1/2" – 2-1/2" (DN 15 – 65)

STANDARD PORT AND

1/2" – 2" (DN 15 – 50)
FULL PORT SERIES
4000 BALL VALVES
Threaded End – Socket
Weld – Butt Weld
The Jamesbury® Series 4000 ball valves offer the three
most desirable attributes of high-quality valves:
exceptional performance, great versatility, and FEATURES AND BENEFITS
economical cost. n Xtreme seat provides longer life, expanded
This valve line includes both standard-port valves (to performance boundaries, and greater value.
2-1/2" [DN 65]) and full-port valves (to 2" [DN 50]) with n Polymeric flexible lip-seat design offers tight
three available end connections-threaded end, socket shut-off in either direction and extended cycle life
weld, and butt weld. with minimum maintenance.
n Available to meet ASME Class 800 for 1/2" - 2" RB
There are two basic groups of Series 4000 valves.
1/2" - 1-1/2" FB and ASME 400 for 2-1/2" RB & 2" FB
Fire-Tite® Valves standards per B16.34, B31.1, B31.3, and B31.4.
n 3-piece construction facilitates servicing.
The first consists of Fire-Tite valves fire-tested to
meet API 607 requirements. They are ideal for n Fire-Tite version with non-metallic seats meets API
handling petroleum products and other flammable or 607.
hazardous substances, as well as for an extremely
n NACE MR0103 compliance available.
broad range of normal and corrosive services. These
Series 4000 valves are available in materials conforming FEATURES AND BENEFITS
to NACE MR0103 requirements, and specifically For 1/2" – 2" (DN 15 – 50) standard port and
prepared for oxygen or high-vacuum service. They are 1/2" – 1-1/2" (DN 15 – 40) full port valves
also available to conform to ASME, API, BS, ISO, DIN and
n Patented stem seal system is live loaded and
MSS standards.
engineered to assure long sealing life.
Standard body and trim materials for Fire-Tite valves n ISO 5211 Bonnet for global conformity.
are carbon steel with 316 stainless steel trim and all
n CE Marking option.
316 stainless steel. Seat material options are PTFE (T)
and Xtreme® (X) seats for applications involving n Stainless steel linkage for VPVL, V-Series and ADC-
chemicals, petrochemicals, acids, caustics and steam. Series actuators has a guided coupling to align
Delrin® (R) seats are for higher pressures, while PFA (B) topworks during assembly and eliminate side load
seats resist the effects of polymerizing monomers such stress on stem seals for long life, clean environment
as butadiene and styrene. Metal (D) seats are also and reduced maintenance.
available for use with high-temperature fluids,
n For most seat materials, weld end valves do not
saturated steam, and other heat-transfer media at
pressures to 300 psi (20.7 bar) and temperatures to require disassembly before welding in-line. Refer to
600˚F (316˚C). Installation, Maintenance, and Operating
instructions (IMO) for details.
B105-1EN • 2/2016

Non Fire-Tite Valves

Non Fire-Tite valves are available in the same body and
trim materials as Fire-Tite valves with a wider range of
seat material options. Xtreme (X) seats are the
standard seat material, while PTFE (T), UHMW (U)
polyethylene seats and PEEK (L) seats are also
available.
 METSO B105-1EN

Valve Performance and Value

1/2" – 2" (DN 15 – 50) Standard Port and 1/2" – 1-1/2" (DN 15 – 40) Full Port Valves

Patented stem seal (70017915) has Handle with Slide Lock

3 engineered sealing zones to
provide multiple barriers for long
term sealing.

Internal Entry Stem

2 3
2 ISO bonnet pad for
standardized mounting of
1 1 actuators and accessories.

Compression plate with disc

springs for uniform stem seal Flexible lip seats adjust automatically
compression to extend cycle life. for changing pressures, temperatures
and wear. Xtreme seats, PTFE, PEEK,
PFA, Delrin, UHMW Polyethylene and
metal seats available.
Thrust bearings.

Heavy wall thickness

and bolt cross section.

TFM and graphite seals

for a tight joint that
outperforms API 607
requirements. Full interchangeability of body and
end caps for standard or full port.
Threaded, socket weld and butt
weld end connections available.
Permanently attached corrosion resistant metal
nameplate for positive identification on all ASME
and API valves.

For 2" (DN 50) full bore and 2-1/2" (DN 65) standard port, refer to page 6.
All constructions marked comply with MSS SP-25.

Xtreme Seat Performance and Value

Xtreme seats provide longer life, expanded performance technological breakthrough in our polymer research lab.
boundaries, and the greatest possible value. Xtreme seats The material is a fluoropolymer-based blend proprietary to
are made of a unique material that resulted from a Jamesbury that provides superior quarter-turn performance.

