Liebert ITA UPS 16kVA/20kVA User Manual
Liebert ITA UPS 16kVA/20kVA User Manual
Liebert ITA UPS 16kVA/20kVA User Manual
User Manual
Version V1.0
Revision date January 26, 2010
BOM 31011782
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
This manual contains the information concerning the installation and operation of Liebert ITA 16kVA/20kVA UPS
(hereinafter referred to as UPS).
Please carefully read this manual prior to installation.
The UPS must be installed, commissioned and serviced by engineers designated by the manufacturer or its
agent. Failure to observe this could result in personnel safety risk, UPS malfunction and invalidation of warranty.
The UPS has been designed for commercial and industrial use only, and is not recommended for use in life
support applications.
This is a Class A UPS product. In a residential environment, this product may nevertheless cause radio
interference, in which case, the user may be required to take additional measures.
The UPS complies with 2006/95/EC, 93/68/EEC (LV Safety) and 2004/108/EC (EMC), with Australia and New Zealand EMC
Framework (C-Tick) and with the following product standards for UPS:
* IEC62040-1-1: General and safety requirements for use in operator access area
* IEC62040-2: EMC requirements, Class C2 compliant
* IEC62040-3: Performance requirements and test methods
The UPS installation should follow the above instructions and use the accessories specified by manufacturer.
Earth connection is essential before connecting the input power supply (AC mains and battery included). This equipment
must be earthed in accordance with the local electrical codes.
Earth leakage current ranges from 3.5mA to 1000mA.
Transient and steady-state earth leakage currents, which may occur when starting the equipment, should be taken into
account when selecting instantaneous residual current circuit breaker (RCCB) or residual current detector (RCD) devices.
RCCB must be selected, for it is insensitive to DC unidirectional pulses (Class A) and transient current pulses.
Note that the earth leakage currents of the load will be carried by RCCB or RCD.
The UPS has a zero-voltage contact closure signal available for use with an external automatic circuit breaker (single power
supply), to protect against backfeeding voltage through the static bypass circuit. If the installing engineer do not need to use
this signal, a label must be added to the switchgear to advise service personnel that the circuit is connected to a UPS
system.
The text can be written: ISOLATE THE UNINTERRUPTIBLE POWER SYSTEM BEFORE WORKING ON THIS CIRCUIT.
Maintainable Components
All equipment maintenance and servicing procedures involve internal should be carried out only by trained personnel.
Removal of devices behind the protective cover requires the use of a tool and is restricted to service personnel.
The UPS meets the safety requirements completely in operator access area. Only the service personnel can contact with the
hazardous voltage inside the UPS. However, the risk of contacting with these voltages is minimized as the components with
hazardous voltage may be contacted only uses a tool to remove the protective cover. No risk exists to any personnel when
operating the equipment in normal manner, following the recommended operation procedures.
Battery voltage exceeds 400Vdc
Tools or keys should be used for all batteries maintenance, which should be carried out by trained personnel.
Battery use requires special care. After the battery is connected, the voltage of the battery terminal will exceed 400Vdc, and
physical contact would be fatal.
Battery manufacturers supply details of the necessary precautions to be observed when working on, or in the vicinity of the
battery strings. These precautions should be followed implicitly at all times. Particular attention should be paid to the
recommendations concerning local environmental conditions and the provision of protective clothing, first aid and
fire-fighting facilities.
Contents
3.1 Introduction............................................................................................................................................................. 24
3.1.1 LED Indicators ............................................................................................................................................ 24
3.1.2 Audible Alarm (Buzzer)............................................................................................................................... 24
3.1.3 Control Buttons ........................................................................................................................................... 25
3.1.4 LCD And Menu Buttons.............................................................................................................................. 25
3.2 LCD Screen Types ................................................................................................................................................. 25
3.2.1 Start Screen ................................................................................................................................................ 25
3.2.2 Primary Screen ........................................................................................................................................... 26
3.2.3 Default Screen ............................................................................................................................................ 26
3.3 Detailed Description Of Menu Items ...................................................................................................................... 27
3.4 Prompt Window ...................................................................................................................................................... 29
3.5 UPS Alarm Message List ....................................................................................................................................... 29
Liebert ITA 16kVA and 20kVA UPS (UPS for short) is an intelligent online UPS system with sine wave output
developed by Emerson Network Power Co., Ltd. The UPS provides reliable and high quality AC power to your
sophisticated equipment. The UPS adopts modular design, and rack/tower installation can be used depending on
your requirements. It is applicable to supplying AC power to small scale computer center, network, communication
system, automatic control system and precision instrument.
This chapter gives a brief description of the UPS, including the UPS features, model configuration, appearance,
components, operating principle, state, operation mode and specifications.
1.1 Features
Liebert ITA 16kVA UPS is compatible with Liebert ITA 20kVA UPS. The UPS features include:
z Compatible with two modes: 3-phase mains output and single-phase mains output. You should check the
system wiring and conduct the panel setting manually
z Capable of parallel connection to achieve up to 3 + 1 parallel redundant power supply
z High-frequency double conversion topology structure, with high input power factor, wide input voltage range, and
output immune to grid interference, thus adaptable to areas with unstable mains supply
z High power density
z Full digital control technology based on digital signal processor (DSP) to achieve high system reliability with
self-protection and fault diagnosis functions
z Intelligent battery management to extend the battery module life
z Operation and display panel with both LCD and LED indication to help you learn about the system operation
status and operating parameters
z 3U thickness. Tower installation and rack installation are optional to meet different installation requirements
z Capable of ECO mode, which helps you save energy to the maximum extent
z Flexible network management with Emerson monitoring software
z Fan fault self-inspection and automatic recognition function
z SNMP card optional, providing network communication function
z Capable of connecting multiple battery strings, extending the power supply time of Battery mode
1.3.1 Appearance
Note
Non-authorized personnel are prohibited from opening the UPS chassis cover. Otherwise, electric shock may occur.
