Calentador de Sabanas Equator

EQ-5000
®
EQUATOR
Convective Warmer
REF EQ-5000 100V

REF EQ-5000 115V
REF EQ-5000 230V
Service Manual
P/N 4533902-GB Rev A
Copyright
EQUATOR ® Convective Warmer
Part Number: 4533902-GB Rev. A (2005-01)
This revision supercedes all previous revisions.
Under copyright laws, this manual may not be reproduced in any form, in whole,
or in part, without prior written permission of Smiths Medical ASD, Inc. (Smiths
Medical ASD).
Level 1 and EQUATOR are trademarks of the Smiths Medical family of
companies. The symbol ® indicates the trademark is registered in the U. S.
Patent and Trademark office and certain other countries.
Every effort has been made to ensure that the information in this manual is
accurate and details provided are correct at the time of printing. The company,
however, reserves the right to improve the equipment shown.
Other company and product names mentioned herein are trademarks of their
respective companies. Mention of third-party products is for informational
purposes only and constitutes neither an endorsement nor a recommendation.
Smiths Medical ASD assumes no responsibility with regard to the performance or
use of these products.
For further information, please call the local Smiths Medical ASD representative
or Smiths Medical ASD direct at 1-800-258-5361 or +1-781-878-8011.
©2005 Smiths Medical family of companies.
All rights reserved.
The products described are covered by one or more of the following U.S. Patent
Nos. 5,785,723; 6,143,020; 6,277,144; 6,440,157; other patent(s) pending;
foreign patent(s) pending.
Manufactured in the U.S.A.

Contents
Contents
Introduction v
Abbreviations Used in the Manual vi
Appropriate Use and Service vi
Indications for Use vi
Symbols vii
Service Information ix
Warranty Service ix
Non-Warranty Service ix
Returning the Device for Service x
Service Contacts x
Important Safety Information xi
1 Description 1
EQUATOR ® Convective Warmer 1
Convective Warming Blankets 1
Control Panel 2
2 Preventive Maintenance 3
Recommended Schedule 3
Cleaning the Hose and Enclosure 3
Replace the Air Filter 4
3 Functional Test and Calibration Procedure 7
Functional Test and Calibration Procedure Checklist 7
Instrument Test Setup 9
Preliminary Voltage Checks and Adjustments 10
Functional Tests 12
Test 1: Self-Test Sequence 12
Test 2: Disconnect Indicator Test 13
Test 3: HI Temperature Test 14
Test 4: MED Temperature Test 16
Test 5: LO Temperature Test 17
Test 6: LO OverTemp and UnderTemp Test 18
Test 7: MED OverTemp and UnderTemp Test 18
Test 8: HI OverTemp and UnderTemp Test 19
Test 9: Ambient OverTemp Test 19
Test 10: OverTemp and UnderTemp Readjustment 20
Test 11: Temperature DownStep Alarm Delay Check 21
Test 12: Fire Safety Thermostat Function Test 22
Test Completion 22
Shut Down the Instrument 22
Determine Instrument Disposition 23
4 Component Removal and Replacement 25
Open the Enclosure 26
Replace the Motor Driver Electronic Assembly 28
Replace the Motor 30
Replace the Impeller 32
Replace the Heater 32
Replace the Hose Microswitch Assembly 34
Replace the Air Outlet 34
Replace the Pole Clamp 35
Replace the Control Panel 36
Replace the Power Supply Assembly 38
EQUATOR ® Convective Warmer Service Manual iii

Contents
A Reference Diagrams 39
B Troubleshooting 43
General Failures 43
Airflow Failures 44
Heat Related Failures 44
Self-Test Does Not Complete 45
Self-Test Completes 46
Thermal Runaway – Device Causes T-Stat to Open 47
Safety Leakage Test 47
C Specifications 49
D Parts List 51
E Schematic Drawings 55
Maintenance Log 61
iv EQUATOR ® Convective Warmer Service Manual

Introduction
Introduction
This manual provides qualified hospital facility biomedical technicians and other
qualified service facility personnel with procedures to service and make repairs to
the EQUATOR ® Convective Warmer – 100V/115V/230V. Only trained, qualified
personnel knowledgeable of the good practices for servicing and repairing
medical devices should service the device. Perform service and repairs
according to the procedures described in this manual.
________________________________________________________________
WARNING!
• Electrocution Hazard. There are no user-serviceable parts inside the
enclosure. Only competent personnel knowledgeable in the safety
procedures required for servicing live Mains parts shall be allowed to
open the enclosure.
________________________________________________________________
Note: Any EQUATOR ® Convective Warmer circuit modifications or electronic
assembly component replacements by persons other than those
authorized by Smiths Medical ASD are strictly forbidden.
Any adjustment or repair of the EQUATOR ® Convective Warmer must be
performed at a properly grounded ESD workstation using the procedures
presented in this manual.
Read and follow instructions and all accompanying documents. Failure to follow
instructions could lead to misuse of the device or device malfunction.
The manual is divided into the following sections:
Section Contains
Chapter 1 Describes general information about the device
Chapter 2 Procedures to perform scheduled maintenance
Chapter 3 Functional tests used to check the safety functions of the
device
Chapter 4 Procedures to replace components of the device
Appendix A Diagrams for the Mains and Control Electronic Assembly
Appendix B Causes and solutions for troubleshooting device issues
Appendix C System specifications
Appendix D List of parts available to order
Appendix E Circuit drawings
Maintenance Log Form to record maintenance tasks
EQUATOR ® Convective Warmer Service Manual v

Introduction
Abbreviations Used in the Manual

Abbreviation Definition
DVM Digital Volt Meter
TA Thermo-Anemometer
TP Test Points
LED Light Emitting Diode
AMB Ambient – Room Temperature
LO Low Temperature – 36°C
MED Medium Temperature – 40°C
HI High Temperature – 44°C
OT Over Temperature
UT Under Temperature
Appropriate Use and Service

Smiths Medical ASD cannot assume responsibility for performance, safety, and
reliability of the device when any of the following situations occur:
• Any adjustments and repairs are performed by unauthorized personnel.
• The device is not used according to the manufacturer’s recommendations.
• The procedures described in the EQUATOR ® Convective Warmer Operator’s
Manual and in this service manual are not followed.
• Environmental operating conditions and location recommendations are not
followed.
Indications for Use

The EQUATOR ® Convective Warmer is intended for thermal regulating of a
patient’s temperature by a warm-air-heated blanket system. It is designed to
prevent hypothermia and/or reduce cold discomfort before, during, and after
surgical procedures. It is intended for use by appropriately trained healthcare
professionals in clinical environments.
vi EQUATOR ® Convective Warmer Service Manual

Introduction
Symbols
The following symbols are used in the manual, and on the device and
disposables.
Symbol Definition
Power ON Button
Power OFF Button
Ambient Temperature Setting Button (Start up

setting)
36°C Temperature Setting Button
Over Temperature Alarm Indicator
Under Temperature Indicator
Disconnect LED
Elapsed Time Display (h=hour)
Hose End Temperature
Type BF Equipment
Protected Against Dripping Water
EQUATOR ® Convective Warmer Service Manual vii

Introduction
Symbol Definition
Catalog Number
Serial Number
Part Number
Batch Code
Authorized Representative in the European

Community
Manufacturer
Date of Manufacture
Quantity
Protective Earth [Ground]
Alternating Current
Do Not Reuse
Attention, see instructions for use
Electrical Shock Hazard
Latex Free
Caution: Federal law (U.S.A.) restricts this

device to sale by or on the order of a physician.
Protective earth terminal
Temperature limitation
Use by
viii EQUATOR ® Convective Warmer Service Manual

Introduction
Symbol Definition
Recyclable Product
Device has been tested by National

Technical Systems, a nationally
recognized technical lab, to meet
U.S. requirements for safety.
CE Mark and Notified Body number
(0473 indicates AMTAC)
Humidity limitation
Sterilized using ethylene oxide

Non-sterile
A Contraindication statement alerts

CONTRAINDICATION the user to conditions when the
device should not be used.
A Caution statement alerts the user
CAUTION! to conditions that may cause damage
to the device.
A Warning statement alerts the user
WARNING! to conditions that may cause
personal injury to the user or patient.
Service Information
All service must be performed by Smiths Medical ASD or a Smiths Medical ASD
authorized representative. Service by any other person or organization voids the
warranty and transfers liability for malfunctions of the device to the servicing
organization.
Warranty Service
Devices received for repair that have not been obviously abused or impact-
damaged and are still under warranty will be promptly repaired and returned at
no charge. A no-charge purchase order is requested for tracking. Refer to the
EQUATOR ® Convective Warmer Operator’s Manual for the complete text of the
limited warranty.
Non-Warranty Service
Devices received that have suffered obvious abuse or impact damage and
devices no longer under warranty will be promptly inspected and a verbal
EQUATOR ® Convective Warmer Service Manual ix

Introduction
estimate of repair cost will be given to you. A purchase order will be required
from the hospital consistent with the verbal estimate. A written estimate will be
provided upon request.
Returning the Device for Service

Before returning the EQUATOR ® Convective Warmer for service, contact Smiths
Medical ASD for Returned Goods Authorization.
Note: The EQUATOR ® Convective Warmer must be cleaned and disinfected for
repair shipment or it will be immediately returned as received.
Service Contacts
Contact Smiths Medical ASD Technical Service Department or Smiths Medical
ASD distributor at:
USA/Canada
Smiths Medical ASD, Inc.

Anesthesia and Safety Devices Division
160 Weymouth Street
Rockland, MA 02370 USA
USA/Canada 1-800-258-5361
International 1-781-878-8011
European Representative
Smiths Medical International Ltd

Watford, Herts,
WD24 4LG, UK
Tel +44 (0) 1923 246434
Fax +44 (0) 1923 240273
Australian Representative
Smiths Medical Australasia Pty. Ltd.

61 Brandl Street, Brisbane Technology Park
Eight Mile Plains, QLD 4113, Australia
Tel +61 (0) 7 3340 1300
Fax +61 (0) 7 3340 1399
x EQUATOR ® Convective Warmer Service Manual

Introduction
Important Safety Information
CONTRAINDICATIONS
• Thermal injury may occur if convective warming therapy is applied to
lower extremities during aortic cross-clamping procedures.
• Thermal injury may occur if convective warming therapy is applied to
ischemic limbs.
WARNING!
Death or serious injury may occur if these warnings are not followed:
• Read and follow all instructions and accompanying documents. Failure
to follow instructions could lead to misuse of the device or device
malfunction.
open the enclosure.
• Blankets are for single use only. To reduce the risk of cross
contamination, do not reuse blankets.
• Cover all open wounds under the warming blanket to prevent airborne
contamination.
• Grounding reliability can only be achieved when the Mains power cord
is connected to a properly grounded receptacle. Risk of electrical shock
exists if the equipment is not connected to a properly grounded
receptacle resulting in death or serious injury to the patient or user.
• Exposed conductors on the Mains power cord can cause an
electrocution hazard. Remove the device from service if the Mains
power cord has exposed wires.
• The EQUATOR ® Convective Warmer must be calibrated by Smiths
Medical ASD or Smiths Medical ASD authorized personnel.
• Do not use the EQUATOR ® Convective Warmer in high-energy fields
such as: Cauterizers, MRI, X-RAY, portable and mobile RF
communications equipment, and other such devices. The EQUATOR ®
Convective Warmer may act as a projectile in a strong magnetic field,
cause image artifacts, or not function as intended.
• Do not use the EQUATOR ® Convective Warmer in the presence of a
flammable anesthetic mixture with air, oxygen, or nitrous oxide. The risk
EQUATOR ® Convective Warmer Service Manual xi

