Enviroline® 405HT

Epoxy Novolac
PRODUCT An ultra high solids, two component polycyclamine cured lining system utilising advanced epoxy
DESCRIPTION novolac technology.

INTENDED USES Enviroline 405HT is a new generation system providing improved performance benefits:

- Excellent chemical resistance

- High temperature immersion resistance (eg crude and hydrocarbon water mixtures up
to 135°C (275°F))*
- Suitable for tanks and pressure vessels with continuous operating temperatures up to
150°C (302°F)
- Fast cure (rapid return to service in 14 hours at 25°C (77°F))
- Thermal and mechanical shock resistance
- Ultra low VOC
- Single coat application
- Excellent flexibility

Applications include steel and concrete lining in the oil and gas, chemical, mining and water
industries on assets such as crude and petroleum bulk storage tanks, downhole tubulars, downhole
casing exteriors, interior and exterior pipes, floors, tank pads, trenches, troughs, sumps and pits,
free water knockouts, treaters and separators.

*Crude oil and produced water service environments above 100°C (212°F) must be approved by an
International Paint Technical Representative.

PRACTICAL Colour Limited colour range available

INFORMATION FOR
ENVIROLINE 405HT Gloss Level Not applicable
Volume Solids 98%
Typical Thickness 500-1000 microns (20-40 mils) dry equivalent to
510-1020 microns (20.4-40.8 mils) wet
Theoretical Coverage 1.30 m²/litre at 750 microns d.f.t and stated volume solids
52 sq.ft/US gallon at 30 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Plural Component Airless Spray, Airless Spray

Drying Time
Overcoating interval with self

Temperature Touch Dry Hard Dry Minimum Maximum

25°C (77°F) 2 hours 4 hours¹ 4 hours 8 hours²

40°C (104°F) 1 hour 3 hours¹ 3 hours 6 hours²
¹ Sufficient coating film strength has developed to permit the handling and movement of coated
steelwork. A Shore D hardness reading of 75-80 is a recommended guideline to indicate suitability
for return to service.
² If the maximum overcoating interval is exceeded it will be necessary to thoroughly abrade the
surface of the lining with coarse emery paper.

REGULATORY DATA Flash Point (Typical) Mixed 66°C (151°F)

Product Weight 1.56 kg/l (13.0 lb/gal)
VOC 0.54 lb/gal (65 g/lt) EPA Method 24
59 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

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Issue Date:14/02/2013
Ref:4177
 Enviroline® 405HT
Epoxy Novolac
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to application all
PREPARATION surfaces should be assessed and treated in accordance with ISO 8504:2000
Where necessary, remove weld spatter and where required smooth weld seams and sharp edges.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Best performance will always be achieved when Enviroline 405HT is applied to surfaces prepared
by abrasive blast cleaning to Sa3 (ISO 8501-1:2007) or SSPC-SP5. Where Enviroline 405HT is not
to be used in high heat and/or aggressive service, preparation to an absolute minimum of Sa2½
(ISO 8501-1:2007) or SSPC-SP10 at time of coating application may be acceptable. Contact
International Protective Coatings for further information.
A sharp, angular surface profile of 75-125 microns (3-5 mils) is recommended.
Enviroline 405HT must be applied before oxidation of the steel occurs. If oxidation does occur the
entire oxidised area should be reblasted to the standard specified above. Surface defects revealed
by the blast cleaning process should be ground, filled or treated in the appropriate manner.
The preferred method of holding the blast standard is by dehumidification. Alternatively, an
approved holding primer may be used.
Concrete Surfaces
Refer to International Protective Coatings for specific recommendations.

APPLICATION Mixing Material is supplied in two containers as a unit. Complete units should be
stored, mixed and applied in accordance with the Enviroline Application
Guidelines.
Mix Ratio 2 part(s) : 1 part(s) by volume

Working Pot Life 25°C (77°F) 40°C (104°F)

45 minutes 25 minutes

Plural Component Recommended Refer to Enviroline Application Guidelines for

Airless Spray more details.

Airless Spray Suitable Consult International Protective Coatings for

specific advice.
Air Spray Not suitable
(Pressure Pot)

Brush Suitable Can be used for the touch-up of small areas or

for stripe coating of welds and edges.

Thinner Not normally required Refer to Enviroline Application Guidelines for

specific advice.
Cleaner Enviroline 71C

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with Enviroline 71C. Once units of paint
have been mixed, they should not be resealed and it is advised that after
prolonged stoppages, work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with Enviroline 71C. It is good
working practice to periodically flush out spray equipment during the course
of the working day. Frequency should depend upon amount sprayed,
temperature and elapsed time, including any delays.
All surplus material and empty containers should be disposed of in
accordance with appropriate regional regulations/legislation.

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 Enviroline® 405HT
Epoxy Novolac
PRODUCT Enviroline 405HT resists high temperatures in continuous immersion for a wide range of chemicals,
CHARACTERISTICS including crude oil (sweet and sour) hydrocarbon water mixtures and produced water associated
with oil and gas with a pH range of 4-12 up to 135°C (275°F). Also suitable for use in tanks and
pressure vessels with continuous operating temperatures up to 150°C (302°F) and spikes up to
185°C (365°F) during for example, start up, shut down and steaming out.

