Series B ROOTS Meters Repair Procedures
Series B ROOTS Meters Repair Procedures
Series B ROOTS Meters Repair Procedures
9.04
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TABLE OF CONTENTS
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ROOTS® METER REPAIR PROCEDURES
SERIES B METER
This manual details the proper repair procedures for B Series ROOTS‚ Meters.
Contact Dresser Roots Meters & Instruments at 1-800-521-1114 for assistance.
REFERENCE INFORMATION
The meter nameplate, located between the two differential taps, identifies:
• Direction of flow (indicated by arrow)
• Meter Model Number (maximum capacity rating)
• Meter Bill of Material – B/M (reference when ordering parts)
• Meter Serial Number - SN
Use the differential taps and meter nameplate as a point of reference during the
disassembly and reassembly of the meter. With the differential taps facing you, and
the Accessory Unit on the left, the meter is in the top (vertical) inlet position (Figure 1).
Figure 1
The mag-coupled Accessory Unit is not a pressure vessel. It is located to the left and is
mounted to the counter end cover.
The right side is the gear end. The flanged area is the cylinder or measuring chamber.
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Tools
The following tools are needed to disassemble the meter:
• Phillips screwdriver #1 • Feeler gauges #13
• common screwdriver #2 – RED 0.002” A
• 5/64” hex driver #3 – GREEN 0.003” B
• 7/64” hex driver #4 – BROWN 0.004” C
• 1/4” hex driver #5 – BLUE 0.005” D
• 3/16” hex driver #6 • Gear puller 8C-5M #14
• 9/64” hex driver #7 • Gear puller 7M-16M #15
• 7/32” hex driver #8 • Bearing-removal tool 8C-5M #16
• 5/32” hex driver #9 • Bearing-removal tool 7M-16M #17
• 1/8” hex driver #10 • Retaining ring removal tool #18
• 3/8” hex driver (not shown) • Retaining ring and bearing installation tool #19
• 5/16” hex driver #11 • Mallet #20
• 1/2” wrench #12
Tools kits may be purchased from Dresser Roots Meters & Instruments.
#11
#2
#6 #13
#9
#7 A B C D
#3
#15
#12
#4
#8 #10 #1
#18
#5
#16
#14
#19 #17
#20
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B SERIES BASIC METER
The B series consist of four basic meter groups:
• 8C, 11C & 15C
• 2M, 3M & 5M
• 7M, 11M & 16M
• 23M, 38M & 56M
Within each of the four meter groups, identical and interchangeable components are
used in the basic meter body, with the following exception: impellers and cylinders are
not interchangeable among the different meter sizes. Accessory Units are designed for
each specific meter size, and should NEVER be interchanged between meter sizes.
Effective mid-1998, all 16M meters are built with the timing gears pinned to the impeller
shaft. This document does not describe specific repair instruction for the
16M with pinned timing gears. Contact Dresser Roots Meters & Instruments at
1-800-521-1114 for assistance.
Refer to the R-10 Parts List for a complete listing by description, item number, part
number, quantity required per meter, and the repair class.
DISASSEMBLY PROCEDURE
STEP 1 PREPARATION
Drain the oil (Series 2 only) from the Accessory Unit (Item #400) using a Phillips head
screwdriver to remove the self-sealing screw on the bottom of the Accessory Unit. Also
drain the oil from the two end covers, using a 1/4” hex type driver to remove the 9/16” oil
fill and drain plugs (Item #049A) with O-ring seal (Item #054). See Installation Operation
Manual (IOM) for specific instructions.
Mark the meter cylinder and end covers with a marker or a scribe to ensure the meter is
properly reassembled. Mark the gear end with one mark and the counter end with two
marks (Figure 2).
Figure 2
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STEP 2 ACCESSORY UNIT
Remove the four 5/32” socket hex cap screws (Items #404 & #405) holding the Accessory
Unit (Item #400) to the counter end cover (Item #22). Remove the Accessory Unit and
O-ring by pulling the unit straight out until the Accessory Unit magnet wheel assembly
and temperature probe assembly (if applicable) are clear. The O-ring can then be
removed from the end cover. See appropriate Installation Operation Manual (IOM:B2 or
IOM:B3) for specific instructions.
