EcoStruxure Hybrid DCS

Overview
 From smart devices through to big data, we
provide our customers with services, systems
and technology to:

Reduce cost Produce Realize Reduce

Reduce CO2 Reduce energy
per kWh energy locally measurable operating
footprints consumed
across the grid efficiency expenditures
EcoStruxure Hybrid DCS is part of :a
whole solutions’ portfolio for your company
Manufacturing Execution System

Supervision and Historian

Process control

Machine control

Electrical distribution

Energy monitoring & control

Security

Building Management

Critical power

Data Center control

Collaborative architecture Production energy optimization, Better consumption forecasting,

bridging silos to yield optimized reduced energy consumption per unit of critical for engaging in demand-
plants & processes. production & improved emissions reporting. response programs.
EcoStruxure Hybrid DCS : One Stop Solution to address your challenges

Reduction in Reduction in Reduction in

TIME RISK COST

Scalable Architecture Future Ready Network with High Availability<
Manufacturing
Unified operator interface Openness to the IT level Batch
Execution
System
System

ERP System

Supervision Asset
Engineering & PES System Management
Client(s) Data Server Station
Servers
Operator Stations Historian Server

Safety
Redundant
PAC Controller
Controllers

Transparency of information
DP PA
Remote IO
High availability
MB serial
Powerful scalable controller
Power platforms
Monitoring
Smart devices
Distributed IO Electrical
Hart
Devices Standard field buses
Smart Instrumentation

EcoStruxure Hybrid DCS Delivering near 100% uptime ensuring continuous operation of the Plant

Ethernet as an architecture backbone across the system

La Gama Completa de la Automatización Ind.
Las tecnologías asociadas a las necesidades de cada actividad
EcoStruxure Hybrid DCS
PLC/PAC Un DCS para Acitivades Híbridas DCS: Foxboro EVO

Se elije la “mejor” oferta Combina ventajas de ambos mundos: Un sistema / proveedor

Se elije al “mejor” proveedor” “Quiero la flexibilidad de un PLC, pero Estandardización
“Quiero ser libre y escoger lo mejor de c/u” con la operación de un DCS” “Solo quiero a UN Responsable”

Lógica Control Alta Velocidad Control Lazos Analógicos

HW Probado en campo Tiempos caídos repercuten
Tiempos caídos repercuten en
en pérdida de producción
pérdida de producción
Ingeniería Costos Competitivos y condiciones peligrosas
Programación Configuración
Interoperabilidad
Operación Innovadora Integración
Muchas Bases Datos y Una sola Base Datos
Herramientas Conf. Integridad Operación y Herramienta Conf.
Industria
Renewable Energy

Food & Bev

Refining
Power &
Transmission
Transportation

Petrochem
Automotive

Water & Wastewater

Pulp & Paper

Chemical
Machines

& Tunnels
Electronics

Oil& Gas
Life Sciences
Fabricated metals

Mining, Minerals &

Metals
Electrical Equipment

PLC/PAC DCS
100% Segmentos Híbridos 100%
Discreto Aplicaciones Híbridas Proceso
EcoStruxure Hybrid DCS : Designed to Simplify & Manage Complete Lifecycle
End

Hardware
Architecture
Regulatory
Audit Management

Software
PES Architecture
Operation & Maintenance
Management

Object Model Engineering Tools

&
Libraries

EcoStruxure Hybrid DCS Delivering Sustained Operational Efficiency with reduced Energy Usage
Scalable Architecture Future Ready Network with High Availability
Manufacturing
Unified operator interface Openness to the IT level Batch
Execution
System
System

ERP System

Supervision Asset
Engineering & PES System Management
Client(s) Data Server Station
Servers
Operator Stations Historian Server

Safety
Redundant
PAC Controller
Controller

Transparency of information
DP PA
Remote IO
High availability
MB serial
Powerful scalable controller
Power platforms
Monitoring
Smart devices
Distributed IO Electrical
Hart
Devices Standard field buses
Smart Instrumentation

EcoStruxure Hybrid DCS Delivering near 100% uptime ensuring continuous operation of the Plant
Completely Integrated Solution
A complete solution from sensors, electrical devices, controls
to Business Information Systems
• Controllers  M580 (ePAC), Quantum and M340
• I/O Range  Remote I/Os (X80, Quantum) & Distributed Advantys STB I/Os
• Connexium Ethernet equipments
• TeSys intelligent motor starters
• ATS Progressive Starters
• Altivar Variable Speed Drives
• Sepam Protective Relays
• PM Power Meters
• Connectivity to Historian, Batch and ERP Systems
EcoStruxure Hybrid DCS Integrating Instruments, electrical devices, controls & IT systems
Choice of Network Options
Operation Clients Operation clients Controller Support
• M580 / Redundant
Operation
System Operation • Quantum / Redundant
Servers Servers
server
• M340
M580
Redundant Quantum M340 M580 Communication Option
controller controller controller

