Overallcontrol System

Overall control system Overview
Overall control system
Overview
Computer plug-in unit Multibus

REE
Power converter board Memory Input/output
Processor Processor board
SRK, motor control analog board control board
board REK1 REK2 or
board MSK SAK/ SAK2 ESK
processor board
REK 386
Central control console

Main drive ZSP
Display
control board
DSK
Control
CPC 1-04
console display
Servo-drive plug-in unit

SSE Servo-drive
control board
Input/output bus
SSK
Servo-drives
Auxiliary drive plug-in unit

HAE
Auxiliary
Power part boards drive board
LTK, STK, BAK HAK
Auxiliary drives
Input/output plug-in unit EAE
Safety Input/output
input board board
SEK EAK
Safety-relevant Input/output signals

components
Block diagram of the control system ”CPTronic modular”
5
Overall control system Components of the control system
Components of the control system
The electronic boards used with CPTronic modular

are located in various plug-in units in the central
control cabinet ZSG. Defined tasks are assigned to
each plug-in unit, e.g.
Auxiliary drive plug-in unit control of the various
auxiliary drives
Servo-drive plug-in unit control of the various
servo-drives.
REK1, REK2, RGP386, SAK, ESK

The central part of the CPTronic modular consists
of the processor boards REK1 and REK2 or the
processor board REK386 (either REK2 or REK386).
The processor boards are equipped with EPROM
modules EPM which contain the press software.
The processor boards REK1 and REK2 or REK386
communicate with each other via the memory
analog board SAK. The input/output control board
ESK links the two processor boards, the memory
analog board and the other electronic boards with
each other. All control-relevant input/ output signals
are transmitted via the ESK.
Backplanes of the plug-in units

Information between the electronic boards is
exchanged via the backplanes of the plug-in units.
Specific functions are assigned to each electronic
board.
SEK Safety input board

All safety-relevant signals are transmitted via the
SEK.
EAK Input/ output board

The EAK receives signals from various switch
elements, e.g. switches and buttons. The output
signals of the EAK control various components of
the press such as valves, signal lamps, blowers,
etc.
HAK Auxiliary drive board

The auxiliary drive board HAK is used to control the
power part boards (LTK, STK, BAK).
6
Overall control system Components of the control system
SSK Servo-drive control board

The servo-drive control board controls the
servo-drives and receives the potentiometer
values fed back by the servo-drives.
MSK/ SRK Motor control board / power

converter board
The motor control board is responsible for the
control of the brushless main drive.
The power converter board is responsible for the
control of the d.c. main drive.
DSK Display control board

The control console display is controlled by the
display control board.
Note:
Depending on the number of printing units,
several EAKs , SAKs, SSKs, HAKs and SEKs
may be used.
7
Overall control system REE Computer plug-in unit
REE Computer plug-in unit
Layout
NTK Power supply board (board slot 24V)
REK2 or REK386
ESK2 Input/output control board (for
presses with more than 6 PUs)
SAK Memory analog board
ESK1 Input/output control board
Computer plug-in unit REE REK1 Processor board
SRK Power converter board or
MSK Motor control board
Components
RER Backplane of computer plug-in unit
The backplane RER is at the back of the
computer plug-in unit REE. All pin and socket
bases on this backplane are connected to the
corresponding components through cables.
Backplane of computer plug-in unit RER
NTK Power supply board

The boards are of identical design and inter-
changeable. The board slots of the power supply
boards are coded; this means that only in their
board slot do they receive, through a reference
voltage, the information regarding the output
voltage to be generated.
Layout of power supply board NTK
8
REK1 and REK2 Processor boards

The REK1/2 consist of the computer motherboard
RGP2 and the EPROM module EPM. They are
interchangeable and are allocated their functions
via their board slots. The REK1 is responsible for
controlling the main drive and works together with
the motor control board MSK (brushless main
drive) or the SRK (d.c. main drive). The REK2 is
used to control the entire press.
Layout of processor board REK1/2

The memory analog board SAK is part of the
processing section. The processor boards REK1
and REK2 or REK386 communicate with each
other via the backplane of the computer plug-in
unit RER and via the SAK.
Layout of memory analog board SAK
SAK2 Memory analog board