1.3.2 Components
Front panel
As shown in Figure 1-1, the UPS front panel provides the ventilation holes, operation and display panel, DIP switch
and battery cold start button (with protective cover). The operation and display panel provides LCD, menu buttons,
LED indicators and control buttons. Refer to Chapter 3 Operation And Display Panel for details.
Rear panel
As shown in Figure 1-2, the UPS rear panel provides the parallel ports, load bus synchronization (LBS) ports, dry
contact I/O port, SNMP card port, USB port, I/O terminal block and ventilation holes.
Parallel ports LBS ports I/O terminal block (with protective cover)
Mains Output
DC/DC charger
Battery
GND GND
1. The UPS is composed of mains input, I/O filter, rectifier/PFC, DC/DC charger, inverter, bypass, battery and UPS
output.
2. When the mains is normal, the rectifier will start, and the DC/DC charger will charge the battery strings. Before
turning on the UPS, the output voltage is the bypass voltage. After turning on the UPS, the electronic transfer switch
connects the inverter to the load, and the mains supplies DC power to the inverter through the rectifier/PFC circuit.
The inverter then inverts DC power to pure sine wave AC power and supplies AC power to the load through the
electronic transfer switch.
3. When the mains is abnormal, the rectifier/PFC circuit boosts the battery voltage and supplies it to the inverter. The
inverter then converts it into pure sine wave AC power, and supplies AC power to the load through the electronic
transfer switch.
4. After the mains returns to normal state, the UPS will automatically switch to Normal mode from Battery mode, the
mains power supplies DC power to the inverter through the rectifier/PFC circuit, and then the electronic transfer
switch supplies DC power to the load.
When the mains input is normal, the load is powered with voltage-stabilizing and frequency-stabilizing power supply
by the mains after processing of the rectifier and the inverter, and meanwhile, the operation mode that the charger
charges the battery is the Normal mode. In Normal mode, the inverter indicators are on (green).
If the overload is overtime, inverter or rectifier fails during the UPS operating in Normal mode, the UPS will switch to
Bypass mode, and the load is powered by the bypass source, which comes directly from the mains input; if the
rectifier is normal, the internal charger will charge the battery. In Bypass mode, the inverter indicators are off.
Note
In the event of the mains failure or mains voltage exceeds the specifications in Bypass mode, the UPS will shut down and stop the
output.
Upon mains failure, rectifier overload or mains voltage exceeds the specifications, the rectifier and internal charger
will become inoperative, and the battery will supply power to the load through the inverter. The inverter indicators are
on and the buzzer alarms, which notifies you that the UPS is in Battery mode.
Note
1. The battery has been fully charged before delivery. However, transportation and storage will inevitably cause some charge loss.
Therefore, it is required to charge the battery for eight hours before putting the UPS into operation, so as to ensure the adequate
stand time for battery.
2. Battery cold start can also be used to start the UPS from the Battery mode (charged) upon mains failure. Therefore, the battery
power supply can be used independently for improving the system availability to some extent.
In ECO mode, the load is powered by bypass when the bypass voltage is normal, and the load is powered by inverter
when the bypass voltage is abnormal. ECO mode is an energy-saving operation mode. For some power equipment
that insensitive to power grid quality, you can use the ECO mode for power supply through bypass to reduce the
power loss.
Note
1. In ECO mode, if the bypass failure or bypass voltage is abnormal when the output is not overload, the UPS will switch to Normal
mode. However, if the bypass failure or bypass voltage is abnormal when the output is overload, the UPS will not switch to Normal
mode, but shut down the bypass.
2. In ECO mode, the efficiency of the UPS is up to 98%.
In Normal mode, the UPS will switch to Bypass mode when the inverter failure or the UPS over-temperature. In
Battery mode, the UPS will shut down and stop the output when the inverter failure or the UPS over-temperature. In
Fault state, the fault indicators will turn on, the buzzer will keep beeping, and the corresponding fault information will
be displayed on LCD panel.
Note
In Fault state, if the bypass failure or bypass voltage is abnormal when the output is not overload, the UPS will shut down and be
switched to the inverter for power supply, such as radiator over-hot. However, if the bypass failure or bypass voltage is abnormal
when the output is overload, the UPS will not switch to the inverter for power supply, but shut down the bypass.
1.6 Specifications
The UPS specifications are listed in Table 1-2.