The detailed Enviroline Application Guidelines should be consulted prior to use.

This datasheet provides general guidance on the use of Enviroline 405HT. Specific project
requirements will be dependent upon the service end use and operating conditions of the
tank or vessel. Always consult International Protective Coatings to confirm that Enviroline
405HT is suitable for contact with the product to be stored.

The detailed project coating specification provided by International Protective Coatings

must be followed at all times.

Stripe coating is an essential part of good working practice and as such should form part of any
lining specification.

For heavily pitted or porous steel, spray apply approximately 50% of the required film thickness and
follow immediately with a short nap roller or squeegee to work material into the bottom of pitted
areas.

For plural component airless spray application, best results will be achieved when the product is
heated prior to application; Part A (Resin) to a maximum of 60°C (140°F) and Part B (Hardener) to
a maximum of 40°C (105°F).

Surface temperature must always be a minimum of 3°C (5°F) above dew point.

Use the following chart for preferred temperature conditions. These conditions plus adequate
ventilation must be maintained throughout the curing cycle.

Substrate Temperature Air Temperature

Preferred 21-49°C (70-120°F) 21-38°C (70-100°F)
Minimum 16°C (60°F) 16°C (60°F)

After the coating system has cured hard, the dry film thickness should be measured using a
suitable non-destructive magnetic gauge to verify the minimum applied system thickness. The
coating system should be free of all pinholes or other holidays. The cured film should be essentially
free of runs, sags, drips, inclusions or other defects. All deficiencies and defects should be
corrected. The repaired areas shall be retested and allowed to cure as specified before placing the
finished lining into service.

Post-curing is not necessary for most applications, but Enviroline 405HT may be post-cured to
expedite curing or increase chemical resistance for extremely aggressive environments. Post-cure
for a minimum of 2 hours at 121°C (250°F) or 6-8 hours at 66°C (150°F) for maximum resistance.

Maximum continuous dry temperature resistance for Enviroline 405HT is 177ºC (350°F).

Note: VOC values are typical and are provided for guidance purpose only. These may be subject
to variation depending on factors such as differences in colour and normal manufacturing
tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS Enviroline 405HT should always be applied to correctly prepared substrates. When a primer is
COMPATIBILITY required as part of the coating specification, consult International Protective Coatings for specific
advice.

Enviroline 405HT is designed as a single coat system. It must only be overcoated with itself should
re-coats or touch-up be required.

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 Enviroline® 405HT
Epoxy Novolac
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found
et INFORMATION in the following documents available at www.international-pc.com:
ail • Definitions & Abbreviations
T • Surface Preparation
o
p • Paint Application
• Theoretical & Practical Coverage
• Enviroline Application Guidelines
Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations.
PRECAUTIONS All work involving the application and use of this product should be performed in compliance with all relevant
national Health, Safety and Environmental standards, regulations and legislation.
Proper ventilation must be provided during application and afterwards during curing (refer to product datasheets
for typical curing times) to ensure safe limits and prevent fires and explosions. Forced extraction will be required
in confined spaces. Ventilation and/or respiratory personal protective equipment (airfed hoods or appropriate
cartridge masks) must be provided during application and curing. Take precautions to avoid skin and eye
contact (overalls, gloves, goggles, masks, barrier cream, etc).
Before use, obtain, read and then follow the advice given on the Material Safety Data Sheets (Parts A and B if
two-pack) and the Health and Safety section of the Coatings Applications Procedures for this product.
In the event that welding or flame cutting is performed on metal coated with this product, dust and fumes will be
emitted which will require the use of appropriate personal protective equipment and adequate local exhaust
ventilation.
The detailed safety measures are dependent on application methods and the work environment. If you do not
fully understand these warnings and instructions or if you cannot strictly comply with them, do not use the
product and consult International Protective Coatings.
Warning: This product contains liquid epoxies and modified polyamines and may cause skin
sensitisation if not used correctly.

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PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
18 litre 12 litre 20 litre 6 litre 10 litre
150 US gal¹ 100 US gal¹ 50 US gal¹ 50 US gal¹ 50 US gal¹

¹ 150US gal unit supplied as 2x50gal of Part A and 1x50gal of Part B

For availability of other pack sizes, contact International Protective Coatings.
SHIPPING WEIGHT Unit Size Part A Part B
(TYPICAL)
150 US gal 677.7 lb 739.4 lb
18 litre 18.36 kg 10.08 kg
150US gal unit supplied as 2x678lb Part A and 1 x 740lb of Part B
STORAGE Shelf Life 24 months minimum at 25°C (77°F) in original, unopened containers.
Subject to re-inspection thereafter. Store in dry, shaded conditions away
from sources of heat and ignition.

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Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to
using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 14/02/2013.

, International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.

www.envirolinegroup.com
www.international-pc.com

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