Takeoff Safety Training Aid PDF
Takeoff Safety Training Aid PDF
Takeoff Safety Training Aid PDF
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Takeoff Safety Training Aid
Revision Highlights
Revision 2 to the Takeoff Safety Training Aid, dated December 20, 2005
This revision is a complete revision. All pages of the previous document are replaced and a
detailed itemization of each revised page is not provided. There are several primary reasons
for this revision:
1) Updated the accident and incident statistics.
2) Updated the nomenclature and discussion to reflect recent revisions to the airworthiness
regulations. Specifically, this includes the introduction of the Joint Airworthiness
Regulations(JARs), along with Amendments 25-42 and 25-92 to the Federal Aviation
Regulations(FARs). The main issues include the requirement for all engine RTO, wet
runway takeoff certification, worn brake consideration, and changes to the RTO transition.
The wording was therefore appropriately changed to include the new regulations, while
still recognizing that many airplanes are still certified to the previous rules.
3) Changed the software platform to allow digital delivery and ease of future revisions.
In the process of doing this, a number of inconsistencies, typos and grammatical errors
were corrected. We did not include revision bars for these items.
4) Reformatted Appendix 3-C in Powerpoint format. No revision bars appear in this
appendix because it is a printout of the Powerpoint slides and notes.
TOC
2 .1 Objectives....................................................................................................................... 2.1
2.3 Decisions and Procedures —What Every Pilot Should Know........................................ 2.7
2.3.1 The Takeoff Rules —The Source of the Data............................................................ 2.8
2.3.1.1 The “FAR” Takeoff Field Length......................................................................... 2.8
2.3.1.2 V1 Speed Defined..................................................................................................... 2.10
2.3.1.3 Balanced Field Defined...................................................................................... 2.11
2.3.1.4 (Not Used).......................................................................................................... 2.12
2.3.2 Transition to the Stopping Configuration................................................................ 2.12
2.3.2.1 Flight Test Transitions........................................................................................ 2.12
2.3.2.2 Airplane Flight Manual Transition Times.......................................................... 2.12
2.3.3 Comparing the “Stop” and “Go” Margins............................................................... 2.14
2.3.3.1 The “Stop” Margins........................................................................................... 2.15
2.3.3.2 The “Go” Option................................................................................................ 2.16
2.3.4 Operational Takeoff Calculations............................................................................ 2.18
2.3.4.1 The Field Length Limit Weight.......................................................................... 2.18
2.3.4.2 Actual Weight Less Than Limit Weight............................................................. 2.19
TOC.i
TOC
TOC.ii
TOC
TOC.iii
TOC
TOC.iv
TOC
TOC.v
TOC
TOC.vi
SECTION 1
Section
Table of Contents
Page
1
1.0 Introduction.................................................................................................................... 1.1
1.i
SECTION 1
1.ii
SECTION 1
1.2
SECTION 1
1.5 Conclusion
1.3
SECTION 1
1.4
SECTION 2
Section
Table of Contents
Page
2
2.0 Introduction.................................................................................................................... 2.1
2 .1 Objectives....................................................................................................................... 2.1
2.3 Decisions and Procedures —What Every Pilot Should Know........................................ 2.7
2.3.1 The Takeoff Rules —The Source of the Data............................................................ 2.8
2.3.1.1 The “FAR” Takeoff Field Length......................................................................... 2.8
2.3.1.2 V1 Speed Defined..................................................................................................... 2.10
2.3.1.3 Balanced Field Defined...................................................................................... 2.11
2.3.1.4 (Not Used).......................................................................................................... 2.12
2.3.2 Transition to the Stopping Configuration................................................................ 2.12
2.3.2.1 Flight Test Transitions........................................................................................ 2.12
2.3.2.2 Airplane Flight Manual Transition Times.......................................................... 2.12
2.3.3 Comparing the “Stop” and “Go” Margins............................................................... 2.14
2.3.3.1 The “Stop” Margins........................................................................................... 2.15
2.3.3.2 The “Go” Option................................................................................................ 2.16
2.3.4 Operational Takeoff Calculations............................................................................ 2.18
2.3.4.1 The Field Length Limit Weight.......................................................................... 2.18
2.3.4.2 Actual Weight Less Than Limit Weight............................................................. 2.19
2.3.5 Factors that Affect Takeoff and RTO Performance................................................. 2.19