Introduction
of explosion exists if the device is operated in a potentially explosive

environment.
• To prevent fire hazard and possible damage to the EQUATOR ®
Convective Warmer, use only fuses specified. Only competent
personnel knowledgeable in the safety procedures required for
servicing live Mains parts shall be allowed to open the enclosure.
CAUTION!
Thermal injury may occur if these cautions are not followed:
• If Over Temperature audible alarm sounds and/or red Over Temperature
alarm indicator illuminates, discontinue use of the convective warmer
and remove from service. Contact Smiths Medical ASD or an authorized
representative for service.
• If the EQUATOR ® Convective Warmer does not perform its self-test
properly, fails to operate, or stops while running, discontinue use of the
convective warmer and remove it from service. Contact Smiths Medical
ASD or an authorized representative for service.
• Hose Nozzle MUST be connected to a compatible Forced Air Blanket.
• Monitor the temperature of the patient at regular intervals.
• Periodically observe cutaneous response under blanket. If erythema is
evident, decrease the temperature setting or discontinue use of
convective warming therapy.
• Do not place objects onto the blanket that will obstruct airflow.
• If equipment malfunction is evident, discontinue use of the EQUATOR ®
Convective Warmer and remove it from service. Contact Smiths Medical
ASD or an authorized representative for service.
• Use only blankets manufactured and/or approved by Smiths Medical
ASD.
• Warming unit must be calibrated by competent personnel authorized by
Smiths Medical ASD.
• Federal law (USA) restricts this device to sale by or on the order of a
physician.
Physical injury to the user and/or patient may occur if these cautions are
not followed:
• Ensure that the EQUATOR ® Convective Warmer IV pole mounting clamp
is properly tightened before each use.
xii EQUATOR ® Convective Warmer Service Manual

Introduction
• Do not mount the EQUATOR ® Convective Warmer higher than 46”

(1.17m) on the IV pole. For convenience, 46” (1.17m) is indicated by a
black mark on the EQ-5000 power cord. Mounting the device above 46”
(1.17m) may result in instability of the pole and tipping.
• Do not change filter while unit is operating.
EQUATOR ® Convective Warmer Service Manual xiii

Introduction
xiv EQUATOR ® Convective Warmer Service Manual

Chapter 1 Description
1 Description
EQUATOR ® Convective Warmer

The EQUATOR ® Convective Warmer is used to reduce hypothermia and patient
discomfort before, during and after surgical procedures. The system consists of a
high-flow warming device with hose-end temperature control and a single-use
blanket.
The EQUATOR ® Convective Warmer draws ambient-temperature air through a
particulate air filter. The filtered air is warmed to a selected temperature. The
warmed air enters the blanket through the hose and is distributed through
delivery channels to the patient. Perforations on the patient side of the air
delivery channels in the blanket gently disperse warm air over the patient,
thereby maintaining patient temperature.
The warming device has three outlet temperature settings that provide flexibility
in patient treatment: 36°C, 40°C, and 44°C. These three temperature settings are
servo-controlled by thermistors placed at the hose end that connects to the
blanket. A fourth temperature setting delivers ambient-temperature air.
The temperature indicated on the display of the warming device is the
temperature of the air being delivered to the blanket at the end of the hose.
An over-temperature system monitors the air temperature at the end of the hose
that connects to the blanket. A control thermistor adjusts the power applied to the
heater in the warming device to maintain the selected temperature. This enables
the system to maintain the selected temperature under variations in ambient
temperature.
A safety thermistor provides a signal to a separate high temperature comparison
circuit. The safety thermistor activates and alarms if the temperature exceeds the
set point. The safety circuit provides an independent means of shutoff, which
discontinues power to the heater and blower. This prevents patient exposure to
excessive temperatures in a single fault failure of the temperature controller.
Convective Warming Blankets

The blanket consists of two layers of non-woven polypropylene fabric coated with
a layer of polyethylene. The layers are bonded together to form a distribution
network of air delivery channels. The warm air is distributed around the blanket
through the delivery channels and exits the blanket through a specially designed
series of perforations in the patient side of the blanket. The distribution of air is
designed to minimize temperature differences throughout the blanket.
EQUATOR ® Convective Warmer Service Manual 1

Chapter 1 Description
Control Panel
Figure 1-1 identifies the controls and indicators seen on the control panel.
Symbol Definition
Power ON Button
Power OFF Button
Ambient Temperature
Setting Button (Start
up setting)
36°C Temperature
Setting Button
40°C Temperature
Setting Button
44°C Temperature
Setting Button
Over Temperature
Alarm Indicator
Under Temperature
Indicator
Disconnect LED
Attention, consult
accompanying
documents
Elapsed Time Display
(h=hour)
Hose End
Temperature
Figure 1-1 Controls and Indicators
2 EQUATOR ® Convective Warmer Service Manual

Chapter 2 Preventive Maintenance
2 Preventive Maintenance
The EQUATOR ® Convective Warmer (device) requires only minimal preventive

maintenance to maintain its appearance and assure normal operation over the
life of the instrument.
Recommended Schedule
• Enclosure cleaning: semi-annually, or as required to preserve the enclosure’s
appearance.
• Hose cleaning: as necessary.
• Replacement of the air filter: annually, or as required to assure unrestricted
airflow.
Tools and Equipment
The following tools, equipment, and cleaning agents are necessary to perform
the maintenance procedures explained in this chapter:
• For enclosure and hose cleaning: a mild, non-abrasive detergent diluted in
warm water.
• For air filter replacement: Phillips-head screwdriver.
Cleaning the Hose and Enclosure

1. Disconnect the power cord from both the electrical outlet and from the rear of
the device.
2. If a chassis-ground cable is connected to the grounding stud (located below
the power cable connector) at the rear of the device, disconnect the cable.
3. Remove the hose from the device:
a. Disconnect the hose thermistor cable from the rear of the device by
turning the knurled knob on the thermistor receptacle counterclockwise,
until the cable can be unplugged and removed from the device.
b. Grasp the hose connector, twist, and pull it straight out from the air outlet
at the rear panel.
4. Remove the device from the pole if pole mounted.

5. Using a dampened cloth or sponge, wipe down the enclosure and hose as
needed.
Note: Do not use alcohol or other strong solvents to clean the hose or
exterior surfaces of the device. These solutions may damage the label
and other parts.
Note: Do not use a soaking wet cloth to clean the hose or exterior surfaces of
the device. Water may drip or seep into the electrical connectors and
components at the rear of the device and into the air intake opening at
the bottom of the enclosure. Electrical components and the air filter
could be damaged if they become wet.
6. Wipe the entire enclosure and hose dry using a soft, dry cloth.
7. Record the task on the maintenance log.
Replace the Air Filter

________________________________________________________________
CAUTION!
• Do not change the air filter while the device is operating.
________________________________________________________________
1. Disconnect the power cord from both the electrical outlet and from the rear of
the device.
2. Remove the device from the pole if pole mounted. Lay device on its side.
3. Remove the four small Philips screws on bottom securing the filter in place.
Refer to Figure 2-1.

Bottom of
Device
Filter Assembly
Figure 2-1 Air Filter Replacement

4. Discard the old filter assembly.
5. Inspect the new filter gasket assembly to be sure it is clean and unmarked.
6. Install new filter assembly using the original screws.
7. Record the task on the maintenance log.


Chapter 3 Functional Test and Calibration Procedure
3 Functional Test and Calibration

Procedure
The Functional Test and Calibration Procedure is a series of tests used to

determine if the EQUATOR ® Convective Warmer (device) is operating within its
design specifications and that all safety features are functional. The procedure
also describes steps to perform minor adjustments that may be required.
Some test procedures require service access to components that are internal to
the device. For information describing how to access those internal components,
refer to the Open the Enclosure procedure in Chapter 4.
Tools and Equipment
The following tools and equipment are needed to perform the Functional Test
and Calibration Procedure:
• 4½ digit Digital Volt Meter (DVM)
• Stopwatch
• Calibrated thermo-anemometer (TA)
• Meter/Power supply cable
Functional Test and Calibration Procedure Checklist

The following table shows the Functional Test and Calibration Procedure
Checklist required for the test procedures in this chapter. The Checklist provides
a convenient tool for measuring/recording test results against appropriate default
tolerance values specified for each procedure.
Note: Copy the Checklist for use during the Functional Test and Calibration
Procedure.

Functional Test and Calibration Procedure Checklist
Device Serial Number: Date of Test:

Name of Technician:
Test Item Number Method Tolerance Test Result
1. Self-Test Sequence Verification Verify Pass/Fail 3 Pass Fail
2. Disconnect Indicator Test Verification Verify Pass/Fail 3 Pass Fail
3. Disconnect Safety Test Verification Verify Pass/Fail 3 Pass Fail
4. HI Temp Reading (TA) TA Read 43-45°C °C
5. HI Temp Reading (Control panel) Device Read 43–45°C °C
6. HI Temp Reading (DVM) DVM Read 0.435–0.455 Vdc Vdc
7. HI Temp Airflow (w/New filter) TA Read 1650–1850 ft/min ft/min
8. MED Temp Reading (TA) TA Read 39-41°C °C
9. MED Temp Reading (Control panel) Device Read 39–41°C °C
10. MED Temp Reading (DVM) DVM Read 0.395–0.415 Vdc Vdc
11. LO Temp Reading (TA) TA Read 35-37°C °C
12. LO Temp Reading (Control panel) Device Read 35–37°C °C
13. LO Temp Reading (DVM) DVM Read 0.355–0.375 Vdc Vdc
14. LO UT/OT Test Verification Verify Pass/Fail 3 Pass Fail
15. LO OT Temp Reading Device Read 38–40°C °C
16. MED UT/OT Test Verification Verify Pass/Fail 3 Pass Fail
17. MED OT Temp Reading Device Read 42–44°C °C
18. HI UT/OT Test Verification Verify Pass/Fail 3 Pass Fail
19. HI OT Temp Reading Device Read 46– 48°C °C
20. AMB OT Temp Reading Device Read 46– 48°C °C
21. Downstep Alarm Delay Stopwatch 60–90 sec sec
22. Thermostat Function (turns OFF) Stopwatch 130 sec (Max) sec
23. Thermostat Function (resets ON) Verification Verify Pass/Fail 3 Pass Fail
24. DIP Switches at SW1 all to ‘NORM’ Verification Verify Pass/Fail 3 Pass Fail

Instrument Test Setup

Prepare the EQUATOR ® Convective Warmer for testing by connecting the hose
and the thermistor cable to the rear of the device.
1. Remove the top of the enclosure. Refer to the Open the Enclosure procedure
in Chapter 4.
________________________________________________________________
WARNING!
• Electrocution Hazard. There are no user serviceable parts inside the
open the enclosure.
________________________________________________________________
2. Elevate the EQUATOR ® Convective Warmer ½” or more off the table or
bench top to allow for adequate airflow. Keep rear air inlet unobstructed. Be
careful not to disconnect any wires from the Control Electronic Assembly
when removing the top of the enclosure.
3. Ground the motor mounting plate to the rear chassis with a clip lead while the
enclosure is open.
Note: Do not make a permanent ground connection between the motor
mounting plate and the chassis. If a permanent ground connection is
made, the device will fail the Electrical Safety Test because of high
leakage current.

Preliminary Voltage Checks and Adjustments

1. Plug the EQUATOR ® Convective Warmer into the appropriate 110VAC,
115VAC or 230VAC power outlet.
2. With the DVM connected to the Test Points at TP100 and TPSG, check the
voltage measurements shown in the following table. Make adjustments if
necessary. Refer to Figure 3-1 for the locations.
DVM(+) DVM (-) Min Val (V) Max Val (V) Notes Test
TP100 TPSG 2.048 2.052 Adjust R100 (2.050V nom) Vref
3. Connect the DVM to Test Points at TP107 and TPG.

