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Proact™ Analog & Digital Plus: Applications

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Product Specification 03231

(Revision J, 6/2016)

ProAct™ Analog & Digital Plus


Electric Actuators with Integral Driver

Applications  Extremely fast,


bi-directional
The ProAct™ Analog product line actuator,
is a family of electric actuators
intended to be mounted on-engine
electronically
to control varying functions positioned in both
including (but not limited to): fuel directions
rack positioning, timing control,
throttle valve, and wastegate  All-electric
positioning. The actuator is actuator requires
effectively a positioner with an no drive or
integral driver, which will accept a hydraulic supply
position command signal from
another device in the system such  Integral driver
as a speed control. compatible with
In addition, the ProAct Digital Plus broad range of
actuators include an integral digital control systems
driver capable of controlling the actuator, communicating with the outside control
system, and containing on-board software and intelligence to realize monitoring and  75° (±2°) rotary
customizing functions. output allows
direct coupling to
Description butterfly,
The actuators are designed to be base- or flange-mounted (Model IV is base-
eliminating linkage
mounted only) in an on-engine environment and can therefore withstand high levels  Multiple sizes to fit
of vibration and temperature extremes. They all have a 0.625-36 serrated tooth
terminal shaft, and an optional rotation scale and indicator are available for visible
broad range of
travel detection. The actuators accept analog or PWM position command signals. In applications
addition, the Digital Plus driver accepts CAN position command signals and can be
Digital Plus:
configured for redundant command signals. It monitors all available internal and
external signals, and annunciates any detected faults through a discrete output. An  Single or
analog output provides actual position indication, and a discrete input is available to
redundant position
remotely shut down the actuator.
command signals
Additional features of the Digital Plus driver include on-line and off-line diagnostics,
current limiting based on driver electronics temperature, CAN communications, and  Configurable
service port communications. The Digital Plus driver is field programmable, allowing parameters to
a single design to be used in many different applications. It must be configured and tailor to varied
calibrated to the specific engine with a personal computer (PC) and a Woodward
Watch Window Service Tool that communicates serially to the driver via RS-232
applications
using Woodward’s DDE ServLink protocol. Watch Window Standard can be ordered  CAN
from Woodward on a CD-ROM (part number 1796-065), or it can be downloaded
from the Woodward website (www.woodward.com). Data files for subsequent
communications
applications of the same engine model can be downloaded off-engine. The ProAct  Advanced
Analog actuator/driver can be configured without a service tool.
Diagnostics
Refer to manual 26112 for more detailed information on the ProAct Digital Plus
actuator, and to manual 26147 for more information on the ProAct Analog.
Woodward 03231 p.2

General Specifications
Maximum Input
Min. Work Output Maximum Current
Power

Actuator Model

Steady State

Steady State
Typical Part

Continuous
Transient

Transient

Transient
Number

Weight
10.5 kg
Analog– 1A
24 lbs 3.4 J 1.7 J
Model I 67 W 19 W 3.7 A
11 kg 2.5 ft-lbs 1.25 ft-lbs
Digital Plus–
25 lbs
10.5 kg
Analog– 4A
24 lbs 7J 3.4 J
Model II 251 W 65 W 14 A
11 kg 5 ft-lbs 2.5 ft-lbs
Digital Plus–
25 lbs
15 kg 14 J 7J
Model III Digital Plus– 282 W 73 W 15.6 A 4A
32 lbs 10 ft-lbs 5 ft-lbs
24 kg 27 J 14J
Model IV Digital Plus– 370 W 100 W 20.6 A 5.6 A
52 lbs 20 ft-lbs 10 ft-lbs

End User I/O Description


Analog Digital Plus
18–32 Vdc with out-of-range
Power Input 18–32 Vdc
diagnostics
PWM: 7–32 V, 100 to 3000 Hz
PWM: 7–32 V, 150–3100 Hz
Command Input Analog: 20–180 mA or 4–20 mA
Analog: 20–180 mA and 4–20 mA
CAN
0.5 Vdc and 4.5 Vdc corresponds to 4 mA and 20 mA corresponds to 0%
Position Feedback Output
full CCW and CW, respectively and 100% actuator position
Low Power standby mode
Discrete Inputs Not Applicable
Four CAN address combinations
Normally “ON” turns “OFF” to indicate
Discrete Output Not Applicable
a detected fault
9-pin sub-D male connector for
RS-232 Serial Communications Not Applicable
connection to PC Service Tool
Complies with SAE J1939 but uses
proprietary group extensions.
CAN 2.0B Serial Supports position command signal
Not Applicable
Communications (optional) and monitoring of all shutdown and
alarm conditions as well as some
system variables.

