CSA Direct Acting Valves 8.2017

Pressure control valves
The company was founded in 1987 by transforming the former CSA, which was a trading company dealing
with pipes and valves for water networks, into a manufacturing company, through the research and
realization of pillar fire hydrants. Since then many other products have been added.
The history of our company is characterised by years of technical and commercial research, which have
enabled us to offer a complete range of valves designed for controlling, regulating and protecting the
pipelines under pressure in both waterworks and sewage lines as well as fire hydrants.
Our many industrial patents and innovative technical solutions, together with modern and attractive style of
design, have made it possible to differentiate our products from those offered by competitors and have
allowed us to become a point of reference in our sector.
Flexibility and reliability have been the key points of the rapid growth over of CSA the last few years. We are
perfectly aware that we are managing the world’s most precious resource and, motivated by this
responsibility and the commitment towards our customers, we have dedicated ourselves to constantly
improving our products, placing them at the highest levels of quality.
Quality
In the manufacturing business today, quality is the
fundamental requirement for achieving and main-
taining a growing market share.
For this reason we have always aimed at developing
a synergy between the various sectors of the com-
pany and thus ensuring:
-quick and precise answers;
-evaluation of data received and immediate re-
sponse;
-rigorous control of incoming and outgoing products.
Since 1998 CSA is certified according to regulation
ISO 9001 by Rina (Italian Naval Registry) recently
converted into ISO 9001/2008.
2
During the research and realisation of new products, CSA has always focused his efforts on:
- listening to the customer’s needs and finding the best solution at the design and operational phases,
- guiding our R&D department to develop ranges of modern, reliable and complementary products,
- adopting production techniques that, even while complying with the severest quality standards, would
allow us to reduce delivery times,
- guaranteeing complete technical support for our customers and prompt after-sales assistance.
This philosophy characterizes us not only as a valve manufacturer but also as a reliable partner whom you
can always depend on for consulting and solutions.
The production cycle, aimed at the constant improvement of our products and complete customer
satisfaction, ensures predetermined margins of tolerance by establishing production standards, which
guarantee that the semi-finished products reach the next production stage with the required specifications.
All our valves are made of ductile cast iron GJS 450-10 or 500-7 in absolute compliance with European
standards, and are suitable for PN 25-40 bar.
Contents
Downstream pressure reducer-stabilizer Mod. VRCD 4
Downstream pressure reducer-stabilizer Mod. VRCD - M 10
Downstream pressure reducer-stabilizer in stainless steel Mod. VRCD FF 14
Downstream pressure reducer-stabilizer for high pressure Mod. RDA 18
Pressure relief/sustaining valve Mod. VSM 24
Pressure relief/sustaining valve in stainless steel Mod. VSM FF 30
Fast acting anti-water hammer valve Mod. VRCA 34
3
Downstream pressure reducer-stabilizer
Mod. VRCD
The CSA direct acting pressure reducing valve Mod. VRCD reduces and stabilizes the downstream
pressure to a constant value, regardless of flow rate and upstream pressure variations. It can be used for
water, air and fluids in general with a maximum working pressure of 40 bar.
Technical features and benefits

■ Flanged version DN 50-150.
■ Upstream and downstream pressure balanced, to stabilize the downstream pressure to a pre-set (and
adjustable) value regardless of upstream pressure variations without creating unwanted upsurges.
■ Ductile cast iron for body and cap, piston in stainless steel, seat in stainless steel, guiding bush in
stainless steel as well as bolts and nuts.
■ Innovative self cleaning piston technology (patent pending) to improve performances reducing
maintenance operations.
■ Mobile block composed of three components in gun metal/stainless steel obtained by CNC to ensure the
maximum accuracy and sliding precision, this is to avoid friction and unexpected leakage.
■ Upstream/downstream pressure outlets for gauges.
■ Large expansion chamber to reduce noise and to provide an excellent resistance to cavitation.
■ Epoxy powder applied using FBT technology.
Applications
■ Water distribution systems.
■ Buildings and civil installations.
■ Irrigations.
■ Cooling systems.
■ Fire protection systems and in general whenever the pressure reduction has to be ensured.
4
Operating principle
The operating principle of VRCD is based on a piston sliding into two rings in stainless steel/bronze of
different diameters. These rings, tightly connected to the body, form a watertight chamber also known as
the compensation chamber which is necessary for the accuracy and stability of the valve.
Valve normally open Valve fully open

Without any pressure the VRCD is a normally open During working conditions, should the downstream
valve, where the piston is kept pushed down by the pressure drop below the valve’s set point obtained by
force of the spring located in the cover. the compression of the spring, the VRCD will open
completely allowing the full passage.
Valve modulating Valve fully closed (static conditions)

Should the downstream pressure rise above the Should the water supply be interrupted from down-
valve’s set point the resultant of the force obtained by stream the system will work in static conditions, the
the downstream pressure, acting on the mobile block VRCD will maintain and stabilize the required pres-
and the compensation chamber against the spring sure even with no flow thanks to the pressure
pushing downwards, will move the obturator produc- balanced technology and compensation chamber.
ing the required head loss to modulate and stabilize
the downstream pressure.
5
Technical data
DN Head loss coefficient

