Iddle Ast Anufacture: of Pipe Cleaning Equipment
Iddle Ast Anufacture: of Pipe Cleaning Equipment
Iddle Ast Anufacture: of Pipe Cleaning Equipment
Since its
Middle Eastforma�on in Jan 2014,
Manufacturing “MEM” Middle
was aEast
first Manufacture of Pipe
of its kind in the MiddleCleaning Equipment
East for Ltd. “MEM”
manufacturing started
pipeline its
cleaning
ac�vi�es inwhen
equipment’s designing
it was&established
manufacturing
in theofyear
Pigs2014.
and Foam
SincePigs
then,forthe
thecompany
oil and gas
hasindustry withinback
never looked the and
region.
was
With our flag “Quality Comes First” MEM was posi�oned as a leader of producing one of the finest products
able to conquer the Middle East market very quickly.
that is tailored designed to suit the client’s specific requirements. Since the beginning MEM was financially
aided by M/s. Khalifa Fund in Abu Dhabi who supported all our ac�vi�es and granted a lot of help among their
program of leading the local industrial projects in the UAE.
MEM is a pioneer in manufacturing Metal Bodied Polyurethane Pigs/Scrappers, Polyurethane foam Pigs and
Managed by our experienced personnel and with a workforce of fully trained engineers and technicians,
sĞǀĞƌĂůĞdžƚĞƌŶĂůǁƌĂƉƉŝŶŐƐƐƵĐŚĂƐďƌƵƐŚĞƐ͕ƉůŽƵŐŚďůĂĚĞƐ͕ŐĂƵŐŝŶŐƉůĂƚĞƐ͕ŵĂŐŶĞƚƐ͕ƚƌĂŶƐŵŝƩĞƌŚŽƵƐŝŶŐƐ͕
MEM was the main choice for a lot of the pre-commissioning and pipeline contractors & end users.
ĂĐŽƵƐƟĐPinger housings and isotope housing of any required sizes. MEM is also financially aided by M/S
Khalifa
MEMFund in Abu Dhabi
manufactures which
a wide supports
range our projects
of materials in the Middle
and is specialized East.
in producing Metal Bodied Polyurethane Pigs,
Polyurethane foam Pigs and provides several related accessories such as Steel Brushes, Plough Blades,
Alm Gauging Plates, High Force Magnets, Tracking Tools, Transmi�er Housings, Acous�c Pinger Housings and
Isotope Housing of any required sizes. Along with that, MEM provides tools those represent solu�ons for a lot
DDŚĂƐďĞĞŶĐĞƌƟĨŝĞĚǁŝƚŚŵĂŶLJƋƵĂůŝƚLJƐƚĂŶĚĂƌĚƐůŝŬĞK,^^ϭϴϬϬϭ͗ϮϬϬϳ͕
of the sub-sea and onshore applica�ons.
/^KϵϬϬϭ͗ϮϬϭϱ͕ I^KϭϰϬϬϭ͗ϮϬϭϱǁŚŝĐŚŵĂŬĞƐƵƐĂŶŽƌŐĂŶŝnjĂƟŽŶǁŚĞƌĞƚŚĞƋƵĂůŝƚy
is Our
never compromised.
Designs In order
have been to achieve
developed, theand
tested highest quality possible,
field-proven in some we buymost difficult applica�ons known
of the
forraw
our pigs. We design
materials fromthem for Mul�
the ĮŶĞƐƚ andDiameter, Long runs
reputed suppliers in and for those
the world.
un-piggable pipelines. We always provide unique designs that allows them
to nego�ate what is required out of them. MEM works very closely
with the clients to design and develop pipeline pigs which offers
MEM’s skilled and experienced
high performance solu�on forteam ensures that
the pipelines each and
integrity. MEM also
performs
every various tests like abrasion, wear,
ĨŝŶŝƐŚĞĚŵĂƚĞƌŝĂůƚŚĂƚŐŽĞƐŽƵƚŽĨƚŚĞĨĂĐƚŽƌLJĂƩĂŝŶƐ
tensile
the requiredstrength, elas�city tests, on its final products
ƐƚĂŶĚĂƌĚƐĂŶĚĞdžƉĞĐƚĂƟŽŶŽĨƚŚĞĐůŝĞŶƚƐ͘
to make sure that the required mechanical
proper�es are never altered.
