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Tank Breather Filter With Filler Strainer ELF: Up To 5500 L/min

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Tank Breather Filter

with Filler Strainer ELF


up to 5500 l/min
ELF 4 ELF 10 ELF 3 ELFL 3 ELF 30 ELF 7 ELF 72 ELF 5 ELF 52

1. TECHNICAL 1.3 FILTER SPECIFICATIONS


SPECIFICATIONS Temperature range -30 °C to +100 °C
1.1 FILTER HOUSING Material of housing Steel, zinc-plated/plastic coated
Construction (ELF 4, 3), steel (ELF 5, 52)
Tank breather filters size 4, 10, 3 and glass fibre reinforced synthetic material
30 consist of an air filter top, which is (ELF 10, 30, 7, 72)
connected to the mounting flange by a
bayonet plate or a threaded boss, and Material of filler strainer Synthetic: ELF 10, 4, 30, 3, 7, 72
a filler strainer. Metal: ELF 5, 52
Sizes 5 and 52 consist of a two-part Type of clogging indicator VMF (return line indicator)
threaded air filter top, with built-in oil Pressure setting of clogging indicator 0.6 bar K pressure gauge
mist trap, one or two exchangeable 0.035 bar UBM indicator
filter element(s) and a filler strainer. (others on request)
Sizes 7 and 72 consist of a two-part
flanged filter top, an exchangeable
1.4 SEALS Biodegradable fluids
filter element and a filler strainer.
NBR (= Perbunan) on filter ELF HTG HE HPG
1.2 FILTER ELEMENTS NBR / Polyurethane on element PAG PRG
Contamination retention capacities Cardboard on mounting flange all
in g 1.5 SPECIAL MODELS AND sizes + +  
Paper ACCESSORIES + suitable for all
ELF 3 µm  lockable model (only ELFL 3)  contact our Technical Sales Department
4 2.9 – not suitable
 with check/bypass valve to support the
10 2.9  HTG vegetable oil based hydraulic
3 6.2
suction characteristics of the pump
Not 100% air-tight or leakage-free! fluids
30 6.2
7 26.1 (only ELF 10, 3, 30, 5 and 52)  HE ester-based synthetic hydraulic
72 52.2  with anti-splash device fluids
5 85.1 (only ELF 10, 3, 30, 7, 72)  HPG polyglycol-based synthetic
52 170.2  with connection for a clogging indicator hydraulic fluids
The filter elements are made from phenolic resin (only ELF 7, 72)  PAG sub-group of HPG:
impregnated paper and cannot therefore be  with filler adapter for automotive
cleaned. polyalkylene glycol
applications
 PEG sub-group of HPG:
(only ELF 7 and 72) - see Point 5. polyethylene glycol
1.6 SPARE PARTS
See Original Spare Parts List 1.9 CHANGING INTERVALS
1.7 CERTIFICATES AND APPROVALS The filter elements or filters must be
On request replaced as frequently as the fluid
1.8 COMPATIBILITY WITH filters, but at least every 12 months.
HYDRAULIC FLUIDS ISO 2943
The standard models are suitable for
use with mineral and lubrication oils.
For fire-resistant and biodegradable Symbol
oils, see table:
Fire-resistant fluids
ELF HFA HFC HFD-R
4, 3, 5, 52 – – –
air filter
10, 30, 7, 72   –

 HFA oil in water emulsion


(H2O content ≥ 80%)
strainer
 HFC water polyglycol solution
E 7.404.3/11.16

(H2O content 35-55%)


 HFD-R synthetic, water-free
phosphate ester

1
2. MODEL CODE (also order example) 2.1.3 ELF 5 and 52
2.1 COMPLETE FILTER ELF  P  52  G  3  W  2 . X  /-RV0.4
2.1.1 ELF 4, 10, 3, 30 and ELFL 3 Filter type
ELF
ELF  P  30  F  3  W  1 . X  /-RV0.4
Filter type Filter material
ELF P Paper
ELFL (lockable) BN Betamicron®
Filter material
P Paper Size
Size ELF 5, 52
ELF 4, 10, 3, 30
ELFL 3 Type and size of connection
Type and size of connection Filter size
Filter size 5 52
4 10 3 30 G1 1/2  
F = Flange     G = Thread G2  
Filtration rating in µm G2 1/2  
P 3 (absolute) G3  
Type of clogging indicator
W without port, no clogging indicator Filtration rating in µm
Type code P 3 (absolute)
Filter size Code ∆p [bar] BN 3 (absolute)
ELF 4 1.X -
ELF 10 1.X - Type of clogging indicator
ELF 3 1.X - W without port, no clogging indicator
ELF 3.../-RV 4.X 0.4
ELF 3.../-RV 5.X 0.7 Type code
ELF 3.../-RV 6.X 0.2 Code Connection
ELF 3.../-RV 7.X 1.0
ELF 30 1.X - 2.X G 2½
Modification number 3.X G3
X the latest version is 4.X G2
always supplied 5.X G 1½
Supplementary details
AS anti-splash without check/bypass valve (not ELF 3 & 4)
KT for plastic tank systems (only ELF 30) Modification number
RV check/bypass valve (not ELF 4) X the latest version is always supplied
RV0.2 
RV0.4  valve with relevant cracking pressure Supplementary details
RV0.7  (only ELF 10 and 30) RV0.4 check/bypass valve with 0.4 bar pressure setting
SO148 metal filler strainer, 200 mm long (only ELF 3 and 30) SO479 filter suitable for HFC fluids
SO175 metal filler strainer, 100 mm long (only ELF 3 and 30)
SO394 ELF filter without strainer

