Air Compressor and Receiver
Air Compressor and Receiver
Air Compressor and Receiver
1
Air Compressor
Calibration Report
~ RICI/ff~
Functional Test
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(Technical Manager)
The copyright of this document is owned by RICI Muhammad Abdullah AI·Azzaz. It shall not be reproduced except with prior written approval of the company.
RICI MUHAMMAD ABDULLAH AL-AZZAZ COMPANY LIMITED <;.:._,~t j lj.a1t .JJt ¥ ..L.-. !jT i.?"' !ji _;T ~~
7067 Salman AI Farisi, AI Khalidiyah AI Janubiyah rlA..JI - ~~_,_.....J I 4.::>_>-<ll ~I
Unit No.16, Ad Dammam 32225 - 3002 4.::>~1 ~..U\.;.JI - V•i v <r"_;W I ul....l... t _;l.j,
Kingdom of Saudi Arabia I"' ··~ <$~~ ~ j.-4.)1 - nno .Jot~ .;J..u..., - n f"_; ~
T: +966 13 859 0481 I F: +966 13 859 0486 + ~ii 11"' AO~ •!,A\ : f"_;~~ + ~ ii 1\"' AO ~ · tA 1: f"_; u_,.ill
Email: info@ maaz.com .sa 1 Website: www. maaz.com.sa www.maaz.com.sa : .,.;J~-;.'1 ~_,.tlinfo @ maaz .com.sa :.,.;J~-;.'1 -J.t~l
Document Submittal GAS Arabian
Metal Tech Factory
1
Air Receiver
Test Report
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TECHNICAL EST.
lntertek ISO 9001 :2015
This is to certify that the device detailed hereon have been tested against
traceable International Standards for functional operations only. These conform,
unless otherwise noted below, in all respects to the specifications relevant hereto.
Customer : SETCCO
Address : Dammam
Our Ref : 16940-Jan-20
Device : Air Tank
Manufacturer :UM
S/No : PX-3232
Date of Testing: 14-Jan-20
Recommended Retest Date : 13-Jan-21
Comments:
The Unit has been checked functionaly for the Air Tank and is found working
satisfactorily according to the Manufacturer's Specification.
Test Reports
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· · · · · ··#-·· · · · · Q. C~
Gentlemen;
Thank you for your interest in providing contract services to Saudi Aramco. Your new contractor registration
application has been approved and your Company has been assigned the following Vendor Number:
A unique usemame and temporary password will be sent to each of your Company's Designated Contacts (as
specified in your registration application) to enable them to access Saudi Aramco's Electronic Contracting
Network (ECN). ECN is accessible through the Saudi Aramoo Portal at htto://vendor.aramco.com.
It is important to note that this registration merely provides Saudi Aramco with current contact and other basic
information about your Company. This registration is different from contractor pregualification which is
performed seoarateiV in connection with a specific contract or group of similar contracts. The method Saudi
Aramco uses to prequalify and select bidders for each contract depends on the oontracrs complexity and
urgency in addition to the number of potentially qualified contractors for the required work. The most important
source of contractor information that Saudi Aramco will heavily rely on is each registered contractor's
Contractor Profile in ECN, which each contractor can update themselVes online and at any time.
Therefore, the most important step for your Company to take immediately after receiving your ECN
usemames and passwords is to promptly complete the remaining sections of your Contractor Profile in ECN.
These sections include:
*Introduction
.. Work Experience
* Certificates
* Human Resources
*Equipment
* Branches I Camp~ /laydown Yards
* Financial Information
., Parent Company I Affiliates I Subsidiaries I Sole Agency Agreements
We appreciate your int~rest in doing business with Saudi Aramco and wish you the best of success.
Sincerely yours,
Mangager
Saudi Aramco Contracting Department
FIG A:-: AIR RECEIVER
• Do not remove access cover until all air pressure is out of vessel.
• Do not try to tighten cover if you hear or feel a leak. Immediately shut off
air supply to vessel and reduce pressure to zero. Install a new cover and
gasket.
• Do not use power tools or cheater bars to tighten nut on cover. Too much
force can distort cover and/or gasket. If damaged by over tightening, the
cover can blow out and cause serious injury
• Inspect cover and sealing surface eve1y time cover is removed or at least
once a year for damage such as corrosion, cracks or distortion. If there is
any damage, install a new cover and/or gasket.
0.2.3 Periodically check all hoses to see that they are in good condition. Repair any valves or
hoses that show any signs of wear or leakage.
0.2.4 All air hose couplings are provided with holes which must be safety pinned or wired to
prevent accidental disconnections.
0.2.5 The interior condition of the vessel should be inspected regularly for corrosion.
0-1
TABLE OF CONTENTS.