We commi�ed ourselves to sell only the best.
MEM works very closely with the clients to design
and develop pipeline ƉŝŐƐǁŚŝĐŚŽīĞƌŚŝŐŚ performance
ƐŽůƵƟŽŶĨŽƌƉŝƉĞůŝŶĞƐ͘ MEM also performs various tests like
abrasion, wear, tensile strength, ĞůĂƐƟĐŝƚLJƚĞƐƚƐ͕ŽŶŝƚƐĮŶĂů
products to make sure that the required mechanical properties are
never altered. We always take a commitment to sell only the best products.
KƵƌŵĂŝŶYƵĂůŝƚLJŽďũĞĐƚŝǀĞŝƐƚŽŵĞĞƚĂŶĚĞdžĐĞĞĚƚŚĞĞdžƉĞĐƚĂƟŽŶĂŶĚƌĞƋƵŝƌĞŵĞŶƚƐŽĨƚŚĞĐƵƐƚŽŵĞƌƐŝŶĂŶ
Our main Quality objec�ve is to meet and exceed the expecta�on and requirements of our customers in an
efficient, ĐŽƐƚ-ĞīĞĐƟǀĞ
ĞĸĐŝĞŶƚ͕ cost-effec�ve and
ĂŶĚ�mely
ƟŵĞůLJmanner.
ŵĂŶŶĞƌ͘We also
tĞ make
ĂůƐŽ sure
ŵĂŬĞ thatƚŚĂƚ
ƐƵƌĞ our ŽƵƌ
employees, representa�ves
ĞŵƉůŽLJĞĞƐ͕ and stake-
ƌĞƉƌĞƐĞŶƚĂƟǀĞƐ ĂŶĚ
holders receive their deserving rewards for their contribu�ons.
ƐƚĂŬĞŚŽůĚĞƌƐƌĞĐĞŝǀĞƚŚĞŝƌĚĞƐĞƌǀŝŶŐƌĞǁĂƌĚƐĨŽƌƚŚĞŝƌĐŽŶƚƌŝďƵƟŽŶƐ͘
dŽŚĞůƉĂĐŚŝĞǀĞŽƵƌŐŽĂůƐ͕ǁĞĞŶƐƵƌĞƚŚĂƚ͗
MEM has been cer�fied with many quality standards like OHSAS 18001:2007,
ISO 9001:2015, ISO 14001:2015 which makes us an organiza�on where the quality
dŚĞYƵĂůŝƚLJDĂŶĂŐĞŵĞŶƚ^LJƐƚĞŵŝƐǁĞůůŵĂŝŶƚĂŝŶĞĚŝŶĂĐĐŽƌĚĂŶĐĞǁŝƚŚ/ŶƚĞƌŶĂƟŽŶĂů^ƚĂŶĚĂƌĚƐ.
is neverKƵƌŵƉůŽLJĞĞƐĂƌĞĐŽŶƟŶƵŽƵƐůLJĂƐƐĞƐƐĞĚĂŶĚƚƌĂŝŶĞĚto
compromised. meet the rising demands and expectations of
our markets and customers.
• The Quality Management System is well maintained in accordance with Interna�onal Standards.
YƵĂůŝƚLJ͕ ĚĞůŝǀĞƌLJ͕ ĐŽƐƚ ĂŶĚ ŽƚŚĞƌ ĞĸĐŝĞŶĐLJ ŵĞĂƐƵƌĞƐ ĂƌĞ ƉƌŽŵŽƚĞĚ͕ ŵŽŶŝƚŽƌĞĚ ĂŶĚ ĐŽŶƚƌŽůůĞĚ͕ ƚŽ
• Our Employees are con�nuously assessed and trained to meet the rising demands and expecta�ons of
ŝŵƉƌŽǀĞĐƵƐƚŽŵĞƌƐĂƟƐĨĂĐƟŽŶĂŶĚĐŽŵpany performance.
our markets and customers.
dŚĞĨĞĞĚďĂĐŬǁĞƌĞĐĞŝǀĞĨƌŽŵŽƵƌĐůŝĞŶƚƐĂŶĚŽƚŚĞƌĂƵƚŚŽƌŝƟĞƐĂƌĞǁĞůůŝĚĞŶƚŝĨŝĞĚĂŶĚǁŽƌŬƐŽŶƚŚĞ
• Quality, delivery, cost and other efficiency measures are promoted, monitored and controlled, to
ƐĂŵĞĨŽƌďĞƩĞƌĐƵƐƚŽŵĞƌƐĂƟƐĨĂĐƟŽŶ͘
improve customer sa�sfac�on and company performance.
