PROCESS DATA SHEET FOR FIRED HEATER

1 JOB 00155 NUMBER REQUIRED 2 (TWO)

2 MANUFACTURER REFERENCE
3 TYPE OF HEATER CYLINDRICAL FIRED HEATER ITEM H-101 / H-201 (7)

4 TOTAL HEATER ABSORBED DUTY, MW 7.293 x 1.1 PER UNIT

5 PROCESS DESIGN CONDITIONS

6 OPERATING CASE DESIGN

7 HEATER SECTION
8 SERVICE DRIERS REGEN GAS

9 HEAT ABSORPTION KW 7293 x 1.1

10 FLUID DRY HC GAS (13)

11 FLOWRATE (9) kg/h 36056 x 1.1

12 FLOWRATE

13 PRESSURE DROP, ALLOWABLE (CLEAN / FOULED) kg/cm2 0.8 (1)

14 PRESSURE DROP, CALCULATED (CLEAN / FOULED) kg/cm2

15 AVG. RAD. SECT. FLUX DENSITY, ALLOW. W/m2

16 AVG. RAD. SECT. FLUX DENSITY, CALC. W/m2

17 MAX RAD. SECT. FLUX DENSITY W/m2

18 CONV. SECT. FLUX DENSITY (BARE TUBE) W/m2

19 VELOCITY LIMITATION m/s

20 PROCESS FLUID MASS VELOCITY kg/s-m2
21 MAXIMUM ALLOW. / CALC. INSIDE FILM TEMPERATURE °C
22 FOULING FACTOR m2-K/W 0.00017

23 COKING ALLOWANCE mm
24 INLET CONDITIONS (FOR INLET STREAM COMPOSITION SEE SHT. 7)
25 TEMPERATURE °C 45
26 PRESSURE kg/cm2a 48
27 LIQUID FLOW kg/h

28 VAPOR FLOW kg/h 36056 x 1.1

29 LIQUID GRAVITY (DEG API) (SP. GR. @ 15°C)
30 VAPOR MOLECULAR WEIGHT 17.374
31 VISCOSITY (LIQUID / VAPOR) mPa-s - / 0.012
32 SPECIFIC HEAT (LIQUID / VAPOR) KJ/kg-K - / 2.462
33 THERMAL CONDUCTIVITY (LIQUID / VAPOR) W/m-°C - / 0.0358
34 OUTLET CONDITIONS
35 TEMPERATURE °C 310
36 PRESSURE kg/cm2a
37 LIQUID FLOW kg/h

38 VAPOR FLOW kg/h 36056 x 1.1

39 LIQUID GRAVITY (DEG API) (SP. GR. @ 15°C)
40 VAPOR MOLECULAR WEIGHT 17.374
41 VISCOSITY (LIQUID / VAPOR) mPa-s - / 0.019
42 SPECIFIC HEAT (LIQUID / VAPOR) KJ/kg-K - / 3.146

43 THERMAL CONDUCTIVITY (LIQUID / VAPOR) W/m-°C - / 0.0792

44 REMARKS AND SPECIAL REQUIREMENTS

45 DISTILLATION DATA OR FEED COMPOSITION

46 SHORT TERM CONDITIONS (4)

Rev. Description Written by Reviewed by Approved by Client Date

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 PROCESS DATA SHEET FOR FIRED HEATER
COMBUSTION DESIGN CONDITIONS
1 OPERATING CASE DESIGN