2 TECHNICAL BULLETIN 2/16

B105-1EN 1/2" – 2-1/2" STANDARD PORT AND 1/2" – 2" FULL PORT SERIES 4000 BALL VALVES Threaded End – Socket Weld – Butt Weld

Jamesbury Valves 'The Ultimate Process Automation Package'

for VPVL Pneumatic Actuators, V-Series and ADC-Series Electric Actuators

For 1/2" – 2" (DN 15 – 50) Standard Port and 1/2" – 1-1/2" (DN 15 – 40) Full Port Series 4000

Digital valve communication terminals

for full automation capability

Available for general purpose

and hazardous duty service

Fully guided stem, coupling

and precision bracket
assures optimum form, fit
and performance

Compression plate and disc

springs to accomodate thermal
and pressure cycles. Stainless steel linkages for
Jamesbury ISO Actuators

• Self aligning
• Engineered for optimum
stem seal performance

Automation Performance and Value

Series 4000 valves combined with Jamesbury actuators, V-Series and ADC-Series electric actuators and with
network capable valve monitors and communication Stonel® Quartz®, Eclipse®, and Hawkeye® digital monitors
devices offer a total value and performance package. or VCTs, the packages have a wide range of applications.
Available with pneumatic Valv-Powr® VPVL actuators, Visit our website at www.metso.com/valves.

TECHNICAL BULLETIN 2/16 3

 METSO B105-1EN

Valve Seat Ratings

These ratings are based on differential pressure with valve Valves in carbon steel are suitable for service to -20˚F
ball in the fully closed position and refer to seats only. (-29˚C), valves in 316 stainless steel to -60˚F (-51˚C) or
Refer to valve body ratings on page 11 to be sure that all -40˚F (-40˚C) with Delrin seats. Lower temperature limits
components are satisfactory for the application. for body boltings are B7: -20˚F (-29˚C), B7M: -50˚F (-46˚C),
L7M: -60˚F (-51˚C), B8: -60˚F (-51˚C).

1/2" – 2" (DN 15-50) Standard Port, 2-1/2" (DN 65) Standard Port,
1/2" – 1-1/2" (DN 15-40) Full Port Valves 2" (DN 50) Full Port Valves
Temperature ˚C Temperature ˚C
-50 0 50 100 150 200 250 300 -50 0 50 100 150 200 250 300 Carbon steel
Carbon steel body rating for
175 body rating for ASME B16.34
1/2" – 1" (1/2" – 3/4") Class 400.
2400 ASME B16.34
DN 15 – 25 (15 – 20)
Class 800.
1200

2200 1100
1-1/4" – 2" (1" – 1-1/2") 150
X DN 32 – 50 (25 – 40)
2000
Maximum Differential Pressure, bar
1000 70
Maximum Differential Pressure, psi

Maximum Differential Pressure, bar

Maximum Differential Pressure, psi
1800 125 900

1600 800
100 50
1400 700
L Z
1200 600
Z Saturated
Low
1000 500 temperature Steam
M limit for M
30
800 400 carbon steel
Low
50
temperature
600 limit for
Saturated 300
carbon Steam
400 steel 200
B
U R T 10
200 20 U T
100 B
L L
X X
0 0
-60 0 100 200 300 400 500 600 -60 0 100 200 300 400 500 600
-20 -20
Temperature ˚F Temperature ˚F

X–Xtreme Seats T–PTFE M–Filled PTFE R–Delrin L–Peek

U–UHMW polyethylene B–PFA Z-TFM
*Full port sizes in parenthesis.
Note: All 1/2" (DN 15) Series 4000 valves have 1/2" (DN 15) port.

Metal-Seated Valves
Temperature ˚C
0 50 100 150 200 250 300
Maximum Differential Pressure, psi

Maximum Differential Pressure, bar

For on-off applications

300
20

15
200

10

100

0 100 200 300 400 500 600 700

Temperature ˚F

4 TECHNICAL BULLETIN 2/16

B105-1EN 1/2" – 2-1/2" STANDARD PORT AND 1/2" – 2" FULL PORT SERIES 4000 BALL VALVES Threaded End – Socket Weld – Butt Weld

DIMENSIONS

1/2" – 2" (DN 15 – 50) STANDARD PORT 2-1/2" (DN 65) STANDARD PORT
1/2" – 1-1/2" (DN 15 – 40) FULL PORT VALVES 2" (DN 50) FULL PORT VALVES
4 Holes øL on a H
øM Bolt Circle
4 Holes øL on a øM 17
Bolt Circle
H
17