2.3.5.1 Runway Surface Condition................................................................................ 2.20
2.3.5.1.1 Hydroplaning................................................................................................ 2.21
2.3.5.1.2 The Final Stop............................................................................................... 2.22
2.3.5.2 Atmospheric Conditions..................................................................................... 2.22
2.3.5.3 Airplane Configuration....................................................................................... 2.23
2.3.5.3.1 Flaps.............................................................................................................. 2.23
2.3.5.3.2 Engine Bleed Air........................................................................................... 2.23
2.3.5.3.3 Missing or Inoperative Equipment ............................................................... 2.23
2.i
SECTION 2
Section Page
2.3.5.3.4 Wheels, Tires, and Brakes............................................................................. 2.25
2.3.5.3.5 Worn Brakes.................................................................................................. 2.27
2.3.5.3.6 Residual Brake Energy.................................................................................. 2.28
2.3.5.3.7 Speedbrake Effect on Wheel Braking............................................................ 2.28
2.3.5.3.8 Carbon and Steel Brake Differences............................................................. 2.30
2.3.5.3.9 High Brake Energy RTOs.............................................................................. 2.31
2.3.5.4 Reverse Thrust Effects....................................................................................... 2.32
2.3.5.5 Runway Parameters............................................................................................ 2.33
2.3.5.6 (Not Used).......................................................................................................... 2.34
2.3.5.7 Takeoffs Using Reduced Thrust......................................................................... 2.34
2.3.5.8 The Takeoff Data the Pilot Sees......................................................................... 2.34
2.3.6 Increasing the RTO Safety Margins......................................................................... 2.35
2.3.6.1 Runway Surface Condition................................................................................ 2.35
2.3.6.2 Flap Selection..................................................................................................... 2.35
2.3.6.3 Runway Lineup.................................................................................................. 2.36
2.3.6.4 Setting Takeoff Thrust........................................................................................ 2.36
2.3.6.5 Manual Braking Techniques............................................................................... 2.37
2.3.6.6 Antiskid Inoperative Braking Techniques.......................................................... 2.38
2.3.6.7 RTO Autobrakes................................................................................................. 2.38
2.3.6.8 (Not Used).......................................................................................................... 2.39
2.3.6.9 The V1 Call......................................................................................................... 2.39
2.3.6.10 Crew Preparedness............................................................................................. 2.40
2.ii
SECTION 2
The Pilot Guide to Takeoff Safety is one The objective of the Pilot Guide to Takeoff
part of the Takeoff Safety Training Aid. The other Safety is to summarize and communicate key
parts include the Takeoff Safety Overview for RTO related information relevant to flight
Management (Section 1), Example Takeoff crews. It is intended to be provided to pilots
Safety Training Program (Section 3), Takeoff during academic training and to be retained
Safety Background Data (Section 4), and an for future use.
optional video. The subsection numbering used
in Sections 2 and 4 are identical to facilitate
cross referencing. Those sub sections not used 2.2 “Successful Versus Unsuccessful” Go/
in Section 2 are noted “not used”. No Go Decisions
The goal of the training aid is to reduce the Any Go/No Go decision can be considered
number of RTO related accidents by improving “successful” if it does not result in injury or
the pilot’s decision making and associated airplane damage. However, just because it was
procedural accomplishment through increased “successful” by this definition, it does not mean
knowledge and awareness of the factors the action was the “best” that could have been
affecting the successful outcome of the “Go/No taken. The purpose of this section is to point
Go” decision. out some of the lessons that have been learned
through the RTO experiences of other airline
T h e e d u c a t io n a l m a t e r i a l a n d t h e crews since the 1950s, and to recommend ways
recommendations provided in the Takeoff of avoiding similar experiences by the pilots of
Safety Training Aid were developed through an today’s airline fleet.
extensive review process to achieve consensus
of the air transport industry.
RTO Overrun
97 4*
Accidents/Incidents
2.1
SECTION 2
2.2.1 An In-service Perspective On Go/No Go The probability that a pilot will ever be required
Decisions to perform an RTO from high speed is even
less, as is shown in Figure 2.
Modern jet transport services began in the
early 1950s and significantly increased later Available data indicates that over 75% of all
that decade after introduction of the Boeing RTOs are initiated at speeds of 80 knots or less.
