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    Machining Process: University of Lahore

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    Zain Tabish
    The document discusses the ultrasonic machining process. Ultrasonic machining involves a vibrating tool that removes material from a workpiece using ultrasonic frequencies. An abrasive slurry runs between the tool and workpiece, allowing them to not interact directly. This process is useful for machining hard materials like ceramics and diamonds. It works by using a softer tool that vibrates while abrasive particle-containing slurry is added between the tool and workpiece. The abrasive particles abrade the workpiece surface over time as the tool deforms gradually. The time it takes depends on factors like frequency, abrasive size, rigidity and slurry viscosity. Ultrasonic

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    Machining Process: University of Lahore

    Uploaded by

    Zain Tabish
    21 views3 pages
    The document discusses the ultrasonic machining process. Ultrasonic machining involves a vibrating tool that removes material from a workpiece using ultrasonic frequencies. An abrasive slurry runs between the tool and workpiece, allowing them to not interact directly. This process is useful for machining hard materials like ceramics and diamonds. It works by using a softer tool that vibrates while abrasive particle-containing slurry is added between the tool and workpiece. The abrasive particles abrade the workpiece surface over time as the tool deforms gradually. The time it takes depends on factors like frequency, abrasive size, rigidity and slurry viscosity. Ultrasonic

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    MP AS 5

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    The document discusses the ultrasonic machining process. Ultrasonic machining involves a vibrating tool that removes material from a workpiece using ultrasonic frequencies. An abrasive slurry runs between the tool and workpiece, allowing them to not interact directly. This process is useful for machining hard materials like ceramics and diamonds. It works by using a softer tool that vibrates while abrasive particle-containing slurry is added between the tool and workpiece. The abrasive particles abrade the workpiece surface over time as the tool deforms gradually. The time it takes depends on factors like frequency, abrasive size, rigidity and slurry viscosity. Ultrasonic

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    21 views3 pages

    Machining Process: University of Lahore

    Uploaded by

    Zain Tabish
    The document discusses the ultrasonic machining process. Ultrasonic machining involves a vibrating tool that removes material from a workpiece using ultrasonic frequencies. An abrasive slurry runs between the tool and workpiece, allowing them to not interact directly. This process is useful for machining hard materials like ceramics and diamonds. It works by using a softer tool that vibrates while abrasive particle-containing slurry is added between the tool and workpiece. The abrasive particles abrade the workpiece surface over time as the tool deforms gradually. The time it takes depends on factors like frequency, abrasive size, rigidity and slurry viscosity. Ultrasonic

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    © All Rights Reserved
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    Download as pdf or txt
    of 3

    Machining Process

    Online Assignment No 5

    Submit By: Muneeb.Ur.Rahman

    Reg. No: BSMT01163001

    Topic: Ultrasonic Machining Process


    Submit To : Sir Faizan Ameer
    Date : 7-August-2020

    U N I V E R S I T Y O F L A H O R E
    ULTRASONIC MACHINING
    It is also known as Ultrasonic impact grinding is an operation that involves a vibrating
    tool fluctuating the ultrasonic frequencies in order to remove the material from the work
    piece. The process involves an abrasive slurry that runs between the tool and the work
    piece. Due to this, the tool and the work piece never interact with each other. The
    process rarely exceeds two pounds.

    ULTRASONIC MACHINE IS USEFUL FOR HARD MATERIAL


    This method is the best choice for working with hard materials such as ceramic matrix
    composites, ruby, piezo-ceramics, glass, ceramics, Quartz, ferrite, diamonds, technical
    ceramics, alumina, PCD, sapphire, CVD silicon carbide and similar ones.

    ULTRASONIC MACHINING PROCESS


    The tool present in the machine for cutting the materials is made from a soft material
    as compared to the work piece. The tool is usually made from materials such as soft
    steels and nickel. When the tool vibrates, the abrasive slurry (liquid) is added which
    contains abrasive grains and particles. The abrasive slurry is added till the work pieces
    interacts with the grains. Due to the particles of liquid added, the work brittleness of
    the work piece abrades the surface meanwhile the tool deforms gradually.

    WORKING PRINCIPLE OF ULTRASONIC MACHINING


    The time spent on ultrasonic machine entirely depends on the frequency of the vibrating
    tool. It also depends on the size of grains of the abrasive slurry, the rigidity and the
    viscosity as well. The grains used in the abrasive fluid are usually boron carbide or
    silicon carbide as they are rigid than others. The used abrasive can be carried away
    easily if the viscosity of the slurry fluid is less.

    ULTRASONIC MACHINING ADVANTAGES AND DISADVANTAGES


    Get to know about the advantages and disadvantages of machining process in order to
    make the right decision:
    ADVANTAGES
    1. Machined all sorts of hard materials
    2. Produces fine finished and structured results
    3. Produces less heat
    4. Various hole cut shapes due to vibratory motion of the tool

    DISADVANTAGES
    1. Requires a higher degree of integrity and skills
    2. No certified record of radiography
    3. Unnecessary large grain sizes causes defects
    4. Additional repairs might be required due to spurious signs and
    misunderstanding of the process
    Ultrasonic machines are the future of machining which is used all over the world for
    creating hard and brittle forms of materials for the industrial uses. A lot of operations
    can be performed with the ultrasonic machine which can benefit the industrialists in a
    variety of ways. The advanced technology creates solution which helps in opening up
    the market opportunities and has made things easier.

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