52 52 54 ØR
S 21
12 19 16 6 S
ØR D
16 4 20 25
19 8
20 18 25 29 X T 1
4 G
1
8 J 26 F
5
G 6 31
T F 5
ØE

2
2 ØE
3 22 B
3 B
A D
A
Y
13 13 Y
24 SOCKET WELD END 24
7 7 SOCKET WELD END

13 13
NON FIRE-TITE FIRE-TITE NON FIRE-TITE FIRE-TITE

Approximate Dimensions - Inches

Valve Screwed End & Butt Weld Common Dimensions Approx.
Size Socket Weld Valves Valves Weight
inches A B A B D E F G H J L M R S T X Y lb
Standard Port
1/2 2.59 1.29 2.80 1.40 2.06 0.50 1.06 1.63 5.00 2.36 M5 1.42 0.31 0.18 1.28 – 0.41 1.9
3/4 3.01 1.50 3.36 1.68 2.25 0.69 1.22 1.79 5.00 2.52 M5 1.42 0.31 0.18 1.43 – 0.53 2.7
1 3.69 1.85 3.90 1.95 2.59 0.88 1.65 2.58 6.50 3.29 M5 1.65 0.50 0.31 1.99 – 0.53 4.8
1-1/4 4.22 2.11 4.56 2.28 2.84 1.00 1.78 2.71 6.50 3.42 M5 1.65 0.50 0.31 2.12 – 0.53 6.3
1-1/2 4.58 2.29 5.40 2.70 3.33 1.25 2.08 3.30 8.00 4.27 M6 1.97 0.62 0.37 2.54 – 0.53 9.8
2 5.11 2.55 5.90 2.95 3.66 1.50 2.26 3.49 8.00 4.46 M6 1.97 0.62 0.37 2.73 – 0.64 12.7
2-1/2 6.47 3.22 – – 4.50 2.00 3.50 5.00 14.00 – 1/2–13 3.00 0.88 0.63 4.38 5.38 0.64 25.5
Full Port
1/2 2.59 1.29 2.80 1.40 2.06 0.50 1.06 1.63 5.00 2.36 M5 1.42 0.31 0.18 1.28 – 0.41 1.9
3/4 3.69 1.85 3.90 1.95 2.59 0.88 1.65 2.58 6.50 3.29 M5 1.65 0.50 0.31 1.99 – 0.53 5.2
1 4.22 2.11 4.56 2.28 2.84 1.00 1.78 2.71 6.50 3.42 M5 1.65 0.50 0.31 2.12 – 0.53 6.8
1-1/4 4.58 2.29 5.40 2.70 3.33 1.25 2.08 3.30 8.00 4.27 M6 1.97 0.62 0.37 2.54 – 0.53 10.3
1-1/2 5.11 2.55 5.90 2.95 3.66 1.50 2.26 3.49 8.00 4.46 M6 1.97 0.62 0.37 2.73 – 0.53 13.7
2 6.19 3.09 6.19 3.09 4.50 2.00 3.50 5.00 14.00 – 1/2–13 3.00 0.88 0.63 4.38 5.38 0.64 25.3

Approximate Dimensions - mm
Valve Screwed End & Butt Weld Common Dimensions Approx.
Size Socket Weld Valves Valves Weight
DN A B A B D E F G H J L M R S T X Y kg
Standard Port
15 66 33 71 36 52 13 27 41 127 60 M5 36 8 5 33 – 10 0.9
20 76 38 85 43 57 18 31 45 127 64 M5 36 8 5 36 – 13 1.2
25 94 47 99 50 66 22 42 66 165 84 M5 42 13 8 51 – 13 2.2
32 107 54 116 58 72 25 45 69 165 87 M5 42 13 8 54 – 13 2.9
40 116 58 137 69 85 32 53 84 203 108 M6 50 16 9 65 – 13 4.4
50 130 65 150 75 93 38 57 89 203 113 M6 50 16 9 69 – 16 5.8
65 164 82 – – 114 51 89 127 356 – 1/2-13 76 22 16 111 137 16 11.6
Full Port
15 66 33 71 36 52 13 27 41 127 60 M5 36 8 5 33 – 10 0.9
20 94 47 99 50 66 22 42 66 165 84 M5 42 13 8 51 – 13 2.4
25 107 54 116 58 72 25 45 69 165 87 M5 42 13 8 54 – 13 3.1
32 116 58 137 69 85 32 53 84 203 108 M6 50 16 9 65 – 13 4.7
40 130 65 150 75 93 38 57 89 203 113 M6 50 16 9 69 – 13 6.2
50 157 78 157 78 114 51 89 127 356 – 1/2-13 76 22 16 111 137 16 11.5