2.1.2 ELF 7 and 72 2.2 REPLACEMENT ELEMENT


ELF  P  72  F  3  W  1 . X  /-SO148 0005  L  003  P
Filter type Size
ELF 0005 for ELF 5, 52 (on ELF 52: 2 x 0005 L...)
Filter material 0007 for ELF 7
P Paper 0072 for ELF 72
Size Type
ELF 7, 72 L
Type and size of connection
Filtration rating in µm
Filter size P 003
7 72 BN 003 (only for 0005)
F = Flange DIN 24557/Pt 2  
Filter material
Filtration rating in µm P Paper
P 3 (absolute) BN Betamicron®
Type of clogging indicator
W without port, no clogging indicator Replacement elements cannot be ordered for ELF 4, 10, 3, 30 and
K pressure gauge (measuring range ELFL 3. These filters are only available complete!
-1 to +0.6 bar) (not for ELF 72)
UBM visual/analogue vacuum gauge
with manual reset 2.3 REPLACEMENT CLOGGING INDICATOR
(pressure setting: -0.035 bar) VMF  0.6  K  .  X
Type code Type
0 for type UBM VMF Return line indicator
1 for types W and K Pressure setting
Modification number 0.6 -1 to +0.6 bar
X the latest version is always supplied 0.035 -0.035 bar
Supplementary details
AS anti-splash Type
(see Point 2.1.2)
E 7.404.3/11.16

(only ELF 7, 72 without check/bypass valve)


SO148 metal filler strainer, 200 mm long Modification number
SO175 metal filler strainer, 100 mm long X the latest version is always supplied
SO394 ELF filter without strainer

2
3. FILTER CALCULATION / 3.3 SIZING GUIDELINES ELF 3
SIZING The rate at which contamination
enters a hydraulic system can be
3.1 SINGLE PASS FILTRATION considerably reduced by using efficient
PERFORMANCE DATA FOR AIR

∆p [bar]
tank breather filtration.
FILTER ELEMENTS CAUTION:
The following separation values were
established under real-life simulated Incorrectly sized tank breather filters
conditions. can place additional strain on the
This means that the selected velocity system and reduce the service life of
hydraulic filter elements.
of the flow against the filter mesh-pack
was 20 cm/s and the contamination For optimum sizing the following
should therefore be observed: Q [l/min]
added was 40 mg/m³ of
ISO MTD test dust.  Filtration rating of breather filter = ELF 30
Filtration Retention For particle Filter filtration rating of hydraulic filter
rating value d... size material
 Only use breather filters with an
3 µm d 80 0.74 µm
absolute retention rate (d100 = x µm;

∆p [bar]
Paper
d 100 2.64 µm
x = given filtration rating)
The d 80 value refers to the particle  Max. permitted initial pressure drop:
size which is filtered out at a rate 0.01 bar (with a clean filter element
of 80% during the retention test. and at calculated air flow)
The particle size determined by this
method is called the nominal filtration  Determining the calculated air flow:
rating of the air filter. The d 100 QA = f5 x Qp
value therefore refers to the particle QA = calculated air flow in lN/min Q [l/min]
size which is filtered out at a rate of f5 = factor for operating conditions
ELF 7
100% during the single pass test. Qp = max. flow rate of the
The particle size determined by this hydraulic pump in l/min
method is called the absolute filtration Ambient conditions Factor f5

∆p [bar]
rating of the air filter. Low dust concentration;
filter fitted with clogging indicator; 1-2
Table of average dust concentrations continuous monitoring of the filter
in real life: Average dust concentration;
Urban regions with 3-7 mg/m³ air filter without clogging indicator; 3-6
a low level of industry intermittent monitoring of the filter
General mechanical 9-23 mg/m³ air High dust concentration;
engineering filter without clogging indicator; 7-10
Construction industry 8-35 mg/m³ air infrequent or no monitoring of the
(wheeled vehicles)
Q [l/min]
filter
Construction industry 35-100 mg/m³ air ELF 72
(tracked vehicles)
Heavy industry 50-70 mg/m³ air