2 TYPE OF FUEL FUEL GAS

3 EXCESS AIR, PERCENT 15

4 CALCULATED HEAT RELEASE (LHV) MW

5 FUEL EFFICIENCY CALCULATED, PERCENT (LHV)

6
FUEL EFFICIENCY GUARANTEED, PERCENT (LHV) 80.5

7 RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV)

8 FLUE GAS TEMPERATURE LEAVING: RADIANT SECTION °C 827

9 CONVECTION SECTION °C 338

10 AIR PREHEATER °C

11 FLUE GAS QUANTITY kg/h

12 FLUE GAS MASS VELOCITY THROUGH CONV. SECTION kg/s-m2

13 DRAFT: AT ARCH mbar

14 AT BURNERS mbar

15 AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION °C 15

16 AMBIENT AIR TEMPERATURE, STACK DESIGN °C

17 ALTITUDE ABOVE SEA LEVEL m 200

18 VOLUMETRIC HEAT RELEASE (LHV) W/m3

19 REQUIRED EMISSIONS: PPMV (d) (CORRECTED TO 3% O2) Mg/Nm3 NOX: CO: SOX:

20 (LHV) (HHV) kg/kJ UHC: PARTICULATES:

21 FUEL CHARACTERISTICS (3)

22 GAS TYPE LIQUID TYPE OTHER TYPE

23 LHV 34346 (
kJ/(Nm 3) LHV kJ/(kg)(Nm3) LHV ( g)(
kJ/(kg)(Nm3)

24 HHV 38081 kJ/(Nm3) HHV kJ/(kg)(Nm3) HHV kJ/(kg)(Nm3)

25 PRESS. @ BURNER kPa-g PRESS. @ BURNER kPa-g PRESS. @ BURNER kPa-g

TEMP. @ BURNER 45 °C TEMP. @ BURNER °C TEMP. @ BURNER °C
26

27 MOLECULAR WEIGHT 17.374 VISCOSITY @ °C SSU

28 ATOMIZING STEAM TEMPERATURE °C

29 PRESSURE kPa-g

30
COMPOSITION MOLE% COMPOSITION WT% COMPOSITION %

31 (3)
32

33

34
VANADIUM (PPM)

35 SODIUM (PPM)

36 SULFUR

37
ASH

38 BURNER DATA
39
MANUFACTURER SIZE/MODEL NO. NUMBER

40 TYPE LOCATION ORIENTATION

41 HEAT RELEASE PER BURNER, MW DESIGN NORMAL MINIMUM

42
PRESSURE DROP ACROSS BURNER @ DESIGN HEAT RELEASE, mbar

43
DISTANCE BURNER CENTER LINE TO TUBE CENTER LINE, HORIZONTAL, mm VERTICAL, mm

44 DISTANCE BURNER CENTER LINE TO UNSHIELDED REFRACTORY, HORIZONTAL, mm VERTICAL, mm

45 PILOT TYPE CAPACITY, MW FUEL

46 IGNITION METHOD

47 FLAME DETECTION, TYPE NUMBER

48 COIL CHARACTERISTICS
49 COIL SECTION
50 TUBE MATERIAL (MINIMUM REQUIREMENT) CS
51 CORROSION ALLOWANCE 3 mm
52 COKE FORMATION NO
53 CONNECTIONS (BENDS OR HEADERS) HEADERS
54 PIPE SIZE INLET 10" - 600# RF
55 PIPE SIZE OUTLET 12" - 900# RJ
This document is the property of GETECH. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
 PROCESS DATA SHEET FOR FIRED HEATER
MECHANICAL DESIGN CONDITIONS
1 PLOT LIMITATIONS STACK LIMITATIONS