Figure 3 Figure 4
NOTE: The gear end cover may now be used as a support during the remainder of
the meter disassembly (Figure 5).
Figure 5
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STEP 4 COUNTER END COVER
Remove the counter end cover (Item #22) by removing the socket hex capscrews
(Items #31 & #79) and washers (Item #59). Use a 3/16” hex wrench on 8C thru 5M
and a 5/16” on 7M thru 16M.
If necessary, lightly tap opposite sides of the magnet drive end cover with a plastic mallet
to help loosen the hold. Use caution when removing the counter end cover. Pull the cover
straight out until the temperature probe well (Item #192) is completely clear of the counter
end headplate (Item #41) (Figure 6). The O-ring (Item #190) in the temperature well hole of
the counter end headplate does not require replacement unless damaged.
Remove the O-ring seal (Item #55) from the headplate and discard (Figure 7).
Figure 6 Figure 7
NOTE: O-rings are used between the machined surface of the end cover and the meter
body, magnet cup, and temperature probe well to maintain pressure integrity of the
basic meter body. Any part located external to the counter end cover will not be
pressurized. The internal O-ring (Item #190) between the temperature probe well and
the headplate is an oil barrier.
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IMPORTANT: To prevent the impeller shafts from rotating while removing the cap
screws, insert a non-metallic object between the impeller and cylinder wall to lock
the impellers (Figures 8 & 9).
Figure 8 Figure 9
Middle Nut
Bottom Nut
Figure 10 Figure 11
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The gear puller should hold the lower 1/2” nut. Slowly turn the top hex nut clockwise with a
1/2” wrench until pressure releases the gear. Make sure the middle 1/2” nut is clear of the gear
puller. Loosen and remove the gear puller, then remove the cap screw and the timing gear.
Repeat this procedure to remove the other timing gear.
Figure 12 Figure 13
Figure 14 Figure 15
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STEP 11 IMPELLERS
Mark each sleeve for relative position on each impeller shaft for re-assembly.
Remove the Bearing Placement Sleeve from the impeller shafts (Figures 16 & 18).
Next, separately remove each impeller (Item #43).
NOTE: The counter end Inner Bearing Placement Sleeve may come out when the
impeller is removed (Figure 17). Mark each sleeve for relative position before
pulling the next impeller (Figures 16 & 18).
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STEP 14 INSPECTION
Thoroughly wash all of the parts with an approved safety solvent. Then use dry
low-pressure compressed air (if available) to further clean and dry all parts. Examine
the cylinder for light score marks and, if necessary, lightly polish with fine emery cloth to
remove any raised surfaces that could interfere with impeller movement. If deep gouges
are present, the cylinder should be replaced.
Next, check the headplate for roughness. A flat, fine mill file may be used to remove
any rough surfaces. If bearing failure has caused the impellers to hit and damage the
headplate(s), replacement is necessary.
Check the impeller sealing strips for score marks. Any light score marks should be
polished with emery cloth so they do not extend above the surrounding surface. Deep
gouge areas indicate the possibility of bent impeller shafts.
IMPORTANT: If there is any indication of severe damage to either of the two
impellers (gouges on the sealing strip or bent shafts), both should be replaced.
Shaft straightness must also be checked by using a surface plate, indicator gauge, and
a right angle vertical surface (Figures 22 & 23). First, lay the impeller flat on each side
and compare the indicator reading on each side of the shaft at the bearing fit. These
readings should agree within 0.0005 inches. This procedure should be repeated against
the vertical surface with the same tolerances.
Figure 22 Figure 23
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Check the O-ring (Item #190) (000568-906) in the temperature probe well hole.
Replace the O-ring if severely damaged.
IMPORTANT: DO NOT install the headplate upside down. There are three oil
drain ports on the headplate bearing bores. The drains must be positioned to
allow drainage from either top (vertical) or side (horizontal) inlet configurations.
None of the drains should open towards the nameplate side of the meter.
Figure 24 Figure 25
Figure 26 Figure 27
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STEP 5 INSTALLING GEAR END HEADPLATE
Lightly lubricate the threads of the four headplate hold-down screws with grease to prevent
galling, then install on the head plate with the seal washers. Torque the headplate screws
per Table 1.