Table 1-2 UPS specifications
Product model UHA3R-0160L UHA3R-0200L
Rated voltage 3-phase: 380Vac
304Vac ~ 478Vac, at full load
Voltage range 228Vac ~ 304Vac, linear derating
Input 228Vac, at half load
Rated frequency 50Hz/60Hz
Frequency range 40Hz ~ 70Hz
Power factor 0.99, at full load; 0.98, at half load
Rated power 14.4kW 18kW
Voltage 220Vac ± 1% (3-phase balance load)
Frequency sync range Rated frequency ± 2Hz (range is settable: ±0.5Hz ~ ±3Hz)
Frequency track rate 1Hz/s. Range is settable: 0.1Hz/s ~ 3Hz/s (single), 0.2Hz/s (parallel)
Rated power factor 0.9
Crest factor 3:1
Voltage harmonic
<2% (linear load), <5% (non-linear load)
Output distortion
Dynamic response
60ms
recovery time
105% ~ 125%, 5min
Overload capacity
125% ~ 150%, 1min
Upper limit: +10%, +15% or +20%; default: +15%
Bypass voltage
Lower limit: -10%, -20%, -30% or -40%; default: -20%
Mains efficiency >93%, up to 94%
Type Sealed, lead-acid, maintenance-free battery
Cell No. 30, 32, 34, 36, 38, 40
Battery
Rated voltage 360Vdc ~ 480Vdc
Charge power 4.5kW
MainsĕėBattery 0ms
Synchronous transfer: 1ms
Transfer time
InverterĕėBypass Asynchronous transfer (default): 20ms
Or 40ms, 60ms, 80ms and 100ms are available
Noise 58dB
Panel display mode LED and LCD
Safety IEC/EN62040-1-1
Conduction emission IEC/EN62040-2
Immunity I16AˈIEC/EN61000-3-3; 16A<I75A, IEC/EN61000-3-11
EMC
I16AˈIEC/EN61000-3-2; 16A<I75A, IEC/EN61000-3-12;
Harmonic current
YD/T1095-2001, level 2ˈ15%
IEC/EN-61000-4-5, enduration level 4 (4kV) (live line to earth), level 3 (2kV)
Surge protection
(during live lines)
Protection level IP20
Operating temperature 0°C ~ +40°C
Ambient Storage temperature -40°C ~ +70°C (battery excluded); -20°C ~ +55°C (battery included)
condition Relative humidity 5%RH ~ 95%RH, non-condensing
Altitude <2000m; derating in accordance with GB/T3859.2 when higher than 2000m
Size W×H×D 435mm × 130mm × 750mm
Net weight 35kg
Weight
Gross weight 38kg
Chapter 2 Installation
This chapter introduces the UPS installation. Each site has its peculiarities, so this chapter provides the guidance with
general installation procedures and methods for the installing engineer, who should conduct the installation according
to the actual conditions.
The UPS equipment should be installed by a qualified engineer in accordance with the information contained in this chapter. If any
problem is found, please get in touch with Emerson local service center immediately.
Approved by the commissioning engineer, the UPS can be powered on.
The UPS can be connected to 3-phase 5-line (A, B, C, N, PE) TN, TT and IT AC power distribution system (IEC60364-3).
Special care should be taken into account when installing the battery. When connecting the battery, the voltage of the battery
terminal will exceed 400Vdc hazardous voltage.
z Eyeshade should be worn to prevent injury from accidental electric arcs
z Remove rings, watches and all metal objects
z Use tools with insulated handles
z Wear rubber gloves
z If a battery leaks electrolyte, or is otherwise physically damaged, it must be replaced, stored in a container resistant to
sulfuric acid and disposed of in accordance with local regulations
z If electrolyte comes into contact with the skin, the affected area should be washed immediately with water
2.2 Location
To extend the UPS life, the selection of the UPS location should be:
z Convenient wiring
z Adequate operator access area
z Well-ventilated location to meet heat rejection requirements
z Non-corrosive gas surrounded
z No excessive moisture and heat sources
z Free of dust
z Complied with fire-fighting requirements
z Temperature of operation environment complies with the specifications, see Table 1-2 for details
The UPS is designed for indoor installation, which should be installed in clean and well- ventilated environment, so as
to keep the ambient temperature within the specifications range.
The internal fans provide the forced air cooling for the UPS. Cooling air enters the UPS through the front ventilation
holes, and exhausts the hot air through the back ventilation holes. Therefore, do not restrict the ventilation holes. The
front, rear and side panels of the UPS should be kept at least 200mm distance from the wall or consecutive
equipment, so as not to obstruct the UPS ventilation and heat rejection. Otherwise, the UPS internal temperature will
rise, which will shorten the UPS life.
If necessary, an indoor extractor fan should be installed to keep the indoor temperature from rising. An air filter should
be used where the UPS is to operate in a dirty environment.
Note
The UPS is only suitable for installing on the concrete surface or other non-flammable surface.
A small amount of hydrogen and oxygen will be produced at the end of battery charging, therefore, you must ensure
the fresh air ventilation of battery installation environment to meet the EN50272-2001 requirements.
The battery ambient temperature should be the constant temperature, because the ambient temperature is the main
factor to affect the battery capacity and life. The battery standard operating temperature is 20°C, operation above this
temperature will shorten the battery life, and operation below this temperature will reduce the battery capacity. If the
battery average temperature in run rises from 20°C to 30°C, the battery life will be reduced by 50%; if the battery
temperature in run exceeds 40°C, the battery life will be decreased exponentially. In general, the enabled ambient
temperature of the battery is 15°C ~ 25°C. The battery should be kept away from heat and ventilation holes.
When the UPS uses an external battery, you must install a battery protective device (such as fuse or circuit breaker),
and the battery protective device should be installed in areas near the battery, and the battery connection between
the alignment should be the shortest distance.
2.2.3 Storage
The UPS must be stored indoors to protect against excessive moisture or over-temperature environment, when the
UPS does not need to be installed immediately. The battery requires dry and low temperature, well-ventilated
environment for storage, and the most suitable storage temperature is 20°C ~ 25°C.
During the battery storage period, the battery must be periodically charged according to the battery instructions. You can connect
the UPS to the mains temporarily when charging the battery, so as to activate the battery for battery charge.
Note
The UPS is suitable for resistive-capacitive load (like computer), resistive load and micro-inductive load. It is not suitable for purely
inductive load or purely capacitive load (like motor, air-conditioner and duplicator), nor can it be connected to half-wave rectifier
load.
Two installation modes are available: tower installation and rack installation. You can select an appropriate installation
mode according to the actual conditions.
