RBP Lifts Limited

36 Murray Street
Port of Spain

INSTALLATION PROJECT
KONE 3000 MINISPACE

A. GENERAL.

The installation stage described in this project is designed to ensure and

efficient, trouble-free installation, whilst maintaining safe working practices.

All installation tasks must be controlled and verified during installation by filling
in the completion sheet which is used as a checklist before:
- Commissioning.
- Safety inspection.
- Handover to maintenance and customer.

The focus of your work must always be customer satisfaction. To reach and
exceed the customers´ expectations, be polite, constructive and co-operative,
and communicate clearly.

Remember that for customer, you represent RBP Lifts, so ensure that you
handle or at least communicate all customer requests and feedback to the
correct persons.

B. SAFETY.

The local safety codes and rules must be obeyed at all time. The recommended
installation methods have been designed to ensure that the installation process
is safe. Do not take short cuts, there might be a potentially dangerous situation
which you have not considered.

When you are working on your own ensure that:

- Someone in authority knows where you are.
- Regular checks are made to ensure your safety.

If you have any doubts about single man working on your specific job site,
discuss them with your supervisor.

Where required, discuss method statements and risk assessments with your
supervisor and colleagues before starting work.

Work safety and follow local codes and agreed practices.

C. SITE REQUIREMENTS AND TOOLS.

C.1. Before installation can start, ensure that the following things have been done:
- The site must be 100% ready.
- Transport routes must be defined and agreed as close as possible to the
elevator shaft.
- Elevator shaft tolerances must be checked by the supervisor.

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RBP Lifts Limited
36 Murray Street
Port of Spain

INSTALLATION PROJECT
KONE 3000 MINISPACE

- Delivery must be complete and on site.

- Installation start date must be agreed with the customer.
- A locking off system for main electric supply isolator, or other system (for
example, fuse removal, locking and tagging system, and so on), must be
agreed with main contractor before installation commences. Refer to AM-01
03.002 Take 5.
- Installation tools must be available on site.
- Recommended hand tools must be available.
- Personal safety equipment must be available.
- The site inspection should take place minimum one week before installation
is scheduled to start, in accordance to the delivery process milestones
¨835¨.
Requirement.
Elevator shaft is clean, dry and painted before the installation work starts.
Proper three-phase and one-phase power supplies are in place.
Storage place is provided on the ground floor close to the shaft and access
ways to the shaft are clear.
Manual transportation of material should be done with 20 metres or close range
from the elevator shaft. Clear, unobstructed access routes, handling procedures
and methods, for long or bulky items, (guide rails, car components, doors and
son on), must be defined prior to delivery.
Shaft opening and recesses are constructed as per KONE layout drawings.
Lifting hooks and ventilation ducts are in place. NOTE. Lifting eye must be
positioned in the machine room ceiling according to the layout drawing and
marked with the safe working load.
Adequate lighting must be temporary or permanent positioned for the elevator
according to the layout drawing. Where required, the elevator shaft lighting can
be lowered from the top floor and temporarily secured to the plumbing jip
support.
Finished floor marks must be on each landing.
Elevator pit must be waterproofed. The elevator shaft must be watertight.
For group elevators setting out grid lines must be marked on the lowest
common floor area.
C-inserts (if used) must be correctly positioned and cleaned.
Landings must be protected with coverings according to the local safety codes
and regulations.
Fit temporary barriers wherever temporary barriers wherever temporary
protection is removed or landing doors must remain open.
It is recommended that entrance protection is imperforate.
Suitable life line and fitments in position, attached to the centre lifting eye.
Suitable provision for disposal of waste materials must be available. According
to the local requirements.

C.2. Tools.
C.3. Hand tools recommended.
C.4. Installation blister.

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RBP Lifts Limited
36 Murray Street
Port of Spain

INSTALLATION PROJECT
KONE 3000 MINISPACE

1. MOVILIZATION TO SIDE.
Move to the job site installation team and all necessary tools.

2. UNLOADING AND DISTRIBUTION MATERIALS.

It is important that the tools and materials are positioned according to the
installation order to achieve and maintain the controlled installation environment
throughout the installation.
Do not open the packages until you are ready to install the equipment.
Check against the material documentation that the delivery is complete.
Position the tools and materials to correct levels before the installation starts.

3. PLUMBING.
 Placing the plumbing template.
 Plumbing (single elevator from finished machine room or temporary deck).
 Filling in plumbing table.
 Plumbing groups of lifts.
 Dividing beams.

4. HOIST INSTALLATION.
 List of hoist equipment parts.
 Selecting correct Tirak hoist.
 Safety checks.
 Hanging the hoist from a beam in the ceiling (Opcion A).
 Hanging the hoist from a beam on the floor (Opcion B).
 Overspeed governor.
 Testing the hoist equipment.

5. FIRST GUIDE RAILS AND PIT EQUIPMENT.

 Preparations for guide rails and pit.
 Installing guide rails brackets.
 Lifting the first guide rails.
 Bracket combinations.
 The first two rings of guide rails brackets.
 Fixing the first guide rails.
 Guide rail alignment at the guide rail bracket level.
 Checking the car guide rail parallelity.
 Installing and aligning the first counterweight guide rails.
 Buffers.
 OL35 overspeed governor tension weight.
 OL100 overspeed governor tension weight.
 Installing counterweight frame on buffer.
 Filling counterweight with 40% of filler weights.