50 65 80 100 125 150
mm
Kv coefficient representing the flow rate which is
Kv flowing through the valve fully open, and producing a
20 47 72 116 147 172
(m3/h)/bar head loss of 1 bar.
40
Upstream (bar)
Cavitation chart
35
- A: Recommended working conditions;
- B: Incipient cavitation;
30
C - C: Damage cavitation.
25 Ensure that the working point, obtained connecting
B upstream (y axis) and downstream (x axis) pressure
20 conditions, falls on the A zone with the smallest valve
A to meet the required flow.
15
The chart is to be used for valves modulating with an
10 opening percentage between 35-40% at standard
water temperature and elevation below 300 m. For
5 continuous pressure reduction the maximum allowed
∆p shall not exceed 24 bar.
0 5 10 15 20 25
Downstream (bar)
5,5
Pressure (bar)
Reduced pressure falloff

5,0 The plot is showing the reduced pressure falloff that
occurs through the valve when the flow increases.
Q max.
4,5
Ensure that the operating conditions fall on the area
4,0
depicted in blue for the recommended fluid flow
velocity through the valve.
3,5
0 0,5 1 1,5 2 2,5 3
v (m/s)
Working conditions Standard

Treated water with a maximum temperature of 70°C. Certified and tested in compliance with EN 1074/5.
Upstream pressure (inlet): maximum 40 bar. Downstream Flanges according to EN 1092/2. Epoxy painting applied
pressure (outlet): adjustable from 1,5 to 6 bar or from 5 to 12 bar. through fluidized bed technology blue RAL 5005.
Higher downstream pressure values on request. Changes on flanges and painting on request.
Recommended flow rate
DN (mm) 50 65 80 100 125 150

Flow rate min. (l/s) 0,3 0,5 0,8 1,2 1,8 2,6
Flow rate max. (l/s) 4,7 8,0 12 18 29 42
Exceptional (l/s) 6,9 11 17 27 42 61
C
Weights and dimensions
DN (mm) 50 65 80 100 125 150

A (mm) 230 290 310 350 400 450
B (mm) 83 93 100 110 135 150
C (mm) 280 320 350 420 590 690 B
Weight (Kg) 12 19 24 34 56 74
Values are approximate, consult CSA service for more details. A
6
Technical details
3
4
2 5
21 21
8 7
10 9
11 22
9 13
12 10
14 15
9 16
18 17
20 19
1 20
N. Component Standard material Optional
1 Body ductile cast iron GJS 500-7 or GJS 450-10

2 Cap ductile cast iron GJS 500-7 or GJS 450-10
3 Driving screw stainless steel AISI 304 stainless steel AISI 316
4 Nut stainless steel AISI 304 stainless steel AISI 316
5 Spring guide stainless steel AISI 303 stainless steel AISI 316
6 Spring spring painted steel 52SiCrNi5
7 Main bush stainless steel AISI 304 stainless steel AISI 316
8 Sliding ring PTFE
9 O-rings NBR EPDM/Viton
10 Gasket NBR EPDM/Viton
11 Upper piston s.s. AISI 303 (bronze CuSn5Zn5Pb5 for DN 125-150) stainless s. AISI 303/316
12 Lower ring bronze CuSn5Zn5Pb5 stainless s. AISI 304/316
13 Lower piston stainless steel AISI 303 stainless steel AISI 316
14 Spacer stainless steel AISI 303 stainless steel AISI 316
15 Obturator sealing seat stainless steel AISI 304 stainless steel AISI 316
16 Gasket support stainless steel AISI 303 stainless steel AISI 316
17 Plane gasket NBR (polyurethane for PN 25-40)
18 Gasket holder stainless steel AISI 303 stainless steel AISI 316
19 Guiding shaft stainless steel AISI 303 stainless steel AISI 316
20 Driving tap stainless steel AISI 303 stainless steel AISI 316
21 Studs, nuts and washers stainless steel AISI 304 stainless steel AISI 316
22 Taps for pressure gauges stainless steel AISI 316
The list of materials and components is subject to changes without notice.
7
Spare parts breakdown
Nut in stainless steel
Driving screw in stainless steel
Cap in ductile cast iron
Nuts in stainless steel

Washers in stainless steel
Spring guide in stainless steel
Spring in painted steel

Upper piston in stainless steel
Piston O-ring in NBR, EPDM or Viton
Lower piston in stainless steel
Lip gasket in NBR, EPDM or Viton
Spacer in stainless steel
Shaft O-ring in NBR, EPDM or Viton
Gasket support in stainless steel
Plane gasket in NBR or polyurethane
Gasket holder in stainless steel
Sliding ring in PTFE
Main bush in stainless steel
Main bush O-ring in NBR, EPDM or Viton
Lower ring in bronze

Lower bush O-ring in NBR, EPDM or Viton
Obturator sealing seat in stainless steel
Seat O-ring in NBR, EPDM or Viton
Studs in stainless steel
Pressure port taps in stainless steel
Body in ductile cast iron
Shaft in stainless steel
Driving tap in stainless steel
8
Installation layout
The installation layout of the CSA pressure reducer VRCD includes a filter upstream to prevent the
entrance of debris, stones and particles likely to damage the internal components, and sectioning devices.
A by-pass line, with one more VRCD, is highly recommended to ensure water supply during maintenance.
CSA anti-slam combination air valves FOX AS series are needed before and after the installation as well
as CSA pressure relief valve VSM downstream, to discharge possible increase in pressure.
Installation layout
The picture below shows the recommended installation layout of CSA direct acting pressure reducer CSA
VRCD installed on a line for level control applications, in combination with equilibrium ball float valve
ATHENA. The reason is to prevent cavitation and potential damages arising from high static values acting
on it once the level has reached the maximum value, with the valve on its fully closed position.
9
Mod. VRCD-M
The CSA direct acting pressure reducing valve Mod. VRCD-M reduces and stabilizes the downstream
water and fluids in general.

