Load Calculations - Part 1, Based On The 2020 NEC®: Do You Know How To Calculate Branch Circuit Loads?
Load Calculations - Part 1, Based On The 2020 NEC®: Do You Know How To Calculate Branch Circuit Loads?
Figure 01
Calculate your branch circuit, feeder, and service loads using nominal system
voltages, (e.g., 120, 120/240V, 120/208V, 240V, 277/480V, 480V) unless other
voltages are specified [220.5(A)].
What if you do a calculation and get a fraction of an amp? You can round the
answer to the nearest whole number, with decimal fractions smaller than 0.50 are
dropped [220.5(B)].
Calculate the floor area from the outside dimensions of the building, dwelling unit,
or other area involved [220.11]. For dwelling units, the calculated floor area does
not include open porches, garages, or unused or unfinished spaces not adaptable
for future use.
Where the building is designed and constructed to comply with an energy code
adopted by the local authority, you can calculate the lighting load using the unit
values specified in the energy code [220.12(B)]. But to do so, these conditions
must be met:
(1) A power monitoring system provides continuous information about the total
general lighting load of the building.
(2) The power monitoring system is set with alarm values to alert the building
owner or manager if the lighting load exceeds the values set by the energy code.
Automatic means are allowed to reduce the connected load.
(3) The demand factors specified in 220.42 are not applied to the general lighting
load.
What to do with some occupancies might be confusing. The Notes to Table 220.12
provides some clarity with this list:
(D) Calculate the branch-circuit VA load for luminaires based on the maximum VA
rating of the luminaires.
(F) Each commercial occupancy accessible to pedestrians must have at least one
20A sign outlet [600.5(A)] with a minimum branch-circuit load of 1,200 VA or the
actual VA if larger.
(G) The branch-circuit VA load for show-window lighting must be calculated per (1)
or (2):
(1) or (2):
(J) In one-family, two-family, and multifamily dwellings, the minimum unit load is 3
VA per sq ft. The lighting and receptacle outlets specified in 220.14(J)(1), (J)(2),
and (J)(3) are included in the 3 VA per sq ft.
(2) Receptacle outlets specified in 210.52(E) and (G) for outdoor, garage, and
basements.
No additional load calculations are required for such outlets. Determine the
minimum lighting load by using the 3 VA per sq ft unit load and the floor area as
determined in 220.11.
There is no VA load for 15A and 20A, 125V general-use receptacle outlets because
the loads for those devices are part of the 3 VA per sq foot for general lighting
contained in Table 220.14(J) for dwelling units.
(K) The calculated load for receptacle outlets in office buildings is based on the
larger calculation of (1) or (2).
(1) The receptacle outlet load at 180 VA per receptacle yoke [220.14(I)], after all
demand factors have been applied.
(L) 180 VA for each receptacle and lighting outlet not covered in (A) through (K).
(M) In guest rooms or guest suites of hotels and motels, the lighting and receptacle
outlets specified in 220.14(M)(1), (M)(2), and (M)(3) are included in the 1.70 VA per
sq ft unit load in Table 220.12:
(2) Receptacle outlets specified in 210.52(E)(3) for balconies, decks, and porches.
No additional load calculations are required for such outlets. The minimum lighting
load is to be determined using the 1.70 VA per sq ft unit load and the floor area as
determined in 220.11.
Maximum loads
Where a circuit supplies only a motor, the conductor and the overcurrent protection
are sized per Article 430 [220.18(A)]. Where a circuit supplies only air-conditioning
equipment, Article 440 applies.
Branch circuits that supply inductive and LED driver lighting loads must be sized to
the ampere rating of the luminaire, not to the wattage of the lamps. [220.18(B)].
You can apply demand factors to range loads, per Table 220.55 [220.18(C)].
Eliminating errors
The rules for lighting load calculations vary by occupancy type. Remember that any
given area served by a branch circuit can be a different kind of occupancy from the
building it's in; for example, a gym within a police station.
Review your completed calculations to ensure you have included the applicable
demand factors and continuous load multipliers. Omissions here are responsible
for most branch circuit calculation errors.
Load Calculations ― Part 2
Do you understand feeder and service load calculations?
