked. Test Gases
may be air, nitrogen or carbon dioxide. Care shall be taken to avoid hazard
to personnel conduction these tests.
A full discharge test shall be conducted with carbon dioxide to prove that a
uniform concentration and an adequate soaking time will be achieved. The
test shall be conducted in accordance with the Vendor's written instructions
as approved by the COMPANY REPRESENTATIVE.
8.0 REFERENCES