4.0 MAINTENANCE
1600 CFM 1200-160-03 STATIONARY 33 (838) 19 (483) 21 (533) 2" 2" 105 (48)
l600CFM !200-160-02 PORTABLE 45 (ll4) 22 (559) 27 (686) 2" 2" 125 (57)
1600 CFM 1200-160-04 STATONARY W/FITTINGS 33 (838) 19 (483) 33 (838) 2" 2" Ill (52)
1600.CFM 1200-160-05 PORTABLE \YIFITTINGS 45 (ll4) 22 (559) 33 (838) 2" 2" 135 (62)
1.3 Warranty
All U.S. Filter I Schmidt products are guaranteed to be free of defects in material and
workmanship at time of shipment. US. Filter I Schmidt will replace any of its products or
component parts thereof which thus prove defective under proper use within three months of the
date sold, provided that prompt notice has been given to U.S. Filter I Schmidt. However, US.
Filter I Schmidt's liability is limited to replacement of such defective products or components and
U.S. Filter I Schmidt shall have no liability for labor, consequential damages or special charges.
This guarantee is in lieu of all other representations.
In no case is merchandise to be returned to U.S. Filter I Schmidt for credit without authorization.
At the time of authorization, U.S. Filter I Schmidt will issue a return authorization number which
must be included on all packages and correspondence. Any material returned without prior
authorization will remain the property of the sender and U.S. Filter I Schmidt will not be
responsible for same.
All returns must be shipped prepaid freight. All returns may be exchanged for other equipment
or parts of equal dollar value. If goods are not exchanged, they are subject to a 15% restocking
charge. Any cost incurred by U.S. Filter I Schmidt to restore such goods to first class condition
will be charged to the customer.
1-l
2.0 GENERAL OPERATION
Moisture accumulates in compressd air in vapor form at the air compressor. This moisture
creates problems in a blast system when the hot compressed air cools as it reaches the
equipment. When the compressed air cools the vapor condenses into water droplets. In
blast systems this cooling occurs in two primary areas. First, when it enters the blast vessel
where it expands. Second, as the compressed air exits the blast nozzle again it expands.
This expansion cools the air causing condensation of moisture in the blast media and on
the object being blasted.
The moisture separator is designed to remove condensed moisture and contaminants from
compressed air for use in abrasive blasting equipment. Moisture and. contaminants shorten
the life of equipment controls and decrease blasting efficiency. Note: A moisture separator
does not remove moisture that is in vapor form. Therfore in high humidty areas it is
possible for moisture to condense downstream of the separator as the compressed air
cools.
This manual contains part identification numbers(#) within the text that are found on the
drawing in section 5-0, page #5-2. Refer to this drawing as needed while reading this
manual.
The compressed air enters the separator tank(# 1) at the air inlet connection. The air inlet
connection is the port located low on the separator tank shell. This location is below the
separator element. The separator may be equipped with an inlet crowfoot (#2) and an inlet
ball valve (#3) depending on the model. If the separator is not equipped with these fittings,
they should be field installed. Note: Some models are equipped with mutiple air inlets.
The separator tank (# 1) houses a stainless steel coalescent element which separates
moisture droplets and contaminents from the compressed air. The separator tank also
allows the compressed air to expand causing moisture condensation. The air enters the
tank at a low elevation, as the flow rises through the tank it passes through the stainless
steel element. The condensed moisture clings to the stainless steel element then drops to
the bottom of the separator tank. The moisture collected in the separator tank can be
drained through the ball valve (#6) located at the bottom of the separator tank. This ball
valve should be left slightly open anytime the system is in operation. This allows water to
be drained as it is filtered from the air. After each use the drain ball valve should be
completely opened to drain all the moisture that has accumulated. The drain ball valve
(#6) should be left open anytime the unit is not in use.
2-1
2.2.1 Stainless Steel Coalescent Element
The stainless steel element removes condensed moisture and contaminents from
the air stream as it passes through. The air moves freely through the element, but
moisture droplets cannot make the turns through the element as quickly because
of there higher enertia. Therefore the moisture droplets are caught in the mesh.
As more droplets are caught in the mesh they collect and grow in size. When they
become large enough they run down through the mesh to the bottom of the
separator tank. The moisture collected can be drained through the drain ball valve
(#6) at the bottom of the separator tank.
The compressed air, free of condensed moisture and contaminents, exits the separator at
the air outlet connection. The air outlet connection is the port located high on the
separator tank shell. This location is above the separator element. The separator may be
equipped with an outlet crowfoot (#4) and an outlet ball valve (#5) depending on the
model. If the separator is not equipped with these fittings, they should be field installed.
Note: Some models are equipped with mutiple air outlets.