3.2 DIFFERENTIAL PRESSURE


∆p [bar]

ACROSS BREATHER FILTER 3.4 AIR FLOW RATE


The differential pressure (with clean
element) for the various filter sizes is ELF 4
shown in the graphs under Point 3.4.
∆p [bar]

Q [l/min]
ELF 5
∆p [bar]

Q [l/min]
ELF 10
∆p [bar]

Q [l/min]
ELF 52
∆p [bar]

Q [l/min]
E 7.404.3/11.16

Q [l/min]

3
4. DIMENSIONS
Tank requirements
ELF 10 ELF 3
1. In the filter mounting interface, the tank flange
should have a maximum flatness of 0.2 mm and
Ra 3.2 µm maximum roughness.
2. In addition, the contact area should be free of
damage and scratches.
3. The fixing holes of the tank flange must be blind,
or stud bolts with threadlocker must be used to
fix the filter.
4. Both the tank sheet metal and/or the filter
mounting flange must be sufficiently robust so
that neither deform when the seal is compressed
during tightening.

ELF 4

ELFL 3

Flange connection Flange connection Flange connection


DIN 24557/T2

Sealing surface Sealing surface Sealing surface


Flatness: 0.2 Flatness: 0.2 Flatness: 0.2
Surface Surface Surface
roughness: Ra 3.2 roughness: Ra 3.2 roughness: Ra 3.2

Interface Interface Interface to DIN 24557/Pt 2

ELF 4... ELF 10... ELF 3.../ELFL 3...


d1 44 d1 49 d1 76
d2 28 d2 28 d2 49
d3 50 d3 55 d3 83
h1 130 h1 158 d5 8
h2 82 h2 82 h1 159
h3 11 h3 38 h2 98
Weight ~ 0.15 kg Weight ~ 0.10 kg h3 13
E 7.404.3/11.16

h5 36
l1 68
Weight ~ 0.30 kg

4
ELF 30 ELF 7 ELF 72

Clogging indicator Clogging indicator


(optional) (optional)

Flange connection Flange connection Flange connection


DIN 24557/T2 DIN 24557/T2 DIN 24557/T2

Sealing surface Sealing surface Sealing surface


Flatness: 0.2 Flatness: 0.2 Flatness: 0.2
Surface Surface Surface
roughness: Ra 3.2 roughness: Ra 3.2 roughness: Ra 3.2

Interface to DIN 24557/Pt 2 Interface to DIN 24557/Pt 2 Interface to DIN 24557/Pt 2

ELF 30... ELF 7... ELF 72...


d1 83 d1 120 d1 120
d2 49 d2 49 d2 49
d3 86 h1 182 h1 238
h1 185 h2 98 h2 98
h2 98 h3 38 h3 38
E 7.404.3/11.16

h3 40 h10 60 h10 90
SW 46 Weight ~ 0.35 kg Weight ~ 0.45 kg
Weight ~ 0.25 kg

5
5. FILLER ADAPTER
ELF 5 / ELF 5…RV ELF 52 / ELF 52…RV This adapter can only be used on
ELF 7 and ELF 72 filters!

flange interface
to DIN 24557

ELF 5... ELF 5... ELF 52... ELF 52... These filler adapters are available in
/-RV /-RV the following threaded connections:
d1 177 d1 177
...2.X G 2½ / 70.5 ...2.X G 2½ / 70.5  Adapter ELF /-FA12 (G ½)
...3.X G 3 / 70.5 ...3.X G 3 / 70.5 (Part No.: 00318597)
d2/d4 d2/d4
...4.X G 2 / 51.5 ...4.X G 2 / 51.5
...5.X G 1½ / 41.5 ...5.X G 1½ / 41.5
 Adapter ELF /-FA34 (G ½)
h1 351 369 h1 436 441
(Part No.: 01282563)
h2 240 h2 240
h3 55 73 h3 71 89
h4 25 h4 25  Adapter ELF /-FA1 (G 1)
h10 90 h10 150
(Part No.: 01274065)
SW 90 SW 90
...2.X 2.10 kg 3.20 kg ...2.X 2.30 kg –
Weight ...3.X 2.15 kg 3.25 kg Weight ...3.X 2.35 kg 3.45 kg
approx. ...4.X 2.10 kg 3.20 kg approx. ...4.X 2.30 kg 3.40 kg
...5.X 2.05 kg 3.15 kg ...5.X 2.25 kg 3.25 kg

NOTE HYDAC Filtertechnik GmbH


The information in this brochure relates to the operating conditions and applications Industriegebiet
described. D-66280 Sulzbach/Saar
E 7.404.3/11.16

For applications or operating conditions not described, please contact the relevant Tel.: 0 68 97 / 509-01
technical department. Fax: 0 68 97 / 509-300
Subject to technical modifications. Internet: www.hydac.com
E-Mail: filter@hydac.com

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