The memory analog board SAK2 is a revision of
the SAK. It is characterized by a higher accuracy
in the analog section.
Layout of memory analog board SAK2
ESK Input/output control board

The ESK processes the input and output signals.
For presses with more than six printing units a
second ESK is used. The input/output control
boards ESK1 and ESK2 are of identical design
and interchangeable. The number behind the
abbreviation indicates the board slot in the
computer plug-in unit REE.
Layout of input/output control board ESK
9
REK386 Processor board

This processor board consists of the computer
motherboard RGP3, the EPROM module EPM and
the RGP3-computer module RRM. The REK386 is
responsible for the control of the entire press
(exception: main drive control). The REK386 is
operated in board slot REK2.
Layout of processor board REK386
SRK Power converter board

The power converter board SRK is required if a
d.c. main drive is used. It processes the signals of
the processor board REK1 and generates the
control signals for the converter power part SLT.
Layout of power converter board SRK
MSK Motor control board

The motor control board MSK is required if a
brushless main drive is used. It processes the
signals of the processor board REK1 and
generates the control signals for the brushless
power part BLT.
Layout of motor control board MSK
10
Overall control system REK1/REK2 Processor board
REK1/REK2 Processor board
Layout
EPROM module EPM
X2 Plug connection to backplane of
computer plug-in unit RER
Computer motherboard RGP2
X1 Plug connection to backplane of
computer plug-in unit RER
Processor board REK1/REK2
General
REK1 and REK2 are inserted in the computer
plug-in unit.
The processor board REK1 is a ”single-board
computer” which effects the open- and
closed-loop control of the main drive (brushless
main drive or d.c. main drive). The REK1 is
equipped with a 80186 microprocessor. The
computer motherboard RGP2 and the EPROM
module EPM form the REK1. The EPROM
module EPM is a memory. It stores the program
(software) of the press control system. The
EPM is plugged onto the computer motherboard
RGP2 and together they form the processor
board REK1.
REK2 is identical in design with REK1 and
carries out the same functions. REK1 and
REK2 are interchangeable. The function is
allocated dependent on the board slot (REK1
main drive control, REK2 press control).
11
Software versions
The EPROM modules EPM on the identical
processor boards REK1 and REK2 have the
same software versions.
If the processor board REK386 is used (instead
of REK2), the software versions of the EPROM
modules EPM on REK1 and REK386 must be
different.
REK2 can only be replaced by REK386 if the
software version of REK1 was updated.
REK386 can, however, not be replaced by
REK2.
Exchange of software
If you want to use REK386 instead of REK2
and carry out the necessary basic initialization
(settings: straight printing, max. sheet size, pull
lay on O.S.), remove the SSK before turning on
the main switch. It is possible that the servo-
drives move to undefined positions. If neces-
sary, change the sheet size and the variant
code. Afterwards insert the SSK again while the
power is off.
12
Block diagram
EPROM RAM NV-RAM

module
Timer USART
BLA
logic
Filter Port 1
Filter Slave-PCI
Port 2
CPU
Filter Master-PCI
Port 3
Port 4
Bus-trans.
+ latch
Simplified block diagram of the processor boards REK1/2
Signal or data line