TECHNICAL BULLETIN 2/16 5

 METSO B105-1EN

BILLS OF MATERIALS AND PARTS LIST

Fire-Tite 1/2" – 2" (DN 15 – 50) Standard Port, 1/2" – 1-1/2" (DN 15 – 40) Full Port Valves
Body Material
Part No. Part Name
Carbon Steel (22) 316 Stainless Steel (36)
1 Body Carbon steel ASTM A216 Type WCB 316 Stainless steel ASTM A351 Type CF8M
2 Body Cap Carbon steel ASTM A216 Type WCB 316L Stainless steel ASTM A351 Type CF3M
3 Ball 316 Stainless steel, K-Monel, Hastelloy C
4 Stem 316 Stainless steel, 17-4 PH Stainless steel, K-Monel, Hastelloy C
5 Seat Xtreme seats, PTFE, 17-4 PH, PFA, Delrin®#, UHMW polyethylene, as specified
6/18 Body Seals PTFE & Graphite, Spiral wound 316 Stainless steel graphite/PTFE (with PEEK or metal seats)
7 Secondary Stem Seal Graphite
8 Primary Stem Seal PTFE, TFM® (Xtreme-Seated Valves), Graphite (w/metal seats), UHMWPE (w/UHMWPE seats)
10 Stem Guide PEEK (Metal-Seated Valves)
13 Stem Bearing PTFE, Filled PTFE, (PEEK when metal-seated), (Delrin when Delrin-seated or PEEK), UHMWPE (w/UHMWPE seats)
16 Hex Nut 316 Stainless steel
17 Handle Carbon steel (zinc plated) 300 Series Stainless steel
19 Lock Washer 300 Series Stainless steel
20 Compression Plate 316 Stainless steel
25 Socket Cap Screw 316 Stainless steel
26 Handle Stop Spacer 316 Stainless steel
29 Hex Cap Screw 316 Stainless steel
31 Disc Springs Inconel
52 Body Bolt/Tie Rod ASTM A193 Gr. B7 ASTM A193 Gr. B8M
53 Hex Nut ASTM A194 Gr. 2H ASTM A194 Gr. 8
54 Weld End Tag Paper
# Requires 17-4 PH stem
Non Fire-Tite 1/2" – 1-1/2" (DN 15 – 40) Full Port & 1/2" – 2" (DN 15 – 50) Standard Port Valves
Body Material
Part No. Part Name
Carbon Steel (22) 316 Stainless Steel (36)
1 Body Carbon steel ASTM A216 Type WCB 316 Stainless steel ASTM A351 Type CF8M
2 Body Cap Carbon steel ASTM A216 Type WCB 316L Stainless steel ASTM A351 Type CF3M
3 Ball 316 Stainless steel, K-Monel, Hastelloy C
4 Stem 316 Stainless steel, 17-4 PH Stainless steel, K-Monel, Hastelloy C
5 Seat Xtreme seats, PTFE, PEEK #, as specified
6/18 Body Seal TFM & Graphite, Spiral wound 316 Stainless steel graphite/PTFE (with PEEK seats)
8 Primary Stem Seal PTFE, Graphite (with PEEK seats)
10 Stem Guide PEEK (PEEK seated valves)
13 Stem Bearing Filled PTFE (PEEK when PEEK-seated)
16 Hex Nut 316 Stainless steel
17 Handle Carbon steel (Zinc plated) 300 Series Stainless steel
19 Lock Washer 300 Series Stainless steel
20 Compression Plate 316 Stainless steel
24 Stem Bearing Filled PTFE (PEEK when PEEK-seated)
25 Socket Cap Screw 316 Stainless steel
26 Handle Stop Spacer 316 Stainless steel
29 Hex Cap Screw 316 Stainless steel
31 Disc Springs Inconel
52 Body Bolt/Tie Rod ASTM A193 Gr. B7 ASTM A193 Gr. B8M
53 Hex Nut ASTM A194 Gr. 2H ASTM A194 Gr. 8
54 Weld End Tag Paper
# Requires 17-4 PH stem
6 TECHNICAL BULLETIN 2/16
B105-1EN 1/2" – 2-1/2" STANDARD PORT AND 1/2" – 2" FULL PORT SERIES 4000 BALL VALVES Threaded End – Socket Weld – Butt Weld

BILLS OF MATERIALS AND PARTS LIST

Fire-Tite 2" (DN 50) Full Port and 2 1/2" (DN 65) Standard Port Valves
Body Material
Part No. Part Name
Carbon Steel (22) 316 Stainless Steel (36)
1 Body Carbon steel ASTM A216 Type WCB 316 Stainless steel ASTM A351 Type CF8M
2 Body Cap Carbon steel ASTM A216 Type WCB 316L Stainless steel ASTM A351 Type CF3M
3 Ball 316 Stainless steel
4 Stem 316 Stainless steel or 17-4 PH Stainless steel
5 Seat Xtreme seats, PTFE, 17-4 PH, as specified
6 Body Seal Spiral wound 316 Stainless steel graphite/PTFE
7 Secondary Stem Seal Graphite
8 Stem Seal PTFE, TFM (Xtreme-Seated Valves)
12 Indicator Stop 316 Stainless steel
16 Stem Nut Carbon steel Stainless steel
17 Handle Ductile Iron
19 Shakeproof Washer Carbon steel
21 Compression Ring 316 Stainless steel
22 Identification Tag Stainless steel
24 Stem Bearing Filled PTFE (PEEK when metal-seated)
25 Hex Cap Screw** ASTM A193 Gr. B7, B7M, A320 Gr. L7M ASTM A193 Gr. B7, B8, A453 Gr. 660
52 Body Bolt/Tie Rod** ASTM A193 Gr. B7, B7M, A320 Gr. L7M ASTM A193 Gr. B7, B8, A453 Gr. 660
53 Hex Nut** ASTM A194 Gr. 2H, 2M, 7M ASTM A194 Gr. 2H, 2M, A453 Gr. 660
54 Weld End Tag Paper
** A193 Gr. B7 Body Fasteners unless otherwise specified.

Non Fire-Tite 2" (DN 50) Full Port and 2-1/2" (DN 65) Standard Port Valves
Body Material
Part No. Part Name
Carbon Steel (22) 316 Stainless Steel (36)
1 Body Carbon steel ASTM A216 Type WCB 316 Stainless steel ASTM A351 Type CF8M
2 Body Cap Carbon steel ASTM A216 Type WCB 316L Stainless steel ASTM A351 Type CF3M
3 Ball 316 Stainless steel
4 Stem 316 Stainless steel or 17-4 PH Stainless steel (PEEK-seated valves)
5 Seat Xtreme seats, PTFE, PEEK, UHMW PE, as specified
6 Body Seal Spiral wound 316 Stainless steel graphite/PTFE, EPT (UHMWPE seated valves)
8 Stem Seal PTFE, TFM (Xtreme-Seated Valves), UHMW PE (UHMW PE-seated valves)
12 Indicator Stop 316 Stainless steel
16 Stem Nut Carbon steel Stainless steel
17 Handle Ductile Iron
19 Shakeproof Washer Carbon steel
21 Compression Ring 316 Stainless steel
22 Identification Tag Stainless steel
24 Stem Bearing Filled PTFE (Xtreme and PTFE seats) same as seat material for PEEK and UHMW PE Seats
25 Hex Cap Screw** ASTM A193 Gr. B7, B7M, A320 Gr. L7M ASTM A193 Gr. B7, B8, A453 Gr. 660
52 Body Bolt/Tie Rod** ASTM A193 Gr. B7, B7M, A320 Gr. L7M ASTM A193 Gr. B7, B8, A453 Gr. 660
53 Hex Nut** ASTM A194 Gr. 2H, 2M, 7M ASTM A194 Gr. 2H, 2M, A453 Gr. 660
54 Weld End Tag Paper
** A193 Gr. B7 Body Fasteners unless otherwise specified.