4. Adjust R107 counterclockwise until the “CS” LED turns ON, and then turn
R107 clockwise until the LED just turns OFF.
5. Observe the voltage measurement at TP107 on the DVM. Then readjust
R107, adding 0.25V to the observed TP107 reading.
Note: If the “CS” LED does not turn ON when adjusting R107, set theTP107
reading on the DVM to 0.25V.
Figure 3-1 Locations for TP100, TPSG, R100, TP107, TPG, CS, and R107

6. Plug the DVM into the METER connector on the Control Electronic Assembly
with the appropriate cable, or connect the wires to Test Points at TPM+
(Meter +) and TPM- (Meter -) on the electronic assembly. Refer to Figure 3-2
for the locations.
Figure 3-2 Locations for R101, TPM-, TPM+, R103, and METER
7. Check the control panel and verify that no LEDs are lit and both displays are
blank.

Functional Tests
Perform all 12 functional tests in the order they are presented in the following
pages. Be sure to read through each test to obtain an understanding of the steps
involved in each individual procedure before starting. Use the Functional Test
and Calibration Procedure Checklist described earlier in this chapter as a guide
and to record the test results.
Note: When performing any forced overtemp check, always start with the device
turned OFF.
Test 1: Self-Test Sequence

The self-test sequence checks that the automatic self-test functions properly
when the device is turned ON.
1. Press the ON button and allow the device to complete its self-test
sequence.
2. During the self-test sequence, check the control panel to verify that all of the
push-button LEDs and the UT LED ( ) are lit, and at the same time that the
following sequence occurs:
• Temperature Thermistor Open Circuit check OK = Flash .
• Safety Thermistor Open Circuit check.......... OK = Flash .
• Open Heater Detector Circuit check............. OK = Flash .
• Safety Thermistor OverTemp check............. OK = Flash and BEEP.
3. Check that all the LEDs turn off, except the AMB button LED, and that the
blower continues to run.
4. The self-test is completed. Check Pass for item 1 on the Checklist.
Note: If the self-test sequence did not complete properly, check Fail on the
Checklist and refer to Appendix B, Troubleshooting.

Test 2: Disconnect Indicator Test
1. If necessary, press the OFF button , then press the ON button . Wait for
the self-test to complete.
2. Disconnect the hose thermistor cable from the rear of the device. Verify that
the Disconnect LED ( ) lights, the beeper beeps, and the blower stops.
3. Check that the red SAFETY LED by J4 on the Control Electronic Assembly is
NOT lit. Refer to Figure 3-3 for the location.
Figure 3-3 Location for The SAFETY LED near J4

4. Press the OFF button and then press the ON button . The self-test
should stop on the first test.
5. Reconnect the thermistor cable. The self-test should continue to completion.
6. Disconnect the hose from the rear of the device. Verify that the Disconnect
LED ( ) lights, the beeper beeps, and the blower stops.
7. Reconnect the hose. Verify that the Disconnect LED ( ) turns off and the
device continues to run. Check Pass for item 2 on the Checklist.
8. Press the HI button . Wait for the temperature to rise to approximately

30°C.
9. Disconnect the hose from the rear of the device. Verify that the Disconnect
LED ( ) lights, the beeper beeps, and the blower stops.
10. Reconnect the hose. Verify that the Disconnect LED ( ) turns off, the
blower restarts, and the temperature continues to increase toward 44°C.
11. Press the AMB button . Check Pass for item 3 on the Checklist.

Test 3: HI Temperature Test

This test verifies the HI temperature readings and speed of the airflow.
Note: It is very important to know the calibrated accuracy of the TA used for the
following tests.
1. Connect the TA with the restrictor attached to the end of the hose elbow.
2. Stretch the hose (SW5 HOSE7) out from rear of device to its full length of 2.1
meters (7 ft) from the enclosure to the end of the hose elbow. Be sure the TA
collar covers all of the slots at the hose elbow. Set the TA to read air speed in
feet/minute and temperature in °C.
3. If necessary, press the OFF button , then press the ON button . Wait for
the self-test to complete.
4. Press the HI button and allow the temperature to stabilize for at least 5
minutes.
5. Verify that the air speed is between 1650 and 1850 ft/min (1750 ft/min
nominal). If the air speed is low, check the air filter for cleanliness and replace
if necessary.
If the airflow is outside the limits, readjust the motor speed. The adjustment
potentiometer is located on the edge of the motor driver electronic assembly
to the rear of the enclosure. Refer to Figure A-3 in Appendix A for the location
of the potentiometer.
Note: Use a very long, (45.7 cm [18”]) slotted, insulated screwdriver to
access the potentiometer behind the motor. Live AC Mains voltage is
present at the Mains Electronic Assembly. Touching the metal shaft to
the Mains Electronic Assembly could result in serious injury or death.
This type of contact also can damage the electronic assembly and
cause malfunction of the device.
________________________________________________________________
WARNING!
open the enclosure.
________________________________________________________________
Note: If adjusting the potentiometer does not adjust the speed, the motor
driver electronic assembly DIP switches, if installed, may be set
incorrectly. Refer to Figure A-3 in Appendix A for the correct setting of
motor DIP switches setting.

6. After the temperature has stabilized, verify that the HI temperature readings
appear as follows:
• TA HI Temperature Reading: 43.0 – 45.0°C (44.0°C nominal)
• Device HI Temperature Display: 43 – 45°C (44°C nominal)
• DVM HI Temperature Reading: 0.435V – 0.455V (0.445V nominal)
7. If necessary, slowly readjust R102 (hose end H) for a TA reading
of 43.8°C – 44.2°C (44.0°C nominal) and/or readjust R103 (LO) for a DVM
reading of 0.443V – 0.447V (0.445V nominal). Refer to Figure 3-4 for the
locations. Wait until the readings on the TA stabilize.
Figure 3-4 Locations for R102, R103

8. Record the TA Temperature Reading (item 4), control panel Temperature
Reading (item 5), DVM Reading (item 6), and TA feet/minute Reading (item
7) on the Checklist.

Test 4: MED Temperature Test
1. Press the MED button , and allow the temperature to stabilize for at least 5
minutes.
2. After the temperature has stabilized, verify that the MED temperature
readings appear as follows:
• TA MED Temperature Reading: 39.0°C – 41.0°C (40.0°C nominal)
• Device MED Temperature Display: 39.0°C – 41.0°C (40.0°C nominal)
• DVM MED Temperature Reading: 0.395V – 0.415V (0.405V nominal)
3. If necessary, slowly readjust R105 (hose end M) for a TA reading
of 39.8°C – 40.2°C (40.0°C nominal). Refer to Figure 3-5 for the locations.
Wait until the readings on the TA stabilize.
Figure 3-5 Location for R105

4. Record the MED temperature readings in items 8 through 10 on the Checklist.

Test 5: LO Temperature Test
1. Press the LO button , and allow the temperature to stabilize for at least 5
minutes.
2. After the temperature has stabilized, verify that the LO temperature readings
appear as follows:
• TA LO Temperature Reading: 35.0°C – 37.0°C (36.0°C nominal)
• Device LO Temperature Display: 35.0°C – 37.0°C (36.0°C nominal)
• DVM LO Temperature Reading: 0.355V – 0.375V (0.365V nominal)
3. If necessary, slowly readjust R108 (hose end L) for a TA reading
of 35.8°C – 36.2°C (36.0°C nominal). Refer to Figure 3-6 for the location. Wait
until the readings on the TA stabilize.
Figure 3-6 Location for R108

4. Record the LO temperature readings in items 11 through 13 on the Checklist.

Test 6: LO OverTemp and UnderTemp Test
1. Press the OFF button and then press the ON button . The device will
restart and proceed through the self-test sequence.
2. If the device is hot, let it cool to approximately 30°C before proceeding.
3. Press and hold the LO button on the front panel for approximately 8
seconds, until the LO button LED starts to flash.
4. As the temperature increases, verify that the following events occur:
• Between 32°C and 34°C, the UT LED ( )stops flashing.
• Between 38°C and 40°C, the OT alarm sounds, the OT LED ( ) lights, the
blower stops, and the control panel displays the temperature at which the OT
alarm was activated.
5. Check Pass for item 14, and record the temperature reading from the control
panel in item 15 on the Checklist.
Note: If the expected test events were not obtained, proceed to Test 10 in
this test sequence to perform the readjustment procedures.
Test 7: MED OverTemp and UnderTemp Test
3. Press and hold the MED button on the control panel for approximately 8
seconds, until the MED button LED starts to flash.
• Between 36°C and 38°C, the UT LED ( ) stops flashing.
Note: If the expected test events were not obtained, proceed to Test 10 in this
test sequence to perform the readjustment procedures.

Test 8: HI OverTemp and UnderTemp Test
3. Press and hold the HI button on the control panel for approximately 8
seconds, until the HI button LED starts to flash.
4. As the temperature increases verify that the following events occur:
• Between 40°C and 42°C, the UT LED ( ) stops flashing.
Test 9: Ambient OverTemp Test
3. Press and hold the AMB button on the control panel until the AMB button
LED starts to flash.
blower stop, and the control panel displays the temperature at which the OT
5. Record the temperature reading from the control panel in item 20 on the
Checklist.
6. Press the OFF button .

Test 10: OverTemp and UnderTemp Readjustment

Note: The following readjustment procedure is necessary only if one or more of
the previous OverTemp or UnderTemp test results from Tests 6-9 were
out of tolerance.
Note: After completing the following readjustment procedure, you must repeat all
of the OverTemp and UnderTemp tests (Tests 6 to 9).
1. Disconnect J4 and J7 from the Control Electronic Assembly. Refer to Figure
3-3 for the locations.
2. Set DIP switches on SW1 as follows; slide switch 1 to the TEST position and
switch 4 to the H position . Refer to Figure 3-7 for the position of SW1
on the electronic assembly.
Figure 3-7 Locations for R104, R106, R116, A LED, and SW1
3. Press the ON button , then press the HI button .

4. Adjust R116 until the DVM reads 0.473V – 0.477V (0.475V nominal).

5. Adjust R104 until the “A” LED (at position D11 in the center of the Control
Electronic Assembly) just turns OFF (turn counterclockwise if the “A” LED is
already turned ON).
6. Adjust R116 counterclockwise until the DVM reads 0.413V – 0.417V (0.415V
nominal).
7. Adjust R106 (UT) until the UnderTemp LED ( ) on the control panel just
stops flashing (turn counterclockwise if the LED is flashing). Refer to Figure 3-
7 for the location on the electronic assembly.
9. Reconnect J4 and J7 to the Control Electronic Assembly.
10. Reset the DIP switches on SW1 to the NORM positions .

11. Repeat all OverTemp and UnderTemp Tests (Tests 6-9) while re-recording
test results in items 14-20 on the Checklist.
Test 11: Temperature DownStep Alarm Delay Check

1. Disconnect J4 and J7 from the Control Electronic Assembly. Refer to Figure
3-3 for the locations on the electronic assembly.
2. Set DIP switch 4 on SW1 to the H position . Refer to Figure 3-7 for
the position of SW1 on the electronic assembly.
3. Turn R116 on the Control Electronic Assembly to the center of its rotation.
Refer to Figure 3-7 for the locations on the electronic assembly. The DVM
should read approximately 0.42V.
4. Press the ON button . The motor will not run.
5. Press the HI button on the control panel. Start the stopwatch and press
the LO button at the same time.
6. Measure the time until the OT LED ( ) turns ON and the alarm sounds. The
stopwatch should read between 60 and 90 seconds.
7. Record the measured time in item 21 on the Checklist.
9. Reconnect J4 and J7 to the electronic assembly.
10. Reset DIP switch 4 on SW1 to the NORM position .