2 TUBE LIMITATIONS NOISE LIMITATIONS

3 STRUCTURAL DESIGN DATA: WIND VELOCITY WIND OCCURANCE

4 SNOW LOAD SEISMIC ZONE

5 MINIMUM / NORMAL / MAXIMUM AMBIENT AIR TEMPERATURE, °C RELATIVE HUMIDITY, %

HEATER SECTION
6
7 SERVICE

8 COIL DESIGN
9 DESIGN BASIS: TUBE WALL THICKNESS (CODE OR SPECIFICATION)

10 RUPTURE STRENGTH (MINIMUM OR AVERAGE)

STRESS-TO-RUPTURE BASIS h
11

12 DESIGN PRESSURE, ELASTIC/RUPTURE kg/cm2g 62.4 (6)

13 DESIGN FLUID TEMPERATURE °C -29 (6) / 325 (2)

14 TEMPERATURE ALLOWANCE °C

15 CORROSION ALLOWANCE, TUBES/FITTINGS mm

16 HYDROSTATIC TEST PRESSURE barg

17 POSTWELD HEAT TREATMENT (YES OR NO)

18 PERCENT OF WELDS FULLY RADIOGRAPHED

19 MAXIMUM (CLEAN) TUBE METAL TEMPERATURE °C

20 DESIGN TUBE METAL TEMPERATURE °C

21 INSIDE FILM COEFFICIENT W/m2-°C

22 COIL ARRANGEMENT
23 TUBE ORIENTATION: VERTICAL OR HORIZONTAL

24 TUBE MATERIAL (ASTM SPECIFICATION AND GRADE)

25 TUBE OUTSIDE DIAMETER mm

26
TUBE WALL THICKNESS, (MINIMUM) (AVERAGE) mm

27 NUMBER OF FLOW PASSES

28 NUMBER OF TUBES
NUMBER OF TUBES PER ROW (CONVECTION SECTION)
29
OVERALL TUBE LENGTH mm
30
31 EFFECTIVE TUBE LENGTH mm

32 BARE TUBES: NUMBER

TOTAL EXPOSED SURFACE m2
33
EXTEND SURFACE TUBES: NUMBER
34
TOTAL EXPOSED SURFACE m2
35

36 TUBE LAYOUT (IN LINE OR STAGGERED)

37 TUBE SPACING, CENT. TO CENT.: HORIZ. X DIAG. (OR VERT.)

38
SPACING TUBE CENT. TO FURNACE WALL (MIN.) mm

39
CORBELS (YES OR NO)

40 CORBELS WIDTH mm

41 DESCRIPTION OF EXTENDED SURFACE

42
TYPE: (STUDS) (SERRATED FINS) (SOLID FINS)

43
MATERIAL

44 DIMENSION (HEIGHT X DIAMETER/THICKNESS) mm

45 SPACING (FINS/mm) (STUDS/PLANE)

46 MAXIMUM TIP TEMPERATURE, (CALCULATED) °C

47 EXTENSION RATIO (TOTAL AREA/BARE AREA)

48 PLUG TYPE HEADERS
49 TYPE
50 MATERIAL (ASTM SPECIFICATION AND GRADE)
51 NOMINAL RATING
52 LOCATION (ONE OR BOTH ENDS)
53 WELDED OR ROLLER JOINT

This document is the property of GETECH. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
 PROCESS DATA SHEET FOR FIRED HEATER
MECHANICAL DESIGN CONDITIONS (Continued)
1 HEATER SECTION