707 and the Douglas DC-8. As shown in These RTOs almost never result in an accident.
Figure 1, the western built jet transport fleet Inherently, low speed RTOs are safer and less
has accumulated approximately 430 million demanding than high speed RTOs. At the other
takeoffs by the end of 2003. Recently there have extreme, about 2% of the RTOs are initiated
been nearly 18 million takeoffs in a typical year. at speeds above 120 knots. Overrun accidents
That’s approximately 34 takeoffs every minute, and incidents that occur principally stem from
every day! these high speed events.
Since no comprehensive fleet-wide records What should all these statistics tell a pilot?
are available, it is difficult to identify the total First, RTOs are not a very common event. This
number of RTOs that have occurred throughout speaks well of equipment reliability and the
the jet era. However, based on those events preparation that goes into operating jet transport
which have been documented, our best estimate airplanes. Both are, no doubt, due in large part
is that one in 3,000 takeoff attempts ends with to the certification and operational standards
an RTO. At this rate, there will be nearly 6000 developed by the aviation community over many
RTOs during a typical year. That means that years of operation. Second, and more important,
every day, 16 flight crews will perform an RTO. the infrequency of RTO events may lead to
Statistically, at the rate of one RTO per 3000 complacency about maintaining sharp decision
takeoffs, a pilot who flies short haul routes and making skills and procedural effectiveness. In
makes 80 departures per month, will experience spite of the equipment reliability, every pilot
one RTO every three years. At the opposite must be prepared to make the correct Go/No
extreme, the long haul pilot making only eight Go decision on every takeoff-just in case.
departures per month will be faced with only
one RTO every 30 years.
Figure 2
Distribution of
RTO Initiation
Speeds
24/ OVERRUN
ACCIDENTS
0ERCENT PRINCIPALLY COME
OF TOTAL FROM THE OF THE
24/S THAT ARE
HIGH SPEED
KNOTS TO TO !BOVE
OR LESS KNOTS KNOTS KNOTS
2.2
SECTION 2
2.3
SECTION 2
the target EPR of 1.34. The captain tried to 40 serious incidents have been identified which
reject the takeoff but the right thrust lever likely would have been accidents if the runway
could not be moved to idle. Because the overrun areas had been less forgiving. The
light weight aircraft was accelerating very following are brief accounts of four actual
rapidly, the Captain advanced the thrust on accidents. They are real events. Hopefully, they
the left engine and continued the takeoff. will not be repeated.
The right engine was subsequently shut
down during the approach, and the flight ACCIDENT: At 154 knots, four knots after
was concluded with an uneventful single V1, the copilot’s side window opened, and the
engine landing. takeoff was rejected. The aircraft overran,
hitting a blast fence, tearing open the left wing
The failure that this crew experienced was not and catching fire.
a standard training scenario. Nor is it included
here to encourage pilots to change their mind ACCIDENT: The takeoff was rejected by the
in the middle of an RTO procedure. It is simply
captain when the first officer had difficulty
an acknowledgment of the kind of real world
maintaining runway tracking along the 7,000
decision making situations that pilots face. It is
perhaps more typical of the good judgements foot wet runway. Initial reports indicate that the
that airline crews regularly make, but the world airplane had slowly accelerated at the start of
rarely hears about. the takeoff roll due to a delay in setting takeoff
thrust. The cockpit voice recorder (CVR)
readout indicates there were no speed callouts
2.2.3 RTO Overrun Accidents and Incidents made during the takeoff attempt. The reject
speed was 5 knots above V1. The transition to
The one-in-one-thousand RTOs that became stopping was slower than expected. This was
accidents or serious incidents are the ones
to have been the last flight in a long day for the
that we must strive to prevent. As shown in
crew. Both pilots were relatively inexperienced
Figure 3, at the end of 2003, records show 57 in-
service RTO overrun accidents for the western in their respective positions. The captain had
built jet transport fleet. These 57 accidents about 140 hours as a captain in this airplane
caused more than 400 fatalities. An additional type and the first officer was conducting
Figure 3 10
97 RTO overrun
accidents/incidents
1959-2003
Number
of events 5
per year
0
1960 1965 1970 1975 1980 1985 1990 1995 2000
Year
2.4
SECTION 2
2.5
SECTION 2
"IRD STRIKE
!4#
/THER AND