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Upper Khudi Hydropower Project (26 MW)

Bill of Quantity (BoQ) for Hydromechanical Works
Rate (NRs)
S. No. Items Description Unit Quantity Rate Amount (NRs) Remarks
In Figure. In words
Hydromechanical Works

1 Weir and Undersluice

1.1 Vertical Gate (4.0 × 1.5) - 1 nos. ton 3.11
1.2 Stoplog Gate (4.0 × 1.5) - 1 nos. ton 3.11

2 Intake
2.1 Trash Rack (2.0 × 1.2) - 4 nos. ton 3.58
2.2 Vertical Gate (2.0 × 1.0) - 4 nos. ton 5.69
2.3 Stoplog Gate (2.0 × 1.0) - 4 nos. ton 5.69

3 Gravel Trap
3.1 Flushing Vertical Gate ton 1.33
3.2 Flushing Stoplog Gate ton 1.33

4 Settling Basin
3.1 Flushing Vertical Gate ton 1.44
3.2 Flushing Stoplog Gate ton 1.44

5 Tail Race
5.1 Vertical Gate ton 3.55

6 Penstock
6.1 Penstock Pipe ton 2659.99
6.2 Penstock Bend LS 23.00
6.3 Bell Mouth ton 3.11

7 Bifurcation ton 0.020

8 Man Hole LS 5.00
9 Lifting/Operating System
I. Undersluice
a. Drum and Roll system (Manual) for Vertical Gate LS 2.00
b. Drum and Roll System (Manual) for Stoplog Gate LS 2.00
II. Intake
a. Single spindle system (Manual) for Vertical Gate LS 4.00
b. Single spindle system (Manual) for Stoplog Gate LS 4.00
III. Gravel Trap
a. Single spindle system (Manual) for Vertical Gate LS 2.00
b. Single spindle system (Manual) for Stoplog Gate LS 2.00
IV. Settling basin
a. Single spindle system (Manual) for Vertical Gate LS 2.00
b. Single spindle system (Manual) for Stoplog Gate LS 2.00
IV. Tail Race
a. Single spindle system (Manual) for Vertical Gate LS 1.00
b. Single spindle system (Manual) for Stoplog Gate LS 1.00

Sub Total
Grand Total for Mechanical Works

PREPARED BY: APPROVED BY: CHECKED BY:

 Approach Velocity (Vo)(m/s) = 0.9 Approach velocity 0.75m/s to 1.5m/s
3
Discharge (Q)(m /s) = 1.440625
Effective Area (Ae)(m2) = 1.60
Spacing of the Bars (m) = 0.12
Thickness of Bars (m) = 0.01
Effective entry percentage (%) = 0.923077
Submerged Area(m2) = 1.73
Inclination Angle (Ѳ) = 80.00
Projected Area (m2) = 1.71
Length of the Bar (m) = 1.20
Intake opening(m2) = 2.4 Okay
Head(m) = 10
Yeild Point Stress(Mpa) = 250
Unsupported Lateral Span(m) = 0.3
Safe Stress (Mpa) = 127.215
Ratio of Depth to Thickness of Bars= 5 Take Ratio 5 to 12
Depth of the Bar(m) = 0.05
Forced Frequency = 13.95
Natural Frequency = 0.165764

Number of Bars = 18
ISMC =
Load of each Trashrack Bar = 9.814595 kg
Converting Point Load Into UDL = 10.33115 kg/m
Bending Moment = 2797.16 kg-m
Section Modulus = 20.9 cm3 (ISMC 75 @ 7.14kg/m)
Bending Stress = 133.8354 >1260(Okay)

Frame Quantity:
Weight
Trash Rack Bar 84.78 kg
Stiffener C-section (ISMC 125) 14.28 kg
Total 0.39624 tons

Quantity Calculations:

SN Description L W T Qty L area

# Trash Rack Frame
1 Top Frame 2 4 8
2 Top Support Plate 1.98 0.08 0.02 4 7.92
3 Bottom Frame 2 4 8
4 Bottom Support Plate 1.98 0.08 0.02 4 7.92
5 Bottom rest plate 1.98 0.08 4 7.92
6 Side Frame 2 8 16
7 Close pipe 0.023 48 1.104
8 Close plate 0.025 0.025 48 1.2
9 Anchor Rod 0.196 16 80 15.68
# Trash rack Panel
10 Top/Bottom Trash bar frame 1 0.1 16 8
11 Left/Right Trash bar frame 2 0.1 12 8
12 Trash Bar 2 0.1 10 136
13 Horizontal Beam 1 32 16 16
14 Spacing Pipe 0.025 1000 25
15 Fixing Cleat 0.105 0.05 16 24 2.52
16 Fixing bolt+washer 24 0
Section unit wt Total Weight