2 SERVICE

3 RETURN BENDS
4 TYPE

5 MATERIAL (ASTM SPECIFICATION AND GRADE)

6
NOMINAL RATING OR SCHEDULE

7 LOCATION (F.B. = FIRE BOX, H.B. = HEADER BOX)

8 TERMINALS AND/OR MANIFOLDS

9 TYPE (BEV. = BEVELED, MANIF. = MANIFOLD, FLG. = FLANGED)

10 INLET: MATERIAL (ASTM SPECIFICATION AND GRADE)

11 SIZE/SCHEDULE OR THICKNESS

12 NUMBER OF TERMINALS

13 FLANGE MATERIAL (ASTM SPECIFICATION AND GRADE)

14 FLANGE SIZE AND RATING

OUTLET: MATERIAL (ASTM SPECIFICATION AND GRADE)
15

16 SIZE/SCHEDULE OR THICKNESS

17 NUMBER OF TERMINALS

18 FLANGE MATERIAL (ASTM SPECIFICATION AND GRADE)

19 FLANGE SIZE AND RATING

20 MANIFOLD TO TUBE CONNECTION (WELDED, EXTRUDED, ETC.)

21 MANIFOLD LOCATION (INSIDE OR OUTSIDE HEADER BOX)

22 CROSSOVERS
23 WELDED OR FLANGED

24 PIPE MATERIAL (ASTM SPECIFICATION AND GRADE)

25 PIPE SIZE/SCHEDULE OR THICKNESS

26
FLANGE MATERIAL

27 FLANGE SIZE/RATING

28 LOCATION (INTERNAL/EXTERNAL)
FLUID TEMPERATURE °C
29

30 TUBE SUPPORTS
31 LOCATION (ENDS, TOP, BOTTOM)

32 MATERIAL (ASTM SPECIFICATION AND GRADE)

DESIGN METAL TEMPERATURE °C
33

34
THICKNESS mm

35 TYPE AND THICKNESS OF INSULATION mm

36 ANCHOR (METAL AND TYPE)

37 INTERMEDIATE TUBE SUPPORTS

38
MATERIAL (ASTM SPECIFICATION AND GRADE)

39
DESIGN METAL TEMPERATURE °C

40 THICKNESS mm

41 SPACING m

42 TUBE GUIDES
43
LOCATION

44 MATERIAL

45 TYPE/SPACING

46 HEADER BOXES
47 LOCATION HINGED DOOR/BOLTED PANEL
48 CASING MATERIAL THICKNESS, mm
49 LINING MATERIAL THICKNESS, mm
50 ANCHOR (MATERIAL AND TYPE)
This document is the property of GETECH. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
 PROCESS DATA SHEET FOR FIRED HEATER
MECHANICAL DESIGN CONDITIONS (Continued)
1 REFRACTORY DESIGN BASIS
2 AMBIENT, °C WIND VELOCITY, m/s CASING TEMPERATURE, °C

3 EXPOSED VERTICAL WALLS

4 LINING THICKNESS, mm HOT FACE TEMPERATURE, DESIGN/CALCULATED, °C

5 WALL CONSTRUCTION

6
7 ANCHOR (MATERIAL & TYPE)

8 CASING MATERIAL THICKNESS, mm TEMPERATURE, °C

9 SHIELDED VERTICAL WALLS

10 LINING THICKNESS, mm HOT FACE TEMPERATURE, DESIGN/CALCULATED, °C

11 WALL CONSTRUCTION

12

13 ANCHOR (MATERIAL & TYPE)

14 CASING MATERIAL THICKNESS, mm TEMPERATURE, °C

15 ARCH
16 LINING THICKNESS, mm HOT FACE TEMPERATURE, DESIGN/CALCULATED, °C

17 WALL CONSTRUCTION

18

19 ANCHOR (MATERIAL & TYPE)

20 CASING MATERIAL THICKNESS, mm TEMPERATURE, °C

21 FLOOR
22 LINING THICKNESS, mm HOT FACE TEMPERATURE, DESIGN/CALCULATED, °C

23 FLOOR CONSTRUCTION

24

25 CASING MATERIAL THICKNESS, mm TEMPERATURE, °C

26 MINIMUM FLOOR ELEVATION, m FREE SPACE BELOW PLENUM, m

27 CONVECTION SECTION
28 LINING THICKNESS, mm HOT FACE TEMPERATURE, DESIGN/CALCULATED, °C

29
WALL CONSTRUCTION

30
31 ANCHOR (MATERIAL & TYPE)

32 CASING MATERIAL THICKNESS, mm TEMPERATURE, °C

33 INTERNAL WALL
TYPE MATERIAL
34

35 DIMENSION, HEIGHT/WIDTH

36 DUCTS FLUE GAS COMBUSTION AIR

LOCATION BREECHING
37

38
SIZE, m OR NET FREE AREA, m2
CASING MATERIAL
39

40 CASING THICKNESS, mm

41 LINING: INTERNAL/EXTERNAL
THICKNESS, mm
42

43
MATERIAL

44 ANCHOR (MATERIAL & TYPE)

45 CASING TEMPERATURE, °C

46 PLENUM CHAMBER (AIR)

47 CASING MATERIAL THICKNESS, mm SIZE, m
48 LINING MATERIAL THICKNESS, mm
49 ANCHOR (MATERIAL AND TYPE)
This document is the property of GETECH. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
 PROCESS DATA SHEET FOR FIRED HEATER
MECHANICAL DESIGN CONDITIONS (Continued)
1 STACK OR STACK STUB
2 NUMBER SELF-SUPPORTED OR GUYED LOCATION