Before performing feeder and service load calculations, characterize the loads and
determine where demand factors apply. For example, not all luminaires are
expected to be on at the same time. Therefore, you can apply demand factors to
the general lighting load per Table 220.42. These demand factors do not apply to
the calculated load of feeders or services supplying areas where the entire lighting
is likely to be used at once, such as ballrooms or dining rooms.
For dwelling units, the demand factors of Table 220.42 apply to the two small-
appliance circuits of 1,500VA [Sec. 220.52(A)] and a laundry circuit of 1,500VA
[Sec. 220.52(B)]. Include these as part of the general lighting load calculation,
along with the required lighting and general-use receptacle load of 3VA per sq ft
[Sec. 220.14(J)].
Remember to subtract 3,000VA from 120,000VA when using Table 220.42, since
the 35% applies only to the 3,001VA to 120,000VA range.
Question: What is the demand load for 150 general-purpose receptacles and 100
ft of fixed multioutlet assembly in a commercial occupancy? The appliances
powered by the multioutlet assembly are not used simultaneously (Fig. 1).
Fig. 1. This example shows how to calculate the demand load for a non-dwelling building.
Solution:
Step 1: Determine the total connected load.
Receptacle load = 150 receptacles × 180VA = 27,000VA [Sec. 220.14(I)]
Multioutlet load = 100 ft ÷ 5 ft = 20
Multioutlet load = 20 sections × 180VA = 3,600VA [Sec. 220.14(H)]
(1) 125% of the full-load current rating of the highest rated motor.
(2) Sum of the full-load current ratings of all the other motors in the group.
(3) 100% of the non-continuous nonmotor load(s).
(4) 125% of the continuous nonmotor load(s).
The service/feeder load for electric clothes dryers must be at least 5,000W
(5,000VA) or the nameplate rating of the equipment if more than 5,000W
(5,000VA). For load calculations in this section, kVA is the same a kW and VA is
the same as W [Sec. 220.54].
The four notes to Table 220.55 may affect your calculations. For example, Note 1
describes one set of criteria for which you must raise the maximum demand in
Column C by 5% for each additional kilowatt rating and Note 2 describes another.
Note 4 provides both a “permissible” and a “must.”
Non-coincident loads
If it is unlikely that two or more loads will be used simultaneously, use only the
largest load for load calculations [Sec. 220.60]. Where a motor is part of the non-
coincident load and is not the largest non-coincident load, use 125% of the motor
load if it is the largest motor (Fig. 2).
Fig. 2. Where a motor is part of the noncoincident load and is not the largest of the
noncoincident loads, 125% of the motor load must be used in the calculation if it is the largest
motor.
Neutral load
The neutral load for feeders or services is based on the maximum calculated load
between the neutral conductor and any one-phase conductor [Sec. 220.61(A)].
Line-to-line loads are not considered in the calculation.
Question: Using the optional calculation method, what size service is required for
a 1,500-sq-ft dwelling unit containing the following loads?
Dishwasher (1,200VA)
Garbage disposal (900VA)
Cooktop (6,000VA)
Oven (3,000VA)
Clothes dryer (4,000VA)
Water heater (4,500VA)
Heat-pump compressor rated 28A at 240V, with supplemental electric heat
having a rating of 7kW.
Solution:
Step 1: Determine the total feeder/service calculated load.
(1) Lighting, receptacles, and appliance calculated load:
Small appliance: 1,500VA × 2 = 3,000VA
Laundry: 1,500VA × 1 = 1,500VA
General lighting: 1,500 sq ft × 3VA/sq ft = 4,500VA
Dishwasher: 1,200VA × 1 = 1,200VA
Garbage disposal: 900VA × 1 = 900VA
Cooktop: 6,000VA × 1 = 6,000VA
Oven: 3,000VA × 1 = 3,000VA
Dryer: 4,000VA × 1 = 4,000VA
Water heater: 4,500VA × 1 = 4,500VA
Total calculated load = 28,600VA
Total demand load [Sec. 220.82(B) and (C)] = 17,440VA + 11,270VA = 28,710VA
You would do something similar for a multifamily building, per Sec. 220.84, but
what if you have only two units supplied by a single feeder? Where the standard
calculated load per Art. 220 Part III exceeds that for three identical units calculated
per Sec. 220.84, you can use the lesser of the two calculated loads.