Bus line
Function
Ports
REK1/2 are equipped with parallel ports which
are used for internal control functions and the
signal input/output from and to external devices.
The processor boards can choose between:
– input/output, without control signals,
– input/output, with control signals.
The inputs and outputs can work in the different
modes.
13
USART Master-PCI
The USART is a serial input/output IC. It converts The processor board is equipped with interrupt
the signals transmitted in parallel from the CPU controllers; one of them is the master controller for
into serial data streams and passes them on. the processor board. The external and internal
interrupts are handled via this IC.
Timer
Slave-PCI
The timers of the REK1/2 generate the timing
marks (pulses) at which certain signal states are The slave-PCI is also an interrupt controller; it is,
activated or modified. however, subordinate to the master PCI.
NV-RAM BUS-trans. + latch
The NV-RAM is a memory IC with a non-volatile This IC handles the internal bus signals.
memory. In the case of a power failure or
CPU
interruption of the supply voltage, it guarantees
that the data stored in the NV-RAM is saved (e.g. The CPU is the central unit (brain) of a microcom-
totalizer reading, variant code). puter. It consists of an arithmetic unit, a control
unit and registers. Here the program code read
RAM
out from the program memory is evaluated and
The RAM is a write/read memory; each of its the data read in is processed and read out again.
memory locations can be addressed individually
Filter
and the contents can be modified. The memory
values are constantly overwritten and the memory The processor boards REK1/2 are equipped with
is volatile (stored data is lost after a power failure). filters which electronically condition the signals
which are transmitted to or from the REK1/2
EPROM module EPM
before they are passed on.
The EPROM modules are plugged onto the
Interfaces
processor boards REK1/2. The software required
for press control is stored in the EPROM modules. The processor boards REK1/2 each have a
The software version can be updated by exchang- 64-pole interface, which provides the link to the
ing the EPROM modules. motor control board MSK (brushless main drive)
or power converter board SRK (d.c. main drive).
BLA-logic
This interface comprises all connections between
The BLA-logic provides the electronics required the process control and main drive.
for open- and closed-loop control of the brushless
Via a further interface – the multibus – the
main drive. It generates the setpoint values
processor board REK1 communicates with the
required for the drive and evaluates and pro-
other functional units (electronic boards), such as
cesses the drive data received by the drive or
memory analog board SAK, input/output control
main drive power part BLT.
board ESK and the other processor boards (REK2
or REK386).
14
Signals to and from the motor control board MSK

Output signals
From the REK1 the motor control board MSK (in
the case of brushless main drive) receives signals
such as:
/FLT enabling the power part.
SIGNAL REK1, X1
STPLT1 stop signal1 to power part.
/FLT B27
BREMSE1 brake signal1.
STPLT1 B26
REGLER REK informs MSK whether REK or
BREMSE1 B28
MSK effects closed-loop control.
REGLER B29
MSK–Reset Resetting the MSK.
MSK-RESET B30
VZ-PWM Sign pulse width signal. Signal for
VZ-PWM B32 clockwise or anticlockwise rotation.
/PWM B31 /PWM Pulse-width modulated signal. Is
processed by the MSK as speed setpoint.
Input signals
At the same time, the motor control board MSK
transmits drive-relevant data and signals to the
processor board REK1:
SCHLEIFE Loop lead. To identify the MSK or
to detect broken wires.
SIGNAL REK1, X2 F-WARN Fault warning
(e.g. motor temperature)
SCHLEIFE B21
F-MELD Fault message (in the case of
F-WARN B22 serious faults). This signal triggers an
F-MELD B23 interrupt and is directly controlled by the
MSK.
DREHR.T B25
DREHR.T Encoder for direction of rotation.
DREHR.H B26
The encoder signals inform about clockwise
H-VERKN B27 and anticlockwise rotation.
TACHO B28 DREHR. H Hall signals for direction of rotation.
Hall-effect sensor informs about clockwise
and anticlockwise rotation.
Also used for speed measurement.
H-VERKN Combining Hall signals. Also used
for speed measurement.
TACHO Encoder signals
15
Signals to and from the power converter board SRK

The exchange of data and signals between the
processor board REK1 and power converter board
SRK is effected via different interfaces and control
lines:
– serial interface,
– parallel interface.
Serial interface
The data exchange between REK1 and SRK is
effected via the peripheral IC USART on the REK1
and via a serial interface.
Parallel interfaces
To guarantee a fast data exchange between SRK
and REK1 two parallel data ports are used which
are independent of each other.
Via port 0 data blocks are transmitted from the
REK1 to the SRK such as:
– setpoint values voltage regulator,
– voltage setpoint values,
– speed setpoint values,
– setpoint values current controller,
– current setpoint values.
Via port 1 data blocks are transmitted from the
SRK to the REK1 such as:
– actual voltage values,
– actual current values,
– actual speed values.
16
Exchange of processor boards REK1 and REK2
Never take out both processor boards at the

Attention: same time! Observe the ESD protective
measures!
ÁÁÁÁÁÁÁÁÁÁÁÁÁ
Computer plug-in unit REE
Processor board REK2
ÁÁ
Á
ÁÁ
Á
Computer plug-in unit
Select the display ”Totalizer”.