3 CASING MATERIAL CORROSION ALLOW., mm MINIMUM THICKNESS, mm

4 INSIDE METAL DIAMETER, m HEIGHT ABOVE GRADE, m STACK LENGTH, m

5 LINING MATERIAL THICKNESS, mm

6
ANCHOR (MATERIAL & TYPE)

7 EXTENT OF LINING INTERNAL OR EXTERNAL

8 DESIGN FLUE GAS VELOCITY, m/s FLUE GAS TEMP., °C TEMPERATURE, °C

9 DAMPERS
10 LOCATION

11 TYPE (CONTROL, TIGHT SHUT-OFF, ETC.)

12 MATERIAL: BLADE

13 SHAFT

14 MULTIPLE/SINGLE LEAF

15 PROVISION FOR OPERATING (MANUAL OR AUTOMATIC)

16 TYPE OF OPERATOR (CABLE OR PNEUMATIC)

17 MISCELLANEOUS
18 PLATFORMS LOCATION NUMBER WIDTH LENGTH/ARC STAIRS/LADDER ACCESS FROM
19

20

21

22

23

24 TYPE OF FLOORING
DOORS NUMBER LOCATION SIZE BOLTED/HINGED
25

26 ACCESS

27

28 OBSERVATION

29
TUBE REMOVAL
30
31

32 INSTRUMENT CONNECTION NUMBER SIZE TYPE

33
FLUE GAS/COMBUSTION AIR TEMPERATURE

34 FLUE GAS/COMBUSTION AIR PRESSURE

35 FLUE GAS SAMPLE

36 SNUFFING STEAM/PURGE
O2 ANALYZER
37
CO OR NOX ANALYZER
38
VENT/DRAIN
39

40 PROCESS FLUID TEMPERATURE

41 TUBESKIN THERMOCOUPLES

42

43

44 PAINTING REQUIREMENTS

45 INTERNAL COATING

46 GALVANIZING REQUIREMENTS
47 ARE PAINTERS TROLLEY AND RAIL INCLUDED
48 SPECIAL EQUIPMENT: SOOTBLOWERS
49 AIR PREHEATERS NO
50 FANS
51 OTHER
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 PROCESS DATA SHEET FOR FIRED HEATER
FEED GAS COMPOSITION

MOLAR
COMPONENT
PERCENTS

H2O 1 ppm mol

N2 0.84
CO2 1.18
H2S 10 ppm mol
METH 93.5
ETHANE 3.33
PROP 0.68
IBUTANE 0.13
BUTANE 0.18
C5+ 0.16

This document is the property of GETECH.

GETECH Any unauthorised attempt to reproduce itit, in any form
form, is strictly prohibited
prohibited.
 PROCESS DATA SHEET FOR FIRED HEATER
NOTES
1) Including the outlet manifold up to the connection with the transfer line
2) Manufacturer to advise if fluid design temperature may be exceeded in normal or turndown operation
3) Fuel Gas Composition is same as feed gas.
4) This heater operation will be cyclic and heating without flow through tubes may happen
5) Deleted

6) Repressurisation up to design pressure

7) This specification is valid also for H-201
8) Deleted
9) Minimum turndown: 40%
10) Deleted
11) For each fuel provided, efficiencies based on the net heating value shall be guaranteed by supplier for an air temperature of 15°C
and an air excess of 15%
12) Deleted
13) Lethal service
14) No mercury was identified in the feed gas. A design value of 900 ng/Nm³ is retained.

This document is the property of GETECH. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.