■ Ductile cast iron for body and cap, piston in stainless steel, seat in stainless steel as well as bolts and
nuts.
■ Diaphragm in polyamide nylon reinforced fabric.
■ Mobile block composed of components in gun metal/stainless steel obtained by CNC to ensure the
Applications
■ Buildings and civil installations.
■ Irrigations.
■ Cooling systems.
■ Fire protection systems and in general whenever the pressure reduction has to be ensured.
10
Operating principle
The operating principle of VRCD-M is based on a piston sliding into a ring in stainless steel/bronze of
different diameters. This ring, tightly connected to the body, and the diaphragm form a watertight chamber
also known as the compensation chamber which is necessary for the accuracy and stability of the valve.

Without any pressure the VRCD-M is a normally open During working conditions, should the downstream
force of the spring located in the cover and acting the compression of the spring, the VRCD-M will open
above the diaphragm. completely allowing the full passage.

valve’s set point the resultant of the force obtained by stream the system will work in static conditions, the
the downstream pressure, acting on the diaphragm VRCD-M will maintain and stabilize the required pres-
through the compensation chamber against the sure even with no flow thanks to the pressure
spring pushing downwards, will move the obturator balanced technology and compensation chamber.
producing the required head loss to modulate and
stabilize the downstream pressure.
11
Technical data

50 65 80 100 125 150
mm
Kv flowing through the valve fully open, and producing a
20 47 72 116 147 172
16
Upstream (bar)
Cavitation chart
14
C - B: Incipient cavitation;
12
- C: Damage cavitation.
B
upstream (y axis) and downstream (x axis) pressure
6
∆p shall not exceed 24 bar.
0 1 2 3 4 5 6 7 8 9 10
Downstream (bar)
4,5
Pressure (bar)

Q max.
3,5
3,0
2,5
0 0,5 1 1,5 2 2,5 3
v (m/s)

Upstream pressure (inlet): maximum 16 bar. Flanges according to EN 1092/2. Epoxy painting applied
Downstream pressure (outlet): adjustable from 1,5 to 5 bar. through fluidized bed technology blue RAL 5005.
Different values on request. Changes on flanges and painting on request.
DN (mm) 50 65 80 100 125 150

Flow rate min. (l/s) 0,3 0,5 0,8 1,2 1,8 2,6
Flow rate max. (l/s) 5,1 8,6 13 20 31 45
Exceptional (l/s) 6,9 11 17 27 42 61
C
DN (mm) 50 65 80 100 125 150

A (mm) 230 290 310 350 400 450
B (mm) 83 93 100 110 135 150
C (mm) 280 320 350 420 590 690 B
Weight (Kg) 12 19 24 34 56 74
12
Technical details
2 5
21 6
7 21
11 8
22 9
7 22
9 13
12 10
14 15
9 16
18 17
20 19
1 20

7 Upper and lower compression rings stainless steel AISI 304 stainless steel AISI 316
8 Upper flat painted steel stainless s. AISI 304/316
11 Diaphragm polyamide-Nylon neoprene/EPDM-Nylon
12 Lower ring bronze CuSn5Zn5Pb5 stainless s. AISI 304/316
13 Piston stainless steel AISI 303 stainless steel AISI 316
17 Plane gasket NBR
18 Gasket holder stainless steel AISI 303 stainless steel AISI 316
13
in stainless steel - Mod. VRCD FF
The CSA direct acting pressure reducing valve Mod. VRCD FF reduces and stabilizes the downstream
water, air and fluids in general with a maximum working pressure of 64 bar.

■ Entirely manufactured in stainless steel machined from a solid bar.
■ Mobile block composed of stainless steel internals obtained by CNC to ensure the maximum accuracy
and sliding precision, this is to avoid friction and unexpected leakage.
■ Excellent resistance to cavitation and aggressive environments thanks to the design and the use of
gaskets in special materials.
■ Wide flow range and downstream pressure regulation values with long lasting performances compared
to other solution in brass or different materials.
Applications
■ Water distribution systems for high pressure ratio.
■ Buildings and civil installations whenever stainless steel is required or advised for project aspects.
■ Demineralized water and bottling plants.
■ Industry and cooling systems.
■ Mining and refineries.
14
Operating principle
The operating principle of VRCD FF, upstream pressure balanced, is based on a piston sliding into two
rings of different diameters. These rings form a watertight chamber, also known as the compensation
chamber, which is necessary for the accuracy and stability of the valve.

Without any pressure the VRCD FF is a normally During working conditions, should the downstream
open valve, where the piston is kept pushed down by pressure drop below the valve’s set point obtained by
the force of the spring located in the cover. the compression of the spring, the VRCD FF will open

valve’s set point the resultant of the force obtained by stream the system will go in static conditions, the
the downstream pressure acting on the mobile block VRCD FF will maintain and stabilize the required
and the compensation chamber against the spring pressure even with no flow thanks to the pressure
pushing downwards, will move the obturator produc- balanced technology and compensation chamber.
15
Technical data
Head loss coefficient

Thread (inches) 1/2" 1" 1" 1/2 2"
Kv (m3/h)/bar 2,9 7,2 10,8 21 flowing through the valve fully open producing a
head loss of 1 bar.
40
Upstream (bar)
Cavitation chart
35 - A: Recommended working conditions;
30
15
10
opening percentage between 35-40% at standard
∆p shall not exceed 24 bar, for higher values contact
0 5 10 15 20 25 CSA assistance.
Downstream (bar)
5,5
Pressure (bar)

5,0
The plot is showing the reduced pressure falloff that
Q max.
4,5 occurs through the valve when the flow increases.