According to the different configuration requirements, the UPS has two configurations: battery modules excluded, and
four battery modules. For tower installation, you should prepare the battery rack and battery cabinet for installing the
battery modules; for rack installation, the battery modules and the UPS can be installed in the same rack together.
1. Assemble a pair of support bases (accessories) and a support base extension (accessory) together through
fastenings, as shown in Figure 2-1.
Support base
Fastening
Figure 2-1 Connecting the support base with support base extension
2. Repeat step 1 to connect another pair of support bases with a support base extension.
3. Place the UPS on the support bases and support base extensions, as shown in Figure 2-2.
Support base
UPS
Support base
Figure 2-2 Installation complete
Note
For tower installation, two pairs of support bases should be placed respectively at both sides of the UPS, as shown in Figure 2-2.
Otherwise, the UPS may be dumped.
UPS
Note
2. Place the UPS onto the guide rails in the rack, and push it completely into the rack. Take out four M6*16 screws to
fix the UPS on the rack through brackets, as shown in Figure 2-4.
Guide rail
Rack
UPS
Bracket
Screw (4 pcs)
UPS (1 piece)
Battery module
(4 pcs)
Overcurrent
The appropriate overcurrent protective device should be installed on the mains input distribution, and you should take
the current capacity of power cable as well as the system overload requirements into account in installation (see
Table 1-2). It is generally recommended to use the thermomagnet circuit breaker of IEC60947-2 tripping curve C
(normal), following the 125% of current value listed in Table 2-2.
Bypass disconnection: When the system uses bypass disconnection, the protective devices should be respectively
installed at the mains input distribution for main input and bypass input.
Note
The same neutral line must be used for the rectifier and bypass input power.
For IT power grid system, the protective device with four poles must be installed at the UPS external I/O distribution.
The residual current circuit breaker (RCCB) must be sensitive to the DC unidirectional pulse (level A) in distribution
network, and insensitive to the transient current pulse, as shown in Figure 2-6 respectively.
When using the earth leakage current test device in bypass disconnection system or parallel system, the RCD should
be located at the upstream input distribution terminal to avoid generating the false alarm.
The earth leakage current introduced by the RFI filter in the UPS ranges from 3.5mA to 1000mA. It is recommended
to confirm the sensitivity of each differential device of the upstream input distribution and downstream distribution (to
load).
The over-current protective device has been placed into the battery module, when you choose the battery module
options provided by Emerson. Otherwise, the external battery cabinet should provide DC compatible circuit breaker,
so as to provide the over-current protection for the UPS and its batteries.
The protective device must be installed for the UPS output distribution. The protective device must be different from
the input distribution protection switches, and it also provides the overload protection (see Table 1-2).
Warning
1. Before carrying out the UPS wiring, ensure that you have learned about the location and status of the UPS input and mains
distribution switch. Make sure that the switches are in open state, and put up the warning mark to prevent the switches from
operating by others.
2. Failure to follow adequate earthing procedures can result in electromagnetic interference, electric shock hazard to personnel, or
the risk of fire.
1. PE line: Use the shortest wiring route when connecting the cabinet earth cable. The cross-sectional area (CSA) of
the earth cable should be selected according to the AC power fault level, cable length and protection type. According
2 2
to AS/IEC60950-1ˈthe CSA is 10mm (20kVA, 3-in 3-out), 25mm (20kVA, 3-in 1-out) as usual.
2. When selecting the battery cables, according to the current value shown in Table 2-2, the Max allowable voltage
drop is 4Vdc. Do not ring the cables, which can avoid increasing the EMI.
Note
This product is compatible with 3-in 3-out/3-in 1-out, default: 3-in 3-out. Change format according to the following steps, if you
need the 3-in 1-out system:
1. After the 3-in 1-out I/O connections are finished by following the instructions in this section, power on the system, then press the
emergency power-off (EPO) switch immediately.
2. Set the system to ‘Single Phase Output’ through the LCD menu ‘Settings’ -> ‘3-in 3-out/3-in 1-out’.
3. Power off the system completely, then power on again, the system will run in 3-in 1-out mode.
2. Terminal block
The power cables connection of the UPS should be connected through the I/O terminal block located on the UPS rear
panel. Figure 2-7 gives the terminals distribution of the I/O terminal block.
Bat + Bat -
oN oA oB oC Bat N PE mN bN mA bA mB bB mC bC
3 3 3 3
Note: 1. Main input: mA, mB, mC, mN; Bypass input: bA, bB, bC, bN
Output: oA, oB, oC, oN; Battery: Bat +, Bat N, Bat -; GND: PE
2. In factory, four shorted copper bars 3 have been used to short terminals between mA and bA,
mB and bB, mC and bC, mN and bN respectively
Figure 2-7 Terminals distribution of the I/O terminal block
When using the single POD options, the UPS power cables should be connected through the user terminal block of
the single POD rear panel, UPS terminal block and PE terminals. The terminal distribution of each terminal block on
the POD rear panel and the PE terminals are shown in Figure 2-8.
User terminal block
3 3 3 3
oN oN oA oB oC mN bN mA bA mB bB mC bC
PE PE oN oN oA oB oC mN bN mA bA mB bB mC bC PE PE
The UPS I/O terminal block, the single POD user terminal block and the UPS terminal block all have protective cover.
Before the connection, you should remove the protective cover of each terminal block; after the connection, you
should reinstall the protective cover.
Warning
After the cables connection, you must reinstall the protective cover for each terminal block, so as to avoid the electric shock when
the UPS is in operation.
Note
Except for the shorted copper bar 3, all the shorted copper bars mentioned in the installation procedures are the delivery
accessories.