Write down the totalizer reading (Σtot).
Display ”Totalizer”
17
3 Select the display ”Variant code”.

4 Select the displays 1 to 3 with the left-hand
+/ – buttons and write down the variant
codes.
Note:
If you proceed as described below and the
variant code or totalizer reading is lost after the
exchange of the REKs, insert the old REKs
again and repeat the whole exchange procedure.
If only one processor board is to be replaced,

only steps 5 to 12 are required (REK1 or REK2,
slot-dependent).
Display ”Variant code”
5 Turn off the main switch 15Q66.

0 1
ÁÁÁÁÁÁÁÁÁÁÁ 6
ÁÁÁÁÁÁÁÁÁÁÁ
Take out the old processor board REK1.
ÁÁ
15Q66
Á
ÁÁ
Á
ÁÁ
Computer plug-in unit with old REK1
Insert the new processor board REK1.
8 Turn on the main switch 15Q66.
ÁÁ
Á
ÁÁ
Á
ÁÁ
0 1
ÁÁÁÁÁÁÁÁÁÁÁ 15Q66
Computer plug-in unit with new REK1
18
9 Select the display ”Totalizer”.

ß Compare the totalizer reading with your
notes.
q Select the display ”Variant code”.

w Compare the variant code with your notes.
19
e Turn off the main switch 15Q66.
0 1
r
Take out the old processor board REK1.
ÁÁ
15Q66
ÁÁ
Computer plug-in unit with old REK2
ÁÁÁÁÁÁÁÁÁÁÁ t Take out the new processor board REK1
and insert it in board slot REK2.
ÁÁ
z Turn on the main switch 15Q66.
Á
ÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ 0 1
Á
15Q66
Inserting REK1 in board slot REK2
u Select the display ”Totalizer”.

i Compare the totalizer reading with your
notes.
20
o Select the display ”Variant code”.

p Compare the variant code with your notes.
a Turn off the main switch 15Q66.

0 1
15Q66
Main switch 15Q66
ÁÁÁÁÁÁÁÁÁÁÁ a
Insert the new processor board REK1.
ÁÁÁÁÁÁÁÁÁÁÁ s Turn on the main switch 15Q66.
ÁÁ
Á
ÁÁ
Á
ÁÁ
0 1
Computer plug-in unit with new REK1
21
d Select the display ”Totalizer”.

f Compare the totalizer reading with your
notes.
g Select the display ”Variant code”.

h Compare the variant code with your notes.
22
Select the display ”Software version”.

The software versions of REK2 and REK1
must be identical.
XXX.X
XXX.X
Display ”Software version” of REK
23
Overall control system REK386 Processor board
REK386 Processor board
Layout
X30 Plug connection to
EPROM module EPM
EPROM module EPM
backplane of computer plug-in unit RER
X4 Plug connection RGP3 and
RGP-computer module RRM
backplane of computer plug-in unit RER
Processor board REK386 (RGP3 + RRM)
Task
The processor board REK386 consists of the
computer motherboard RGP3, the RGP3-com-
puter module RRM and the EPROM module EPM.
The REK386 is inserted in the computer plug-in
unit REE. This processor board performs all open-
and closed-loop control functions for press control
(exception: main drive control). Via the multibus
this processor board communicates with other
functional units (electronic boards), such as the
memory analog board SAK, input/output control
board ESK and processor board REK1.
The REK386 is equipped with parallel interfaces
which perform internal control functions and the
signal input/output from and to external devices.
Data such as the totalizer reading and variant
code are stored in a non-volatile memory. When
the press is shut down or a fault has occurred,
this data is stored with a store command and is
available when the press is started again.
24
Software versions
If the processor board REK386 is used (instead
of REK2), the software versions of the EPROM
modules EPM on REK1 and REK386 must be
different.
Block diagram
EPROM RAM NV-RAM

module
Timer USART
BLA
logic
Filter Port 1
Filter Slave-PCI
Port 2
Slot
Filter Master-PCI for RRM
Port 3
Port 4
Bus-trans.
+ latch
Simplified block diagram of processor board REK386
Signal or data line