ISA-130*130*10 19.7 157.6

PL-20 157 99.4752
ISA-130*130*10 19.7 157.6
PL-20 157 99.4752
PL-10 78.5 49.7376
ISA-130*130*10 19.7 315.2
ISNB-15L 0.95 1.0488
PL-2 15.7 0.471
rod 16mm dia 1.58 24.7744
PL-16 125.6 100.48
PL-12 94.2 150.72
PL-10 78.5 2135.2
32 dia bar 6.32 101.12
NB-32M 3.15 78.75
PL-16 125.6 15.8256
M16*150 3.89 93.36
Total: 3580.8378
In Ton: 3.5808378
 INTAKE GATE (For Single Unit)
Hydraulic Openning: 2m Width X 1m Height

Dimension
S.N. Description Section No.
Length (m) Breadth (m) Height(m)
GATE COMPONENTS
1 Skin Plate PL-10 1 2.300 - 1.250

2 Top Horizontal Channel ISMC 200 1 2.180 - -

3 Horizontal Girder ISMB 200 2 2.180 - -

4 Side Plate PL-10 2 1.189 - 0.200

5 Vertical Stiffener PL-10

4 0.320 0.200 -
4 0.491 0.200 -
4 0.353 0.200 -

6 Bottom Plate PL-10 1 2.180 0.100 -

SEAL COMPONENTS
7 Top Seal (Bulb Type) 1 2.300 - -

8 Top Seal Clamp PL-10 1 2.300 0.160 -

9 Side Seal 2 1.050 - -

10 Side Seal Clamp PL-10 2 1.050 0.130 -

11 Bottom Front Seal 1 2.040 - -

12 Bottom Front Seal Clamp PL-10 1 2.040 0.150 -

13 Bottom Seal 1 2.300 - -

14 M12 Nuts, Bolts & Washer M12*60 150 - - -

HOISTING SUPPORT
15 Base Plate PL-20 1 0.110 0.100 -
 16 Vertical Stiffener PL-10 4 Area (m2)= 0.0003 -

17 Side Plate 1 PL-10 1 Area (m2)= 0.0089 -

18 Side Plate 2 PL-10 2 Area (m2)= 0.0051 -

19 Pin Lock Plate PL-10 1 Area (m2)= 0.0014 -

20 Pin Lock SS Bar-ɸ20 1 0.064 - -

21 M10 Bolts M10*30 2 - - -

MAIN ROLLER
22 Roller Wheel Bar-φ125 4 Area (m2)= 0.012 0.025

23 Wheel Lock Plate PL-10 4 Area (m2)= 0.001 -

24 Pin Lock Plate PL-20 4 Area (m2)= 0.002 -

25 Wheel Pin Tube-φ30 4 Area (m2)= 0.0007 0.339

SIDE ROLLER
26 Base Plate PL-10 4 0.090 0.084 -

27 Stiffeners PL-6 16 Area (m2)= 0.0006 -

28 Side Plates PL-6 8 Area (m2)= 0.0021 -

29 Pin Lock plate PL-6 4 Area (m2)= 0.0001 -

30 Side Wheel Pin Tube-φ10 4 Area (m2)= 0.00008 0.067

31 Side Wheel Tube-φ80 4 Area (m2)= 0.00196 0.025

32 M10 Bolts M10*30 4 - - -

MISC.
Dimension
S.N. Description Section No.
Length (m) Breadth (m) Height(m)
1 Guide Plates PL-20 2 0.842 - 2.34
2 Groove Plate PL-20 2 - 0.018 2.34

3 Anchor rods MS Bar-φ20 40 0.3 - -

4 Base Support Beam ISMB 300 1 2.3 - -

Total Weight (Gate Only) = 655.029 Kg

Total Weight (Miscellaneous) = 767.334 Kg
Sum 1422.363 Kg 1.422 Ton

Total No. of Vertical Gates = 4

Final Total = 5689.4511427 Kg 5.689 Ton

Total No. of Stoplog Gates = 4

Final Total = 5689.4511427 Kg 5.689 Ton
 Total
Unit Weight Weight(K Remarks
G)