Test 12: Fire Safety Thermostat Function Test
1. Check that the DIP switches are in the NORM position . Refer to
Figure 3-7 for the position of SW1 on the electronic assembly.
2. Remove TA and completely plug the end of the hose at the elbow, using a
hose holder so that there is no airflow.
3. Press the ON button .
4. Start the stopwatch and press and hold the HI button on control panel for
approximately 8 seconds, until the HI button LED starts to flash.
Note: If the next step takes longer than 130 seconds maximum, or if there is
smoke or a burning smell, press the OFF button and disconnect
power immediately!
5. Measure the time until the thermostat turns off. Stop the stopwatch when the
Disconnect LED ( ) lights and the alarm sounds. The motor does not stop.
6. Record the stopwatch time in item 22 on the Checklist.
8. Unplug the hose and disconnect the hose from the back of the device to allow
cool air inside to help reset thermostat. After approximately 1 minute,
reconnect the hose.
9. Press the ON button . Verify that the device completes self-test and
functions normally. Check Pass for item 23 on the Checklist.
Test Completion
Shut Down the Instrument
1. Press the OFF button and unplug the device from the power outlet.
2. Verify that the DIP switches are in the NORM position . Refer to
Figure 3-7 for the position of SW1 on the electronic assembly. Check Pass
for item 24 on the Checklist.
3. Before closing the enclosure, disconnect grounding clip lead from chassis to
the motor mounting plate if installed.
4. Reinstall the top of the enclosure. Refer to the Reinstall the Enclosure Top
procedure in Chapter 4.

Determine Instrument Disposition

Review all of the entries on the Checklist. If the entries show that the device is in
tolerance with all required test parameters, the device is in calibration and all
safety features are functional.
Note: Perform all applicable electrical safety tests as required per institutional
procedure or protocols before returning the device to patient use. These
tests include, but are not limited to, leakage current and ground bond test.
Perform these tests according to methods and pass/fail criteria described
in UL 2601-1 or EN 60601-1.
________________________________________________________________
WARNING!
• Grounding reliability can only be achieved when the Mains power cords
are connected to a properly grounded receptacle. Risk of electrical
shock exists if the equipment is not connected to a properly grounded
receptacle resulting in death or serious injury to the patient or user.
________________________________________________________________
If the test entries show that the device is not in tolerance with all required test
parameters, do not use the device. Contact Smiths Medical ASD Technical
Service Department or Smiths Medical ASD.


Chapter 4 Component Removal and Replacement
4 Component Removal
and Replacement
This chapter contains procedures to remove and replace various parts for the
EQUATOR ® Convective Warmer.
Each procedure outlined in the following pages references an exploded-view
diagram that supplements the procedural steps. The diagrams illustrate all of the
components in the procedure and show the relationships of how each item fits
into the component or module being replaced. Refer to Figures D-1 and D-2 in
Appendix D to view a more complete illustration of the enclosure base and top.
Note: Always perform the Functional Test and Calibration Procedure after
performing repairs to the EQUATOR ® Convective Warmer and before
returning the device to the clinical area. Improper repairs may result in
serious injury to the patient, damage to the device, or device malfunction.
________________________________________________________________
WARNING!
• ®
The EQUATOR Convective Warmer warming unit must be calibrated by
Smiths Medical ASD or Smiths Medical ASD authorized personnel.
________________________________________________________________
Tools and Equipment Required
The following tools and equipment are needed to perform the removal and
replacement procedures:
• Loctite 495 Super Bonder
• Loctite 222MS
• 5/32” Allen wrench
• 3/8” spin-tite or socket wrench
• Phillips-head and flat-head screwdrivers

Open the Enclosure

Use the following procedure to open the enclosure to access internal
components that need removal and replacement.
Remove the Enclosure Top
1. Disconnect the power cord from the electrical outlet and from the rear of the
device. Remove the device from pole if pole mounted.
2. Lay the device on its side and loosen the four slotted-head, captive-corner
screws. Refer to Figure 4-1.
3. Stand the device on its base with the control panel facing to the front.
4. Gently lift the top off and lay it upsidedown to the right of the base. Be careful
not to dislodge any cables.
Note: High voltage in excess of 200VDC exists immediately after the device
is turned off. The voltage exists on the motor driver electronic assembly
as a charge on the two large capacitors at the top of the electronic
assembly. It dissipates with time.
________________________________________________________________
WARNING!
open the enclosure.
________________________________________________________________
5. Open the Kurly-Lok wire anchor to release the blue twisted wires and the
black cable.
Note: Be careful not to stress the transformer (T2) on the Control Electronic
Assembly, especially when disconnecting the quick connects in the blue
wires.
6. Release the cable to J6 from the wire clip.

Wire Clip
Kurly-Lok wire
anchor
Corner
Screws (4)
Figure 4-1 Enclosure Exploded-View Diagram
Reinstall the Enclosure Top.
Note: Remove the motor mounting plate grounding clip if installed.

1. If the Kurly-Lok anchor or the wire clip has become unstuck, replace or re-
stick the anchor(s) using Loctite 495 Super Bonder. Place the Kurly-Lok
anchor next to the hose thermistor input connector. Refer to Figure A-4 in
Appendix A to see placement of the anchors.
2. From the large black cable, place the small cable that connects to J6, into the
wire clip where it separates from the black cable. Place the blue twisted wires
and the large black cable into the Kurly-Lok wire anchor and twist the ends to
capture the wires.
3. With the device standing on its base, gently place the top on the base. The
top should fit onto base without forcing. Forcing usually indicates interference
of cables between the motor and the Control Electronic Assembly.
4. Lay the device on its side or hang each corner off the side of the working
surface and tighten the four corner screws diametrically.
5. Reconnect the power cord to the electrical outlet and to the rear of the device.

Replace the Motor Driver Electronic Assembly

Note: The Motor Driver Electronic Assembly is the large electronic assembly
mounted vertically and to the left of the motor.
Note: Refer to the Interconnect Schematic in Appendix E for cable connections.
device.
2. Remove the enclosure top. Refer to the Open the Enclosure procedure
described at the beginning of this chapter.
Note: High voltage in excess of 200VDC exists immediately after the device
is turned off. The voltage exists on the motor driver electronic assembly
as a charge on the two large capacitors at the top of the electronic
assembly. It dissipates with time.
________________________________________________________________
WARNING!
open the enclosure.
________________________________________________________________
black cable.
4. Disconnect the AC Mains cable at P4 on the Motor Driver Electronic
Assembly. Refer to Figure 4-2.
5. Remove the two nylon screws (and nuts) holding the Motor Driver Electronic
Assembly to the back shield.
Note: The back shield does not need to be removed to remove the Motor
Driver Electronic Assembly.
6. With a 3/8” spin-tite or socket, remove the locknut from the other board mount
bracket and remove the ring terminal. Removal of the nylon nut just above the
locknut may be necessary to access the locknut.
7. Lift the electronic assembly straight up.
8. Disconnect the motor cable at the in-line connector and remove the electronic
assembly.
9. Remove the electronic assembly from its protective shield, carefully observing
the high voltage WARNING stated above.
10. Install the new driver electronic assembly.

11. Reassemble the device by performing the appropriate steps in reverse order.
Note: Connect the motor cable at the in-line connector before inserting the
electronic assembly.
12. Check the DIP switches on the driver electronic assembly, if installed, to
verify the correct settings. Refer to the default settings in Figure A-3 in
Appendix A.
13. The air speed may have to be readjusted. Refer to Test 3: HI Temperature
Test procedure in Chapter 3 if necessary.
Nylon
Screws
Motor Driver
Board
AC Mains
Cable
Locknut
Ring
Terminal
Back Shield
Motor
Motor
Cable
In-Line
Connector
Figure 4-2 Motor Driver Electronic Assembly Exploded-View Diagram

Replace the Motor

device.
black cable.
4. Disconnect the cable at J2 on the power supply assembly and at J4 on the
Mains Electronic Assembly. Refer to Figure 4-3.
Note: Refer to Figure E-4 in Appendix E for cable connections.
5. Disconnect the quick connects in the blue wires.
Assembly when disconnecting the quick connects in the blue wires.
6. Loosen the two screws at the end of J2 on the Mains Electronic Assembly
and remove the plug.
7. Loosen the screws from pin 1 and pin 8 on J2 and disconnect the two heater
wires.
8. Remove the screw on the upper-right corner of the power supply assembly
and remove the ring terminal.
9. Remove the four screws attaching the Mains Electronic Assembly to the
stand-offs, and lift the electronic assembly away to allow access to the cap
screw in the rear of the motor mounting plate.
10. With a 5/32” Allen wrench, remove the three cap screws in the motor
mounting plate.
Note: Some versions of the device may have two screws that secure the air
outlet to the motor mounting plate.
11. If installed, remove the two screws through the motor mounting plate at the air
outlet. Refer to Figure 4-3 for their location.
12. Lift the motor mount assembly up from the plenum, tilt the assembly so the
motor driver electronic assembly clears its cavity, and remove.
Note: Guide the heater wires through the grommet on the motor mounting
plate.
13. Rotate the impeller and check for any damage to the blades. If the impeller is
damaged, replace it.
Note: Before removing the impeller, measure the distance between the
impeller and the motor mounting plate. With the motor facing down,

measure the distance from the motor mounting plate to the bottom of
the impeller (approximately 1.5”). When you reinstall the impeller, you
must advance it on the shaft to the same distance.
14. Remove the impeller from shaft by wedging two screw drivers under opposite
sides and prying the impeller evenly off the shaft.
15. Remove the four nuts that hold the motor to the mounting plate.
16. Lift the motor out and disconnect the motor cable from the Motor Driver
Electronic Assembly at the in-line connector. Refer to Figure 4-2 to see the in-
line connector.
Motor
Power Supply
Assembly
Air Outlet
Screws
Ring Terminal
J1 Mains
J2 on Power
Supply Mains
Electronic
J4 2 on Mains Assembly
Electronic Assembly
Motor Mounting
J2 Heater Plate
Wires Grommet
Heater Wires
Impeller
Plenum
Figure 4-3 Motor Exploded-View Diagram

17. Install the new motor.
Note: When reinstalling the impeller, observe the following:
• Align the motor shaft and impeller flats.
• With the motor facing down, slide the impeller onto the shaft so the
distance between the bottom of the impeller and the motor mounting plate
is the same as it was when removed.
• Spin the impeller to be sure it spins true. If it doesn’t, adjust the impeller
on the shaft until the impeller blades spin true.

Note: When reinstalling the motor mount assembly, insert the heater wires
through the grommet on the motor mounting plate.
Replace the Impeller

Replacing the impeller requires removal of the motor mount assembly. The
impeller is located under the motor mounting plate.
1. Perform the Replace the Motor procedure to remove the motor mount
assembly, but do not remove the motor from the mounting plate.
2. With the motor mount assembly removed, measure the distance between the
impeller and the motor mounting plate. With the motor facing down, measure
the distance from the motor mounting plate to the bottom of the impeller
(approximately 1.5”). When you reinstall the impeller, you must advance it on
the shaft to the same distance.
3. Remove the impeller from the shaft by wedging two screwdrivers under
opposite sides and prying the impeller evenly off the shaft.
4. Install the new impeller. Observe the following:
• Align the motor shaft and impeller flats.
• With the motor facing down, slide the impeller onto the shaft so the
distance between the bottom of the impeller and the motor mounting plate
is the same as it was when removed.
• Spin the impeller to be sure it spins true. If it doesn’t, adjust the impeller
on the shaft until the impeller blades spin true.
Replace the Heater

Replacing the heater requires removal of the motor mount assembly. The heater
is located under the motor mounting plate.
assembly, but do not remove the motor from the mounting plate or the
impeller from the motor.
2. With the motor mount assembly removed, lift out the plenum. Be sure to
guide the heater wires through the exit hole in the plenum.
Refer to Figure 4-4.
Note: Some plenums have a separate air outlet. Remove both pieces if this is
the case.