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RBP Lifts Limited
36 Murray Street
Port of Spain

INSTALLATION PROJECT
KONE 3000 MINISPACE

6. CAR INSTALLATION, MCD.

 Preparations for bottom beam installation.
 How to use guide clamp.
 Installing car sling.
 Installing car floor.
 Positioning car floor.
 Wall panels.
 Car roof.
 Top beam.
 Upper isolations.
 Car front installation.
 Balustrade and skirtings.
 Lifting pockets and guide rail securing chains.

7. HOIST ATTACHMENT, MCD CAR.

8. GUIDE RAIL INSTALLATION.

 Second ring of guide rails.
 Installing and use of automatic safety gear trigger.
 Fixing under the MCD Car.
 Guide rail clamps.
 Intermediate guide rails.
 Topmost guide rails.
 Checking guide rail installation.
 Preparing the machine and the car for transportation.
 Transporting machine to the topmost floor.

9. MACHINE ROOM INSTALLATION.

 Transporting machine and control panel to machine room.
 Marking up machine room component positions on machine room floor.
 Fixing machine for K3000S Minispace (side counterweight).
 Fixing machine for K3000S Minispace (rear counterweight).
 Fixing machine for K3000S Minispace.
 Plumbing machine.
 Fixing rope anchorages and overspeed governor.
 Fixing control panel.
 Closing machine room holes.
 Sticking adhesive tape (opcional).

10. BRAKE ADJUSTMENT.

 Fixing the brake release cable to the brake release lever.
 Installing the brake release cable to the machine.
 Main construction of the brake.
 Checking the stroke of the brake.

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RBP Lifts Limited
36 Murray Street
Port of Spain

INSTALLATION PROJECT
KONE 3000 MINISPACE

 Adjusting the stroke of the brake.

 Closing the brake.
 Adjusting the manual brake release device.
 Checking the operation of the manual brake control.
 Checking after the brake is adjusted.

11. LANDING DOOR INSTALLATION.

- FFLmark, exists at all floor (by builder), transferred into the elevator shaft for
future reference. Installed and aligned at all landing door.
- Align the sill using the car sill and LL marks as reference.
- Alignment of the door.
- Alignment of the door panels.
- Panels and strips installation.

12. CAR SILL FRONT WALLS INSTALLATION, MCD CAR.

- Car front walls.
- Door operator brackets.

13. CAR DOOR. If the car door type is MCD refer to AM-03.012.087
- Car door operator.
- Car doors.
- Coupler.
- Emergency opening for car door luck.
- Electrification.

14. MACHINE ROOM ELECTRIFICATION DRIVE ELEVATORS.

 Control Panel.
 Installing main switch unit.
 Connections at the controller.
 Connections at the main switch.
 Routing and connecting the machine cables.
 Overspeed governor.wiring.
 Connecting travelling cable.

15. ELEVATOR SHAFT ELECTRIFICATION.

 Travelling cables.
 Support channels and trunkings for group elevators.
 Trunking and elevator shaft wiring.
 (OSS) out of service switch and (OSI) out of service indication at landing.
 (PRL) priority landing call cables.
 (FRD) fireman´s drive switch cables from landings.
 Optional devices in the machine room.
 Installations in the pit.

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RBP Lifts Limited
36 Murray Street
Port of Spain

INSTALLATION PROJECT
KONE 3000 MINISPACE

16. SIGNALLING DEVICES AT LANDINGS (KDS). Refer to the AM-12,20.007-

CHN or AM-12.20.009-CHN, KONE signalization system (KDS) installation.
 Landing signalization.
 COP.

17. CAR ELECTRIFICACION, MCD CAR.

 Installation under the car.
 Car operating panel installation.
 Magnet switches, oscillators and final limit switch on the car roof.
 Connections in the car top connection box.
 Final adjustment of magnets, oscillator vanes and final limit switch ramps.

18. INITIAL COMMISSIONING OF THE MACHINE (WITHOUT ROPES).

 Health and safety at work.
 Check list.
 Connecting supply cable(s) from building.
 Test and checks when driving the motor for the first time with RDF.
 Motor first drive.
 Test and checks when driving the motor for the first time on inspection drive.

19. ROPING.
 Roping principle.
 Preparations in the machine room.
 Attaching the compensation chain.
 Roping for SMinispace with side counterweight and XMinispace.
 Roping for SMinispace with rear counterweight.
 Lifting the counterweight frame.
 Shortening the ropes.
 Attaching the compensation chain to the counterweight.
 Finalising the roping.
 Slack rope switch.

20. CAR INTERIOR INSTALLATION, MCD CAR.

- Ceiling.
- Mirror and handrails.
- Skirting installation.
- Handicap seat and the top beam cover.

21. CHECKING MACHINE BRAKE AND REMOVING HOIST.

 Checking the machine brakes.
 Dismantling the hoist from the car.
 Changing the temporary installation time overspeed governor to the final one
(OL100).

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RBP Lifts Limited
36 Murray Street
Port of Spain

INSTALLATION PROJECT
KONE 3000 MINISPACE

22. BALANCING.
 Balancing the MCD Car.
 Adding extra weights to MCD car sling.
 Balancing car and counterweight.
 Counterweight screen.
 Finalising the travelling cable installation.

23. COMMISSIONING.

24. FINAL STEPS AND ELEVATOR SHAFT CLEANING.

25. SAFETY INSPECCTION.

26. HANDOVER.