MIKI PULLEY／TRS-CBUN-E-001H-00／MD-000103254 121/122/125/126

ELECTROMAGNETIC CLUTCH & BRAKE

ELECTROMAGNETIC CLUTCH AND BRAKE UNITS
１２１／１２２／１２５／１２６
Instruction Manual
☆This instruction manual describes mainly installation, removal, and notes pertaining to same for
standard-specification products after purchase; see the Miki Pulley website and our latest catalog for product
specifications and performance.
☆Before use this product, read the instruction manual carefully and use the product safely and correctly.
☆First, please check that it is the correct product and if the product was damaged during transportation.

CONTENTS
１．STRUCTURE AND PARTS ４．CONNECTION
２．NOTES ５．OPERATION CHECK
３．MOUNTING ６．MAINTENANCE & INSPECTION

１．STRUCTURE AND PARTS

Note The device (application) and structure depend on the product model and type.
Note The base can be either steel plate or cast, depending on the product model and size.

■１２５

［１］Housing ［２］Rotor ［３］Clutch armature ［４］Clutch stator

［５］Brake armature ［６］Brake stator ［７］Base ［８］Terminal block
※Description of model names is given for Model 125

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２．NOTES
２．１ SAFETY PRECAUTIONS
Please read carefully through the instruction manual and the technical information for proper use and safety.
In this manual, safety precautions are classified by "DANGER" and "CAUTION".

【CLASS】

DANGER When death or serious injury may result by mishandling.

CAUTION When disability or only physical damage may result by mishandling.

【FIGURE SIGN】
PROHIBITION In the handling of the product, it indicates that prohibit the act.

CAUTION In the handling of the product, it indicates that attention is required.

MANDATORY In the handling of the product, it indicates that the action is compulsory on the
basis of the instructions.

DANGER
Make sure that the main power of the Set up a safety mechanism such as a
product is off before mounting or safety brake to avoid any danger.
performing maintenance/inspection.

It is extremely dangerous if the driving part The driven and driving sides could become
starts operating by accident while handling completely detached if the product is
the product. damaged while in operation and not
immediately halted.
Do not use in flammable environments. Be sure to use a safety cover.
There is a danger of explosion due to It is extremely dangerous if hands, fingers,
sparks from machinery or the product in hair, clothing, etc. get caught in the
operation. In particular, explosion can product or a rotating part while in
occur easily in environments with operation.
oil/grease or flammable gas.

CAUTION
Do not touch the hot clutch and brake Always use bolts specified by Miki
body or power supply. Pulley and a calibrated torque wrench
correctly to install brakes at the
specified tightening torque.
Hot while in operation; will result in burn Depending on the tightening adjustment
injuries if touched. Warm surroundings of bolts or screws, exceptionally
will prevent clutch and brake body heat dangerous situations such as product
from dissipating; locate in a damage or performance degradation
well-ventilated area. could occur.
Be careful lifting a heavy weight. Use a safety glasses or gloves.
Do not lift with a bad posture.
Straining yourself to lift a heavy product or Sharp portions of product bore diameter,
using a torque wrench, or an awkward keyway, shaft keyway, etc. may cause
posture when installing the product in a injury. Wear protective equipment to also
machine could cause back injury. prevent burn injuries and electric shock.

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２．２ IMPORTANT POINTS OF PRODUCT SPECIFICATIONS

Do not use the product in a bad Request disposal with a
environment. waste-collection company, or dispose
Product is for dry use; do not allow of according to laws and regulations.
exposure to water or oil/grease.
Operating temperature range： When disposing of the product, request
－10～+40℃ disposal with professionals, or dispose of
Do not use the product in an environment according to law and local regulations if
where water, oil, or chemicals may spill disposing of product by yourself.
(no matter how little), that is corrosive, Do not dispose of or leave unattended
where temperature is extremely high or where children play or in a public space.
low, that is dusty, where condensation
forms, that is exposed to wind and rain, or
that is subject to a high degree of
vibration/impact; may cause product
damage or performance deterioration.
Comes as a finished product.
Do not unnecessarily disassemble,
modify, or additionally process the
product.
We do not guarantee quality nor shall we
be liable for damages in the event of
damage or affected performance of the
product or of injury or accident occurring
as a result of the product being
disassembled, modified, or additionally
processed by the customer.

２．３ IMPORTANT POINTS BEFORE MOUNTING

Do not carry with the lead wire Make sure to keep fluctuations in
dangling. power supply voltage to within ± 10 %
Do not pull or bend the lead wire of the rated voltage.
forcefully.
May break wire, and render the product Extreme fluctuations in power voltage
unusable. If lead wire breaks or slips from may prevent the product from reaching
your hand, the product may fall on and optimal performance.
injure your foot.
Do not use any bolt or screw other than Implement screw-locking measures
the bolts on the product. such as an adhesive thread-locking
compound to bolts and screws used to
install the product.
Check the strength category of the bolt or Loosening of the bolts or screws due to
screw as well as the strength and material operational vibration, etc. may allow the
of where the product is being installed. product to detach and cause an accident.
Inadequate strength will result in the
product being poorly installed and may
cause an accident.