• Ethernet RIO
NOE
CRP NOE NOE NOE

router
• S908 RIO
 

• Distributed IO
• HART
Advantys
PRA Advantys
STB Gateway STB
ETG
CRA
CRA

• Profibus
• Modbus TCP
CRA
PRA

Smart Modbus HART on

S908 RIO ERIO DIO Device STB Serial Link • Modbus Serial
STB
EcoStruxure Hybrid DCS Supports most of the industrial networks as native option
Una plataforma probada en campo, validada en fábrica
TVDA (Tested Validated Documented Architecure)
Arquitecturas Probadas, Validadas y Documentadas cubriendo todo el panorama de las necesidades
de automatización de su planta

EcoStruxure Hybrid DCS Reduce Tiempo de Desarrollo y Riesgos de Puesta en Marcha

Software Architecture
Structured & Simple Software Framework
Application Projects Topology
Control
Projects

Supervision
P P
Projects
A A
C C
XXX
Projects

Projects
participants

Project Manager Topological Manager

Application Manager Logical Process Creation System infrastructure
Process modelling Object instances are configuration
Describe the application as it is Separated into their Define the
in the real world component parts (control, Supervision Nodes
supervision…) Controllers
to be assigned to the Networks
Participant Projects Devices & Distributed I/O…

EcoStruxure Hybrid DCS Easy to design, develop, deploy and manage

Application Manager
Model the application as it is in the real world
and improve the reusability

P&ID Diagram • A free & flexible model to describe the user application
• Standards based (ISA88, ISA95) or user choice
• Hierarchical organization
• Design without hardware constraints
Application Manager

EcoStruxure Hybrid DCS Easy to design, develop, deploy and manage

Topology Manager
Configure and manage your system
architecture

Configure the
supervision
architecture
Configure the
network
architecture

Configure the
controller
communication
Configure the
controllers
Configure the
remote I/O
Configure the
devices

EcoStruxure Hybrid DCS Easy to design, develop, deploy and manage

Project Manager
Links the topology and the application
together

Topology Application
Eng Station
• Automatically generates from a
single data entry point all the related
system components

• Guarantees the system consistency

and reduces errors during
configuration and maintenance

Operator Station Devices Controllers

EcoStruxure Hybrid DCS Easy to design, develop, deploy and manage

Engineering Empowerment
Reduce your Start up time & cost up to 30%
Powerful Engineering Features & Tools to simplify Engineering and
improve Efficiency

Import from existing project to get head start on any

new project development

Easy Traceability of development life cycle

Utilize the Power of Object Oriented Architecture to

manage changes efficiently

Pre Test Application before Deployment

EcoStruxure Hybrid DCS Increased Engineering Efficiency & Accuracy

Object Model & Libraries
Knowledge Packaged in Libraries

Developed using years of solution expertise our comprehensive Libraries delivers

Operational Intelligence with sustained Energy Management

EcoStruxure Hybrid DCS Delivering Sustained Operational Efficiency with reduced Energy Usage
Transversal Library- GPL
• Targeted Applications
• Any process application across industries
• Device Communication Management
• Main Features
• Signal Processing  AI, DI, AO, DO
• ON/OFF Devices  Valves, Motors
• Analog Devices  Control Valve, VFDs
• Parameter Set Management
• Smart Device Management  Schneider Devices
like Power meters, Altivar Drives, Soft Starters
• Diagnostics  CPU, I/Os, Network, Supervision
Stations, Devices
• 3rd Party Communication Management  Modbus
Serial/Ethernet
EcoStruxure Hybrid DCS Reduce Time to Market; Improve Operational & Maintenance Efficiency
Operational & Maintenance Tools
Make an Informed decision
Capture the data, analyze and provide the right information to the right
people at the right time to take the right action

Capture Analyze Inform

What How Why

EcoStruxure Hybrid DCS Better Maintenance Capability to reduce Downtime
Asset Information and Alarm Management
Asset Information Alarm Management

• Information about the

Operations & Run
hours

• Information about
maintenance
requirements • Strong Alarm Management system with
segregation of Alarms based on process,
• Advanced intimation equipment, device etc.
about maintenance
• Color based differentiation on the Alarm viewer
schedules window

EcoStruxure Hybrid DCS Better Maintenance Capability to reduce Downtime

Runtime Navigation Services and Sequence of Events
Navigation Services SOE

Invoke Runtime Services

to identify root cause of
any Operational issues.

Get all information about Identify the source of trip

the equipment on just one by leveraging the
click Sequence of Event
Recording in PES

EcoStruxure Hybrid DCS Better Operation & Maintenance Capability to improve traceability
Regulatory Management
Manage your regulatory needs
Version control Operational Audit Trail
Track each action during development cycle

Version tracking of Function Check in/Check out

Electronically track all the operations using
Blocks with change records of Programmers
Operational Audit Trail

EcoStruxure Hybrid DCS Better Engineering and Operations Traceability

Improved Security with User Login Access

Access Control
• Uses the Windows Active Directory

• User is identified and SWPE will track all

actions done by the user

• Allows the multi user configuration

• Users are instantaneously notified about other

users actions

EcoStruxure Hybrid DCS Better Engineering and Operations Traceability

EcoStruxure Hybrid DCS : Pieza x Pieza
Hardware Software Protocols Devices TVDAs
M580

Unity
SCADA Expert
Quantum

M340
Advantys

Liquid Cement LVPC Engy Mgmnt

MMM Lib

Libraries
Food Lib Lib Lib
General Purpose
Lib
Water Mining APC
Lib Lib Lib