78.5 (Kg/m2 ) 225.688

24.3 (Kg/m ) 52.974

24.2 (Kg/m ) 105.512

78.5 (Kg/m2 ) 37.335

78.5 (Kg/m2 ) 20.096

2
78.5 (Kg/m ) 30.835
2
78.5 (Kg/m ) 22.168
Sub Total 73.099

78.5 (Kg/m2 ) 17.113

Total 511.720

3.24 (Kg/m ) 7.452

78.5 (Kg/m2 ) 28.888

3.24 (Kg/m ) 6.804

78.5 (Kg/m2 ) 21.431

3.24 (Kg/m ) 6.610

78.5 (Kg/m2 ) 24.021

3.24 (Kg/m ) 7.452

0.084 (Kg/Unit) 12.6

Total 115.257

157 (Kg/m2 ) 1.727

 78.5 (Kg/m2 ) 0.094

78.5 (Kg/m2 ) 0.699

78.5 (Kg/m2 ) 0.801

78.5 (Kg/m2 ) 0.110

2.469(Kg/m ) 0.158

0.0655 (Kg/Unit) 0.131

Total 3.719

7850 (Kg/m3 ) 9.633

78.5 (Kg/m2 ) 0.314

157 (Kg/m2 ) 1.256

7850 (Kg/m3 ) 7.524

Total 18.728

78.5 (Kg/m2 ) 2.374

47.1 (Kg/m2 ) 0.452

47.1 (Kg/m2 ) 0.791

47.1 (Kg/m2 ) 0.019

7850 (Kg/m3 ) 0.165

7850 (Kg/m3 ) 1.541

0.0655 (Kg/Unit) 0.262

Total 5.605
GRAND TOTAL 655.029

Total
Unit Weight Weight(K
G)
157 (Kg/m2 ) 618.668
 157 (Kg/m2 ) 13.226

2.47 (Kg/m ) 29.640

46 (Kg/m ) 105.800
TOTAL 767.334
 Gravel Trap Flushing Gate (For Single Unit)
Hydraulic Openning: 0.8m Width X 0.6m Height

Dimension
S.N. Description Section No.
Length (m)Breadth (mHeight(m)
GATE COMPONENTS
1 Skin Plate PL-10 1 1.050 - 0.860

2 Top Horizontal Channel ISMC 100 1 0.930 - -

3 Horizontal Girder ISMB 100 2 0.930 - -

4 Side Plate PL-10 2 0.830 - 0.100

5 Vertical Stiffener PL-10

2 0.298 0.100 -
2 0.295 0.100 -
2 0.223 0.100 -

6 Bottom Plate PL-10 1 0.930 0.100 -

SEAL COMPONENTS
7 Top Seal (Bulb Type) 1 1.050 - -

8 Top Seal Clamp PL-10 1 1.050 0.160 -

9 Side Seal 2 0.7 - -

10 Side Seal Clamp PL-10 2 0.7 0.13 -

11 Bottom Front Seal 1 0.79 - -

12 Bottom Front Seal Clamp PL-10 1 0.79 0.15 -

13 Bottom Seal 1 1.050 - -

14 M12 Nuts, Bolts & Washer M12*60 80 - - -

HOISTING SUPPORT
15 Base Plate PL-6 1 0.066 0.6 -
 16 Vertical Stiffener PL-3 4 Area (m2)= 0.0001 -

17 Side Plate 1 PL-6 1 Area (m2)= 0.0032 -

18 Side Plate 2 PL-6 2 Area (m2)= 0.0018 -

19 Pin Lock Plate PL-6 1 Area (m2)= 0.0005 -

20 Pin Lock SS Bar-ɸ20 1 0.038 - -

21 M10 Bolts M10*30 2 - - -

MAIN ROLLER
22 Roller Wheel Bar-φ80 4 Area (m2)= 0.005 0.015

23 Wheel Lock Plate PL-3 4 Area (m2)= 0.0005 -

24 Pin Lock Plate PL-12 4 Area (m2)= 0.0008 -

25 Wheel Pin Tube-φ20 4 Area (m2)= 0.0003 0.296

SIDE ROLLER
26 Base Plate PL-10 4 0.090 0.084 -

27 Stiffeners PL-6 16 Area (m2)= 0.0006 -

28 Side Plates PL-6 8 Area (m2)= 0.0021 -

29 Pin Lock plate PL-6 4 Area (m2)= 0.0001 -

30 Side Wheel Pin Tube-φ10 4 Area (m2)= 0.00008 0.067

31 Side Wheel Tube-φ80 4 Area (m2)= 0.00196 0.025

32 M10 Bolts M10*30 4 - - -

Dimension
S.N. Description Section No.
Length (m)Breadth (mHeight(m)
1 Guide Plates PL-20 2 0.842 - 1.2
2 Groove Plate PL-20 2 - 0.018 6