• The feedback we receive from our clients and other authori�es are well iden�fied and works on the
same for be�er customer sa�sfac�on.
ĞƌƟĮĐĂƚĞƐ:
Cer�ficates:
These pigs are constructed of light, medium, and heavy density foam. They are constructed from an open-
cell polyurethane foam with cylinder shape that can be coated with urethane for more durability and can
ďĞ ĐƵƐƚŽŵŝnjĞĚ ƚŽ ĂĐĐŽŵŵŽĚĂƚĞ ĂŶ ĂƐƐŽƌƚŵĞŶƚ ŽĨ ƐŝƚƵĂƟŽŶƐ͘ dŚĞ ĨŽůůŽǁŝŶŐ ƌĞǀĞĂůƐ ƚŚĞ ŵŽƐƚ ƉŽƉƵůĂƌ
ƐƚLJůĞƐĂǀĂŝůĂďůĞ͕ŚŽǁĞǀĞƌ͕ĂŶLJĐŽŶĐĞŝǀĂďůĞĐŽŶĮŐƵƌĂƚŝŽŶĐĂŶďĞŵĂŶƵĨĂĐƚƵƌĞĚ͗
ĂƌĞ&ŽĂŵWŝŐƐ
&ƵůůLJ ŽĂƚĞĚ&ŽĂŵWŝŐƐ
ƌŝƐƐ-ƌŽƐƐ&ŽĂŵWŝŐƐ
tŝƌĞďƌƵƐŚ &ŽĂŵWŝŐƐ
ĂƌĞ&ŽĂŵWŝŐƐ &ƵůůLJŽĂƚĞĚ&ŽĂŵWŝŐƐ
Bare foam pigs are primarily used for drying and Foam pigs can be coated and adapted for
sweeping of loose debris, sealing behind a stuck best tracking.
pig, batching operations, and gauging of internal
pipe conditions before extensive pigging.
The design is typically bullet shaped and Wire brush Foam Pigs are primarily used for regular
constructed of foam with durable polyurethane ŵĂŝŶƚĞŶĂŶĐĞ ĂƉƉůŝĐĂƟŽŶƐ ĂŶĚ ĐůĞĂŶŝŶŐ ůŝŶĞƐ with
ĞůĂƐƚŽŵĞƌĐŽĂƟŶŐŝŶĂĐƌŝƐƐ-ĐƌŽƐƐƉĂƩĞƌŶ. buildup, rust, or debris in their new construction.
dŚĞŝƐĐƐĂŶĚŝƚƐĂĐĐĞƐƐŽƌŝĞƐĂƌĞŵŽƵŶƚĞĚŽŶĂƐƚĞĞůďŽĚLJƚƵďĞĂŶĚŚĞůĚŝŶƉŽƐŝƟŽŶďLJŵĞƚĂůůŝĐŇĂŶŐĞƐĂŶĚĂƌĞ
Bi- Direc�onal Batching Pig
designed in such a manner that they can be re-used several ƟŵĞƐďLJŽŶůLJƌĞƉůĂĐŝŶŐƚŚĞĐŽŵƉŽŶĞŶƚƐ͘
Bi- Direc�onal Batching Pigs are normally composed of Polyurethane Discs. They generally consist of Guide disc,
Seal Disc and Spacer discs. They are generally used as a barrier between two or more fluids flowing in the same
pipeline and thereby reducing hazards and losses due to fluid contamina�ons. They are also used for removing
ŝ- ŝƌĞĐƚŝŽŶĂůĂƚĐŚŝŶŐWŝŐ
the products from the pipelines.