4,0
3,5
0 0,5 1 1,5 2 2,5 3
v (m/s)

Treated water with a maximum temperature of 70°C Certified and tested in compliance with EN 1074/5.
(120°C on request). Threaded BSP connections.
Upstream pressure (inlet): maximum 40/64 bar. Variations on the thread available on request.
Higher downstream pressure values on request.
Thread (inches) 1/2" 1" 1" 1/2 2"

Flow rate min. (l/s) 0,02 0,05 0,11 0,30
Flow rate max. (l/s) 0,35 0,98 2,20 4,45
Exceptional (l/s) 0,39 1,50 2,80 6,90
Springs pressure ranges D
Thread (inches) 1/2" 1" 1" 1/2 2"

Spring pressure 1,5-10 1,5-10 1,5-7 1,5-6
(bar) 2-20 2-20 2-15 5-12

C
Thread A B C D Weight
inches mm mm mm mm Kg
1/2" 53 -- 108 25 1,0
B
1" 90 CH 41 170 45 2,1
1" 1/2 110 CH 55 205 50 2,8
2" 152 CH 70 290 60 5,9
16
Technical details
2
6
17
9 8
10 12
11 13
12 14
15 16
17 3
1 Body s.s. AISI 303 (1"-1" 1/2), AISI 304 (1/2"-2") stainless steel AISI 316
2 Cap nickel-plated aluminium S11 stainless steel AISI 316
3 Driving tap s.s. AISI 303 (1"-1" 1/2), AISI 304 (1/2"-2") stainless steel AISI 316
7 Spring s.s. AISI 302 (painted steel 52SiCrNi5 for 2")
9 Sliding ring PTFE
10 Upper gasket NBR EPDM/Viton
11 O-ring NBR EPDM/Viton
13 Lower gasket NBR EPDM/Viton
14 Plane gasket polyurethane
15 Obturator guide stainless steel AISI 303 stainless steel AISI 316
16 Tap O-ring NBR EPDM/Viton
17 Screws stainless steel AISI 304 stainless steel AISI 316
17
for high pressure - Mod. RDA
The CSA direct acting pressure reducing valve Mod. RDA reduces and stabilizes the downstream pressure
to a constant value, regardless of flow rate variations. It can be used for water, air and fluids in general up
to a temperature of 70° C and a maximum pressure of 64 bar.

■ Flanged version DN 50-150 PN 64 rated.
■ Ductile cast iron cap and body in electro-welded steel, piston and mobile block in stainless steel.
■ Upstream and downstream pressure outlets for gauges.
■ Large expansion chamber and materials providing an excellent resistance to cavitation and long lasting
performances.
Applications
■ Water distribution systems for high pressure ratio.
■ Mining.
■ Dams and power plants.
18
Operating principle
The operating principle of RDA is based on a piston sliding into two rings in stainless steel/bronze of
the compensation chamber which is necessary for the accuracy and stability of the valve.

Without any pressure the RDA is a normally open During working conditions, should the downstream
force of the spring located in the cover. the compression of the spring, the RDA will open

valve’s set point the resultant of the force obtained by stream the system will go in static conditions, the
the downstream pressure, acting on the mobile block RDA will maintain and stabilize the required pressure
and the compensation chamber against the spring even with no flow thanks to the pressure balanced
pushing downwards, will move the obturator produc- technology and compensation chamber.
19
Technical data

DN (mm) 50 80 100 150
Kv (m3/h)/bar 18 63 98 147 flowing through the valve fully open producing a
head loss of 1 bar.
40
Upstream (bar)
Cavitation chart
35
30
15
∆p shall not exceed 24 bar, for higher values contact
0 5 10 15 20 25 CSA assistance.
Downstream (bar)
7,5
Pressure (bar)

Q max.
6,5
6,0
5,5
0 0,5 1 1,5 2 2,5 3
v (m/s)

Upstream pressure (inlet): maximum 64 bar. Flanges according to EN 1092/2. Epoxy painting applied
Downstream pressure (outlet): standard from 1,5 to 6 bar or from through fluidized bed technology blue RAL 5005.
5 to 12 bar. Higher values on request. Changes on flanges and painting on request.
DN (mm) 50 80 100 150

Flow rate min. (l/s) 0,3 0,8 1,2 2,6
Flow rate max. (l/s) 3,9 10 15 40
Exceptional (l/s) 6,9 17 27 61 C
DN (mm) 50 80 100 150

A (mm) 230 310 350 480
B (mm) 90 108 126 172
B
C (mm) 240 340 400 500
Weight (Kg) 15 29 40 90
20
Technical details
3
3
4
5
21 21
7 22
8 6
10 9
8 12
11 9
13 14
8 15
16 17
18 19
1 20
1 Body painted steel

3 Driving screw and nut stainless steel AISI 304 stainless steel AISI 316
7 Sliding ring PTFE
10 Upper piston s.s. AISI 303 (bronze CuSn5Zn5Pb5 for DN 150) stainless s. AISI 303/316
11 Lower reinforcements bronze CuSn5Zn5Pb5 stainless s. AISI 304/316
16 Plane gasket polyurethane
20 Lower tap painted steel
21