The air flow capacity for the moisture separator is found on the vessel nameplate It is
identified by the model number (i.e. 800 CFM). The blast nozzle(s) to be used determine
the flow requirement. Refer to section 6. 0 table I for nozzle air consumption for blast
nozzles at various blast pressures.
2-2
3.0 OPERATING PROCEDURE
This section contains part identification numbers(#) within the text that are found on the
drawing in section 5-0, page #5-2. Refer to this drawing as needed while reading this
manual. Do not attempt to operate this equipment before completely reading this manual.
3.1.4 Connect an air supply hose(s) to the air inlet connection(s) (#2) and install safety
clips to prevent accidental disconnections during operation.
3.1.5 Connect output air supply hose(s) to the outlet cormection(s) (#4) on the separator
tank and install safety clips to prevent accidental disconnections during operation.
3 .2.1 After completion of the procedures in section 3 .1, the moisture separator is now
ready for compressed air. Supply air to the unit by starting the air compressor
and/or by opening the compressor's air outlet valve.
3.2.3 Slightly open drain ball valve (#6) so that moisture can be drained from the
separator tank as it is removed from the compressed air.
3.2.4 Follow all set up procedures for the blast equipment or other equipment to be used
with the moisture separator. Then open the outlet ball valve(s) (#5) to supply air.
3.3.1 Turn off the air compressor and/or close the compressor's air outlet ball valve.
3.3.3 Slowly open the drain ball valve (#6) to relieve all the air pressure.
3.3.4 Follow the shut down procedures for all connecting equipment to relieve all
pressurized air vessels and hoses.
3-1
5.0 PARTS LIST
This section contains a parts breakdown covering all the major components which may
require maintenance during operation of the Moisture Separator. The major items
identified in the parts list are found on the drawing on page #5-2. Refer to this drawing
as needed while reading this manuaL
5-1
MOISTURE SEPARATOR
(800 CFM AND 1600 CFM)
AINLESS STEEL
COALESCENT
ELEMENT
AIR
OUTLET
AIR
INLET
5-2
fTEf;fl QTY I PART NO. DESCRIPTION
1 I 1 I 7031 -001 DECAL MEDIUM "SCHMIDT"
2 I 1 I 7031-007A DECAL "PRESSURIZED VESSEL"
3 I 1 I 7031 -017 DECAL "INLET"
4 I 1 I 7031-018 DECAL "OUTLET"
- ' -' 7031-999-01 DECAL KIT MOISTURE TRAP
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.- SCHMIDT ITEM@
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ITEM(D
riNLET-~ [OUTLET~
t(®) ITEM (I> ITEM@
....... ,4
NOTE: ON UNITS THAT ARE SHIPPED PRIMED ONLY, ALL DECAL/WARNING LABELS ARE
TO BE SHIPPED SEPARATELY ALONG WITH A COPY OF THIS DRAWING
TOLERANCES UNLESS
NOTES:
S C H Mll!T
OTHERWISE NOTED
ANGLES ±
FRACTIONS ±
.X ±
.XX ±
.XXX ±
SCALE: 1 :8.5
~~PROVED ~~ DRAWN BY: JH
DATE: 1/24/03 REVISED
c ITEM 2 WAS 7031 -007 8/24/04 I JH
B ADDED DECAL KIT 9/12/03 IJH 800 CFM & 1600 CFM MOISTURE TRAP PLACEMENT DETAIL
A CORRECTED PART NO. ON ITEM 4 9/12/03 PART DRAWING
REV DESCRIPTION DATE NUMBER: NUMBER: I:\A-FDWGS\SAFETY\DECALMT.VC6
6.0 BLASTINGDATA
No.2 1/8" 14 16 18 20 22 26 30
> No.IO 518" 360 406 454 500 550 640 740
No.l2 314" 518 585 652 720 790 92.~ 1060
6.2 TABLE2 ABRASIVE CONSUMPTION (lb s. per hour ) PER BLAST NOZZLE
NOZZLE PRESSURE
NOZZLE SIZE 60psl 70psl SO Psi 90psi 100 psl 120 psi 140 p!l
No.2 1/8" 90 105 115 130 140 }(i) 190
No3 3116"> . 205 ·. 230 260 290 320 375 430
No.4 114" 365 420 460 500 560 660 760
No.5 5/16" 575 650 725 825 900 1050 1200
No.6 3/8" 840 945 1050 1155 1260 1475 1700
No.7 7116" 1150 !300 1450 1600 1750 2050 2350
No.8 112" !460 1660 1850 2000 2250 2650 3000
No.IO .·. 5!8" 2290 2600 2900 3125 3520 4100 4750
No.l2 3/4" 3300 3750 4180 4500 5060 5950 6800
6-1