One-piece
Plenum
Gasket
Heater
Heater Wire
Air Outlet
Figure 4-4 Heater Exploded-View Diagram

3. Remove the three nuts from the studs holding the heater to the chassis.
4. Remove heater and the gasket.
5. Attach the new gasket around the heater. Be sure to align the three slits in the
gasket to the three brackets on the heater.
6. Guide the heater wires through the slit in the gasket closest to the exit hole in
the plenum.
7. Twist the heater wires approximately one twist every inch (2.5 cm).
8. Insert the two thick washers onto each stud, if removed.
9. Orient and insert the heater onto the chassis studs.
Note: Be sure to guide the heater wires through the exit hole in the plenum
during reassembly.
11. Test for smooth and proper operation of the microswitch after assembly.

Replace the Hose Microswitch Assembly

device.
3. Remove the four screws attaching the Mains Electronic Assembly to the
stand-offs and lift the Mains Electronic Assembly away from the screws on
the microswitch assembly. Refer to Figure 4-5.
Plastic
Spacers
Microswitch
Assembly
Figure 4-5 Hose Microswitch Assembly Exploded-View Diagram

4. Remove the two small nuts securing the microswitch assembly to the studs.
Remove the microswitch assembly.
5. When reinstalling the microswitch assembly to the studs, be sure to use a
thread-locking adhesive compatible with plastics; e.g., Loctite 222MS.
6. Install the new microswitch assembly.
7. Be sure the attachment nuts do NOT touch the motor mounting plate.
9. Test for smooth and proper operation of the microswitch after assembly.
Replace the Air Outlet

Replacing the air outlet requires removal of the motor mount assembly. The air
outlet is located under the motor mount assembly.

2. With the motor mount assembly removed, remove the hose microswitch
assembly. Refer to the Replace the Hose Microswitch Assembly procedure
described in this chapter.
3. Remove the air outlet by sliding it into the plenum. Refer to Figure 4-7.
Plenum
Air
Outlet
Figure 4-7 Air Outlet Exploded-View Diagram

4. Install the new air outlet. Be sure the holes are to the top on the air outlet.
6. Hold the air outlet in position while testing the microswitch actuation with a
finger. The switch should actuate easily and freely without having to press the
finger flush to the outlet.
Replace the Pole Clamp

2. Remove the four screws retaining the pole clamp to the rear chassis, and
remove the clamp. Refer to Figure 4-8.

Microswitch Pole Clamp
Figure 4-8 Pole Clamp Exploded-View Diagram
Replace the Control Panel

device.
3. Open the Kurly-Lok wire anchor holding the cables to the rear of the
enclosure and remove the J6 cable from the wire clip.
4. Disconnect all cables leading from the base to the Control Electronic
Assembly inside the top cover at the Control Electronic Assembly. Refer to
Figure 4-9.
Assembly, especially when disconnecting the quick connects in the blue
wires.

Ribbon
Cable
Ground
Strap Screw
Display
Panel
Figure 4-9 Control Panel Exploded-View Diagram

5. Remove ribbon cable from the panel board.
6. Remove the five screws securing the Control Electronic Assembly to its
mount and remove it for better access to nuts on the panel board.
7. Remove the four nuts that secure the panel board.
8. Remove the panel electronic assembly ground strap screw.
Note: The edge of the panel board is sealed with double-sided tape to the
face of the enclosure top.
9. Begin at a corner and press the panel board firmly and evenly from the inside
until the tape releases.
10. Clean the mating surface of any residual tape adhesive to maintain the IPX
rating.
11. Remove tape backing from new panel board; align mounting studs in holes
and press into place.
12. Secure with four locknuts. Re-install the panel electronic assembly ground
strap to the post, shiny side down.
13. Firmly press around the entire sealing surface to seal the tape to maintain IPX
rating.
14. Reinstall Control Electronic Assembly if removed.
15. Reconnect all cables. Refer to Figure E-4 in Appendix E for all cable
connections.

16. Reinstall the enclosure top. Refer to the Reinstall the Enclosure Top
procedure described earlier in this chapter.
Replace the Power Supply Assembly

The power supply assembly sits just in front of motor. Refer to Figure 4-10.
device.
3. Release the cable to J6 from the wire clip.
4. Remove the cable at J1 and J2 on the power supply assembly.
5. Remove the screw at the upper-right corner and remove the ring terminal.
6. Remove the remaining three corner screws securing the power supply to its
standoffs, and remove the power supply.
Motor
Power
Supply Ring
Assembly Terminal
Cable Connector
(J2)
Cable
Connector
(J1)
Figure 4-10 Power Supply Exploded-View Diagram

7. Install the new power supply assembly.
8. Orient the board so that the cable connector (J1) is on the left and the
connector (J2) is in the upper-right corner.

Appendix A Reference Diagrams
A Reference Diagrams
Appendix A contains the following reference diagrams:

• Mains Electronic Assembly
• Control Electronic Assembly
• Motor DIP Switch Settings & Speed Adjustment Potentiometer
• Enclosure Top Cables
• Enclosure Base Wiring
LEVEL 1
J4 D2 K3
CONTROL
EQ-5000 MAINS BOARD

PCB# 60-30-601 Rev B
D1 ASSY# 70-02-103
1
L L L L N N N N
I-T HTR
TST HTR FAN TST FAN I-T
C1
R1
J2
F5 F2 F1 F3
K2 K1 L
L N L J3 1
N L
N L
J1 1 POWER
SUPPLY
MAINS
Figure A-1 Mains Electronic Assembly

Figure A-2 Control Electronic Assembly

Correct DIP
Switch
Settings
Speed Adjust
Potentiometer
Speed Adj
Figure A-3 DIP Switch Settings and Speed Adjust Potentiometer on the
Motor Driver Electronic Assembly
Figure A-4 Enclosure Top Cables

Mains PC
Board
Motor Mounting Plate
Figure A-5 Enclosure Base Wiring

Appendix B Troubleshooting
B Troubleshooting
Appendix B contains symptoms and possible causes and solutions for

troubleshooting problems with the device.
General Failures
Symptom Possible Cause/Solution

The device will not activate when the ON 1. If No AC power is detected at J1 on the Mains Electronic
button is pressed. Assembly,
• Power cord is defective or cut.
• Poor power cord insertion or connection.
• Mains filter is damaged.
2. If AC power is detected at J1 on the Mains Electronic
Assembly,
• Fuse F1, F2, and/or F3 have/has blown.
• Mains Electronic Assembly connections are bad or
intermittent.
• The 5V power supply is not functioning; output is at or
below 4.5V.
• Fuse F4 on Control Electronic Assembly has blown.
• System Clock is not functioning- check TP20 = 2KHz.
• Control Electronic Assembly has malfunctioned.
Device does not complete self-test. See following section, Self-Test Does Not Complete.
Device bypasses self-test and goes 1. DIP switch 1 on SW1 on the Control Electronic Assembly
directly to ambient or malfunctions is in the TEST position. Verify that all switches are in
completely. NORM position.
2. Device was dropped on top and the Control Electronic
Assembly is damaged.
Blower is on with the Power OFF Control Electronic Assembly Q1 or Q9 failure.
Detect a burning smell during and after Heater is always ON.
the self-test • Mains Electronic Assembly solid-state relay K2 has
failed.
• Control Electronic Assembly heater servo loop has
malfunctioned.

Airflow Failures

No airflow 1. If the motor is running,
• Hose is plugged.
Note: If heater was on with no airflow, • Air intake is restricted.
the impeller may be damaged 2. If the motor is not running,
and may need replacement. • Hose electrical connector is disconnected.
Disconnect the power cord from • Connector J7 or J8 on Control Electronic Assembly are
the electrical outlet. Inspect entire disconnected.
impeller by shining a light through • Motor cable connections are not correct.
the air outlet. • Motor fuse F5 on Mains Electronic Assembly has
blown.
• Impeller is restricted and unable to spin.
• Motor Driver Electronic Assembly, if installed, has
malfunctioned.
Weak airflow 1. Filter is dirty.
• Replace with new filter.
2. Motor Driver Electronic Assembly has malfunctioned or
the speed is not correctly adjusted.
• Adjust speed. Refer to Test 3: HI Temperature Test in
Chapter 3 for procedure to adjust speed.
Too strong airflow or noisy 1. Air filter is missing.
2. Air filter is not fully covering the plenum intake (only with
two-piece air filters).
3. Motor Driver Electronic Assembly has malfunctioned or
the speed is not correctly adjusted. Refer to Test 3: HI
Temperature Test in Chapter 3 for procedure to adjust
speed.
Heat Related Failures

Temperature display is more than 1°C 1. Hose being used is not the hose shipped with device.
below or above setting. 2. Verify by performing the Functional Test and Calibration
Procedure. (Refer to Chapter 3).
No heat when the blower is running and a 1. If Disconnect LED is lit,
Temperature setting (39°C, 40°C, 44°C) • Control Electronic Assembly or cable connections have
is selected. failed. See following section.
• Mains Electronic Assembly Heater control solid-state
relay (K2) has failed.
• Heater or cable connections have failed.
Temperature proceeds to safety alarm at 1. Control Electronic Assembly has failed.
any setting (including ambient). 2. Heat control solid-state relay has malfunctioned.
Temperature exceeds 4° above setting 1. Perform the Functional Test and Calibration Procedure.
during safety alarm test (holding a (Refer to Chapter 3.)
temperature select button for 8-10 sec). 2. Control Electronic Assembly has failed.
Device runs at ambient but the Heater or heater circuit is open.
Disconnect LED lights when a • Check connections at Mains Electronic Assembly.
temperature setting is selected. • Check blue wires and quick connect terminals to the
sensor transformer on the Control Electronic Assembly.
• See Troubleshooting, below.

Self-Test Does Not Complete

Note: Where the test stops may be an indication of the area of trouble.

Disconnect LED is immediately on Check the thermistor cable connections for the hose.
and stays on, no airflow is detected, and
the temperature reading is
approximately ‘00’.
The temperature reading is between 1. Check that the hose air connector is fully inserted to the
00°C and 30°C. interlock switch inside air outlet on the rear of the device.
2. Disconnect the power cord from the electrical outlet and
check physical function of the microswitch with a finger on
the inside top of the air outlet. There should be a distinct
“click” as it operates.
3. Try a second hose if the thermistor cable connection is
suspect.
Note: There is no delay before starting self-test unless the hose end temperature is above the Over
Temp trip point for the newly selected temperature (e.g. Shutting off at 44° and right back ON,
selecting 36°). Under this condition, the device may beep and the display may be irregular until
the device drops below the Over Temp point for the newly selected temperature (e.g., 39°). This
could take up to 10 seconds.
The Disconnect LED flashes three There is an issue with the alarm circuit.
times and then stops.
The Disconnect LED flashes twice There may be heater current when there should not be.
then continues to flash or stays ON or 1. Turn OFF the device immediately.
OFF without a beep, or the alarm 2. Disconnect hose air connector and check if air at the
outlet is being heated.
indicator turns on, and the self-test 3. If not, there is an issue with the heater current sense
does not complete. circuit.
4. Check that all leads of R107 are firmly attached to the
Control Electronic Assembly and/or adjust the TP107
threshold per current specifications. Refer to Preliminary
Voltage Checks and Adjustments in Chapter 3.
5. Retest with the top on the device.