1. Short the terminal bA, bB and bC of the single POD user terminal block using the shorted copper bar 7, short the
terminal oA, oB and oC using the shorted copper bar 5, and short mA and bA terminals using the shorted copper bar
6 and then short mN and bN terminals, two oN terminals respectively using two shorted copper bars 4, as shown in
Figure 2-9.
4 5 4 6 8
oN oN oA oB oC mN bN mA bA mB bB mC bC
PE PE oN oN oA oB oC mN bN mA bA mB bB mC bC PE PE
Figure 2-9 Shorted copper bar connection for the single POD user terminal block
2. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-9), and connect the live line
(input phase A) to the shorted copper bar 8.
3. Connect the live line (input phase B, phase C), N line and PE line respectively to mB and mC terminals of the
single POD user terminal block, shorted copper bars 4 of mN and bN terminals, and PE terminals.
4. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the single
POD user terminal block, shorted copper bars 4 of the two oN terminals, and PE terminals.
5. Remove all the shorted copper bars 3 from the UPS I/O terminal block, and connect the UPS terminal block of the
single POD with the same silk screen terminal of the UPS I/O terminal block using the one-to-one correspondence
method.
6. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
Shorted copper
bar 10
7. As shown in Figure 2-11, you can short two PE terminals of the UPS I/O terminal block using the shorted copper
bar 10 with insulating film, and connect two screw holes of the shorted copper bar 10 to the PE terminals of the single
POD.
PE
10
Figure 2-11 Shorted copper bar 10 for PE terminals of the UPS I/O terminal block
4 5 4 8
oN oN oA oB oC mN bN mA bA mB bB mC bC
PE PE oN oN oA oB oC mN bN mA bA mB bB mC bC PE PE
Figure 2-12 Shorted copper bar connection for the single POD user terminal block
2. Connect the live line (main input phase A, phase B, phase C), N line and PE line respectively to terminal mA, mB
and mC of the single POD user terminal block, shorted copper bars 4 of mN and bN terminals, and PE terminals.
3. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-12), and connect the live
line (bypass input phase A) to the shorted copper bar 8.
4. Connect the bypass input N line to terminal mN of the single POD user terminal block, and the shorted copper bar
4 of bN.
5. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the single
POD user terminal block, shorted copper bars 4 of the two oN terminals, and PE terminals.
6. Remove all the shorted copper bars 3 from the UPS I/O terminal block, and connect the UPS terminal block of the
single POD with the same silk screen terminal of the UPS I/O terminal block using the one-to-one correspondence
method.
7. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
8. As shown in Figure 2-11, you can short two PE terminals of the UPS I/O terminal block using the shorted copper
bar 10 with insulating film, and connect two screw holes of the shorted copper bar 10 to the PE terminals of the single
POD.
Self-distribution
Before carrying out the self-distribution, the protective devices such as the main input MCB, bypass input MCB,
output MCB and maintenance MCB should be prepared by the user. It is recommended to use the 63A main input
MCB, 125A bypass input MCB, and 100A output MCB.
z 3-in 3-out, common source configuration (default)
1. Connect the live line (input phase A, phase B and phase C), N line and PE line respectively to terminal mA, mB,
mC and mN of the UPS I/O terminal block, and PE terminals.
2. Connect the live line (output phase A, phase B, and phase C), N line and PE line respectively to terminal oA, oB,
oC and oN of the UPS I/O terminal block, and PE terminals.
z 3-in 3-out, split-bypass configuration
1. Remove all the shorted copper bars 3 from the UPS I/O terminal block.
2. Connect the live line (main input phase A, phase B and phase C), N line and PE line respectively to terminal mA,
mB, mC and mN of the UPS I/O terminal block, and PE terminals.
3. Connect the live line (bypass input phase A, phase B and phase C), N line and PE line respectively to terminal bA,
bB, bC and bN of the UPS I/O terminal block.
4. Connect the live line (output phase A, phase B and phase C), N line and PE line respectively to terminal oA, oB,
oC and oN of the UPS I/O terminal block, and PE terminals.
z 3-in 1-out, common source configuration
1. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
2. As shown in Figure 2-13, you can short two PE terminals of the UPS I/O terminal block using the shorted copper
bar 10 with insulating film, short the terminal bA, bB and bC using the shorted copper bar 7, short the terminal oA, oB
and oC using the shorted copper bar 5, and short mA and bA terminals using the shorted copper bar 6 and then short
mN and bN terminals, and two oN terminals using two shorted copper bars 4.
oN oA oB oC PE mN bN mA bA bB bC
7
6
8
4 5 10 4
Figure 2-13 Shorted copper bar connection for the UPS I/O terminal block
2. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-13), and connect the live
line (input phase A) to the shorted copper bar 8.
3. Connect the live line (input phase B, phase C), N line, PE line respectively to mB and mC terminals of the UPS I/O
terminal block, shorted copper bars 4 of mN and bN terminals, and one screw hole of the shorted copper bar 10.
4. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the UPS I/O
terminal block, shorted copper bars 4 of the two oN terminals, and the other screw hole of the shorted copper bar 10.
z 3-in 1-out, split-bypass configuration
1. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
2. Short two PE terminals of the UPS I/O terminal block using the shorted copper bar 10 with insulating film, short the
terminal bA, bB and bC using the shorted copper bar 7, and short the terminal oA, oB and oC using the shorted
copper bar 5, and then short mN and bN terminals and two oN terminals using two shorted copper bars 4, as shown
in Figure 2-14.
oN oA oB oC PE mN bN bA bB bC
8
4 5 10 4
Figure 2-14 Shorted copper bar connection for the UPS I/O terminal block
3. Connect the live line (main input phase A, phase B and phase C), N line, PE line respectively to the terminal mA,
mB and mC of the UPS I/O terminal block, shorted copper bars 4 of mN and bN terminals, and one screw hole of the
shorted copper bar 10.
4. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-14), and connect the live
line (bypass input phase A) to the shorted copper bar 8.
5. Connect the bypass input N line to mN of the UPS I/O terminal block, and the shorted copper bar 4 of bN.
6. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the UPS I/O
terminal block, shorted copper bars 4 of the two oN terminals, and the other screw hole of the shorted copper bar 10.
Note
Before the commissioning engineer arrival, if the load is not ready for accepting the power supply, please take good care of the
safety insulation located at the end of the output cable.
After the I/O cables connection, you should find the label shown in Figure 2-15 on the UPS chassis protective cover
for convenient maintenance, and then tick ‘’ at the right side of the ‘AC OUTPUT’ and ‘BYPASS INPUT’, according
to the actual conditions.
Note
If battery module is not selected, this product needs to be equipped with positive and negative batteries. Each group ranges from
15-cell to 20-cell, and 12V for each cell.
Note
1. It is prohibited to reverse the positive pole and negative pole of the battery.
2. Before replacing the battery module and connecting the battery cables, ensure that the UPS system is in maintenance mode.
3. The length of the battery cable option is 1.5m. If you need more length cables, please consult the dealer. It is recommended that
the battery cable be shorter than 3m. Otherwise, the UPS cannot operate normally.
The UPS provides five dry contact ports, see Figure 1-2 for specific positions. The silk screens of the five dry contact
ports are 1, 2, 3, 4, 5. The pin distribution for each dry contact port is shown in Figure 2-16, and the port description is
shown in Table 2-3.
+12V
SALARM
GND
GND
On_bapass
On_battery
GND
Epo_NC
Epo_IN
BFP_o
BFP_s
BFP_c
+12V
+12V
Dry contact port 1 Dry contact port 2 Dry contact port 3 Dry contact port 4 Dry contact port 5
Note
The EPO action of the UPS will close the rectifier, inverter and static bypass, but it can not disconnect the UPS mains input inside.
If you want to disconnect the UPS completely, just disconnect the upstream input switch before generating the EPO,.
Insert one end of the USB communication cable accessory into the USB port on the UPS rear panel (see Figure 1-2),
and insert the other end of the USB communication cable into the USB port of the computer.
The UPS provides the installation communication components of the SNMP card port (see Figure1-2), including:
SNMP card, dry contact card and MODBUS card. For the installation and usage of the communication components,
refer to the delivered documentation for each communication component. SNMP card port and USB port can be used
together.
The pin distribution for each SNMP card port is shown in Figure 2-17.
GND_SNMP
+9_SNMP 1
2
RXD_SNMP 3
TXD_SNMP 4
RXD232 5
TXD232 6
7
8
SNMPSIG
9
10
+9_TR
14 PIN
The pin description for each SNMP card port is shown in Table 2-4.
Table 2-4 Pin description of the SNMP card ports
Pin Description
1, 9 GND of SNMP card
2 SNMP card power supply provided by DSP panel
3 Signal from the SNMP card, which connects with RXD of the DSP
4 Signal to SNMP card, which connects with TXD of the DSP
5 Connect with RX of the RS232 communication port of the host
6 Connect with TX of the RS232 communication port of the host
7 Reserved
8 Selected communication signal, +9_TR is introduced into this pin after the SNMP card is plugged
10 The power supplied by DSP panel, for selecting the card
Note
If you wish to connect the SNMP card (model: UF-SNMP810) to Emerson temperature sensor (model: RDU-A-S01T) to make it be
the battery temperature compensation, please connect the COM1 port of the SNMP card, and set the temperature sensor DIP
address to ‘1’.
Warning
The DIP switch on the UPS front panel (see Figure1-1) is used to set the parallel address for each UPS single in parallel system
installation. You are not required for setting the DIP switch in UPS single system installation. Set the DIP switch at will can result in
UPS fault!
Taking the rack installation of the 1 + 1 parallel system with battery module for example, the mechanical installation
method of the parallel system is as follows:
1. The installation method of 1 + 1 parallel POD is the same as that of the UPS. Refer to 2.4.2 Rack Installation for
details.
2. As shown in Figure 2-18, the battery module should be installed at the bottom, the UPS should be installed in the
middle, and the 1 + 1 parallel POD should be installed on the top, so as to facilitate the cable connection and
operation.
UPS (2 pcs)
The parallel addresses for all the UPS singles in parallel system should be set. The parallel addresses can be set
through the DIP switch on the UPS front panel (see Figure 1-1). Remove the DIP switch protective cover, and set the
DIP switch according to Table 2-5. The parallel address must be unique for each UPS single.
Table 2-5 DIP switch settings
Parallel addresses Parallel 1# Parallel 2# Parallel 3# Parallel 4#
ON ON ON ON
Warning
The default setting for DIP switch is’1’, you can set the DIP switch to 2, 3 or 4. However, you should set the DIP switch position
according to the descriptions listed in Table 2-5. Otherwise, the UPS fault will be caused!
The parallel system provides the parallel cable options. Through the parallel ports (see Figure 1-2) on the UPS rear
panel, the parallel cables are connected in close-loop mode one by one. Taking the 3 + 1 parallel system for example,
the schematic diagram of the parallel cables connection is shown in Figure 2-19.
Parallel cable
Connecting 1 + 1 parallel POD cables includes: connecting cables between the UPS and 1 + 1 parallel POD and
connecting input and output cables of the 1 + 1 parallel POD.