TECHNICAL BULLETIN 2/16 7

 METSO B105-1EN

VALVE TORQUE DATA

Use these torque charts for Series 4000 valves as a guide For difficult service (slurries, semi-solids) increase values by
for actuator selection. For torque output values and actuator 50%. If in doubt, select a larger actuator.
selection tables refer to actuator bulletins.
Values shown in the charts are based on using standard
Additional requirements may be imposed by media factory procedures for valve-actuator assembly.
characteristics, trim, and frequency of valve operation.

Xtreme (X) and TFM (Z) Seated Standard-Port Valves Metal (D) Seated Standard-Port Valves
(Full-port sizes in parentheses) (Full-port sizes in parentheses)
Maximum Differential Pressure - bar Maximum Differential Pressure - bar
25 50 75 100 125 5 10 15 20 25
90 25
2-1/2" (2") / DN 65 (DN 50)
20
80 25

Recommended Actuator Torque - FT•LBS

Recommended Actuator Torque - FT•LBS

2" (1-1/2") / DN 50 (DN 40)

Recommended Actuator Torque - N•m

Recommended Actuator Torque - N•m
)
50

40) 100 1-1/2" (1-1/4") / DN 40 (DN 32)

N

70 N
(D

(D 15
50
65

10
DN
N

/
/D

") 8
60 1/
2 10
")

(1-
(2

1" (3/4") & 1-1/4" (1") / DN 25 (DN 20) & DN 32 (DN 25)
2" 75 6
2"
1/

5
2-

50
1/2" & 3/4" (1/2") / DN 15 & DN 20 (DN 15) 6
4
N 32)
40 N4 0 (D
") / D 50 3 4
" (1-1/4
1-1/2
30 3
5)
(DN 2 2
(1") / DN 32
20 1-1/4"
25 2
N 20)
DN 25 (D
1" (3/4") /
10 3/4" / DN 20

1/2" (1/2") / DN 15 (DN 15)

1
0 0 100 200 300 400
0 400 800 1200 1600 2000
Maximum Differential Pressure - psi
Maximum Differential Pressure - psi

PTFE (T) Seated Standard-Port Valves

Maximum Differential Pressure - bar
10 20 30 40 50 60
100
80 65 (DN 50)
2-1/2" (2") / DN 100
60
50
Recommended Actuator Torque - FT•LBS

Recommended Actuator Torque - N•m

40 40)
0 (DN 50
30 ") / DN 5
2" (1-1/2
)
N 32
20
DN 40 (D
/4") / 25)
" (1-1 2 (DN 20
1-1/2 " ) / DN 3
" (1
1-1/4 N 20
)
10 D N 25 (D
/
9 /4" )
8 1" (3 10
7
6 0)
/ (DN 2
5 (3/4" )
4 5
3 15 (D N 15)
/2 ") / DN
1/2" (1
2

100 200 300 400 500 600 700 800 900 1000
Maximum Differential Pressure - psi

8 TECHNICAL BULLETIN 2/16

B105-1EN 1/2" – 2-1/2" STANDARD PORT AND 1/2" – 2" FULL PORT SERIES 4000 BALL VALVES Threaded End – Socket Weld – Butt Weld

VALVE TORQUE DATA (CONTINUED)

PEEK (L) Seated Standard-Port Valves Delrin (R) Seated Standard-Port Valves
(Full-port sizes in parentheses) (Full-port sizes in parentheses)

Maximum Differential Pressure - bar Maximum Differential Pressure - bar

10 20 30 40 50 60 70 80 10 30 50 70 100 125 150 175
300 110

200
2-1/2" (2") 100 2-1/2" (2") 40)
DN 65 (DN 50) 0( DN
200 80 DN 65 (DN 50)
/DN5
1/2") /2") 100
1-1
Recommended Actuator Torque - FT•LBS

2" (1- DN 40)

Recommended Actuator Torque - FT•LBS

60 2" ( )

Recommended Actuator Torque - N•m

Recommended Actuator Torque - N•m

100 0( 0 (D N 32
80 DN 5 50 DN 4
100 -1/ 4") /
-1/4") /2" (1
60 1-1/2" (1 32) 40
1-1 25)
50 0 (D N 32 (DN 50
DN 4 / DN
30 )
40 2 (DN 25
) " (1"
") / DN 3 50 1-1/4 20)
30 1-1/4" (1 25 (DN
1" (3/4") 20 / DN
20) /4")
20 DN 25 (DN 1" (3
20
20
3/4" / (DN 20)
10 10 3/4" / (DN 20)
8 1/2" (1/2") / DN 15 (DN 15) 9
10 8
6 7 10
5 6 1/2" (1/2") / DN 15 (DN 15)
4 5 5
3 4
5
2 3
100 200 300 400 500 600 700 800 1000 1200 100 200 400 600 800 1000 1400 1800 2200 2600
Maximum Differential Pressure - psi Maximum Differential Pressure - psi

