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    PCT - TY 1st PDF

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    Mayur Charan
    The document discusses the course content and syllabus for a chemical engineering course focusing on plant operation and maintenance. The 10 units cover topics like maintenance theory and techniques, preventative maintenance practices, construction and operation of various plant equipment including valves, pumps, heat exchangers, distillation columns, and more. Troubleshooting, commissioning, and emergency procedures are also addressed. The course aims to provide students knowledge and skills for safe and efficient plant operation, maintenance, and emergency response. Key reference materials are listed.

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    PCT - TY 1st PDF

    Uploaded by

    Mayur Charan
    62 views3 pages
    The document discusses the course content and syllabus for a chemical engineering course focusing on plant operation and maintenance. The 10 units cover topics like maintenance theory and techniques, preventative maintenance practices, construction and operation of various plant equipment including valves, pumps, heat exchangers, distillation columns, and more. Troubleshooting, commissioning, and emergency procedures are also addressed. The course aims to provide students knowledge and skills for safe and efficient plant operation, maintenance, and emergency response. Key reference materials are listed.

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    The document discusses the course content and syllabus for a chemical engineering course focusing on plant operation and maintenance. The 10 units cover topics like maintenance theory and techniques, preventative maintenance practices, construction and operation of various plant equipment including valves, pumps, heat exchangers, distillation columns, and more. Troubleshooting, commissioning, and emergency procedures are also addressed. The course aims to provide students knowledge and skills for safe and efficient plant operation, maintenance, and emergency response. Key reference materials are listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    62 views3 pages

    PCT - TY 1st PDF

    Uploaded by

    Mayur Charan
    The document discusses the course content and syllabus for a chemical engineering course focusing on plant operation and maintenance. The 10 units cover topics like maintenance theory and techniques, preventative maintenance practices, construction and operation of various plant equipment including valves, pumps, heat exchangers, distillation columns, and more. Troubleshooting, commissioning, and emergency procedures are also addressed. The course aims to provide students knowledge and skills for safe and efficient plant operation, maintenance, and emergency response. Key reference materials are listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    The Maharaja Sayajirao University of Baroda

    Polytechnic ACADEMIC
    Department of Petrochemical Technology YEAR
    2012-2013
    Polytechnic, Near Shastri Bridge, Fatehgunj,Vadodara-2
    0265-2781983, , www.msubaroda.ac.in
    Diploma : Full Time (Regular)
    YEAR III IA 20
    CHL3503 : Chemical Engineering V (Mass Transfer Operation II) UA 80
    Semester I HOURS 56