Do not bang with a hammer or other Bore tolerance of the pulley or

tool when inserting a pulley or sprocket being inserted onto the shaft
sprocket onto the shaft or armature or armature hub should be finished to
hub. H7 class.
Use the supplied insertion set. Forcefully inserting the pulley or sprocket
may damage and affect the performance
of the product.

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３．MOUNTING
（１）
Securely fasten base on sturdy and flat surface with bolts and washers. Installation in any direction is possible.
See chart for dimensions of holes for installing base. Select the bolt length according to your design specifications.

Note
The infiltration of foreign matter into the frictional surface is undesirable. Infiltration of oils markedly degrades
frictional force. Dust, especially if it contains metal particles, can cause problems by damaging the frictional surface
and rotating parts.
Chemical infiltration can cause corrosion, in addition to the rust described above.
In such environments, consider the use of a protective cover.

（２）
When installing a pulley, sprocket, etc. on the shaft or armature hub, be sure to use screw holes at end of shaft and
on end face of armature hub and the supplied insertion set.
Do not bang on with a hammer, etc.

Note
Hexagon socket head cap screws may be supplied in place of headless bolts and hexagon nuts in the insertion set.
Note
Pulleys and sprockets require processing for holes, keyways, etc. A bore tolerance of H7 class is recommended.

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【Dimensions for screw holes at end of shaft and on end face of armature hub】
※Screw holes at end of shaft not provided with 125-05-12G.

（３）
Install the CB unit to the machine so that the travel lines are correct, and to align the centers of both shafts correctly.
The table below shows the allowable values for radial load that can be applied to the shaft of the unit.

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【OVERHANG LOAD OF UNIT】

※Numbers in parentheses are for loads in the same direction.
※126-□-4B：Mounting type (Base-mounted)

４．CONNECTION
Beforehand, be sure to see “Items Checked for Design Purposes”, etc. in the catalog, and also again check aspects
which were considered when designing the system such as circuits (control circuit, power supply circuit, discharge
circuit) and components for power supplies (transformers, rectifiers, relays).

４．１ POWER SUPPLIES

Voltage is DC 24 V . Users who use any of our recommended power supplies (listed in our catalog) can use
full-wave rectified single-phase commercial AC 100 V or 200 V.
Make sure to keep fluctuations in voltage to within ± 10 %.

Note
Connect motor for Model 126.
The power supplies for the motors are 3-phase, 200 V AC at 50 Hz, or 200/220 V AC at 60 Hz.
Refer to motor manufacturer instructions for how to connect motor, etc.

４．２ SWITCHING
Set switching to the DC side. It can also be set to the AC side, however, operation time becomes longer.

４．３ CIRCUIT PROTECTORS（VARISTOR）

Connect in parallel with the clutch and brake. This element does not have polarity.
Also note that our selection of recommended power supplies features units with a built-in circuit protector
(connection to circuit protector prohibited).

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４．４ TERMINAL BLOCK AND COVER／LEAD WIRE

■TERMINAL BLOCK
The terminal block is set on the housing or drum, or on the base depending on the model and size.
※The shape of the terminal set on the base and the cover may differ from the figure.
※Terminal block not provided with 125-05-12G. A lead wire exits directly from the main unit.

■TERMINAL BLOCK COVER

The terminal block cover is fitted in the terminal block. Removing it forcefully may cause it to crack.

■LEAD WIRE
To connect the lead wire to the terminal block, strip and then insert the wire, then screw to fasten with a minus
screwdriver, etc. to fasten.
The lead wire does not require a crimped terminal.

５．OPERATION CHECK
５．１ OPERATION CHECK
After completing installation and wiring, first operate the clutch and brake without transmitting power to check that it
operates normally.
If operation is normal, engage the clutch and brake with the driving side. Use caution, as fingers can be caught with
only the operation of the clutch and brake.

５．２ TEST RUN

Test run the product. If abnormal noise or vibration is generated, stop the product immediately and remedy the
cause.

Note
Friction surfaces are new and at first torque may be lower than the indicated value, and is normal.
Operate the system for a while initially to allow the friction surfaces to become matched and increase the torque.

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６．MAINTENANCE & INSPECTION

Although the clutch and brake requires almost no maintenance during its life when used under normal operating
conditions, periodically inspection will allow longer and better performance of its function.
Also be sure to carry out routine maintenance and inspection according to any items specified separately for the
machinery or apparatus with which the clutch and brake is combined.

Periodic check points:

① Normal on-off operation
② Abnormal noise generation
③ Abnormal heat generation
④ Friction parts and revolving parts for entering or sticking of foreign objects, water, oil, grease.
⑤ Widening of friction part clearance
⑥ Large amounts of rust
⑦ Proper supply of exciting voltage
⑧ Broken lead wire or poor connection
⑨ Operating temperature range

Note
Product is shipped with the air gap adjusted. However, after a long period of use, friction surfaces wear and the air
gap may increase. Any increase more than the threshold results in a degrade in performance, and requires
adjustment of the air gap.
Before adjusting the air gap, contacting Miki Pulley to confirm is recommended.

Contact by email
Please contact us using the inquiry form and be aware that support for inquiries received on Saturdays, Sundays,
holidays, New Year's, and summer business holidays will be provided on the next business day.

Contact by phone
Japanese/English
Miki Pulley International Business Department
TEL +81-46-257-5109

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