UHMW (U) Polyethylene Seated Standard-Port Valves PFA (B) Seated

(Full-port sizes in parentheses) Standard-Port Valves

Maximum Differential Pressure - bar Maximum Differential Pressure - bar

10 20 30 40 50 60 70 10 20 30 40 50 60 70
100 100
50) 80
80 65 (DN
(2") / DN 60
60 2-1/2"
Recommended Actuator Torque - FT•LBS
Recommended Actuator Torque - FT•LBS

50

Recommended Actuator Torque - N•m

50
Recommended Actuator Torque - N•m

50 (DN 40)
40 (DN 40) 50
40 2" (1-1/2") / DN 50
2" (1-1/2") / DN 50 (DN 32)
30 30 1/ 2" (1 -1 /4") / DN 40
1-
40 (DN 32)
1-1/2" (1-1/4") / DN 25)
20 20 32 (DN
") / DN
1-1/4" (1
(DN 25) 20 20
1-1/4" (1") / DN 32
20) 0)
1" (3/4") / DN 25 (DN 10 D N 25 (DN 2
10
9 9 1" (3/4") /
8 3/4" / (DN 20) 10 8
3/4 / (DN 20)
" 10
7 ) 7
DN 15 (DN 15 6
6 1/2" (1/2") / )
5 DN 15 (DN 15
5 1/2" (1/2") /
4 5 4 5
3 3

2 2
0 100 200 300 400 500 600 700 800 900 1000 1100 0 100 200 300 400 500 600 700 800 900 1000 1100
Maximum Differential Pressure - psi Maximum Differential Pressure - psi

TECHNICAL BULLETIN 2/16 9

 METSO B105-1EN

ACTUATORS
Metso offers a full line of integrally designed actuators for For further information on actuators for Series 4000 valves,
automated systems and for easier control of inaccessible see the following:
or remote valves. Pneumatic actuators that include double-
Type Bulletin
acting and spring-return piston, vane, and rack and pinion
Quadra-Powr® QPX Spring Diaphragm Actuators A110-4
units, spring-diaphragm types, and electric actuators are
Valv-Powr® VPVL Rack and Pinion Actuators A111-5
available for all valves. Electric actuators are available
V-Series Electric Actuators A200-1
with both watertight and hazardous location enclosures.
ADC-Series Electric Actuators A201-1
ACCESSORIES
Bonnet Extensions Round Handles H
SE-096, 097 & 098
Series 4000 ball valves have
4" (102 mm) bonnet extensions optional round handles available. A
are available for applications that To order handles separately, specify
require insulated pipe, which are the part number shown in the Centerline of Valve
particularly useful for automated accessories table below.
products. Bonnet extensions can
H
also be used to prevent
Oval handles
interference between actuators
with slide-lock
and companion pipelines and 4" (102 mm)
equipment. They are ideal for units Optional oval handle saves space A
that require locking lever or and may be padlocked to retain
locking oval handle capability. the valve in the open or closed
position. Centerline of Valve

Stem Extensions
SE-093, 094 & 095 Stainless steel linkages for
Jamesbury ISO Actuators
A standard 4" (102 mm) stem
extension is offered for Series 4000 • Self aligning
valves (1/2" – 2") for improved 4" (102 mm) • Engineered for optimum stem
accessibility, particularly when seal performance
used in insulated pipelines. Stem Cavity Fillers
extension kits can be ordered
Cavity fillers are available in 4000
factory-mounted or shipped
series valves. The fillers are PTFE
separately for field mounting.
material when ordered with a TT
seat and seal code and Xtreme
material when ordered with a XT
seat and seal code. Cavity fillers
are used in processes where cross
contamination is a concern. Food
processing, pharma-chemicals,
cosmetics, paints, solvents, finishes
and dyes are typical applications
where fillers are employed.

Accessories Table - inches (DN/mm)

Valve Size* Bonnet/Stem† Stem Locking Oval Round/Oval Handle Allowable Max. Torque FT•LBS (N•m)
Round
Standard Port Full Port Extension Extension Dimension A Dimension H Round Oval
1/2" (15) 1/2" (15) SE-096 SE-093 112-0108-30 112-0105-30 4.00 (101.6) 2.96 (75.2) 9 (14) 9 (14)
3/4" (20) — SE-096 SE-093 112-0108-30 112-0105-30 4.00 (101.6) 3.11 (79.0) 9 (14) 9 (14)
1" (25) 3/4" (20) SE-097 SE-094 112-0109-30 112-0106-30 4.50 (114.3) 3.70 (94.0) 18 (25) 18 (25)
1-1/4" (32) 1" (25) SE-097 SE-094 112-0109-30 112-0106-30 4.50 (114.3) 3.83 (97.3) 18 (25) 18 (25)
1-1/2" (40) 1-1/4" (32) SE-098 SE-095 112-0110-30 112-0107-30 5.75 (146.0) 4.75 (120.7) 25 (34) 25 (34)
2" (50) 1-1/2" (40) SE-098 SE-095 112-0110-30 112-0107-30 5.75 (146.0) 4.94 (125.5) 25 (34) 25 (34)
2-1/2" (65) 2" (50) — — — — — — — —
* Specify LD 64 when a locking device is required for 2" (DN 50) full bore and 2-1/2" (DN 65) standard port valves.
† For valves with PEEK (L), Delrin (R) or 17-4 PH SS (D) seats.