Bus line
25
Ports Master-PCI
The REK386 is equipped with parallel ports which The processor board is equipped with interrupt
are used for internal control functions and the controllers; one of them is the master controller
signal input/output from and to external devices. for the processor board. The external and
The processor board can choose between internal interrupts are handled via this IC.
– input/output, without control signals, Slave-PCI
– input/output, with control signals. The slave-PCI is also an interrupt controller; it
is, however, subordinate to the master PCI.
The inputs and outputs can work in the different
modes. BUS-trans. + latch
USART This IC handles the bus signals.
The USART is a serial input/output IC. It converts Filter
the signals transmitted in parallel from the CPU
The processor board REK386 is equipped with
into serial data streams and passes them on.
filters which electronically condition the signals
Timer which are transmitted to or from the REK386
before they are passed on.
The timer of the REK386 generates the timing
marks (pulses) at which certain signal states are Multibus
activated or modified.
Via the multibus the processor board REK386
NV-RAM communicates with other functional units
(electronic boards), such as the memory analog
The NV-RAM is a memory IC with a non-volatile
board SAK, input/output control board ESK and
memory, which means that the data stored in the
processor board REK1.
NV-RAM (e.g. totalizer reading, variant code) is
saved in the case of a power failure or interruption
of the supply voltage.
RAM
The RAM is a write/read memory; each of its
memory locations can be addressed individually
and the contents can be modified. The memory
values are constantly overwritten and the memory
is volatile (stored data is lost after a power failure).
EPROM module EPM
The EPROM module is plugged onto the
processor board REK386. The software required
for press control is stored in the EPROM module.
The software version can be updated by exchang-
ing the EPROM module.
BLA-logic
The BLA-logic provides the electronics required
for open- and closed-loop control of a brushless
drive. It generates the setpoint values required for
the drive and evaluates and processes the data
fed back by the drive (e.g. auxiliary drive).
26
Exchange of processor board REK386
Attention: Never take out both processor boards at the

same time! Observe the ESD protective
measures!

Computer plug-in unit REE
ÁÁ
Á
ÁÁ
Á
Computer plug-in unit with REK1 and REK386

27

4 Select the displays 1 to 3 with the left-hand
+/ – buttons and write down the variant
codes.

0 1
Take out the old processor board REK386
(board slot REK2).
ÁÁ
15Q66
Á
ÁÁ
Á
ÁÁ
Computer plug-in unit with REK386
Insert the new processor board REK386
(in board slot REK2).
8
Turn on the main switch 15Q66.
ÁÁ
Á
ÁÁ
Á
ÁÁ
0 1
Computer plug-in unit with REK386
28

notes.

29
e Select the display ”Software version”.