Spacer in stainless steel

Body in painted steel


Tap O-ring in NBR, EPDM or Viton
Lower tap in painted steel
Screws in stainless steel
22
Installation layout
The installation layout of the CSA direct acting pressure reducer RDA includes a strainer upstream to
prevent the entrance of debris, stones and particles likely to damage the internal components, and
sectioning devices needed for inspection and maintenance. CSA anti-slam combination air valves FOX AS
series are needed before and after the installation as well as CSA direct acting pressure relief valve VSM
located downstream, to discharge any possible increase in pressure.
Installation layout
The picture shows CSA pressure reducers installed in series, case of two steps pressure reduction
applications, with the first as RDA (in carbon welded steel) followed by the VRCD line in ductile cast iron.
The idea is to avoid excessive pressure dissipation on the VRCD with the potential for cavitation and wear.
Direct acting pressure sustaining/relief valves are located between the two PRV and downstream of the
second to prevent dangerous rise in pressure, as well as to avoid damages on the ductile cast iron unit.
23
Pressure relief/sustaining valve
Mod. VSM
The CSA direct acting upstream pressure relief/sustaining valve Mod. VSM automatically maintains and
sustains a minimum pre-set upstream pressure, discharging any excess downstream, regardless of
variations in demand and downstream pressure fluctuations.

■ Upstream pressure balanced, to stabilize and maintain the upstream pressure to a minimum pre-set
(and adjustable) value regardless of demand and downstream pressure variations.
■ Ductile cast iron for body and cap, piston in stainless steel, seat in stainless steel, guiding bush in
stainless steel as well as bolts and nuts.
Applications
■ Water distribution systems as a pressure relief/discharge valve.
■ Fire fighting systems to discharge overpressure caused by pumps.
■ Irrigation systems as an effective protection against water hammer and to prevent pumps from overload.
■ Industrial plants, civil buildings and more.
24
Operating principle
The operating principle of VSM is based on a piston sliding into two rings in stainless steel/bronze of
the compensation chamber.
Valve normally closed Valve fully open

Without any incoming pressure the VSM is a normally Should the upstream pressure rise above the set
closed valve, as shown in the picture, where the obtu- point of the valve, obtained by the compression of the
rator is kept pushed down to the seat by the force of spring, the VSM will open completely allowing the full
the spring. passage through the seat.

Should the upstream pressure fluctuate around the Should the water supply be interrupted from
valve’s set point the obturator, thanks to the differ- upstream pressure begins to drop, in this case the
ence in force between the spring pushing downwards VSM will react immediately to maintain and stabilize
and the incoming pressure underneath and through the required upstream pressure even with no flow
the compensation chamber pushing upwards, will thanks to the pressure balanced technology, and
move throttling the flow through the seat in order to compensation chamber.
maintain the minimum required value.
25
Technical data

50 65 80 100 125 150
mm
Kv flowing through the valve fully open producing a
22 51 83 122 166 194
40
Cavitation chart
Upstream (bar)
35 - A: Recommended working conditions;

30
A to meet the required flow. The chart is to be used for
15
valves modulating with an opening percentage
10
between 35-40% at standard water temperature and
elevation below 300 m. For continuous pressure
5 sustaining the maximum allowed ∆p shall not exceed
17 bar. The pressure relief function will tolerate
0 5 10 15 20 25 higher pressure differential values.
Downstream (bar)

Treated water/air temperature: max. 70°C. Certified and tested in compliance with EN 1074/5.
Maximum working pressure 40 bar. Flanges according to EN 1092/2. Epoxy painting applied
Upstream pressure values: from 1,5 to 6 bar or from 5 to 12 bar. through fluidized bed technology blue RAL 5005.
Higher values on request. Changes on flanges and painting on request.
Recommended flow rate - pressure sustaining
DN (mm) 50 65 80 100 125 150

Flow rate min. (l/s) 0,4 0,6 0,9 1,4 2,2 3,2
Flow rate max. (l/s) 4,5 7,6 11 18 28 40
Recommended flow rate - pressure relief
DN (mm) 50 65 80 100 125 150

Flow rate max. (l/s) 8,8 14 22 35 55 79
DN (mm) 50 65 80 100 125 150

A (mm) 230 290 310 350 400 450
B (mm) 83 93 100 110 135 150
C (mm) 280 320 350 420 590 690
B
Weight (Kg) 12 19 24 34 56 74
26
Technical details
3
4
2 5
20
8 20
10 7
11 9
9 21
12 13
14 10
15 9
16 17
19 18
1 19

8 Sliding ring PTFE
11 Upper piston s.s. AISI 303 (bronze CuSn5Zn5Pb5 for DN 125-150) stainless s. AISI 303/316
12 Lower reinforcements bronze CuSn5Zn5Pb5 stainless s. AISI 304/316
14 Central spacer stainless steel AISI 303 stainless steel AISI 316
17 Lower spacer stainless steel AISI 303 stainless steel AISI 316
27


Central spacer in stainless steel
Lower spacer in stainless steel

Body in ductile cast iron
28
Installation layout
The picture below shows the installation of CSA pressure relief/sustaining valve VSM as an effective
protection device for pressure reducing valves stations, in this case obtained by means of CSA pressure
reducing valve VRCD. On the by-pass a smaller VRCD will guarantee for the proper regulation even during
maintenance while combination anti-surge air valves CSA Mod. FOX 3F AS allow for the protection against
negative pressure and effective removal of air pockets, gathered during start up and working conditions.
Installation layout
The picture below shows the installation layout of CSA pressure relief/sustaining valve VSM as an effective
surge prevention system and protection device for water pumping stations, located in derivation from the
main line just downstream of pumps. Thanks to the direct acting pressure balanced piston technology the
VSM will guarantee a faster response compared to control valve ensuring the absence of unwanted surge
in case of rapid pump start up and, more important, transients consequent to power failure.
29
Pressure relief/sustaining valve
in stainless steel - Mod. VSM FF
The CSA direct acting spring loaded valve Mod. VSM FF automatically maintains and sustains a minimum
pre-set upstream pressure, discharging any excess downstream, regardless of variations in demand and
downstream pressure fluctuations. The piston actuated VSM FF will operate in derivation from the line, as
a protection from unwanted pressure rises and/or on the line as pressure sustaining valve.