Environmental Specifications
Specification Item Acceptable Range or Qualification Condition Comments
Operating Temperature Analog: –40 to +74 °C. See Mechanical Installation
Limits Digital Plus: –40 to +85 °C. Under all conditions the section of manual for
Temperature Monitoring Zone must remain below 90 discussion of this
°C. specification item.
Storage Temperature –40 to +125 °C, unpowered.
Vibration Qualification Test Sine: 3.2 mm peak-to-peak for 2-39.4 Hz, 10 G for
39.4-300 Hz.
Random: 0.01 G²/Hz at 10 Hz, 0.10 at 100 Hz, 0.10
at 1000 Hz, 0.05 at 2000 Hz (12.79 Grms) 3 hours
per axis.
Shock Qualification Test MS1—40G 11ms sawtooth.
Ingress Protection IP56 per EN 60529:1992.
Humidity Qualification Test 60 °C, 95% RH for five days at one cycle per day.
Chemical Resistance The actuator uses materials proven capable of
withstanding normal engine environment chemicals
per SAE J1455, such as diesel fuel, engine oil, and
antifreeze.
Woodward 03231 p.3

ProAct Analog (Do not use for construction)

ProAct™ Digital Plus Outline Drawing (Do not use for construction)
Woodward 03231 p.4

Performance Specifications
Parameter Specification
Max Slew Rate > 1000 degrees/second
> 18.5 rad/s (10% to 90% travel)
Position Feedback Analog—
Accuracy ±5% of full scale from –40 to +90 °C
Digital Plus—
< ±1.5% of full stroke at 25 °C after calibration and ±1.5%
linearity
< 400 ppm/°C, maximum after calibration
Position Feedback Digital Plus—
Linearity < ±1.5% of full stroke at 25 °C after calibration
Position Feedback Digital Plus—
Repeatability < ±1.5% of full stroke at 25 °C after calibration

Regulatory Compliance
European Compliance for CE Mark:
 EMC Directive: Declared to Directive 2014/30/EU of the European Parliament and of the Council of 26 February
2014 on the harmonization of the laws of the Member States relating to electromagnetic compatibility (EMC)

Other European Compliance:


 Machinery Directive: Compliant as a safety component with Directive 2006/42/EC of the European Parliament
and the Council of 17 the May 2006 on machinery

Agency Listings:
 CSA Certified for ordinary locations (Digital Plus only)
 CSA Class I, Division 2 component listing (standard with Analog; optional upgrade with Digital Plus)
 Marine Type Approved by Lloyds Register of Shipping for ENV1, ENV2, ENV3, and ENV4 (Digital Plus only)

Customer Electrical Connections


ProAct Analog
The standard actuator is equipped with a 7-pin MS-style connector.
ProAct Digital Plus
The standard actuator is designed with a blank cover for use with a gland fitting or a custom connector to be supplied
by the customer. All inputs and outputs to the ProAct actuator are accessed beneath the end cover, which is
fastened with 6 M4x10 mm screws. Input power is connected to size M4 screws, and the wires must be terminated
with insulated spade or ring lugs. The I/O terminal blocks are screwless cage-clamp-style blocks that accept wires
from 0.20–3.3 mm² (24–12 AWG) wire.
Actuators with an MS-style connector mounted as an option on the end cover are also available. For OEMs, other
factory-installed connectors may also be considered.

PO Box 1519, Fort Collins CO, USA 80522-1519


1000 East Drake Road, Fort Collins CO 80525
Tel.: +1 (970) 482-5811  Fax: +1 (970) 498-3058
www.woodward.com For more information contact:

Distributors & Service


Woodward has an international network of distributors and service facilities.
For your nearest representative, call the Fort Collins plant or see the
Worldwide Directory on our website.

This document is distributed for informational purposes only. It is not to be construed as


creating or becoming part of any Woodward contractual or warranty obligation unless
expressly stated in a written sales contract.
Copyright © Woodward 2001–2016, All Rights Reserved

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