r The software versions of REK386 (board slot
REK2) and REK1 must be different.
XXX X
XXX X
Display ”Software version” of REK
30
Overall control system RRM RGP3-computer module
RRM RGP3-computer module
Layout
computer motherboard RGP3
RGP3-computer module RRM
Task
Together with the computer motherboard RGP3,
the RGP3-computer module RRM forms the
processor board REK386 which is responsible for
the control of the entire press (exception: main
drive control).
The microprocessor on the RRM is a 80386 DX
processor. The RGP3-computer module is
plugged onto the computer motherboard RGP3;
only together can they operate as processor
board REK386.
31
Overall control system SAK Memory analog board
Layout
The memory analog board SAK is in the
computer plug-in unit REE.
Memory analog board SAK
Task
The memory analog board SAK fulfils several tasks:
– It provides a battery-backed RAM (write/read
memory) for the communication between the
two processor boards REK1 and REK2 or
REK386. Thanks to the battery back-up
certain parameters (e.g. specific job data) are
not lost in the case of a loss of voltage or
when the press is shut down.
– It generates the bus clock for the entire control
system.
– It generates the signal /PFAIL2 which reports
when the supply voltage for the electronic
components which perform control functions is
too high or too low.
– It receives the signals from the 16 analog
inputs and transmits them to the control
computer REK2 / REK386.
– It provides the serial interface for the commu-
nication, e.g. with the servo-drives.
32
Function
The memory analog board SAK is equipped with a
battery-backed write and read memory (RAM). In
this RAM data is stored which may not be lost
when the press is shut down (e.g. totalizer reading,
variant code, presettings).
Via another memory (dual-port RAM) the processor
boards REK1 and REK2 or REK386 communicate
with each other. On the SAK a clock signal is
generated for the control centre (REK1, REK2 or
REK386). Only when this clock signal is present
can the processor boards communicate with each
other.
Apart from this, the SAK receives the signals from
16 analog inputs. This analog section and a serial
interface are controlled by a processor. After the
initialization, the processor board REK2 or REK386
transmits the program for this processor to the
SAK memory.
Interfaces
Parallel interfaces
In the initialization phase, the control computer
REK2 or REK386 transmits the program code
once to the SAK. Apart from initialization and test
routines, the program code contains modules for
the handling of the 16 analog inputs and the serial
interface and for the transmission of data to the
control computer (REK2 or REK386).
In its main program the processor of the SAK
constantly receives the signals from the analog
inputs and places the acquired data into a
memory. Thus this data is available to the control
computer (REK2 or REK386).
Apart from this, data is exchanged at defined
intervals between the SAK and the control
computer by which they check each other’s correct
functioning.
33
Serial interface
The SAK is equipped with a serial interface which
is operated by a special interface IC. Via this
interface the SAK provides the link between the
servo-drives and the control computer. Via the
memory of the SAK the control computer passes
current parameters to the servo-drives (via the
servo-drive control board SSK or SSK2). In the
opposite direction and via the same route, the
positions of the precision potentiometers (pull lay)
are returned to the control computer.
Inputs and outputs

The inputs of the SAK can be divided into two
groups:
– analog signals,
– digital signals.
Analog signals
These signals are 16 input signals which are
grouped together in blocks of 8 signals each. This
division refers to the different functions and the
evaluation of the relevant analog signals.
The 8 differential inputs monitor the correct
functioning of the power supply units which supply
the voltage to the electronic boards.
Digital signals
The digital signals are input signals and bus
signals which communicate in both directions as
well as control inputs and outputs of the memory
analog board SAK.
Basic initialization
After a software exchange or the exchange of one
or several processor boards, a basic initialization
must be carried out. For this basic initialization the
press must be set to straight printing, max. sheet
size and the pull lay must be on the O.S. To avoid
faults, we recommend to take out the SSK or
SSK2 before switching on the press. Afterwards
switch the press off again and re-insert the
SSK/ SSK2.
34
SAK2 Memory analog board
Function
The memory analog board SAK2 is in the
computer plug-in unit REE. It is a revision of the
SAK. The SAK2 can replace the SAK, but not
the other way round. The SAK2 is characterized
by a higher accuracy of the analog section.
Memory analog board SAK2
35
Exchange of the memory analog board SAK or SAK2
Attention: Observe the ESD protective measures!
Memory analog board SAK or SAK2
ÁÁÁÁÁÁÁÁÁÁÁÁÁ Computer plug-in unit REE
ÁÁ
Á
ÁÁ
ÁÁ
Á
Computer plug-in unit with SAK/SAK2

36

4 Select the displays 1 to 3 with the +/ –
buttons and write down the variant codes.

0 1
6
Take out the memory analog board
SAK/ SAK2.
15Q66
ÁÁ
Á
ÁÁ
Á
Á
Insert the new memory analog board
SAK/ SAK2.
8
Turn on the main switch 15Q66.
ÁÁ
Á
ÁÁ
Á
ÁÁ
0 1
37

notes.