3 Anchor rods MS Bar-φ2 8 0.3 - -

4 Base Support Beam ISMB 300 1 2.3 - -

Total Weight (Gate Only) = 200.362 Kg

Total Weight (Miscellaneous) = 462.906 Kg
Sum 663.268 Kg 0.663 Ton

Total No. of Gates = 2

Final Total = 1326.535 Kg 1.327 Ton

Total No. of Gates = 2

Final Total = 1326.535 Kg 1.327 Ton
gle Unit)

Total
Unit Weight Weight(K Remarks
G)

78.5 (Kg/m2 ) 70.886

9.56 (Kg/m ) 8.891

8.9 (Kg/m ) 16.554

78.5 (Kg/m2 ) 13.031

78.5 (Kg/m2 ) 4.679

2
78.5 (Kg/m ) 4.632
2
78.5 (Kg/m ) 3.501
Sub Total 12.811

78.5 (Kg/m2 ) 7.3005

Total 129.473

3.24 (Kg/m ) 3.402

78.5 (Kg/m2 ) 13.188

3.24 (Kg/m ) 4.536

78.5 (Kg/m2 ) 14.287

3.24 (Kg/m ) 2.560

78.5 (Kg/m2 ) 9.302

3.24 (Kg/m ) 3.402

0.084 (Kg/Unit) 6.72

Total 57.397

47.1 (Kg/m2 ) 1.865

 23.55 (Kg/m2 ) 0.009

47.1 (Kg/m2 ) 0.151

47.1 (Kg/m2 ) 0.170

47.1 (Kg/m2 ) 0.024

0.889(Kg/m ) 0.034

0.0655 (Kg/Unit) 0.131

Total 2.383

7850 (Kg/m3 ) 2.368

23.55 (Kg/m2 ) 0.0471

94.2 (Kg/m2 ) 0.30144

7850 (Kg/m3 ) 2.788

Total 5.504

78.5 (Kg/m2 ) 2.374

47.1 (Kg/m2 ) 0.452

47.1 (Kg/m2 ) 0.791

47.1 (Kg/m2 ) 0.019

7850 (Kg/m3 ) 0.165

7850 (Kg/m3 ) 1.541

0.0655 (Kg/Unit) 0.262

Total 5.605
GRAND TOTAL 200.362

Total
Unit Weight Weight(K Remarks
G)
157 (Kg/m2 ) 317.266
 157 (Kg/m2 ) 33.912

2.47 (Kg/m ) 5.928

46 (Kg/m ) 105.800
TOTAL 462.906
 Settling Basin Flushing Gate (For Single Unit)
Hydraulic Openning: 0.5m Width X 0.5m Height

Dimension
S.N. Description Section No.
Length (m) Breadth (m) Height(m)
GATE COMPONENTS
1 Skin Plate PL-10 1 0.750 - 0.800

2 Top Horizontal Channel ISMC 100 1 0.630 - -

3 Horizontal Girder ISMB 100 2 0.630 - -

4 Side Plate PL-10 2 0.740 - 0.100

5 Vertical Stiffener PL-10

2 0.269 0.100 -
2 0.222 0.100 -
2 0.224 0.100 -

6 Bottom Plate PL-10 1 0.630 0.100 -

SEAL COMPONENTS
7 Top Seal (Bulb Type) 1 0.750 - -

8 Top Seal Clamp PL-10 1 0.750 0.160 -

9 Side Seal 2 0.6 - -

10 Side Seal Clamp PL-10 2 0.6 0.13 -

11 Bottom Front Seal 1 0.49 - -

12 Bottom Front Seal Clamp PL-10 1 0.49 0.15 -

13 Bottom Seal 1 0.750 - -

14 M12 Nuts, Bolts & Washer M12*60 52 - - -

HOISTING SUPPORT
15 Base Plate PL-6 1 0.066 0.6 -
 16 Vertical Stiffener PL-3 4 Area (m2)= 0.0001 -