■ Entirely manufactured in stainless steel machined from a solid bar, without any welding.
■ Upstream pressure balanced piston technology.
■ Different spring ranges available.
■ Mobile block composed of stainless steel internals obtained by CNC to ensure the maximum accuracy
and sliding precision, this is to ensure the best reliability and to avoid friction.
■ Excellent resistance to cavitation and aggressive environments thanks to the design and the use of a
wide selection of gaskets made in special materials.
Applications
■ Fire fighting systems.
■ Irrigation systems.
■ Buildings and civil installations whenever stainless steel is required or advised for project requirements.
■ Demineralized water and bottling plants.
30
Operating principle
The operating principle of VSM FF is based on a piston sliding into the body through a drip tight lip gasket.
The latter and the diaphragm on the upper part form a watertight chamber, also known as the
compensation chamber.
Valve normally closed Valve fully open

Without any incoming pressure the VSM FF is a Should the upstream pressure rise above the set
normally closed valve, as shown in the picture, where point of the valve, obtained by the compression of the
the obturator is kept pushed down to the seat by the spring, the VSM FF will open completely allowing the
force of the spring. full passage through the seat.

Should the upstream pressure fluctuate around the Should the water supply and upstream pressure
valve’s set point the obturator, thanks to the differ- begin to drop, the VSM FF will react immediately to
ence in force between the spring pushing downwards maintain and stabilize the required value even in
and the incoming pressure underneath and through static conditions, thanks to the pressure balanced
the compensation chamber pushing upwards, will technology and compensation chamber.
move throttling the flow through the seat in order to
maintain the minimum required value.
31
Technical data

Thread (inches) 1"
Kv (m3/h)/bar 4,95 flowing through the valve fully open producing a
head loss of 1 bar.
25
Cavitation chart
Upstream (bar)

20 - B: Incipient cavitation;
Ensure that the working point, obtained connecting
15
conditions, falls on the A zone with the smallest valve
10 to meet the required flow, contact CSA for further
A assistance. The chart is to be used for valves
modulating with an opening percentage between
5 35-40% at standard water temperature and elevation
below 300 m. For continuous pressure sustaining the
maximum allowed ∆p shall not exceed 17 bar. The
0 1 2 3 4 5 6 7 8 9 10 11 12 pressure relief function will tolerate higher pressure
Downstream (bar)
differential values.

Higher temperatures on request. Threaded BSP connections.
Upstream pressure (inlet): maximum 25 bar. Variations on the thread available on request.
Recommended flow rate - pressure sustaining Recommended flow rate - pressure relief
Thread (inches) 1" Thread (inches) 1"

Flow rate min. (l/s) 0,03 Flow rate max. (l/s) 1,4
Flow rate max. (l/s) 0,8
Springs pressure ranges
Thread (inches) 1"
Spring pressure 0,7-7

(bar) 1,5-15
Higher values available on request.
C
Thread (B) 1"

inches
A (mm) 81
B
C (mm) 205
Weight (Kg) 2,7
32
Technical details
4
3
2 7
8 17
10 9
1 11
12
13 14
16 15
1 Body stainless steel AISI 303 stainless steel AISI 316

2 Cover nickel-plated bronze stainless steel
3 Hood stainless steel AISI 303 stainless steel AISI 316
4 Regulating screw stainless steel AISI 304 stainless steel AISI 316
7 Spring painted steel 52SiCrNi5
8 Self-locking nut stainless steel AISI 304 stainless steel AISI 316
9 Upper flat stainless steel AISI 303 stainless steel AISI 316
10 Diaphragm neoprene
12 Lip gasket NBR EPDM/Viton
13 Obturator with plane gasket stainless steel AISI 303 and polyurethane stainless steel AISI 316
14 Blocking nut stainless steel AISI 303 stainless steel AISI 316
33
Fast acting anti-water hammer valve
Mod. VRCA
The CSA fast acting, surge prevention, pressure relief valve Mod. VRCA has been designed to avoid the
devastating effects of water hammers in pipeline networks. The purpose is actually to prevent pressure
from rising above a pre-set value, thanks to its capability of discharging the excessive volume of water
directly into the atmosphere.

■ Solid and compact design suitable for treated and raw water and to reduce blow-back.
■ Negligible inertia of the internal mobile parts ensuring the absence of friction and long lasting
performances.
■ Perfect water tightness and excellent resistance to cavitation and harsh working conditions due to the
floating obturator technology and to the use of special gaskets and high resistant stainless steel grades.
■ Fast and accurate response without any hysteresis effect thanks to high frequency annealed springs.
■ Reduced overpressure thanks to a wide selection of spring and ranges in pressure.
■ Water vertical discharge deflector.
Applications
■ Downstream of pumping stations to cushion sudden overpressure as a result of pump start up and
power failure (in case of one of more pumps in parallel).
■ Downstream and upstream of main transmission lines, or pipe segments, not able to endure critical
conditions such as sudden and unexpected rise in pressure, and to guarantee reliable system protection.
■ Downstream of a pressure reducing valve as a safety device.
■ Upstream of modulating and sectioning devices with rapid response time, likely to generate unwanted
surges.
■ In general, whenever and wherever pipe bursts are expected.
34
Operating principle
The valve must be pre-set at first, simply acting on the spring, to open whenever the pressure rises above
a certain value considered critical for the system.
The particular shape and construction, along with the perfect centring of the mobile block, will protect the
upper part against water spurts coming from VRCA operation cycles. The valve is supplied with a pressure
gauge and drainage ball valve, in order to facilitate the pressure measurement and setting procedure
directly on the field.
Valve closed
Should the pressure remain below the valve’s set
point the VRCA will be perfectly closed, thanks to
the compression of the spring pushing the
obturator down to the seat.
Valve open
Should the pressure rise above the valve’s set point
the obturator will rise, discharging to the atmos-
phere the excessive fluid volume necessary to
avoid the upsurge.
Fast acting performance