Note
1. When connecting cables, connect the UPS end at first, and then connect the 1 + 1 parallel POD end.
2. For kinds of system connection differences such as 3-in 3-out (common source configuration), 3-in 3-out (split-bypass
configuration), 3-in 1-out (common source configuration), 3-in 1-out (split-bypass configuration), refer to 2.6.2 Connecting The I/O
Cables.
Note
1. A protective MCB must be series connected between the 1 + 1 parallel POD and the mains. It is recommended to use 80A MCB
in main input and 150A MCB in bypass input.
2. Confirm reliable connection for the earth cable.
Note
Each UPS single should be equipped with the independent battery MCB. Refer to Table 2-2 and voltage of battery strings for
battery MCB type.
1. Connection: Power off the system completely and disconnect all the battery MCBs of the UPS single, and then
connect the terminal ‘+’, ‘N’ and ‘-’ of the shared battery strings respectively to the terminal ‘Bat +’, ‘Bat N’ and ‘Bat -’
(see Figure 2-7) of the corresponding UPS single I/O terminal block in parallel system, through each battery MCB.
2. Setting: Power on the system, set each UPS single to battery strings sharing configuration through the LCD menu
‘Function Settings’ -> ‘Common Battery Strings Settings’ from each UPS single; set the LCD menu ‘Function Settings’
-> ‘Battery Cell Settings’ and ‘Battery Capacity Settings’ from each UPS single, and each single setting must be the
same.
Note
When the parallel system uses the battery strings sharing, the ‘Battery Capacity’ of the LCD settings of each UPS single stands for
the gross capacity of battery strings, and each single can calculate the battery capacity itself automatically.
The double bus system is composed of two independent UPS system, and each UPS system can be composed of
one or two parallel UPS singles. The double bus system has high reliability, which is suitable for the load with many
input terminals. For single input load, you can add a selected static trigger switch (STS) to start the load bus
synchronization (LBS).
The double bus system uses LBS to realize the output sync of the two independent (or parallel) UPS systems. One is
the main system, and the other is the slave system. The operation mode of the double bus system contains main
system and/or slave system for running in Normal or Bypass mode. The typical double bus system is shown in Figure
2-20.
Bypass Bypass
Rectifier input UPS1 UPS2 Rectifier input Rectifier input UPS1 UPS2 Rectifier input
Parallel Parallel
control control
cable LBS cable
STS
Load connection
Figure 2-20 Typical double bus system (with the STS and LBS)
Just connect the LBS cables respectively to any two LBS ports (see Figure 1-2) of the two parallel systems.
This chapter introduces the functions and use of the components on the UPS operation and display panel, and
provides LCD display information, including the LCD screen types, detailed menu messages, prompt windows and
UPS alarm message list.
3.1 Introduction
The operation and display panel is located on the front door of the UPS. Through the operation and display panel,
you can conduct the UPS operation control and query all the UPS parameters, UPS and battery states, and alarm
message.
As shown in Figure 3-1, the operation and display panel provides LCD, menu buttons (F1 ~ F4ǃHELP)ǃLED
indicators (inverter indicator and fault indicator ), control buttons (FAULT CLEAR, ON, OFF, ALARM CLEAR, EPO).
LCD
Fault indicator
Inverter indicator
Menu buttons
Control buttons
The LED indicators are composed of inverter indicator and fault indicator. Table 3-1 gives the indicators description.
Table 3-1 Description of LED indicators
LED Color State Meaning
Steady green Load power is supplied by the inverter
Inverter indicator Green Flashing green Inverter ON, starting up, synchronizing, or standing by (ECO mode)
Off Inverter not operating
Flashing red General fault (such as no battery)
Fault indicator Red Steady red Serious fault (such as inverter fault)
Off No fault
The UPS activity is accompanied with the following two different kinds of audible alarms shown in Table 3-2.
Table 3-2 Audible alarm description
Sound Meaning
One beep every second UPS alarm, such as AC input failure
Continuous beep UPS fault, such as fuse or hardware failure
The operation and display panel provides five control buttons, which functions are described in Table 3-3.
Table 3-3 Description of control buttons
Control button Silk screen Description
Used to disconnect the load power, and close the rectifier, inverter, static
EPO switch EPO
bypass and battery
Inverter on ON Used to start the inverter
Inverter off OFF Used to close the inverter
Fault recovery on/off FAULT CLEAR Recover the UPS function (clear fault in advance)
Alarm sound silence When an audible alarm is active, pushing this button silences the audible
ALARM CLEAR
on/off alarm. Press this button again can restart the buzzer
The operation and display panel provides an LCD and five menu buttons (F1, F2, F3, F4, HELP). Table 3-4 gives the
menu buttons function description.
Table 3-4 Menu key functions description
Key F1 F2 F3 F4 HELP
ESC
Function 1
HOME Escape Left Right Enter
Function 2
Up Down
LCD provides you with the user-friendly interface and the 320 × 240 dot matrix image display. The user-friendly and
menu-driven LCD allows you to easily browse through the input, output, load and battery parameters, learn about the
current UPS status and alarm message, perform functional setting and control operation. The LCD also stores up to
512 historical alarm records that can retrieve for reference and diagnosis.
Upon UPS start, the UPS executes the system self-test, and the start screen will appear and remains about 15
seconds, as shown in Figure 3-2.
F1 F2 F3 F4 HELP
After the UPS system self-test, the primary screen shown in Figure 3-3 will appear. The primary screen is composed
of four windows: system information window, data window, menu window and keypad window.
