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Solutions Manual: Raw Material and Store Organization

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SOLUTIONS MANUAL

CHAPTER

3
Raw Material and
Store Organization

Question 1
Types of documents involved in a purchasing procedure:
(a) Material requisition form
(b) Purchase requisition note
(c) Supplier quotation
(d) Purchase order
(e) Delivery order
(f) Supplier invoice
(g) Goods received notes
(h) Inspection note

Question 2
The process of purchasing:
(a) Request of material:
(i) The production department requests material by sending a material requisition form to the
store department.
(ii) If the materials are not available, the store will issue a Purchase requisition note to the
purchasing department.

(b) Order of material


(iii) The purchasing department will search for a quotation from supplier.
(iv) Purchase order will be sent to supplier after deciding on supplier.
(v) Supplier will send materials ordered together with a delivery order.
(vi) Supplier will send an invoice to the finance department for payment.

Question 3
Five objectives:
(a) Speedy receipt and issue of materials
(b) Immediate and exact location of all materials at all time
(c) Maintain the correct level of stock
(d) Keep up-to-date records of receipts, issues and stock levels
(e) Provide suitable storage conditions and security to safeguard materials
Solutions Manual
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Question 4
Economic Order Quantity (EOQ)
2CoD
EOQ =
Cs
2 × 2 × (12,000)
=
0.24 × 5
= 200 units

Question 5
(a) Economic Order Quantity (EOQ)
2 × 2 × (1800)
EOQ =
0.25(0.32)
= 300 units

(b) Stock level:


(i) Reorder level
Maximum usage × maximum reorder period
= 300 × 4 months
= 1,200 units

(ii) Maximum stock level


Reorder level + EOQ – (minimum usage × minimum reorder period)
= 1,200 units + 300 units – (50 units × 2 months)
= 1,500 units – 100 units
= 1,400 units

(iii) Minimum stock level


Reorder level – (average usage × average reorder period)
= 1,200 units – (300 units + 50 units) ÷2 × (3 months)
= 1,200 units – (175 × 3)
= 675 units

(iv) Average stock level


1
= (maximum stock level + minimum stock level)
2
1
= (1,400 units + 675 units)
2
= 1038 units

Question 6
(a) Reorder level
Maximum usage × maximum reorder period
= 4,000 × 6 months
= 24,000 units
Raw Material and Store Organization
3

(b) Maximum stock level


Reorder level + EOQ – (minimum usage × minimum reorder period)
= 24,000 units + 5000 units – (4,000 units × 4 months)
= 29,000 units – 16,000 units
= 13,000 units

(c) Minimum stock level


Reorder level – (average usage × average reorder period)
= 24,000 units – (2,000 units + 4,000 units) ÷ 2 × (4 months + 6 months) ÷ 2
= 24,000 units – (3,000 × 5)
= 9,000 units

(d) Average stock level


1
= (maximum stock level + minimum stock level)
2
1
= (13,000 units + 9,000 units)
2
= 11,000 units

Question 7
(a) Reorder level
Maximum usage × maximum reorder period
= 140 × 22 days
= 3,080 units

(b) Minimum stock level


Reorder level – (average usage × average reorder period)
= 3,080 units – (120 units) × (16 days + 22 days) ÷ 2
= 3,080 units – (120 × 19)
= 800 units
(c) Maximum stock level
Reorder level + EOQ – (minimum usage × minimum reorder period)
= 3,080 units + 930 units – (90 units × 16 days)
= 4,010 units – 1,440 units
= 2,570 units
2(600 × 48 weeks)(30)
**EOQ =
2
= 930 units

Question 8
(a) Stock turnover ratio
(opening stock + closing stock)
Average stock =
2
(100,000 + 60,000)
=
2
= 80,000
Solutions Manual
4
400,000
Stock turnover ratio =
80,000
=5

(b) Stock turnover in a year


365 days
= 73 days
5
Stock is turned over five times a year or once every 73 days.

Question 9
Receipts Issues Balance
Date
Q P A Q P A Q P A
3,000 1.60 4,800
January 1,500 1.60 2,400  1,500   1.60  2,400
February 10,000 1.20 12,000 1,500 1.60 2,400
10,000 1.20 12,000
11,500   1.25 14,400
March 8,000 1.25 10,017 3,500 1.25 4,383
April 15,000 1.40 21,000 3,500 1.25 4,383
15,000 1.40 21,000
18,500   1.37 25,383
May 6,500 1.20 7,800 18,500 1.37 25,383
6,500 1.20 7,800
25,000 1.32732 33,183
June 22,000 1.32732 29,201 3,000 1.32732 3,982
Closing stock  3,000 1.32732  3,982

Question 10 (a)
(a) Last In First Out (LIFO) method

Receipts Issues Balance


Date
Q P A Q P A Q P A
01/01 8,500 0.4 3,400
03/01 8,400 0.35 2,940 8,500 0.4 3,400
8,400 0.35 2,940
05/01 8,400 0.35 2,940 1,900 0.4 760
6,600 0.40 2,640
08/01 7,500 0.38 2,850 1,900 0.4 760
7,500 0.38 2,850
Raw Material and Store Organization
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Receipts Issues Balance


Date
Q P A Q P A Q P A
15/01 3,600 0.38 1,368 1,900 0.4 760
3,900 0.38 1,482
20/01 3,900 0.38 1,482 1,120 0.4 448
780 0.4 312
28/01 1500 0.42 630 1,120 0.4 448
1500 0.42 630

(b) First In First Out (FIFO) method

Receipts Issues Balance


Date
Q P A Q P A Q P A
01/01 8,500 0.4 3,400
03/01 8,400 0.35 2,940 8,500 0.4 3,400
8,400 0.35 2,940
05/01 8,500 0.4 3,400 1,900 0.35 665
6,500 0.35 2,275
08/01 7,500 0.38 2,850 1,900 0.35 665
7,500 0.38 2,850
15/01 1,900 0.35 665 5,800 0.38 2,204
1,700 0.38 646
20/01 4,680 0.38 1,778.40 1,120 0.38 425.60

28/01 1,500 0.42 630 1,120 0.38 425.60


1,500 0.42 630
Too many stock level questions. Question 8 can be replaced with a stores turnover question

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