The graph below shows the response of the fast acting pressure relief valve VRCA under transient
conditions. In this particular case we have actual pressure recordings from a pump station subject to
frequent power failures. Without any protection the system was subject to a decrease in pressure at first
followed by a dangerous surge, depicted on the plot in light blue, while with the installation of the VRCA
fast acting relief valve the increase in pressure was contained with no further damage to the pipeline. The
frequency of the recording with the valve shows the absence of delay with regards to the same without,
proving the adequate response time. On the picture on the right particular of the valve during discharge,
the vertical deflector on the lower body ensures the absence of spurts around it.
25
Pressure (bar)
20
15
10
0 10 20 30 40 50 60 70 80
Time (s)
35
Technical data
25
Setting pressure (bar)
Valve discharge sizing chart

DN50/65
The plot on the left shows the valve’s capacity during
discharge with full opening of the obturator. For the
adequate protection of the pipeline we strongly
20 advice to size the valve in order to cope with at least
DN80/100 35% of the nominal flow, while a more comprehen-
sive and detailed surge analysis is available from
CSA on request.
The overpressure is another important aspect to be
15
considered during sizing, with an indication of the
behaviour of the valve under transient events depict-
ed below by a tolerance between static and dynamic
expressed by the overpressure value.
10
DN150/200
Pressure (bar)
Overpressure
5
Setting pressure
0 100 200 300 400 500 600 700 800 Flow rate of discharge max. (l/s)
Flow rate of discharge (l/s)
DN PN Setting Flow rate max. Overpressure Discharge rate and overpressure

mm bar bar l/s bar
The table shows the discharge flow rates of the valve
50/65 10 1-8 36 0,8
with different pressure set-points, and the corre-
50/65 16 8-16 47 1,5
sponding overpressure. The VRCA are supplied with
50/65 25 16-25 62 2,2
80/100 10 1-8 95 1
three springs to cover the following pressure ranges:
80/100 16 8-16 126 2 - 1-8 bar,
80/100 25 16-25 165 2,5 - 8-16 bar,
150/200 10 1-8 435 2 - 16-25 bar.
150/200 16 8-16 577 2,5 Higher values are available on request for the DN
150/200 25 16-25 745 3,5 50/65 and the DN 80/100.
25
Setting pressure (bar)
Preliminary sizing chart

The function of the fast acting relief valve CSA Mod.
VRCA is to protect piping systems, pumps, vessels
20 and other equipment from excess in pressure and
potential damages.
For the sizing overpressure values, blow-down
effects and installation criteria must be taken into
15
DN50/65 DN80/100 DN150/200 account, purely as an indication and for a preliminary
assessment use the following chart showing the
recommended valve’s DN versus pressure setting
10 and pipe ID. Ensure that the operating conditions fall
on the left of the curve of the chosen valve.
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Pipe ID (mm)
36
Installation
The fast acting pressure relief valve VRCA must be installed in a vertical position with isolation device to
ensure the proper maintenance and, if required, setting on the field. The installation chamber, if within a
closed environment of underground, shall be provided with a proper drainage system to avoid the risk of
flooding during the valve’s discharge. Shouldn’t a valve be enough for the purpose we recommend the
installation of two units in parallel with a manifold to be sized on request, and/or two or even more valves
in series located on separated outlets.
Working conditions
Treated and row water with a maximum temperature of 70°C.
Maximum pressure 25 bar. Spring setting ranges: 1-8 bar, 8-16 bar, 16-25 bar.
Higher pressure values on request. D
Standard
Certified and tested in compliance with EN 1074/5. Flanges according to EN 1092/2.
Epoxy painting blue RAL 5005 applied through fluidized bed technology.
Changes on flanges and painting on request.
C
DN A B C D Seat DN Weight
mm mm mm mm mm mm Kg
50/65 185 185 417 40 40 14
80/100 235 242 540 50 62 28
150 300 404 720 220 137 75
200 360 404 720 220 137 79 A
Values are approximate, consult CSA service for more details. B
37
Example of common applications
Pumping station. The following pictures shows some common applications for the fast acting pressure
relief valve VRCA. The VRCA is installed downstream of pumps check valves, as close to the drain as
possible. The installation in vertical position, away from the main pipe, avoid potential spurts generated
during discharge. Particular of the installation with an anti surge combination air valve CSA FOX / Lynx 3F
AS for the protection against negative pressure conditions.
Burst valves and opening/closing

devices
The VRCA is installed upstream of fast
closing devices, such as burst flow au-
tomatic control valve Mod XLC 380/480
model, due to the potential upsurge cre-
ated by the flow interruption. Air valves
CSA combination anti-surge FOX or
LYNX 3F AS or RFP are always recom-
mended upstream and downstream of
the installation.
Level control
In case of level control, especially with
valve controlling the minimum and max-
imum, the risk of overpressure and
danger to the pipeline has to be consid-
ered. We strongly recommend, should
that be the case, to install a VRCA
upstream of the regulating device or to
contact CSA for different solutions.
38
Technical details
7 16
8 17
9 10
11 12
15 13
14 18