Bi-Direc�onal
Bi- Directional Cleaning
Batching Brush Pigthe simplest models of Disc Pigs. They generally consist of Guide disc, Seal Disc
Pigs are
ĂŶĚ^ƉĂĐĞƌĚŝƐĐƐ͘dŚĞLJĂƌĞŐĞŶĞƌĂůůLJƵƐĞĚĂƐĂďĂƌƌŝĞƌďĞƚǁĞĞŶƚǁŽŽƌŵŽƌĞŇƵŝĚƐĨůŽǁŝŶŐŝŶƚŚĞƐĂŵĞƉŝƉĞůŝŶĞ
Bi-Direc�onal Cleaning ŚĂnjĂƌĚƐ
ĂŶĚ ƚŚĞƌĞďLJ ƌĞĚƵĐŝŶŐ Brush Pig hasůŽƐƐĞƐ
ĂŶĚ a similar
ĚƵĞshape asĐŽŶƚĂŵŝŶĂƟŽŶƐ͘
ƚŽ ŇƵŝĚ compared to batching pigs,
dŚĞLJ ĂƌĞ the
ĂůƐŽ difference
ƵƐĞĚ is that ƚŚĞ
ĨŽƌ ƌĞŵŽǀŝŶŐ the
cleaning
productsbrush
from pigs has brush assembled along with the seal, guide and spacer discs. There are basically 2 types
the pipelines.
of brushes that are assemble on the pig they are:
ŝ-ŝƌĞĐƟŽŶĂůůĞĂŶŝŶŐƌƵƐŚWŝŐ
1. Circular Brushes (Could be C. St Wires, St. St wire, Plas�c wires or Polyurethane Blades)
Bi-ŝƌĞĐƟŽŶĂůůĞĂŶŝŶŐƌƵƐŚWŝŐŚĂƐĂƐŝŵŝůĂƌƐŚĂƉĞĂƐĐŽŵƉĂƌĞĚƚŽďĂƚĐŚŝŶŐƉŝŐƐ͕ƚŚĞĚŝīĞƌĞŶĐĞŝƐƚŚĂƚƚŚĞĐůĞĂŶŝŶŐ
2.
brush Spring
pigs hasBrushes (Could bealong
brush assembled C. St with
Wires,
theSt. St wire,
seal, guide Plas�c wires
and spacer or Polyurethane
discs. Blades)
There are basically 2 types of brushes that
ĂƌĞĂƐƐĞŵďůĞŽŶƚŚĞƉŝŐƚŚĞLJĂƌĞ͗
They are used for cleaning of rust, mud, sand, wax, oxides, unwanted organic materials or any other foreign
1. Circular Brushes
par�cles present inside the pipelines.
2. Spring Brushes
They are used for cleaning of rust, mud, sand, wax, oxides, unwanted organic materials or ĂŶLJŽƚŚĞƌĨŽƌĞŝŐŶƉĂƌƟĐůĞƐ
present inside the pipelines.
Bi- Directional
Bi- Direc�onal Gauging
Gauging Pigs
Pigs basically
basically has
has aangauge
aluminum
plate gauge plate
replaced that
with theisbrush
used for gauging
in the Brusha Pig.
line.Gauging
GaugingPigs
Pigs
are generally
are generally used
used to
to find
find out
out excess
excess weld
weld penetration
penetra�onor orany
anyother
otherdebris
debristhat
thatexist
existinside
insidethe
thepipeline.
pipeline.They
They
are also
are also used
used to
to prove
prove the
the roundness
roundness of of the
the pipes
pipes and
and minimum
minimumbendbendrequired
requiredprior
priorto
tointelligent
intelligentpigging.
pigging.
ŝ- ŝƌĞĐƟŽŶĂůDĂŐŶĞƚŝĐWŝŐ
ĐƵƉdesign
The cup ĚĞƐŝŐŶallows
ĂůůŽǁƐ
forĨŽƌ ŶĞŐŽƚŝĂƟŽŶ
nego�a�on mul�ŽĨinternal
ǀĂƌLJŝŶŐpipe
ŝŶƚĞƌŶĂů ƉŝƉĞ and
diameters ĚŝĂŵĞƚĞƌƐ ĂŶĚreduc�ons
up to 10% ƵƉ ƚŽ ϭϱй
or ƌĞĚƵĐƟŽŶƐ
deforma�onsŽƌ
deformations
in nominal samein nominal
size of asame
pipe.size
Cuppipe.