ITA 020kVA 1 3 3
: : System information window
2 0 6
Menu window
ES Keypad window
C
F1 F2 F3 F4 HELP
The current icons on top of the F1 ~ F4 and HELP menu buttons give the explanations of each key. Under any menu
in primary screen, press the F1 button can return to the ‘AC Output’ menu. For details about the primary screen, refer
to 3.3 Detailed Description Of Menu Items.
During the UPS operation, if there is no alarm within 2 minutes, the default screen shown in Figure 3-4 will appear.
After a while, the LCD backlight will turn off. Press any menu key (F1 ~ F4, HELP), the primary screen will appear
again.
1 3 3
ITA 020kVA : :
2 0 6
F1 F2 F3 F4 HELP
Keypad window
The function of menu buttons (F1 ~ F4 and HELP) is shown in icon mode for the current display screen.
Warning: Hazard mains and/or battery voltage exists behind the protective cover
No user accessable parts are located behind the protective covers that require a tool for removal. Only the qualified service
personnel are authorized to remove such covers.
Warning
This procedure results in mains voltage being applied to the UPS output terminals. Confirm that the load power supply is safe, if
there is a load to be connected with the UPS output terminal. Ensure that the load is isolated with the UPS output terminal, if the
load is not ready for receiving the power supply.
This procedure is suitable for UPS start-up when the UPS is in complete disconnection state. Procedures are as
follows:
1. Close the output/input switch outside the UPS on by one.
At this point, LCD displays the start screen, and the rectifier starts. After the rectifier runs in normal state about 30s,
the rectifier start is finished.
2. Press the ON button for 2 seconds.
At this point, the inverter starts, and the inverter indicators are flashing green. After the inverter runs in normal state,
the UPS transfers from bypass state to inverter state. The inverter indicators turn green, and the UPS runs in Normal
state.
In the event of mains failure, the UPS will switch to Battery mode. If you wish to switch the UPS from Battery mode to
Normal mode, you should wait a few seconds for the mains input recovery. 10 seconds later, the rectifier will restart
automatically, and the inverter will restore the power supply.
In Normal mode, press the OFF for 2 seconds, you can switch the UPS to Bypass mode.
Note
In Bypass mode, the load accepts the power not from the pure power output by the inverter, but from the mains directly.
In Bypass mode, press the ON button for 2 seconds. After the inverter runs in normal state, the UPS switches to
Normal mode.
When the UPS is running in Normal mode, you can use this procedure to make the load switch from inverter output to
maintenance bypass.
Caution
1. Before performing this procedure, you should check the LED information first, and make sure the bypass is normal and
synchronizes with the inverter. Otherwise, it may result in the load power supply interruption for a while.
2. You should select the single POD options or prepare the maintenance bypass switch by yourself, so as to realize this function.
Note
Press the ALARM CLEAR button can silence the alarm, but the alarm message of the the LCD is not disappeared until the alarm
status is cleared.
2. Close the maintenance bypass switch on the single POD front panel, and the maintenance bypass can supply
power to the load.
Warning
If you wish to maintain the UPS, you should wait 10 minutes for the internal DC bus capacitance voltage discharging.
Caution
1. When the UPS is in Maintenance Bypass mode, the load does not have the mains abnormal protection.
2. After the UPS switches to maintenance bypass, the UPS is not in operation, and the LCD is no display, and only the user
terminal block of the single POD is electrified. Be careful when removes the UPS to be maintained.
Note
1. The rectifier restarts, and the bypass supplies power to the load. When the rectifier starts, the fault indicator flashes. When the
rectifier runs in normal operation (about 30 seconds later), the fault indicator will turn off.
2. 5 minutes after the overtemperature signal disappears, that is, when the overtemperature fault is eliminated, the rectifier will
automatically start.
3. After the EPO button is pressed, if the mains input is disconnected, the UPS will shut down completely. When the mains input is
available, the UPS will start and run in Bypass mode, and also the output is available.
1. From the ‘AC Output’ menu, press F3 or F4 (left or right arrow) to select the ‘Settings’ menu.
2. Press F5 (Enter) to move the cursor to the UPS Data Window of the LCD.
3. Use F3 and F4 (up and down arrows) to select ‘Date And Time’ option, then press F5 (Enter).
4. Position the cursor on the row in which the date and time are displayed, then press F5 (Enter).
5. Use F3 or F4 (up or down arrows), and enter the current time and date information.
6. Press F5 (Enter) for confirmation, and then press F2 (ESC) to return to the ‘AC Output’ menu.
Chapter 5 Maintenance
This chapter focuses on the UPS maintenance, including the fan maintenance, battery maintenance, UPS cleaning,
UPS state check, UPS function check.
Note
1. Never short circuit the battery terminals, which will result in fire.
2. Never open the battery, as the electrolyte is harmful to human body. In the event of inadvertent contact of the electrolyte, wash
the affected area immediately with plenty of clean water and go to see the doctor.
Note
Appearance
The protective panel has been installed at the factory to avoid the damage to the battery module during the
transportation. Remove the six fixing screws to take off the protective panel after the battery module arrival. The
appearance of the battery module is shown in Figure 1.
Fixing screw
(6 pcs)
Protective
panel
Rear panel
Operation panel on the front panel of the battery module is not available. The battery module provides battery ports,
battery fuse box and ventilation holes on the rear panel, as shown in Figure 2.
䰽⋎⋐᧼cover
Protective
of fuse box
Note
1. The battery loop and AC input are not insulated, a hazardous voltage may exist between the battery ports and ground, so it is
prohibited to touch them for avoiding electric risk.
2. The length of the standard battery cable delivered with the battery module is 0.5m. If you need more length cable, please
consult the dealer.