2 Cap duct. cast iron GJS 500-7 or 450-10 and painted steel
5 Spring support stainless steel AISI 303 (304 for DN 150-200) stainless steel AISI 316
7 Spring housing stainless steel AISI 303 (304 for DN 150-200) stainless steel AISI 316
8 Ring stainless steel AISI 304 stainless steel AISI 316
9 Separation plate s.s. AISI 304 (painted steel for DN 150-200) stainless steel AISI 316
10 Driving sleeve Delrin (s. s. AISI 304 for DN 150-200)
11 Shaft stainless steel AISI 304 stainless steel AISI 316
12 Obturator stainless steel AISI 303 (304 for DN 150-200) stainless steel AISI 316
13 Sealing seat stainless steel AISI 304 (303 for DN 50/65) stainless steel AISI 316
17 Washers stainless steel AISI 304 stainless steel AISI 316
18 Ball valve 1/4” nickel-plated brass stainless steel AISI 316
39
Advanced testing facilities
Designed to reproduce real conditions of modern water distribution systems the CSA testing facility is able
to assess the dynamic performances of automatic control valves, direct acting pressure control valves, air
valves and anti water hammer valves.
Provided with a high capacity booster pumps station, and linked to an advanced high frequency pressure
transducers and flow meters, the testing rig allows for a real time visualization of pressure and flow
evolutions. Water hammer events can also be simulated and recorded to prove the efficacy of CSA fast
acting relief valve, in addition to level control for which, using an auxiliary stilling tank, a part of the pipeline
system is entirely dedicated.
The PLC and control station allows for the operation of step by step and solenoid operated valves to
determine the sensitivity of such kind of application and pressure management solutions. Thanks to this
important and powerful tool valves can be customized, simulated and set according to the project
requirements assuring the perfect performance and accuracy.
The testing process
All our valves undergo severe tests according to EN standards to ensure they are mechanically resistant,
watertight, and high performing. After testing every valve is identified by means of a metallic tag or sticker,
and duly registered and certified.
40
Water hammer analysis
CSA Hyconsult
CSA Hyconsult was founded to provide
designers and consultants, involved in the
design of water distribution and sewage
systems, with accurate and unique technical
support.
CSA Hyconsult has specialized in hydraulic
modelling and transients analysis, entirely
through the use of modern computational tools
and advanced algorithms. Simulations are
essential to predict system responses to
events under a wide range of conditions
without disrupting the actual system.
Us in g s imul at i o n s, pr o b l e m s c an b e
anticipated in possible or existing situations,
and solutions
can be evaluated in order to invest time, money
and material in the most productive manner.
Research and innovation

CSA has always regarded knowledge as being
indispensable for the kind of research that
consistently feeds innovation at all levels. The
R&D department at CSA constantly strives to
improve product performance and continually
searches for new solutions to meet our
customer's needs. Twenty years of experience
in valve design and sizing, supported by
advanced computational tools, cooperation
with external entities at the highest level, and
test facilities for the verification of theoretical
results which are available for our customers,
guarantee our professionalism and reliability.
41
CSA s.r.l. - Strada San Giuseppe, 15 - Località Ponteghiara
Rev. 8/2017
43039 Salsomaggiore Terme (PR) - Italy

TEL. +39.0524.523978 - FAX +39.0524.524031
www.csasrl.it - info@csasrl.it

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Pressure control valves

Technical features and benefits

Valve normally open Valve fully open

Valve modulating Valve fully closed (static conditions)

DN Head loss coefficient

Reduced pressure falloff

Working conditions Standard

Recommended flow rate

DN (mm) 50 65 80 100 125 150

Weights and dimensions

DN (mm) 50 65 80 100 125 150

N. Component Standard material Optional

1 Body ductile cast iron GJS 500-7 or GJS 450-10

Driving screw in stainless steel

Cap in ductile cast iron

Nuts in stainless steel

Spring guide in stainless steel

Spring in painted steel

Nuts in stainless steel

Lip gasket in NBR, EPDM or Viton

Main bush in stainless steel

Main bush O-ring in NBR, EPDM or Viton

Lower ring in bronze

Body in ductile cast iron

Shaft in stainless steel

Driving tap in stainless steel

Technical features and benefits

Valve normally open Valve fully open

Valve modulating Valve fully closed (static conditions)

DN Head loss coefficient

Reduced pressure falloff

Working conditions Standard

Recommended flow rate

DN (mm) 50 65 80 100 125 150

Weights and dimensions

DN (mm) 50 65 80 100 125 150

N. Component Standard material Optional

1 Body ductile cast iron GJS 500-7 or GJS 450-10

Technical features and benefits

Valve normally open Valve fully open

Valve modulating Valve fully closed (static conditions)

Head loss coefficient

Reduced pressure falloff

4,5 occurs through the valve when the flow increases.

Working conditions Standard

Recommended flow rate

Thread (inches) 1/2" 1" 1" 1/2 2"

Springs pressure ranges D

Thread (inches) 1/2" 1" 1" 1/2 2"

Weights and dimensions

N. Component Standard material Optional

The list of materials and components is subject to changes without notice.

Technical features and benefits

Valve normally open Valve fully open

Valve modulating Valve fully closed (static conditions)

Head loss coefficient

Reduced pressure falloff

Working conditions Standard

Recommended flow rate