pigs CƵƉƉŝŐƐĐĂŶďĞĞĂƐŝůLJĐŽŶĮŐƵƌĞĚǁŝƚŚĚŝƐĐƐŝŶůŝĞƵŽĨĐƵƉƐ͕ŽƌĂĚĚŝŶŐ
can be easily configured with discs in lieu of cups, or adding guide,
guide, sealing and spacer ĚŝƐĐƐĨŽƌĂĚĚŝƟŽŶĂůƐĞĂůŝŶŐĐĂƉĂďŝůŝƚŝĞƐ͘
sealing and spacer discs for addi�onal sealing capabili�es.
hŶŝ- ŝƌĞĐƚŝŽŶĂůĂƚĐŚŝŶŐWŝŐ
Uni - ŝƌĞĐƟŽŶĂů ĂƚĐŚŝŶŐ WŝŐƐ ĂƌĞ ƚŚĞ ƐŝŵƉůĞƐƚ ŵŽĚĞůƐ ŽĨ ƵƉ WŝŐƐ͘ dŚĞLJ ĂƌĞ ŐĞŶĞƌĂůůLJ ƵƐĞĚ ĂƐ Ă ďĂƌƌŝĞƌ
ďĞƚǁĞĞŶƚǁŽŽƌŵŽƌĞŇƵŝĚƐŇŽǁŝŶŐŝŶƚŚĞƐĂŵĞƉŝƉĞůŝŶĞĂŶĚƚŚĞƌĞďLJƌĞĚƵĐŝŶŐŚĂnjĂƌĚƐĂŶĚůŽƐƐĞƐĚƵĞƚŽŇƵŝĚ
contaminations. They are also used for removing the products from the pipelines. The conical Cup design
ĂůůŽǁƐŶĞŐŽƚŝĂƟŽŶŽĨƉŝƉĞƐŝŶƚĞƌŶĂůĚŝĂŵĞƚĞƌ͘dŚĞƐĞĂůƐ͕ƐƉĂĐĞƌƐĂŶĚŐƵŝĚĞĚŝƐĐƐĐĂŶďĞƉůĂĐĞĚŽŶƚŚĞƐĂŵĞ
body, in place of the cups as per the requirements.
hŶŝ-ŝƌĞĐƚŝŽŶĂůůĞĂŶŝŶŐƌƵƐŚWŝŐ
Uni-ŝƌĞĐƟŽŶĂůůĞĂŶŝŶŐƌƵƐŚWŝŐŚĂƐĂƐŝŵŝůĂƌƐŚĂƉĞĂƐĐŽŵƉĂƌĞĚƚŽďĂƚĐŚŝŶŐƉŝŐƐĞĂƌůŝĞƌŵĞŶƚŝŽŶĞĚ͕ƚŚĞ
ŵĂŝŶĚŝīĞƌĞŶĐĞŝƐƚŚĂƚƚŚĞĐůĞĂŶŝŶŐďƌƵƐŚƉŝŐƐŚĂƐďƌƵƐŚĂƐƐĞŵďůĞĚĂůŽŶŐǁŝƚŚƚŚĞƵƉƐ͘dŚĞƌĞĂƌĞ basically
ϮƚLJƉĞƐŽĨďƌƵƐŚĞƐƚŚĂƚĂƌĞĂƐƐĞŵďůĞŽŶƚŚĞƉŝŐƚŚĞLJĂƌĞ͗
3. Circular Brushes
4. Spring Brushes
They are used for cleaning of rust, mud, sand, wax, oxides, unwanted organic materials or any other foreign
particles present inside the pipelines.
