Module 1 PDF
Module 1 PDF
Redundant process
Duplicate efforts
Unnecessary tasks
Four stages…..
1. QI
2. QC
3. QA
4. TQM
Identifying non-conformities
More wastages
1924
Quality planning
Statistical tools
Control instrumentation
Quality control (1920’s to 1960’s)
From 1950
Hence the goal of TQM is “do things right the first time
and everytime”
1. Problem solving
discipline
2. Interpersonal skills
3. Team work
4. Quality improvement
PILLARS OF TQM
Improper planning
Improved quality
Employee participation
Team work
Customer satisfaction
Profitability
Market share
Potential benefits of TQM
Telecommunication technologies
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DIMENSION MEANING
Performance Primary product characteristics
Features Secondary characteristics
Conformance Meeting specifications or industry standards
Reliability Consistency of performance over time
Durability Useful life
Service Resolution of problems and complaints
Response Human-to-human interface
Aesthetics Sensory characteristics
Reputation Past performance and other intangibles
• Tangibles--
• Other dimensions
The Quality Gurus
• Quality has been evolving for decades. The contribution of American quality
gurus to this evolution is quite impressive.
• Quality Gurus
• Individuals who have been identified as making a significant contribution to
improving the quality of goods and services.
• Walter A. Shewhart (control chart theory with control limits, assignable
caus eof variation )
• W. Edwards Deming (SPC, 14 points for managing TQM)
• Joseph M. Juran (Juran Triology, QP, QC, QI)
• Armand Feigenbaum (customer satisfaction, genuine management
involvement, employee involvement, first-line supervision leadership)
• Philip Crosby (Quality is conformance to requirements)
• Genichi Taguchi (quality loss function: cost, target, variation into one
metric)
• Kaoru Ishikawa
Walter Shewhart (1891-1967)
• He developed control chart theory with control limits.
• Rational subgroups, assignable and chance causes of variation
• Rational subgrouping is the process of organizing data
into groups of items that were produced under similar
conditions in order to measure the variation between the
subgroups instead of between individual data points
It is used to determine if a
manufacturing or business process is
in a state of control.
Ronald Fisher
• He is not known as quality guru.
• He created solid foundation of statistical methods
• DOE, ANOVA in 1930s.
Dr Armand Feigenbaum
• TQC is necessary to achieve productivity, market
penetration, competitive advantage
Phillip B Crosby
• Doing it right the first time-is less
expensive than corrective actions
Dr Kaoru Ishikawa
• Studied under Juran and Deming
• Cause and effect diagram
• Quality circle concept in Japan
• Borrowed and adapted it for Japanese
TQM framework
• Cease the dependence on inspection to achieve quality to reduce the cost and
improve the processes eliminate the need for inspection on a mass basis by
building quality into the product in the first place
• End the practice of awarding business on the basis of price tag alone: instead,
minimize total cost
• Adopt and institute leadership: the aim of the supervision should be to help
people and machines and gadgets to do a better job. Deming urges that the senior
Leader Manager
Proactive Reactive
Coaches Finds fault
Understand process Does not care to understand
Moves around Sits in his chair
Improves process Maintain process
Communicates frequently Communicate rarely
Seeks suggestions Questions
The Deming philosophy
• Drive out fear: so that every one may work effectively for the company
• Eliminate slogans, exhortation, and targets for the work force :which asks
for zero defect and new level of productivity
Mobility of management
• Provide training
• Report progress
• Give recognition
Juran’s Triology
• Keep score
• Maintain momentum by making annual improvement
part of the regular systems and process of the company
Juran’s theory
• Quality level increases, when the number of defects in the
product or services reduces.
• Figure indicates that 100 % quality is expensive
• TQC = sum of both
Juran ‘s classical model of optimum quality costs
• Vision statement
• Mission statement
• It should be written by the CEO with feedback from the work force
and be approved by the quality council.
• Its success depend on how many customers, how much they buy,
how often they buy.
Company offer
Customer wants
Customer satisfaction
• Who are the customers:
• Types of customers:
1. Internal customer
2. External customer
Customer satisfaction
product for himself Eg: any one who purchases food for
their family. End user/ultimate customer: some one who finally
benefits from the product -eg: the patient who goes to health care
facilities for diagnostic testing. Merchants: people who purchase
products for reseller, whole sellers, distributors, travel agent, brokers
Customer retention
Mahatma Gandhi
Feedback
• Continually solicited and monitored
Richard Branson
https://www.linkedin.com/pulse/how-you-treat-your-
employees-determine-fate-company-brigette-hyacinth/
Achieving a motivated workforce
Building of motivated workforce is must
An organization must create environment for individuals to motivate
themselves.
1. Know yourself - (Strength and weakness)
2. Know your employees – (Manager learns about employee to utilize
strength)
3. Establish a positive attitude –(to lead to positive actions, be
conservative )
4. Share the goals – (motivated force very well defined goals)
5. Monitor progress– (a clear road map embedded with goal-setting, with
perodic milestone and individual assignments )
6. Develop interesting work– (job rotation, job enlargement, job
enrichment, no to monotonous job )
7. Communicate effectively—()
8. Celebrate success– (recognizing employee achievements and rewards )
Employee loyalty
fHelp your employees to see the big picture, how they contribute to a functioning whole. o
outward facing employees serve a customer, supervisors must serve and empower retail
Use secret shoppers not just to grade service delivery but also to measure front-facing
processes. Is it simple for customers to do business with you? Chances are your secret shoppers
can find process gaps and that retail employees know how to solve the issue. Empowering
employees to provide first-class service delivery will make employees feel like they are being
helpful.
Make sure there are no major training gaps in your organization. Training should be up-to-
date. Make sure employees know about training opportunities. Some sophisticated organization
Train and encourage seasoned employees to be mentors. A mentoring program can facilitate
Encourage team building activities among employee groups. Team building activities don’t have
expensive. Inexpensive ideas for trust building activities are available through a simple web sear
Sometimes dissatisfaction with wages merits investigation. But often, dissatisfaction with
wages and benefits masks problems that relate back to acceptance by a team or manager.
Often employees voice any problem in terms of a compensation issue. Employees may need
9. Don’t be afraid to tell them the truth
Respect your employees through degrees of transparency. Communicate how your business is
really doing at least quarterly or semi-annually. Give your employees confidence in the future
and information to understand shifts in corporate policy due to your economic or competitive
environment.