    COURSE CONTENT / SYLLABUS


    Distillation
    Vapour liquid equilibria press temp. Concentration diagram, Relative volatility,
    ideal solutions, Raoult’s law, Flash Vaporisation, differential or simple
    distillation (Rayleigh equation), steam distillation, vacuum distillation,
    UNIT-I
    principles of rectification, Binary system, material balance and energy balance 15 hrs.
    for fractionating column, calculation of ideal stages by McCabe Thiele method,
    Introduction of feed, location of feed tray, Minimum reflex ratio and infinite
    reflux ratio, Optimum Reflux ratio, condenser & reboiler heat duty, continuous
    Contact equipment, HTG, NTG, HOG, NOG, Types of Distillation column.
    Types of tray, construction & Operation of distillation column.
    Crystallization
    Definition, crystal forms, crystal geometry, crystallization Equipments, phase
    UNIT-II diagram, crystal yields, material and Energy balance calculation, Mier’s 06 hrs.
    supersaturation theory and its limitation effect of operating condition on caking
    of crystals prevention of caking.
    Membrane separation processes
    Types of Membrane – Brief introduction of membrane Separation processes,
    UNIT-III 04 hrs.
    Reverse osmosis, Micro filtration, Ultra filtration, Dialysis, Pervaporation,
    permeation.
    Extraction (Liquid – Liquid)
    Definition –Field of usefulness, properties of solvent, Solvent requirement
    equilateral triangular diagram, System of three liquids one pair partial soluble
    system, System of three liquids – two pair partially soluble, System of two pairs
    UNIT-IV partially soluble liquids with one Solid Effect of temp. and press on solubility 09 hrs.
    diagram, Stagewise contact, calculation for single stage, Extraction and multi-
    stage extraction equipments –Settlers, Mixer setter cascade sieve tray tower
    Continuous contact Extractor, spray tower, Mechanically Agitated countercurrent
    extractor pulsed column, Centrifugal extractor.
    Drying
    Definition of various terms, equilibrium, principles of Drying rate of drying
    UNIT-V curve, Time of drying Batch Drying and continuous drying. Drying equipments 10 hrs.
    Direct dryers and indirect dryers, Tray dryer, Rotary Dryer, Drum dryer, spray
    dryer.
    Adsorption and Ion exchange
    UNIT-VI Definition- Industrial application, types of adsorption, Adsorption equilibria, 05 hrs.
    equilibrium adsorption of single Vapour & gas mixture in brief, adsorption in
    liquids, Adsorption of solute from dilute solution Freundlich Equation & its
    scope, nature of adsorption, examples, Properties and application of typical
    adsorption, Adsorption operation of various equipments, Ion Exchange,
    principles, use of Ion exchange in D.M. water
    Leaching
    Definition of various terms, preparation of solid, Temp. of leaching methods of
    UNIT-VII operation, unsteady state Operation. In place leaching, Heap leaching, 07 hrs.
    calculation for single stage leaching, stage efficiency, equipments Percolation
    tank, Shank system Agitated vessels, Bollman extractor.
    REFERENCES
    1. Mass transfer operation by Robert E. Treybal
    2. Unit operations. Vol.2 By K.A. Gavhane
    The Maharaja Sayajirao University of Baroda
    Polytechnic ACADEMIC
    Department of Petrochemical Technology YEAR
    2012-2013
    Polytechnic, Near Shastri Bridge, Fatehgunj,Vadodara-2
    0265-2781983, , www.msubaroda.ac.in
    Diploma : Full Time (Regular)
    YEAR III IA 20
    CHL3501 : Plant Operation UA 80
    Semester I HOURS 56

    COURSE CONTENT / SYLLABUS

    Concept of maintenance theory of failure Accident Record keeping


    UNIT-I 6 hrs.
    failure or break down failures
    Organisation check list & for maintenance, preventive maintenance,
    UNIT-II Types of preventive maintenance, Record of maintenance & their 6 hrs.
    relative usefulness, Modern Management & maintenance techniques.
    Construction working & operation aspect (include Start up shut down
    UNIT-III trouble shooting & maintenance) For the equipment’s like valves, 6 hrs.
    pipes, fittings, flow meters pumps & compressor.
    Construction, working & operation aspects (including start up, shut
    UNIT-IV down trouble shooting & maintenance for equipment’s like size 6 hrs.
    reduction machines, filtration centrifuges & classifiers.
    Construction working & operation aspect (including start up, shut
    UNIT-V down, trouble shooting & maintenance) for equipment’s such as Heat 8 hrs.
    Exchangers & Evaporators.
    Construction working & operation aspects (including start up, shut
    UNIT-VI down & trouble shooting & maintenance) for equipment’s such as 8 hrs.
    distillation tower, absorption tower & extractor.
    Construction working & operation aspect & (including start up, shut
    UNIT-VII down trouble shooting & maintenance), For the equipment such as 6 hrs.
    dryers, crystallisers & cooling tower.
    Construction working & operation aspect (including start up, shut
    UNIT-VIII down trouble shooting & maintenance) for various reactors. 5 hrs.

    Trouble shooting in plants (plant emergency) Electricity of cooling


    UNIT-IX water DM water & feed failure, instrument air failure, steam failure, 5 hrs.
    pump failure & remedial actions to be taken.
    UNIT-X Commissioning Activities
    REFERENCES
    1. Various Industrial manuals
    2. Handbook of Maintenance by McGraw Hill Publications.
    Safe and Efficient Plant Operation and Maintenance Edited by Richard Green staff of chemical
    3.
    Engg. Mc. Graw Hill, New York.

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