17 Side Plate 1 PL-6 1 Area (m2)= 0.0032 -

18 Side Plate 2 PL-6 2 Area (m2)= 0.0018 -

19 Pin Lock Plate PL-6 1 Area (m2)= 0.0005 -

20 Pin Lock SS Bar-ɸ20 1 0.038 - -

21 M10 Bolts M10*30 2 - - -

MAIN ROLLER
22 Roller Wheel Bar-φ80 4 Area (m2)= 0.005 0.015

23 Wheel Lock Plate PL-3 4 Area (m2)= 0.0005 -

24 Pin Lock Plate PL-12 4 Area (m2)= 0.0008 -

25 Wheel Pin Tube-φ20 4 Area (m2)= 0.0003 0.269

SIDE ROLLER
26 Base Plate PL-10 4 0.090 0.084 -

27 Stiffeners PL-6 16 Area (m2)= 0.0006 -

28 Side Plates PL-6 8 Area (m2)= 0.0021 -

29 Pin Lock plate PL-6 4 Area (m2)= 0.0001 -

30 Side Wheel Pin Tube-φ10 4 Area (m2)= 0.00008 0.067

31 Side Wheel Tube-φ80 4 Area (m2)= 0.00196 0.025

32 M10 Bolts M10*30 4 - - -

MISC.
Dimension
S.N. Description Section No.
Length (m) Breadth (m) Height(m)
1 Guide Plates PL-20 2 0.842 - 1.6

2 Groove Plate PL-20 2 - 0.018 6.38

3 Anchor rods MS Bar-φ20 8 0.3 - -

4 Base Support Beam ISMB 300 1 2.3 - -

Total Weight (Gate Only) = 147.503 Kg

Total Weight (Miscellaneous) = 570.809 Kg
Sum 718.312 Kg 0.718 Ton

Total No. of Gates = 2

Final Total = 1436.623 Kg 1.437 Ton

Total No. of Gates = 2

Final Total = 1436.623 Kg 1.437 Ton
gle Unit)

Total
Unit Weight Weight(K Remarks
G)

78.5 (Kg/m2 ) 47.100

9.56 (Kg/m ) 6.023

8.9 (Kg/m ) 11.214

78.5 (Kg/m2 ) 11.618

78.5 (Kg/m2 ) 4.223

2
78.5 (Kg/m ) 3.485
2
78.5 (Kg/m ) 3.517
Sub Total 11.226

78.5 (Kg/m2 ) 4.9455

Total 92.126

3.24 (Kg/m ) 2.430

78.5 (Kg/m2 ) 9.420

3.24 (Kg/m ) 3.888

78.5 (Kg/m2 ) 12.246

3.24 (Kg/m ) 1.588

78.5 (Kg/m2 ) 5.770

3.24 (Kg/m ) 2.43

0.084 (Kg/Unit) 4.368

Total 42.139

47.1 (Kg/m2 ) 1.865

 23.55 (Kg/m2 ) 0.009

47.1 (Kg/m2 ) 0.151

47.1 (Kg/m2 ) 0.170

47.1 (Kg/m2 ) 0.024

0.889(Kg/m ) 0.034

0.0655 (Kg/Unit) 0.131

Total 2.383

7850 (Kg/m3 ) 2.368

23.55 (Kg/m2 ) 0.0471

94.2 (Kg/m2 ) 0.30144

7850 (Kg/m3 ) 2.534

Total 5.250

78.5 (Kg/m2 ) 2.374

47.1 (Kg/m2 ) 0.452

47.1 (Kg/m2 ) 0.791

47.1 (Kg/m2 ) 0.019

7850 (Kg/m3 ) 0.165

7850 (Kg/m3 ) 1.541

0.0655 (Kg/Unit) 0.262

Total 5.605
GRAND TOTAL 147.503
Total
Unit Weight Weight(K Remarks
G)
157 (Kg/m2 ) 423.021

157 (Kg/m2 ) 36.060

 2.47 (Kg/m ) 5.928

46 (Kg/m ) 105.800
TOTAL 570.809
Design and Estimation of Bifurcation thickness

Discharge: 1.1525 nozzle no. 4

NWL: 1504.61

% stress taken
Section no. Length El. Start El. End hgross Material diameter total t req
by steel
1 12 #REF! 971 533.61 Surface 90 1000 32
12