10 TECHNICAL BULLETIN 2/16

B105-1EN 1/2" – 2-1/2" STANDARD PORT AND 1/2" – 2" FULL PORT SERIES 4000 BALL VALVES Threaded End – Socket Weld – Butt Weld

SPECIFICATIONS
Series 4000 valves are available in types that meet the following ISO 7-1 Pipe threads where pressure-tight joints are
industry specifications. made on the threads -- Part 1: Dimensions,
tolerances and designation
Specification Description MSS SP-25 Standard Marking System for Valves
ASME B1.20.1 Pipe Threads MSS SP-55 Quality Standard for Steel Fittings for Valves
ASME B16.11 Steel Fitting Socket Welding & Thread MSS SP-72 Ball Valves with Flanged or Buttweld End
ASME B16.25 Buttwelding Ends NACE MR0103 Materials Resistant to Sulfide Stress Cracking
ASME B16.34 Valves-Flanged and Buttwelding Ends in Corrosive Petroleum Refining Environments
ASME B31.1 Power Piping ISO 5211 Industrial Valves – Part-turn actuator attachment
ASME B31.3 Chemical Plant & Petroleum Refining Piping
ASME B31.4 Liquid Petroleum Piping Flow Data
API 598 Valve Inspection & Testing
API 607 Fire Test for Soft-seated Valves (Div. of Refining) The table below provides flow coefficients, Cv, of Series
API 608 Metal Ball Valves - Flanged, Threaded and 4000 valves. The Cv values represent the flow of water at
Welding End +60˚F through the valve in U.S. gallons per minute at a
BS 21 Specification for pipe threads for tubes and pressure drop of 1 psi.
fittings where pressure-tight joints are made on
Valve Size Standard port Full port
the threads (metric dimensions) Cv* Cv*
Inches DN
DIN 2999-1 Pipe threads for tubes and fittings; parallel 1/2 15 13 13
internal thread and taper external thread; 3/4 20 33 40
tread dimensions 1 25 44 65
ISO 17292 Metal Ball Valves for petroleum, 1-1/4 32 46 90
petrochemical and allied industries 1-1/2 40 95 135
2 50 111 251
Valve Body Ratings 2-1/2 65 216 —

These are the maximum working pressure ratings of the *Cv =1.167 Kv.
valve body only. The seat ratings on page 4 determine the Maximum Leakage Rates
practical pressure limitation in actual service. Working All series 4000 valves are factory tested with air. Polymeric
pressure rating is at -20˚F to +100˚F (-29˚C to +38˚C). seated valves are verified to be bubble tight using 100 psi
air. Metal seats are also tested with air to ensure that leakage
does not exceed the rates shown below.
Leakage Rate - scfm at
Valve Size - inches Differential Pressure
Standard Version - Body Rating Standard Port Full Port 100 psi 200 psi 300 psi
1/2 1/2 5.0 7.0 8.6
Working Pressure - 3/4 — 7.0 9.9 12.1
Valve Size* Body Material: Carbon Steel and
316 Stainless Steel 1-2 3/4 – 1-1/2 9.0 12.7 15.5
Inches DN psi bar — 2 11.0 14.0 17.0
1/2 – 1 15 – 25 Leakage Rate - m3/hr
2500 172 Valve Size - DN
(1/2 – 3/4) (15 – 20) Differential Pressure
1-1/4 – 2 32 – 50 Standard Port Full Port 7 bar 14 bar 20 bar
2250 155
(1 – 1-1/2) (25 – 40)
15 15 8.5 11.9 14.6
2-1/2 65
1000 69 20 — 11.9 16.8 20.6
(2) (50)
25 – 50 20 – 40 15.3 21.6 26.3
*Full-port sizes in parentheses
— 50 18.7 23.8 28.8

ASME Version - Body Rating

ASME Class 800 1/2" – 2" (DN 15 – 50) Standard Port ASME Class 400 2-1/2" (DN 65) Standard Port
Temperature 1/2" – 1-1/2" (DN 15 – 40) Full Port 2" (DN 50) Full Port
Carbon Steel Stainless Steel Carbon Steel Stainless Steel
˚F psi psi psi psi
-20 to +100 1973 1920 990 960
200 1810 1653 900 825
300 1747 1493 875 745
400 1688 1368 845 685
500 1608 1275 800 635

ASME Class 800 1/2" – 2" (DN 15 – 50) Standard Port ASME Class 400 2-1/2" (DN 65) Standard Port
Temperature 1/2" – 1-1/2" (DN 15 – 40) Full Port 2" (DN 50) Full Port
Carbon Steel Stainless Steel Carbon Steel Stainless Steel
˚C bar bar bar bar
-29 to +38 136 132 68.3 66.2
100 124 113 61.9 56.2
150 120 103 60.3 51.2
200 117 95 58.5 47.6
250 112 89 55.7 44.4