Self-Test Completes
Device turns on but the 1. Turn the device OFF and disconnect the power cord from the electrical
Disconnect LED lights outlet.
when a temperature other 2. Jump TP2 to TPG to disable the heater current detect circuit.
than Ambient is selected.
3. Set DIP switch 1 on SW1 to TEST to bypass self-test. (The
device will not pass self-test with the heater current circuit disabled.)
4. Plug device in and press the ON button . Press 44°C . The

Disconnect LED should not light. The “‘CS” LED by D13 should
light.
5. Check for one of the following two conditions:
a. If the Disconnect LED is now OFF and the device operates
normally, the problem is in the current sensing circuit.
• Check that all leads of potentiometer R107 are properly
soldered.
• Check that voltage at TP107 is correct. Refer to Preliminary
Voltage Checks and Adjustments in Chapter 3.
• Check TP2. Turn device OFF and disconnect the power cord
from the electrical outlet. Move the jumper to TP1 and TPG.
Plug device in and press the ON button . Press 44°C .

TP2 should be at a low voltage level when the HEAT CONT
LED by J4 is lit and approximately 5V when off. (Comparator
U42A has an open collector output.)
b. If the Disconnect LED is now OFF and the temperature does
not rise, the problem is in the heater circuit and its control.
• Check that the HEAT CONT LED by J4 is ON.
If it is ON, the problem is not on the Control Electronic
Assembly. Check if there is AC voltage (100V/115V or
230V) to the heater at J2 (the long green connector) on
the Mains Electronic Assembly.
- If J2 pins 1&8. = 100/115/230V = bad heater.
- If J2 pins 2&8. = 100/115/230V = bad Mains Electronic
Assembly jumper foil.
- If J2 pins 3&8. = 100/115/230V = bad connections to
current transformer on Control Electronic Assembly.
If it is not ON, the problem is on the Control Electronic
Assembly. Check circuit from Q5 working back toward
TP1.
6. Disconnect jumpers and set DIP switch 1 on SW1 to NORM .

Thermal Runaway – Device Causes T-Stat to Open

Motor Stopped The T-Stat opens if the motor is stopped while a
temperature is selected. This happens because there is no
delivery of heated air to the hose-end sensors.
Note: When this happens, always check the impeller for
heat damage.
Motor Running The T-Stat opens if the heater is constantly on, or if the
airflow is greatly reduced.
1. If the temperature reading is normal,
• Check for a crushed hose.
• The device may have been used with a restricted air
outlet.
2. If the temperature increases, (look on Control Electric
Assembly )
• If HEAT CONT LED is OFF, then the Mains Electronic
Assembly solid-state relay K2 has shorted.
• If HEAT CONT LED is ON, then the Control Electronic
Assembly heater servo loop has malfunctioned.
Safety Leakage Test

High leakage – especially reverse polarity 1. Be sure there is no permanent connection between the
motor mounting plate and the rear chassis (EARTH
GND).
2. Check for an earth ground wire that was removed, and
not reinstalled correctly.


Appendix C Specifications and Reference Data
C Specifications
Appendix C contains the system specifications:

Standard Compliance
Product Safety EN 60601-1, UL 2601-1
EMC EN 60601-1-2, FCC 47 CFR Part 15, Class B
Enclosure Protection IEC 60529 IP Code: IPX1
Convective Warmers ASTM F2196-02
Physical
Height 30 cm (11.75 inches)
Width 24 cm (9.5 inches)
Depth 19 cm 7.5 (inches)
Weight 6.8 kg (15 lbs)
Airflow 7.7 to 9.0 m/sec (1520 to1780 feet/min)
1.02 to 1.19 cmm (36.6 to 42.9 cfm)
Filtration System 0.2 micron filter
Environmental
Operation Temperature
Temperature 10°C to 40°C
Humidity 10 to 95% (non-condensing)
Transportation
Temperature -18°C to 60°C
Storage
Temperature 5°C to 40°C
Thermal
Temperature Set Points 36° ± 1°C
40° ± 1°C
44° ± 1°C
OverTemp Trip Points (Set 36°C = 39° ± 1°C
Temp) 40°C = 43° ± 1°C
44°C = 47° ± 1°C
Ambient = 47° ± 1°C
UnderTemp Trip Points (Set 36°C = 33° ± 1°C
Temp) 40°C = 37° ± 1°C
44°C = 41° ± 1°C
Thermostat (Normally Closed) Opens @ 70° ± 3°C
Resets – when power to the device is turned off
Heater Resistance (Cold) 100V = 10.5Ω – 11.1Ω
115V = 15Ω - 17Ω
230V = 60Ω - 65Ω
Hose End Temperature 36° ± 1°C
40° ± 1°C
44° ± 1°C

Appendix C Specifications and Reference Data
Electrical
Mains Power Input 100 VAC, 50-60 Hz, 8.7 Amps
115 VAC, 50-60 Hz, 8.05 Amps
230 VAC, 50-60 Hz, 4.0 Amps
Protection Against Electrical Class 1 Equipment
Shock Type BF
Mode of Operation Continuous
Type of Current Alternating
Ingress Protection Rating IPX1
Fuse Ratings, Control F4 = 400mA
Electronic Assembly
Fuse Ratings, Mains 100/115 VAC 230 VAC
Electronic Assembly F1 (line) 10A TL F1 (line) 5A TL
F2 (neutral) 10A TL F2 (neutral) 5A TL
F3 (PS) 0.5A – 1A TL F3 (PS) 1A TL
F5 (Motor) 2.5A TL F5 (Motor) 2.5A TL
Normal Polarity 500uA MAX
Reverse Polarity 500uA MAX
Open Supply (Single Fault) 1000µA MAX
Ground Bond Test 25 amps for 6 sec ≤100 mΩ
Switching Power Supply AC Input: 85-264 VAC, 47-63 Hz
Assembly Output: 5V, 7W (Mfr Spec)
Hipot Test 1500V for 1 second

Appendix D Parts List
D Parts List
Appendix D contains the list of parts that can be ordered. Contact Smiths
Technical Service Department or Smiths Medical ASD to order parts.
P/N Description
1 80-04-019 Air Filter Replacement Kit
2 60-14-005 Power Supply
3 60-24-016 Mains Filter (100V/115V/230V)
4 77-00-018 Receptacle Bead Assembly
5 60-40-048 Membrane Switch (Control Panel)
6 64-02-066 Air Outlet
7 64-02-064 Plenum
8 77-00-910 Microswitch Assembly
9 66-02-010 Motor - 3 Phase 100V/115V/230V
10 66-02-011 Motor Driver Electronic Assembly – 3 Phase
100V/115V/230V
11 66-03-015 Heater – 100V [must also order gasket (62-37-009)]
12 62-37-009 Gasket (Heater)
13 62-07-034 Cord Connector Lock Set (Wire Loop and anchors)
14 66-04-009 Impeller
15 70-02-102 Control Electronic Assembly
16 70-02-103 Mains Electronic Assembly
17 72-06-029 Pole Clamp
18 77-00-016 Servo Connector (Thermistor Input Connector Assembly)
19 77-00-901 Cable Assembly, Mains to Power Supply
20 77-00-904 Ribbon Cable Assembly
21 70-06-025 Mains Distribution Cable Assembly
22 77-00-911 Cable Assembly, Mains & Power Supply to Control
Electronic Assembly
23 60-23-039 F1, F2 - 115V Mains Fuse 5x20 10A 250V Time Lag
24 60-23-045 F1, F2 - 230V Mains Fuse 5x20 5A 250V Time Lag
25 60-23-005 F3 - Fuse 5x20 1A 250V Time Lag
26 60-23-043 F5 - Fuse 5x20 2.5A TL 250V Time Lag
27 62-23-030 Hose Elbow (excluding NeoNatal)
28 SW5-HOSE7 Hose, 7’
SW5-HOSEN Hose, NeoNatal
Contact Salesman Power Cord – International (Application Specific)
60-61-900 Power Cord – Domestic Only

10
9
23, 24, 25, 26
19
12
2
16
3
11
17
8
14 13
28
7 6
27
Figure D-1 Enclosure Base Parts Exploded-View

15
21
18
20
22
Figure D-2 Enclosure Top Parts Exploded-View


Appendix E Schematic Drawings
E Schematic Drawings
Appendix E contains the following drawings:

• Mode Select Control Schematic
• Temperature/Blower Control Schematic
• Mains Electronic Assembly Schematic
• Interconnect Schematic
• Meter/Power Supply Cable

J5 CON24A ECO # REV DESCRIPTION CHANGED BY APPROVAL DATE

U1F HI SW 1 2 MED SW W. Frey
10 6 TP24 LO SW 3 4 AMB SW 1252 F Many changes incorporated per TR-03-0007 and TR-04-0041.
New drawing number 7002102 created at Rev F to match assembly
ON SW 5 6 STDBY SW
Previous drawing number was: 60-60-102 Rev D
TP28 PGND 7 8 IND LED
MC14490 C150 UT LED 9 10 VCC
AT R40 1K U6A D 0.1u HI LED 11 12 MED LED
ON SW D 1 LO LED 13 14 AMB LED
7 OSC HI SW D 2 12 HM RESET 15 16
17 18 ALARM LED
13
19 20 VCC SW
HOLD
74HC11 PGND 21 22 PGND
C155 23 24
U8 D 0.1u METER HI METER LO
OSC 14 3 AMB
CLK Q0
7
C141 9 U1A C137 13 2 LO

0.1u D in out 0.1u D C138 CKE Q1 4 MED
OSC U2A U3A D 0.1u 15 Q2 7 HI
HI SW 1 15 1 2 1 RST Q3 10
(P1-1) 3 Q4 C156
1
C101 /HI 2 Q5 5 U12A D 0.1u
0.1u MC14490 74HC04 C154 Q6 6 1 2 /AMB TP26
74HC08 U4A D 0.1u Q7
Q8
9 TP25
2 11 74HC04
1 Q9 U12B U14B
3 12 3 4 /LO 4 VCC
CO LO 6
74HC02 4017 74HC04 5 Vref
U1B U2B U3B U12C /LO
C153 C125
13
(P1-2)
MED SW 14 2 3 4 MED SW D 4 5 6 /MED 74HC08 0.1u D U19A U33 D 0.1u
6 8 3 2
V+
C102 /MED 9 2 IND2 S1 D1 HI SEL
5 74HC04 ALARM
0.1u MC14490 74HC04 U5D U12D 1 14 15
/AT S2 D2 MED SEL
74HC08 12 9 8 /HI
11 74HC4075 11 10
13 S3 D3 LO SEL
74HC04
/AT 6 7
74HC08 S4 D4 OT SEL
C2 VCC HI 1
IN1
8
U1C U2C U3C U30B MED 16
R32 IN2
LO SW 3 13 5 6 LO SW D 9 0.01u 9 13 AT LO 9
(P1-3)
S
10K D Q SELF TEST IN3
8 U23B OT TST 8
V-
/LO IN4
C103 10 U20Q5 4
0.1u MC14490 74HC04 11 6 DG212
CLK C140 5
4
74HC08
U4B U20 D 0.1u VCC
5 12 14 3 74HC32
Q CLK Q0
R
4 13 2
6 4013 CKE Q1 4 U21B C127
13
Q2 U34 D
10
15 7 4 0.1u
U1D U2D U3D 74HC02 RST Q3 10 6 C1 3 2
V+
AMB SW 12 4 9 8 AMB SW D 12 Q4 U20Q1 5 S1 D1
1
(P1-4) 11 Q5 5 14 15
Q6 74HC08 C139 S2 D2 MED UT SEL
C104 /AMB 13 6
0.1u MC14490 74HC04 R55 Q7 9 U21A D 0.1u 11 10
LO UT SEL
74HC08 Q8 1 S3 D3
11
1K Q9 3 C2 6 7
S4 D4 AMB UT SEL
U12F 12 U20Q2 2
CO 1
IN1
6
13 12 C152 74HC08 MED 16
D 0.1u U31A
4017
IN2
6
U19B 74HC4075 U30A LO 9
U1E U2E C21 1 AMB 8 IN3
5 1 U21D
V-
S
ON SW 5 11 11 10 74HC04 D Q 3 IN4
(P1-5) ON SW D 12
TP23 1n 2 C4 DG212
11 C4
3 U20Q3
4
C105 13
0.1u MC14490 74HC04 VCC ON CLK 74HC08 C161
R20 1K D
8
U7B TP35 SW1-16 0.1u 74HC08 VCC