Uni- ŝƌĞĐƟŽŶĂů'ĂƵŐŝŶŐWŝŐƐďĂƐŝĐĂůůLJŚĂƐĂŐĂƵŐĞƉůĂƚĞĂƐƐĞŵďůĞǁŝƚŚƚŚĞWŝŐ͘'ĂƵŐŝŶŐWŝŐƐĂƌĞŐĞŶĞƌĂůůLJ
ƵƐĞĚƚŽĨŝŶĚŽƵƚĞdžĐĞƐƐǁĞůĚƉĞŶĞƚƌĂƟŽŶŽƌĂŶLJŽƚŚĞƌĚĞďƌŝƐƚŚĂƚĞdžŝƐƚŝŶƐŝĚĞƚŚĞƉŝƉĞůŝŶĞ͘dŚĞLJĂƌĞĂůƐŽ
used to prove the roundness of the pipes and minimum bend required prior to intelligent pigging. These
plates normally have slits cut in them to ĨŝŶĚŽƵƚƚŚĞĚĞĨŽƌŵĂƟŽŶĞĂƐŝůLJ͘'ĂƵŐĞƉůĂƚĞƐĂƌĞŐĞŶĞƌĂůůLJŵĂĚĞ
ĂƌŽƵŶĚϱ-ϭϬйůĞƐƐĞƌĂƐĐŽŵƉĂƌĞĚƚŽƚŚĞŝŶŶĞƌĚŝĂŵĞƚĞƌŽĨƚŚĞƉŝƉĞ͘
hŶŝ- ŝƌĞĐƟŽŶĂůDĂŐŶĞƚŝĐWŝŐ
WŽƌƚĂďůĞdĞŵƉŽƌĂƌLJWŝŐ>ĂƵŶĐŚĞƌ
Inflatable Stoppers
^ŝŐŶĂůĞƌ ;DŽŶŝƚŽƌͿ
. /ŶŇĂƚĂďůĞ^ƚŽƉƉĞƌƐ
Circular and Spring-Loaded Brushes
High tĞůĚdĞƐƚĞƌƐ
. Strength magnets
.
dŚĞƌĞ ĂƌĞ ŵĂŶLJŽĐĐĂƐŝŽŶƐ ǁŚĞŶƉŝŐ ůĂƵŶĐŚŝŶŐ ĐĂŶďĞĚŝĨĮĐƵůƚ͕ ƐŽ͕ WŽƌƚĂďůĞdĞŵƉŽƌĂƌLJWŝŐ >ĂƵŶĐŚĞƌ ŝƐ
The versa�le Inflatable Stoppers are used to service variety of industrial applica�ons. For instance,
ƐƉĞĐŝĂůůLJĚĞƐŝŐŶĞĚƚŽŽǀĞƌĐŽŵĞƚŚĞƐĞƌĞƐƚƌŝĐƟŽŶƐǁŝƚŚŝƚƐŵƵůƟ-schedule capability.
. tes�ng, preven�ng foreign bodies entering pipelines during down�me, weld purging and
leak
dŚĞǀĞƌƐĂƟůĞ/ŶŇĂƚĂďůĞ^ƚŽƉƉĞƌƐĂƌĞƵƐĞĚƚŽƐĞƌǀŝĐĞǀĂƌŝĞƚLJŽĨŝŶĚƵƐƚƌŝĂůĂƉƉůŝĐĂƚŝŽŶƐ͘&ŽƌŝŶƐƚĂŶĐĞ͕ůĞĂŬ
preven�ng machine swarf or tools from falling into pipes.
ƚĞƐƚŝŶŐ͕ ƉƌĞǀĞŶƟŶŐ ĨŽƌĞŝŐŶ ďŽĚŝĞƐ ĞŶƚĞƌŝŶŐ ƉŝƉĞůŝŶĞƐ ĚƵƌŝŶŐ ĚŽǁŶƟŵĞ͕ ǁĞůĚ ƉƵƌŐŝŶŐ ĂŶĚ ƉƌĞǀĞŶƟŶŐ
machine
For swarf
cleaning andor tools from
scrapping thefalling into pipes.
pipelines, customized sizes of brushes can be designed for any
.
schedules of pipelines. Spring loaded brushes are recommended for sizes above 24”.
tĞůĚdĞƐƚĞƌƐĂƌĞƵƐĞĚƚŽŚLJĚƌŽƚĞƐƚƚŚĞŶĞǁͬĞdžŝƐƟŶŐǁĞůĚƐŝŶĂƉŝƉĞůŝŶĞ͘dŚĞŇĂŶŐĞǁĞůĚƚĞƐƚĞƌŵĂŬĞƐ
sure that the weld meets the required design standards.
There are many instances where metals and other ferrous materials gets trapped in the pipelines.
WŝŐ^ŝŐŶĂůĞƌƐĐĂŶďĞƵƐĞĚƚŽĚĞƚĞĐƚ͕ƐŝŐŶĂůĂŶĚůŽŐƚŚĞƉĂƐƐĂŐĞŽĨƉŝŐƐĂƚĐƌŝƟĐĂůƉŽŝŶƚƐĂůŽŶŐ a pipeline.
. strength magnets are used to remove these par�cles
High