TECHNICAL BULLETIN 2/16 11

 HOW TO ORDER SERIES 4000 BALL VALVES
To specify a Series 4000 valve, select the body style, the combination of body and trim material,
the proper seat material, and the appropriate body bolts for the application. Code numbers are fully
descriptive of a valve. They are made up of size and a figure designation based on the following coding:
EXAMPLE:This order code calls for a 3/4" standard-port NPT Fire-Tite valve
with carbon steel body, 316 stainless steel ball and stem, Xtreme seats and
1 – 2 3 4 – 5 6 7 – 8 9
PTFE seals, and ASTM A193 Gr. B7 bolts with ASTM A194 Gr 2H nuts. 3/4 4A – – 22 36 XT B 1

Size - 1/2 – 2-1/2 (DN 15-65) Standard Port, 5 Body Material

1 1/2 – 2 (DN 15-50) Full Port 22 Carbon steel
inches 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 36 316 Stainless steel
DN 15 20 25 32 40 50 65
6 Ball and Stem Material
2 Body Style 00 Same as body (Carbon steel not available)
4A Standard Port NPT 36 316 Stainless steel
4B Full Port NPT 316 Stainless steel ball, 17-4 PH stem
HB
4C Std. Port socket weld (required for RT & LG seats & seals)
4D Full port socket weld 71 Monel
4F Std. port butt weld Schedule-5 73 Hastelloy C (non NACE MR0103 valves)
4G Std. port butt weld Schedule-10
4H Std. port butt weld Schedule-40 Seat and Seal Material
4J Full port butt weld Schedule-5
7 Seats Seal
4K Full port butt weld Schedule-10 Standard Fire-Tite Options
4L Full port butt weld Schedule-40 XT5 Xtreme TFM & Graphite
4M Std. port NPT x soc. weld ends TT PTFE PTFE & Graphite
4N Full port NPT x soc. weld ends DH 17-4 PH Stainless steel Graphite
4P Full port butt weld Schedule 80 UU UHMW Polyethylene* UHMW PE & Graphite
4Q Std. port butt weld Schedule 80 RT2,4 Delrin* PTFE & Graphite
4R Std. port ISO 7 Rp (BS21 parallel DIN 2999) BT PFA PTFE & Graphite
4S Std. port ISO 7 Rc (BS21 taper) Non Fire-Tite Options
4T Full port ISO 7 Rp (BS21 parallel DIN 2999) TT PTFE PTFE
4U Full port ISO 7 Rc (BS21 taper) UB UHMW Polyethylene UHMW Polyethylene & EPT
LG2,4 PEEK* PEEK & Graphite
3 Configuration
– (no entry if Fire-Tite) LT2,4 PEEK** PTFE & Graphite
X Non-Fire-Tite
B ASME B16.34 Class 800
8 Valve Model
A Series 4000 Model A**
M3* ASME B16.34 Class 800 with metric nameplate
B Series 4000 Model B*

Body Fasteners
4 Special Service 9
– (no entry if standard) Bolts or Tie Rods Nuts
N NACE MR0103 w/exposed body fasteners 1 ASTM A193 Gr. B7 ASTM A194 Gr. 2H
O Oxygen 2 ASTM A194 Gr. 8, 8C, 8F, 8M,
ASTM A193 Gr. B8 or B8M2
Q Cavity Filler (Xtreme w/ XT, PTFE w/ TT) 8MN, 8N, 8P, or 8T
V High vacuum 51
ASTM A193 Gr. B7M ASTM A194 Gr. 2HM
VC High vacuum certified 71 ASTM A320 Gr. L7M ASTM A194 Gr. 7M
C Chlorine 81 ASTM A453 Gr. 660 ASTM A453 Gr. 660
TG Top Ground * For 1/2" – 2" (DN 15 – 50) standard port and 1/2" – 1-1/2" (DN 15 – 40)
STGR Top and Bottom Ground full bore valves
LA Standard Emission Pak® w/o Leakoff Connection ** For 2" (DN 50) full bore and 2-1/2" (DN 65) standard port only.
LL Standard Emission Pak® with Leakoff Connection 1 Exposed bolting options for NACE MR0103 service.
2 Requires high strength stem.
3 Valves larger than 1" (DN 25) are CE marked.
4 Not a self-relieving seat design.
5 Seats fully rated to CL800 pressure up to 100°F.
TFM is a registered trademark of Dyneon Co.
Delrin is a registered trademark of DuPont Co.
Subject to change without prior notice.
NOTE: As the use of the valve is application specific, a
Metso Flow Control Inc. number of factors should be taken into account when
Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. selecting a valve for a given application. Therefore, some
Tel. +358 20 483 150. Fax +358 20 483 151 of the applications in which the valves are used are
North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. outside the scope of this document. If you have any
Tel. +1 508 852 0200. Fax +1 508 852 8172 questions concerning the use, application or
South America, Av. Independéncia, 2500- Iporanga, 18087-101, Sorocaba-São Paulo Brazil. compatibility of the valve with the intended service,
Tel. +55 15 2102 9700. Fax +55 15 2102 9748/49 contact Metso Automation for more information.
Asia Pacific, Haw Par Centre #06-01, 180 Clemenceau Avenue, Singapore 239922.
Tel. +65 6511 1011. Fax +65 6250 0830
China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China.
Tel. +86 10 6566 6600. Fax +86 10 6566 2583.
Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates.
Tel. +971 4 883 6974. Fax +971 4 883 6836
www.metso.com/valves