Gross quantity: 0.0189304

Quantity + Contingency: 0.019877
trial teff a v hsurge htotal s Fs perimeter qty

22.242424 1245.9 1.47 46.6 526.9 320 2.7018722 3.14 9.465216

9.465216
Design and Estimation of Penstock thickness

Discharge: 4.61 nozzle no. 4

NWL: 1504.61

% stress taken
Section no. Length El. Start El. End hgross Material diameter total t req
by steel
1 10 1485.262 1485.262 19.348 Rock 90 1400 20
2 353 1485.262 1255.769 248.841 Rock 90 1400 20
3 300 1255.769 1087.67 416.94 Rock 90 1400 30
4 71 1087.67 1060.15 444.46 Surface 90 1400 30
5 626 1060.15 1050.15 454.46 Surface 90 1400 32
6 650 1050.15 990 514.61 Surface 90 1400 34
7 460 990 971 533.61 Surface 90 1400 36
2470

Gross quantity: 2.6599919

Quantity + Contingency: 2.7929915

Bend Quantity: 4.5 4.396 3.105774

trial teff a v hsurge htotal s Fs perimeter qty(kg)

13.15152 1087.8 3.00 83.1 100.5 415 7.760429 4.396 6.90172

13.15152 1087.8 3.00 83.1 307.0 415 2.539609 4.396 243.6307
20.72727 1175.1 3.00 89.7 465.0 415 2.642803 4.396 310.5774
20.72727 1175.1 3.00 89.7 489.7 415 2.509146 4.396 73.50332
22.24242 1187.6 3.00 90.7 499.7 415 2.638939 4.396 691.2763
23.75758 1198.9 3.00 91.5 554.7 415 2.539216 4.396 762.6401
25.27273 1209.2 3.00 92.3 572.6 415 2.616759 4.396 571.4624
2659.992
 TAILRACE GATE (For Single Unit)
Hydraulic Openning: 2m Width X 1.45m Height

Dimension
S.N. Description Section No.
Length (m) Breadth (mHeight(m)
GATE COMPONENTS
1 Skin Plate PL-10 1 2.350 - 1.820

2 Top Horizontal Channel ISMC 150 1 2.250 - -

3 Horizontal Girder ISMB 150 2 2.250 - -

4 Side Plate PL-10 2 1.760 - 0.150

5 Vertical Stiffener PL-10

4 0.575 0.150 -
4 0.578 0.150 -
4 0.581 0.150 -

6 Bottom Plate PL-10 1 2.230 0.100 -

SEAL COMPONENTS
7 Top Seal (Bulb Type) 1 2.350 - -

8 Top Seal Clamp PL-10 1 2.350 0.160 -

9 Side Seal 2 1.620 - -

10 Side Seal Clamp PL-10 2 1.620 0.130 -

11 Bottom Front Seal 1 2.090 - -

12 Bottom Front Seal Clamp PL-10 1 2.090 0.150 -

13 Bottom Seal 1 2.350 - -

14 M12 Nuts, Bolts & Washer M12*60 176 - - -

HOISTING SUPPORT
15 Base Plate PL-20 1 0.110 0.100 -
 16 Vertical Stiffener PL-10 4 Area (m2)= 0.0003 -

17 Side Plate 1 PL-10 1 Area (m2)= 0.0089 -

18 Side Plate 2 PL-10 2 Area (m2)= 0.0051 -

19 Pin Lock Plate PL-10 1 Area (m2)= 0.0014 -

20 Pin Lock SS Bar-ɸ20 1 0.064 - -

21 M10 Bolts M10*30 2 - - -

MAIN ROLLER
22 Roller Wheel Bar-φ125 4 Area (m2)= 0.012 0.025

23 Wheel Lock Plate PL-10 4 Area (m2)= 0.001 -

24 Pin Lock Plate PL-20 4 Area (m2)= 0.002 -

25 Wheel Pin Tube-φ30 4 Area (m2)= 0.0007 0.491

SIDE ROLLER
26 Base Plate PL-10 4 0.090 0.084 -

27 Stiffeners PL-6 16 Area (m2)= 0.0006 -

28 Side Plates PL-6 8 Area (m2)= 0.0021 -

29 Pin Lock plate PL-6 4 Area (m2)= 0.0001 -

30 Side Wheel Pin Tube-φ10 4 Area (m2)= 0.00008 0.067

31 Side Wheel Tube-φ80 4 Area (m2)= 0.00196 0.025

32 M10 Bolts M10*30 4 - - -

Dimension
S.N. Description Section No.
Length (m) Breadth (mHeight(m)
1 Guide Plates PL-10 2 0.842 - 3.508