/OT47
U21C
3
4
5
9 13 ON 2
S
D Q Q 9
R
SW1-16 U31B
8 C126
D
13
4013 4 C5 U35
(P1-17) U20Q4 10 0.1u
11 6
4
CLK 5 3 2
V+
STDBY C34 0.1u S1 D1
VCC 74HC08 ATOT
12 STDBY U20Q6 74HC08 14 15
Q U31C S2 D2 MED OT SEL
R
9 11 10
R1 4013 S3 D3 LO OT SEL
10
RESET 8
1K U2F U23C U11 U6B 10 6 7
U24C S4 D4
STDBY SW 13 12 STDBY SW D 9 C146 9 3
(P1-6) 8 TP22 0.1u D Q1
Q4
7 4 6 74HC08 1
IN1
C106 74HC04 10 Q5
5 5 6 5 MED 16 IN2
0.1u POR 4 U31D LO 9
Q6 8 IN3
74HC32 6 74HC11 U19C 13
V-
RESET Q7 74HC04 IN4
U4C 13 11 11
8 Q8 12 DG212
TYP AMB SW D SW1-16 12 10 12
Q9 TP32
4
SW Power On Reset 10 U6C 14 13
HI SW D Q10 15
9 /AT 11 U14D 74HC08 VCC
10 8 Q11 1
12 74HC4075
12
VCC 9 11 Q12 2
74HC02 11
10 RST Q13 3 C128
13
U9F Q14
D
13
74HC11 CLK Q14 0.0625Hz U36 0.1u
D9 R67 74HC08 74HC4020 OT TST 3 2
V+
100K U4D S1 D1 TTOC
1N4148 74HC14 LO SW D 11 U12E RESET 14 15 ATOC
13
13 11 10 S2 D2
LM SW
MED SW D 12 VCC C144
D 11 10
6
U7A 0.1u S3 D3
1KHz
74HC02 74HC04 5 1 6 7
S
D Q RST S4 D4
+ C10
10u /OT TST 1
3 16 IN1
C131 CLK IN2
0.1u D U9B 1KHz
C145
9
IN3
U9A 3 4
U9C
D 8
V-
R22 0.1u 2 IN4
6
R69 619K R68 1 2 5 6 OSC U29 U10A Q
R
2KHz C147
VCC 2.00K D Q1
9 5 1 DG212
S
0.1u 7 D Q 4013
4
33.2K 74HC14 Q4 5
4
74HC14 74HC14
Q5 4
D4 TP20 Q6 3 R71 U24B
R45 10K R46 2.00K C22 0.1u 6 CLK
1N4148 U27 Q7 13 R56 D12
7 3 DIS BEEP R26 TP27 Q8 100K
DSCHG OUT STDBY 1K 12 4Hz C25 3 4
Q9 2 VCC
14 2Hz Q
R
5 Q10 TP21 0.1u
IND CV 15 1K
4 4013
6 RST Q11 1 RED NOT
4
THR 11 Q12 2 RST 74HC04
2 RST Q13
TRG AT 10 3
U22A CLK Q14 C158
VCC 8
VCC HI 1 U28A 74HC4020 9
U14C U24A D 0.1u NOTE:
LM555
3 2 R113 FLASHER 8 1 2 OT FLASH
C37 C38 + C39 OT FLASH 2 1
HI LED Q10
10
ASSEMBLY 70-02-102F-ASY
(J5-11)
0.01u 10u 1u 74HC08
3
C136
PCB 60-30-600
D C142
0.1u 74HC02 D
C124
220
U5A D 0.1u
74HC08 74HC04
BOM 70-02-102F-BOM
0.1u ON 1 U24E R114 Denotes a 0.1uF Capacitor connected
U22B 3 IND LED
MED 4 U28B 2
11 10
(J5-8)
D C1XX
0.1u
to the Vcc pin and GND of the closest IC
6 5 IND
R115 220
Mode Select Control Schematic
5 4 MED LED 74HC08
(J5-12) 74HC04
6
74HC08 C151 FILE: 7002102F.dsn
74HC02
220
U23A
D 0.1u
U24F R124
1
U22C 13 12 UT LED
LO
10
9
8 8
U28C
10
R117
(J5-13)
2
3
74HC04
220
(J5-9)
DRAWN
Figure
W. Frey
E-1 Mode Select
NAME
Control
SMITHS Medical Schematic
DATE
ASD
07/01/04 160 Weymouth Street, Rockland, MA 02370
LO LED 74HC32
9 PHONE 781.878.8011 FAX 781.792.0933
220 LED DRIVERS CHECKED
74HC08
74HC02 U5B
U5C APPROVED
9
10
8 12
U22D
U28D
UT
4
5
6
TP31
"PRIVATE AND CONFIDENTIAL" EQ-5000 CONTROL SCH
AMB 11 11 R118
ON 13 13 AMB LED This drawing and the copyright residing Size CAGE Code DWG NO Rev
74HC08 74HC08
(J5-14)
74HC08
12
74HC02
220
0.5Hz 0.5Hz therein are the property of Level 1, Inc.
This document must not be reproduced
in whole or in part without the expressed
C 70-02-102-SCH F
LED DRIVERS Sheet
written consent of Level 1, Inc.
Thursday, September 16, 2004
1 of 2

ECO # REV DESCRIPTION CHANGED BY APPROVAL DATE
J8 VCC VCC VCC VCC 1252 F Many changes incorporated per TR-03-0007 and TR-04-0041. W. Frey
New drawing number 7002102 created at Rev F to match assembly
Hose 1 Previous drawing number was: 60-60-102 Rev D
Disconnect 2
VCC
Switch R41 R38 TP6
VCC 22-11-2022
10K 10K D11
(N.O.) RED
R8
10 - U39D
R54
A Q6
IRLML5203
(J5-18)
VCC 13 VCC SW
5.11K R5 1K 10K VCC SW
11 + VCC
REF D C130
TP100 2.05V LM339A R4
0.1u Hose
R100 Vref C129 1K
Disconnect D STDBY
4
10K 0.1u
3
3 U37A Detect V10 VCC
+
1 Vref 7 U38A C148
+ D R42 R72
6
2 1 U18A 0.1u
-
1T
20T LM324 6 5 1 0
S
- D Q HOLD 10K U13B
R25 R34 LM339A U15F
R125 R24 R44
11
5 C133
ALARM LED D
12
5.49K 48.7K
8
8.25K 7.32K 3 LS1 6 13 12 U17A 0.1u

U40 CLK (J5-16) 750 TP8 TP9 4 1
R9 +
- BEEPER 3
LM385-2.5 15.4K ALARM
2 74HC32 74HC04 2
Q
R
MAS-800 C132 TP13
4
VCC 4013 0.1u D D14 1N4148 74HC08

TP17 TP40 U15A
4
HI=OK
TP18 R50
Under Open Alarm /A1 1 2 Q7
Thermistor TP10
R120 Temp 1.5K 2N3904
74HC04 Q10
10K U38D 10 UT .68/1.07 5 U38B C149
D R52
-
LO=OK +
6
13 2 U16A 0.1u U15B
UT 11 .50/1.00 R106 .30/.30 4 5 1 A2 3 4 1K
S
+
AOT -
LM339A ALR D Q
LM339A 10K /AOT TP37
R104 8 U38C TP4
74HC04 ZXMN6A07F
10T 10K .92/1.12 - 3 D1
TP106 10T 14 AOT R123 CLK Q13
TP34 C1 RED
9 + LO=OK 100K C32 U15C 2N3904 VCC
0.1u C3 LM339A 2 /A2 5 6 Q8 FAN/PWR
Q
R
Alarm VCC U9E U9D 0.1u 2N3904 TP11 J4
0.1u R48
Thermistor 11 10 9 8 4013 74HC04 5
TP104 VCC
FROM HEAT HEAT 4
TO MAINS
4
1.5K MAINS RY
THERMISTORS Vref C122 C26 RST CONT D2 D5 SAFE 3
Open Temp D 0.1u 74HC14 74HC14
RST
SW1-15 2 HEATER RY
HEAT CONT BOARD
3
L1 L2 Thermistor 1u AOT 1 PGND
VRT 9 U39C ZXMN6A07F
+ /OPENT Q1 Q9 RED
C11 10uH C12 15uH 14 RED 22-11-2052
8 ZXMN6A07F Q5
-
39p 150p LM339A
ON R51 R53
J7
12
C5 C4 TP16 C117 1K 1K
1 L3 L4
R126 R119 R37 R35
TP7 U25 0.1u D 14536 ZXMN6A07F TP36
2 C13 C14 0.1u 0.1u 9 4 TP5 TP33
10uH 15uH
3 /LO A O1
10
39p 150p 11 B 5
22-11-2032
10.0K 10.0K 1.00K Vref 12 C O2 C160 U17B Q4
L5 L6
10.0K
METER
1KHz LO D 13 DLY U32A D 0.1u 4 TP12
R3 1K DO 6
1
ATT C15 C16 5
39p
10uH
150p
15uH
HI R23
7
CINH
2
13
12
ZXMN6A07F
TTT R101 15
MONO
74HC08
2K 14 70s Delay VCC 74HC11
8_BY
1T 1.50K 3 OINH (DN Step)
IN1
S
TP15
R10 Vref R6 TP19
6 U37B U15E
6
ATOC 4.42K 1K
-
7 /OPENT 11 10 C135
TTOC
.68/1.07 R18 5 + U13A D 0.1u U15D
LM324 /OT47 74HC04 OPENT 2
R127 1.00K U17C
AMB UT SEL
.01/.73
1.00K
.11/.73 <10° C33
C17 +
C18
R21
R39
1K
H D3
RED 10 1
3 9 8
8
0.1u 100p VCC 8 U16B
R129 R11 200K
.11/.73 33° 220u 6 U39A NOI 9 74HC32 74HC04 /AOT 9 13
LO UT SEL TP101 1.00K IND2
S
-
6 U43B 1 D Q
16.9K
-
7 7 74HC08
R128
+
.11/.73 41° REF D 5 LM339A 11
MED UT SEL R49
+
LM324 CLK
39.2K 10K R70
Vref TP29 U32C
TP30 1.5K
DIS BEEP 11 12
Q
R
10 8
U32B IND
ATOT .46/.75 9 4013
10
.73/1.14 Vref 3
R16 C8 .04/2.65 4 6 RST
/AT 74HC11
10.0K 5
0.1u
METER R27 74HC11
R36 71.5K
R74
LO R30
8
.46/.75 39° 143K VCC U18B
LO OT SEL 2.21K
9 13 NOTE:
S
17.4K R29 9 U37C D Q
5K .40/.63 TP3
METER HI (J5-23)
-
MED OT SEL
.46/.75 R73 43° R103 METER 1.00K
8 4 - U39B U24D ASSEMBLY 70-02-102F-ASY
10 2 9 8 11
PCB 60-30-600
+
42.2K 1 R28 LM324 CLK
5 +
TPM-
1T
TPM+
2
1.00K
LM339A
R15
74HC04 BOM 70-10-102F-ASY
TO / FROM + RAMP 12
Temperature U43C Q Italic Voltage Measurements shown as
R
22-11-2022 C19 1M
PAGE 1 & Alarm .18/.18
METER LO (J5-24) 22u 9 GENERATOR 4013 X.XX/X.XX are approximate for Room
R47
10
-
1K 8
Select TP102 R43 1M R2
Hose End Adj R33 C9 + 10 Temp / HI Temp (AMB/44°C) settings
71.5K HEAT
H 10T R19 R31 0.1u U13C C162
1M and are for reference only.
R102 R17
1.15K 2.74K 10 LM324 13 U43D
R12
-
.054/.020 44°C 1K 8 C4HEAT 14 0.1u
HI SEL VCC 9 C157
2.43K 4.32K C4 U17D 0.5Hz 12 +
LM324 U14A D 0.1u
R105 M TP1 74HC32 12 C20 1
R59 TP39 11 3
R13 1K TP41
.054/1.16 40°C .054/1.16 VRT 10K 13 1u AOT 2
MED SEL SW1-16 R57 1M
SW1-15 VCC
2.94K C31
8
VCC 74HC08 VCC 74HC08
L SW1 R150 215 R116 9
U10B
13
R108 0.1u LM SW
S
C107 D Q
LO SEL
.054/1.16 36°C R14 1K R151 215
500
D13 D 0.1u
4
3.57K V10 11
L R7 RED U26 TP10V CLK
11 U42D 3 U43A
>50°C ATT R152 182 1T + +
1 1 8
CS 13
OT SEL .054/1.16
TTT M 806 FSEL IN
10 2 12
C27 1n - - Q /OT47
R
R153 182 LM339A LM324 2 7
H 5VF CAP+ SHDN U23D
R157 C36 4013
11
10
3 6 + 12
1K GND LV
R66 100K
R107100K 10T DPSTx4 R154 715
C30
11 /OT47
IRLML5203 C35 + 4 5 13
+
1uF
VCC 5V Q11 CAP-- OUT RESET
R155 715 1uF
TP107 C6 VCC 1uF 74HC32
Lo Heater MAX1680/1681
Current 0.1u VCC Vref LO=I
Adj VCC UT
TP14
C159
OPEN HEATER / UT D15
R131 Delete R42 if this circuit is utilized. Temp / Blower Control Schematic
FILE: 7002102F.dsn
D 0.1u THERMOSTAT R58
1K U42B 8 U42C RED
100K
R64 R158
-
T2
3
3
8 SENSOR 4 14 U41 VCC