NOTE: Excessive torque can strip the threads in the meter cylinder.
Figure 28 Figure 29
RING DIMENSIONS
V
I
BOWED
SIDE
J
I P B
t
D
SECTION I-I
Drawing 1
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STEP 8 BEARING PLATE CLAMP
Place a bearing plate clamp (Item #5) over a bearing with the slots in the clamp facing the
bearing. Insert the two socket head capscrews (Item #95). Tighten the capscrews evenly.
Repeat this procedure for the remaining bearing clamp plate (Figure 31).
Figure 30 Figure 31
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Figure 32 Figure 33 Figure 34
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Scribe Marks
on Timing Gears
Figure 35 Figure 36
The feeler gauge should be inserted inside the measuring chamber between the lobes to
check for clearances while the two impellers are slowly rotating (Figure 37).
Figure 37 Figure 38
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IMPORTANT: Using only the non-driven timing gear, continue to turn the impellers.
Turning the driven timing gear will take the impellers out of alignment (time).
Check the front and back clearances (cylinder to impeller), clearances on both sides
(headplates to impellers), and through the inlet and outlet. Use the red feeler gauge
(0.002”) to begin with. This is the minimum acceptable clearance between the two
impellers, and between the impellers and the measuring chamber (Drawing 2).
Tight spots between the impellers and the measuring chamber will usually require
changing the bearings and/or sleeves to bring the clearances into tolerance. A more
common occurrence is tightness between the impellers. This can normally be resolved
by “spreading” the impellers with an oversized feeler gauge.
NOTE: Since one of the timing gears is locked tightly on the shaft and the other is
relatively loose, forcing an oversized feeler gauge between the impellers will cause
the “loose” timing gear to rotate on the impeller shaft and bring the meter into time.
To do this procedure, find the tight spot between the impellers. Back the feeler gauge out
from between the impellers while mentally noting the position of the tightness. Place an
oversized feeler gauge into the same position and roll the gauge between the impellers by
turning the non-driven timing gear. A 0.004” feeler gauge is normally adequate for
this step.
Repeat the previous steps until the 0.002”- 0.004” feeler gauges can be inserted through
all of the clearances with only a minimal amount of drag, depending on meter size.
Drawing 2
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STEP 16 LOCKING TIMING GEARS IN PLACE
When the clearance is set, shock the end of the timing gear to force it tighter on the shaft
(Figure 38). Torque the capscrew per Table 1. Do not over-torque. (Block the impellers with a
non-metallic object before tightening the capscrew.)
NOTE: When shocking the gear, place a socket on the gear, then force the gear firmly
onto the shaft with a light blow on the gear clamp. A small hammer should provide
enough force to seat the gear.
Recheck the clearance once again. If the clearance has tightened, loosen the capscrew on
the driven impeller and use the gear puller to remove the timing gear as directed in STEP 7
of the Disassembly Procedure. Repeat the timing/alignment procedure.
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STEP 20 GEAR END COVER
Lightly grease and install the headplate O-ring. Position the timing gear end cover against
the headplate using the reference marks made before disassembly. Lubricate the
capscrews and then place the capscrews and washers into the end cover. Use a 3/16”
(8C thru 5M) or a 5/16” (7M thru 16M) hex wrench/driver to torque the screws according to
Table 1. Use a “star” pattern to tighten the screws evenly (Figure 40). Do not over-torque.
Note: If installing a newly purchased gear end cover on a 7M, 11M, or 16M, the flange
thickness of the cover increased by approximately 1/2”. This change requires new,
longer capscrews, which must be installed to fit the new cover. The old capscrews
will no longer work in this application.
Figure 39 Figure 40
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Table 1
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2M, 3M, & 5M
Aluminum Headplate
Bearing
Bearing
Drawing 3
22
23
24
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Dresser Roots Meters & Instruments Dresser, Inc.
P. O. Box 42176 Inside US Ph: 800.521.1114 Fax: 800.335.5224
Houston, TX USA 77242-2176 Outside US Ph: 832.590.2303 Fax: 832.590.2494
website: www.dresser.com www.rootsmeters.com