2 Groove Plate PL-10 2 - 0.018 3.508

3 Anchor rods MS Bar-φ2 56 0.300 - -

4 Base Support Beam ISMB 150 1 2.350 - -

Total Weight (Gate Only) = 749.591 Kg

Total Weight (Miscellaneous) = 1024.046 Kg
Sum 1773.637 Kg 1.774 Ton

Total No. of Gates = 2

Final Total = 3547.275 Kg 3.547 Ton
it)

Total
Unit Weight Weight(K Remarks
G)

78.5 (Kg/m2 ) 335.745

17.7 (Kg/m ) 39.825

15.0 (Kg/m ) 67.500

78.5 (Kg/m2 ) 41.448

78.5 (Kg/m2 ) 27.083

2
78.5 (Kg/m ) 27.224
2
78.5 (Kg/m ) 27.365
Sub Total 81.671

78.5 (Kg/m2 ) 17.5055

Total 583.694

3.24 (Kg/m ) 7.614

78.5 (Kg/m2 ) 29.516

3.24 (Kg/m ) 10.498

78.5 (Kg/m2 ) 33.064

3.24 (Kg/m ) 6.772

78.5 (Kg/m2 ) 24.610

3.24 (Kg/m ) 7.614

0.084 (Kg/Unit) 14.784

Total 134.471

157 (Kg/m2 ) 1.727

 78.5 (Kg/m2 ) 0.094

78.5 (Kg/m2 ) 0.699

78.5 (Kg/m2 ) 0.801

78.5 (Kg/m2 ) 0.110

2.469(Kg/m ) 0.158

0.0655 (Kg/Unit) 0.131

Total 3.719

7850 (Kg/m3 ) 9.633

78.5 (Kg/m2 ) 0.314

157 (Kg/m2 ) 1.256

7850 (Kg/m3 ) 10.898

Total 22.101

78.5 (Kg/m2 ) 2.374

47.1 (Kg/m2 ) 0.452

47.1 (Kg/m2 ) 0.791

47.1 (Kg/m2 ) 0.019

7850 (Kg/m3 ) 0.165

7850 (Kg/m3 ) 1.541

0.0655 (Kg/Unit) 0.262

Total 5.605
GRAND TOTAL 749.591

Total
Unit Weight Weight(K
G)
78.5 (Kg/m2 ) 927.473

78.5 (Kg/m2 ) 19.827

 2.47 (Kg/m ) 41.496

15 (Kg/m ) 35.250
TOTAL 1024.046
 Hydraulic opening: 1.5m Wide x 4m Height
Dimension
Quantity in Pcs.
S.N. Description Section L (m) W (m) T (mm)
Gate Components
1 Skin plate PL-10 4.280 1.850 10 1
2 Top horizontal channel ISMC 250 1.750 1
2.1 Top horizontal channel @ Tapered portion PL-12 0.140 0.080 12 2
2.2 Top horizontal channel @ Straight portion PL-12 0.130 0.080 12 2
3 Horizontal girder ISMB 250 1.750 7
3.1 Horizontal girder @ Tapered portion PL-12 0.140 0.125 12 14
3.2 Horizontal girder @ Straight portion PL-12 0.130 0.125 12 14
4 Vertical Stiffener PL-10 4.202 0.250 10 3
5 Side plate PL-10 4.202 0.150 10 2
6 Bottom plate PL-10 1.750 0.100 10 1

Seal Components
7 Side seal (Bulb type 14*ɸ40*130) 4.280 2
8 Side seal clamp PL-10 4.280 0.130 10 2
9 Bottom seal ( J-seal 14*ɸ40*110) 1.750 1
10 M12 Nuts, Bolts & Washer M12*60 200

Hoisting support Components

11 Base plate PL-20 0.220 0.200 20 2
12 Vertical Stiffener PL-10 0.025 0.050 10 8
13 Side plate 1 PL-20 0.200 0.200 20 2
14 Side plate 2 PL-20 0.200 0.120 20 4
15 Pin lock plate PL-10 0.080 0.040 10 2
16 Pin lock SS Bar-ɸ40 0.120 40 2
17 M10 Bolts M10*30 4