D10
-
R61 R60 301K 2 1 5 Q12
7 U42A 9 NAME DATE
TO MAINS SMITHS Medical ASD
Vcc
CLR OUT
+
200 1K + R63 5 LM339A 1K 6V
1 + R132
BOARD 6 C29 1N5340B 27.4K ZXMN6A07F DRAWN
07/01/04
160 Weymouth Street, Rockland, MA 02370
5 -
LM339A 499 LM339A F4 W. Frey PHONE 781.878.8011 FAX 781.792.0933
GND
1u 4 CHECKED
CS60-010HEATER 5VS IN
12
C28 1u C24 +
CURRENT
SENSE R62
TP2
REF D
400mA C23 R133 MAX835
10u
5V APPROVED Figure E-2 Temperature/Blower Control
EQ-5000 CONTROL SCH
2
J6 10.0K
VCC C7 1 1u "PRIVATE AND CONFIDENTIAL"
U13D 100K
13
11
0.1u
TPG
R65
TPSG
22-11-2022
2 GND
Schematic
This drawing and the copyright residing Size CAGE Code DWG NO Rev
12 0
TO POWER
Over UNDER VOLTAGE PROTECT therein are the property of Level 1, Inc.
This document must not be reproduced C 70-02-102-SCH F
74HC32 Voltage (SET FOR 4.5V) in whole or in part without the expressed Sheet
PGND SGND SUPPLY Protect written consent of Level 1, Inc.
Thursday, September 16, 2004
2 of 2

D1 K1
4
1N4148 3 FROM TSTAT SW
1
2
J4 F5
5 VCC G2RL-1A-E-CF DC5 BLOWER HOT
VCC 4 MAINS RY
CONTROL MAINS RY 3 SAFETY RY K2 OGN0031.8211
SAFETY RY HEAT RY
BOARD J4 HEAT CONT
2
1
3
V+ AC1
1 HEATER
PGND DRIVER
4 2 HEATER HOT
MOLEX 22-11-2052 V- AC2 J2
PF240D25 1
2 HEATER RET
FROM I TFMR
D2 K3 3
TO I TFMR
4 4
BLOWER RET
SWITCHED
1N4148 3 5
1 6
MAINS
2 7 TO TSTAT SW COMPONENTS
8 BLOWER HOT
G2RL-1A-E-CF DC5 9 HEATER HOT
FROM TSTAT SW
PHOENIX 1778056
J3 F3 F1
1 PS L LF L J1
LINE
2 1
POWER NEUT 3 OGN0031.8211 OGN0031.8211 2
LINE
SUPPLY 3
NEUT MAINS
F2 4
MOLEX 26-60-4030 NF N 5
EARTH
OGN0031.8211 MOLEX 39-01-4051
Assembly: 70 02 103
Bill of Materials: 70 10 103
PCB: 60 30 601
R1 10M
Mains Board Schematic PATH: I:\\EQ 5000\BioMed Manual\EQ5K Mains Board.B.dsn
1
C1 100p
NAME DATE
DRAWN W. Frey
Level 1, Inc.
PGND EGND 10/02/01
PHONE 781.878.8011 FAX 781.792.0933 LEVEL
CHECKED
APPROVED Figure E-3 Mains Electronic Assembly Schematic

"PRIVATE AND CONFIDENTIAL" EQ-5000 MAINS SCHEMATIC
Size CAGE Code DWG NO Rev
60-60-103
This drawing and the copyright residing
therein are the property of Level 1.
This document must not be reproduced B B
in whole or in part without the expressed Sheet
written consent of Level 1. Thursday, June 06, 2002 1 of 1

ECO # REV DESCRIPTION CHANGED BY APPROVAL DATE

0769 A PRODUCTION RELEASE W. Frey P.Bodah 6/10/02
1277 B Rewire for new heater and T-stat location W. Frey
1 66-02-011
2
3
P4
MOTOR R
4
5 CONTROLLER
60-24-010 60-24-016
MAINS INPUT Mains Cable BL BK
AC Filter Assy
1
2 70-02-103 1
2
BK
HOSE
GN-Y Ferrite 3 3
J1
Bead 4
5 MAINS BOARD J2
4
5
BL
2
7 BN
8 BK 66-03-013
2 T-STAT1
t
AIR
9
70-06-025 HEATER
MAINS 115V
DISTRIBUTION
BLOWER t
CABLE
GN-Y
66-02-010
PLENUM
HOSE
SWITCH
J3 J4
BL BL
77-00-905
GROUND
3
2
1
1
2
3
4
5
CABLE
77-00-901 77-00-902
J3 CABLE J4 CABLE
2
1
1
2
3
1
2
3
4
5
77-00-911 77-00-910
GN-Y J4
HOSE SWITCH
BL BL
T1 1 CABLE
2
1
2
3
J8
77-00-906 CURRENT
TRANSFORMER
J6 CABLE
77-00-903
CABINET
SWITCHING
GROUND POWER SUPPLY 1
2
1
2 J6
CABLE
60-14-005
CABINET SHIELD
77-00-016
SERVO
1 CONNECTOR
2 Ferrite
J7
3
Bead
1 1
70-02-102
2 2
3
4
3
4
CONTROL BOARD
5 5
6 6
7 7 NOTE:
8 8
9 9 1. HOSE, THERMISTORS AND THERMISTOR CONNECTOR
10 10
11 11
ARE SHOWN FOR CIRCUIT COMPLETION AND ARE NOT PART
OF THIS ASSEMBLY.
60-40-048 J5
12
13
12
13 J5
14 14 2. = Fast-On Flag Terminal Connectors M/F
Membrane Switch Assy 15
16
15
16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
77-00-904
J5 CABLE
FILE: 6060104B.DSN
NAME DATE
SMITHS Medical ASD
08/12/04
DRAWN
CHECKED
Figure E-4 Interconnect Schematic
W.FREY
PHONE 781.878.8011 FAX 781.792.0933
APPROVED
"PRIVATE AND CONFIDENTIAL" EQ-5000 Interconn Sch 115V

This drawing and the copyright residing
Size CAGE Code DWG NO Rev
60-60-104
therein are the property of Smiths Medical
ASD, Inc. This document must not be
reproduced in whole or in part without the B B
expressed written consent of Sheet
Smiths Medical ASD, Inc.
Thursday, August 19, 2004
1 of 1

MOLEX 22-01-3027
BK
1 R
BK
R
PIN
MOLEX 08-50-0114
Standard
Banana
Plugs
Figure E-5 Meter or Power Supply Cable

Maintenance Log
Date Elapsed Time Maintenance Task
EQUATOR ® Convective Warmer Service Manual

Maintenance Log
Date Elapsed Time Maintenance Task
62 Equator Convective Warmer Service Manual

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EQ-5000

REF EQ-5000 100V

Manufactured in the U.S.A.

EQUATOR ® Convective Warmer Service Manual iii

iv EQUATOR ® Convective Warmer Service Manual

EQUATOR ® Convective Warmer Service Manual v

Abbreviations Used in the Manual

Appropriate Use and Service

Indications for Use

vi EQUATOR ® Convective Warmer Service Manual

Power OFF Button

Ambient Temperature Setting Button (Start up

36°C Temperature Setting Button

40°C Temperature Setting Button

44°C Temperature Setting Button

Over Temperature Alarm Indicator

Under Temperature Indicator

Hose End Temperature

Protected Against Dripping Water

EQUATOR ® Convective Warmer Service Manual vii

Authorized Representative in the European

Protective Earth [Ground]

Attention, see instructions for use

Electrical Shock Hazard

Caution: Federal law (U.S.A.) restricts this

viii EQUATOR ® Convective Warmer Service Manual

Device has been tested by National

Sterilized using ethylene oxide

A Contraindication statement alerts

EQUATOR ® Convective Warmer Service Manual ix

Returning the Device for Service

Smiths Medical ASD, Inc.

Smiths Medical International Ltd

Smiths Medical Australasia Pty. Ltd.

x EQUATOR ® Convective Warmer Service Manual

Important Safety Information

EQUATOR ® Convective Warmer Service Manual xi

of explosion exists if the device is operated in a potentially explosive

xii EQUATOR ® Convective Warmer Service Manual

• Do not mount the EQUATOR ® Convective Warmer higher than 46”

EQUATOR ® Convective Warmer Service Manual xiii

xiv EQUATOR ® Convective Warmer Service Manual

EQUATOR ® Convective Warmer

Convective Warming Blankets

EQUATOR ® Convective Warmer Service Manual 1

Power OFF Button

Figure 1-1 Controls and Indicators

2 EQUATOR ® Convective Warmer Service Manual

The EQUATOR ® Convective Warmer (device) requires only minimal preventive

Tools and Equipment

Cleaning the Hose and Enclosure

EQUATOR ® Convective Warmer Service Manual 3

Replace the Air Filter

4 EQUATOR ® Convective Warmer Service Manual

Figure 2-1 Air Filter Replacement

EQUATOR ® Convective Warmer Service Manual 5

6 EQUATOR ® Convective Warmer Service Manual

3 Functional Test and Calibration

The Functional Test and Calibration Procedure is a series of tests used to