38
Overall control system RER2 Backplane of computer plug-in unit
RER2 Backplane of computer plug-in unit
Layout
RER2 completely fitted with components, rear view
X1 Plug connection – MSK / SRK X22 Plug connection – EAK1 and HAR1
X2 Plug connection REK1 – free X26 Supply voltage for electronics DC 24V
X3 Plug connection ESK1 – EAM X21 Supply voltage for electronics DC 24V
X4 Plug connection ESK1 – SVM X25 Plug connection – SSE, DC 5V
X7 Plug connection ESK1 – HAK X20 Plug connection – REE, DC 5V
X8 Plug connection SAK / SAK2 – SSK X13 Plug connection – IDS 2
X10 Plug connection ESK2 – free
X12 Plug connection – EAE 2
X11 Plug connection ESK2 – free input/output bus
X14 Plug connection ESK2 – free Plug connections – SAK / SAK2,

measured-value acquisition, analog
X15 Plug connection currents and voltages
REK2/ REK386 – CPC 1–04
X9 Plug connection – SPM
X16 Plug connection REK2 – ZID
X6 Plug connection – EAE 1
X17 Plug connection REK3 – free input/output bus
X19 Plug connection REK3 – free X5 Plug connection – IDS 1
X23 Plug connection – EAK2 and HAR2
39
Overall control system RER2 Backplane of computer plug-in unit
Pin assignment (with inserted plug)

X20 X20 Plug connection to terminal strip 15X2
14 10 6
Pin Function
d z16 DC + 34 V
z
d14 34V
16 12 8 4
z4 DC + 5 V
z12 5V
Backplane plug X20
z8 5V
d10 5V

14 10 6
Pin Function
d
z16 DC + 37 V
z
d14 37V
16 12 8 4
d6 DC + 24 V
z4 DC + 24 V
Backplane plug X21
d10 24V
z12 24V

14 10 6
Pin Function
d z16 DC + 37 V
z
d14 37V
16 12 8 4
d6 DC + 24 V
z4 DC + 24 V
Backplane plug X26
d10 24V
z12 24V
40

Overallcontrol System

Uploaded by

Copyright:

Available Formats

Overallcontrol System

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Overallcontrol System

Uploaded by

Copyright:

Available Formats

Overall control system Overview

Overall control system

Computer plug-in unit Multibus

Central control console

Servo-drive plug-in unit

Auxiliary drive plug-in unit

Input/output plug-in unit EAE

Safety-relevant Input/output signals

Block diagram of the control system ”CPTronic modular”

Components of the control system

The electronic boards used with CPTronic modular

REK1, REK2, RGP386, SAK, ESK

Backplanes of the plug-in units

SEK Safety input board

EAK Input/ output board

HAK Auxiliary drive board

SSK Servo-drive control board

MSK/ SRK Motor control board / power

DSK Display control board

REE Computer plug-in unit

Backplane of computer plug-in unit RER

NTK Power supply board

Layout of power supply board NTK

REK1 and REK2 Processor boards

SAK Memory analog board

Layout of memory analog board SAK

SAK2 Memory analog board

Layout of memory analog board SAK2

ESK Input/output control board

Layout of input/output control board ESK

REK386 Processor board

Layout of processor board REK386

SRK Power converter board

Layout of power converter board SRK

MSK Motor control board

Layout of motor control board MSK

REK1/REK2 Processor board

Processor board REK1/REK2

EPROM RAM NV-RAM

Simplified block diagram of the processor boards REK1/2

Signal or data line

Signals to and from the motor control board MSK

Signals to and from the power converter board SRK

Exchange of processor boards REK1 and REK2

Never take out both processor boards at the

Select the display ”Totalizer”.

3 Select the display ”Variant code”.

If only one processor board is to be replaced,

Display ”Variant code”

5 Turn off the main switch 15Q66.

Computer plug-in unit with new REK1

9 Select the display ”Totalizer”.

q Select the display ”Variant code”.

Display ”Variant code”

e Turn off the main switch 15Q66.

ÁÁÁÁÁÁÁÁÁÁÁ t Take out the new processor board REK1

Inserting REK1 in board slot REK2

u Select the display ”Totalizer”.

o Select the display ”Variant code”.

X14 Plug connection ESK2 – free Plug connections – SAK / SAK2,