Dogging Support Components

18 Base plate PL-10 0.150 0.090 10 6
19 Vertical Stiffeners PL-10 0.080 0.080 10 12

Main Roller Components

20 Roller wheel Bar-ɸ150 0.060 150 10
21 Pin lock plate PL-10 0.060 0.060 10 10
22 Wheel pin lock SS Bar-ɸ80 0.010 80 10
23 Wheel pin Tube-ɸ60 0.120 60 10

Side Roller Components

24 Base plate PL-10 0.150 0.150 10 8
25 Stiffeners PL-8 0.078 0.030 8 32
26 Side plates PL-10 0.120 0.096 10 16
27 Pin lock plate PL-10 0.030 0.025 10 8
 28 Side wheel pin Tube-ɸ18 0.093 18 8
29 Side wheel Bar-ɸ80 0.040 80 8
30 M10 Bolts M10*30 8

# Total weight of one set of undersluice gate/stoplog shutter

# Total weight of 1 set of undersluice gate/stoplog shutter

Hydraulic opening: 1.5m Wide x 4m Height

Dimension
Quantity in Pcs.
S.N. Description Section L (m) W (m) T (mm)
1 Groove plates PL-20 6.095 0.932 20 2
2 Anchor rods MS Bar-ɸ20 0.280 240
3 Guide plates PL-20 8.097 0.025 20 2
4 Base support beam ISMB 250 2.040 1

# Total weight of accessories for gate mechanics for 1 undersluice gate/stoplog

# Total weight of accessories for gate mechanics for 1 undersluice gate/stoplog

Dogging device
4 Base plate PL-16 0.370 0.220 16 8
5 Side plates PL-16 0.180 0.160 16 8
6 Dogging plates 1 PL-16 0.210 0.160 16 8
7 Dogging plates 2 PL-16 0.210 0.078 16 8
8 Dogging pin SS Bar- ɸ1000.160 100 4
9 Wheel pin SS Bar- ɸ50 0.235 50 4
10 Wheel pin lock plate SS Bar- ɸ60 0.020 60 4
11 Quarter pin SS Bar- ɸ8 0.100 8 4

Grand total: 3113.8206

in tons: 3.1138206
aulic opening: 1.5m Wide x 4m Height
Unit wt. Total wt.
Unit Length or Unit Area
kg/m2 kg Remarks

7.918 78.5 621.56

1.750 30.6 53.55 Reducing girders curtailed at sides
0.011 94.2 2.11
0.010 94.2 1.96
1.750 37.3 456.93 Reducing girders curtailed at sides
0.018 94.2 23.08
0.016 94.2 21.43
1.045 78.5 246.07 Reducing stiffener curtailed at bottom
0.630 78.5 98.86 Reducing plate curtailed at bottom
0.175 78.5 13.73
Total 1539.27

4.280 3.24 27.73

0.556 78.5 87.35
1.750 2.16 3.78
0.11 21.64
Total 140.51

0.044 157 13.82

0.00125 78.5 0.79
0.036 157 11.23
0.021 157 12.87
0.0032 78.5 0.50
0.00015 7850 2.37
0.02 0.00
Total 41.57

0.0135 78.5 6.36

0.0058 78.5 5.45
Total 11.81

0.001 7850 83.23

0.0036 78.5 2.83
0.00005 7850 3.95
0.00127 7850 99.58
Total 189.58

0.0225 78.5 14.13

0.002 62.8 4.02
0.008 78.5 10.05
0.0007 78.5 0.46
 0.00002 7850 1.49
0.0002 7850 12.63
0.02 0.16
Total 42.93

1965.67 kg

1965.67 kg

aulic opening: 1.5m Wide x 4m Height

Unit wt. Total wt.
Unit Length or Unit Area
kg/m2 kg Remarks
5.681 157 1783.69
0.280 2.47 165.98 including of base beam
0.202 157 63.56
2.040 37.3 76.09
Total 2089.33

2089.33 kg

2089.33 kg

0.081 125.6 81.79

0.029 125.6 28.94
0.034 125.6 33.76
0.016 125.6 16.46
0.00094 7850 29.59
0.00046 7850 14.49
0.00006 7850 1.78
0.00001 7850 0.16
Total 206.96