1575 PS 0001 Iss2 PDF
1575 PS 0001 Iss2 PDF
1575 PS 0001 Iss2 PDF
User Manual
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MetPak Doc No 1575-PS-0001 Issue 02 CN 4240 March 2006
Contents
Contents..............................................................................................................................................................................2
1 FOREWORD .............................................................................................................................................................3
2 INTRODUCTION .....................................................................................................................................................3
3 PRINCIPLE OF OPERATION................................................................................................................................4
3.1 WIND SPEED AND DIRECTION SENSOR ...................................................................................................................4
3.2 RADIATION SHIELD ...............................................................................................................................................5
3.3 TEMPERATURE AND RELATIVE HUMIDITY SENSOR ................................................................................................6
4 OPTIONS AND SPECIFICATION .........................................................................................................................7
4.1 OPTIONS AND PART NUMBERS AVAILABLE............................................................................................................7
4.2 SPECIFICATION ......................................................................................................................................................8
4.3 ASPIRATION SHIELD ..............................................................................................................................................9
4.4 TEMPERATURE AND HUMIDITY SENSOR .................................................................................................................9
4.5 COMPLETE ASSMEBLY ..........................................................................................................................................9
5 INSTALLATION REQUIREMENTS ...................................................................................................................10
6 INSTALLATION.....................................................................................................................................................11
6.1 INSTALLATION GUIDELINES .................................................................................................................................11
6.2 BENCH SYSTEM TEST ...........................................................................................................................................11
6.3 ELECTRICAL........................................................................................................................................................12
Cable .........................................................................................................................................................................12
Connecting the Analogue Output (Option 3 and 4) ...................................................................................................13
Connecting to an SDI-12 Interface (Option 1 and 2).................................................................................................14
Connections to WindSonic cable for MetPak options 5 and 6. ..................................................................................15
7 MECHANICAL .......................................................................................................................................................16
Orientation ................................................................................................................................................................16
Alignment...................................................................................................................................................................16
Mounting ...................................................................................................................................................................16
8 OUTPUT FORMATS..............................................................................................................................................18
8.1 GILL FORMAT– POLAR, CONTINUOUS (DEFAULT FORMAT) AVAILABLE FOR RS232 PROGRAMMING PORT. ...........18
9 ANALOGUE OUTPUTS AND OPTIONS ............................................................................................................20
9.1 ENTERING CONFIGURATION MODE (SEE SECTION 8.1 FOR MESSAGE FORMAT) ......................................................21
9.2 RETURNING TO MEASUREMENT MODE .................................................................................................................21
9.3 CHECKING THE CONFIGURATION ..........................................................................................................................21
9.4 CHANGING A SETTING .........................................................................................................................................21
9.5 POWER-UP MESSAGE...........................................................................................................................................21
9.6 ANALOGUE SETTINGS ..........................................................................................................................................22
Polar mode direction calculation ..............................................................................................................................22
Magnitude scaling .....................................................................................................................................................22
Error conditions ........................................................................................................................................................22
Disabled outputs ........................................................................................................................................................22
9.7 CONFIGURATION / DIAGNOSTIC INFORMATION ....................................................................................................23
10 METPAK SDI-12.................................................................................................................................................23
10.1 SDI-12 COMMANDS ...................................................................................................................................24
11 MAINTENANCE & FAULT-FINDING............................................................................................................25
11.1 CLEANING .......................................................................................................................................................25
11.2 SERVICING ......................................................................................................................................................25
11.3 FAULT-FINDING ...............................................................................................................................................25
11.4 RETURNING UNIT.............................................................................................................................................26
11.5 STATUS (ERROR) CODES ..................................................................................................................................26
12 TESTS...................................................................................................................................................................27
12.1 BENCH TEST ....................................................................................................................................................27
12.2 SELF-TEST (STILL AIR) FOR WINDSONIC WIND SENSOR. ..................................................................................27
12.3 CALIBRATION..................................................................................................................................................27
13 APPENDICES......................................................................................................................................................28
13.1 GLOSSARY & ABBREVIATIONS ........................................................................................................................28
13.2 GUARANTEE....................................................................................................................................................28
13.3 ELECTRICAL CONFORMITY ..............................................................................................................................29
13.4 MODEL 41003 MULTIPLATE RADIATION SHIELD MANUAL ..............................................................................30
13.5 ROTRONIC HYRGOCLIP S3 MANUAL ..................................................................................................................0
13.6 CAMPBELL CS215 TEMPERATURE AND HUMIDITY PROBE MANUAL ................................................................0
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MetPak Doc No 1575-PS-0001 Issue 02 CN 4240 March 2006
1 FOREWORD
Thank you for purchasing the MetPak manufactured by Gill Instruments Ltd. To achieve optimum performance we
recommend that you read the whole of this manual before proceeding with use. Do NOT remove black “rubber”
transducer caps.
Gill products are in continuous development and therefore specifications may be subject to change and design
improvements without prior notice.
The information contained in this manual remains the property of Gill Instruments and should not be copied or
reproduced for commercial gain.
2 INTRODUCTION
The Gill MetPak is a compact and lightweight multi-sensor instrument that measures the most essential weather
parameters. Gill ultrasonic technology, as used in the proven WindSonic instrument, measures wind speed and direction.
Temperature and humidity are measured using industry standard probes housed in a naturally aspirated radiation shield.
The instrument uses a rugged U-bolt mounting clamp that attaches to any vertical pipe up to 50mm diameter.
The instrument can be supplied with either a digital SDI-12 output or a four channel analogue output option, suitable to
interface to industry standard data loggers. Low power consumption enables the instrument to be used in remote
locations where power is at a premium. An electrical junction box is fitted to the mounting bracket allowing convenient
termination of all electrical cables.
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3 PRINCIPLE OF OPERATION
3.1 Wind Speed and Direction Sensor
The MetPak uses the WindSonic wind speed and direction sensor. WindSonic measures the times taken for an
ultrasonic pulse of sound to travel from the North transducer to the South transducer, and compares it with the time for a
pulse to travel from S to N transducer. Likewise times are compared between West and East, and E and W transducer.
If, for example, a North wind is blowing, then the time taken for the pulse to travel from N to S will be faster than from
S to N, whereas the W to E, and E to W times will be the same. The wind speed and direction can then be calculated
from the differences in the times of flight on each axis. This calculation is independent of factors such as temperature.
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The Multi-Plate Radiation Shield protects temperature and relative humidity sensors from error-producing solar
radiation and precipitation. This shield relies on a combination of plate geometry, material and natural ventilation to
provide effective shielding
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Two types of temperature and humidity probes are available dependant on the option ordered.
Low power electronics within the CS215 controls the measurement made by the sensor element, applies temperature and
linearization corrections to the readings and presents the data via an SDI-12 compatible interface to a datalogger.
The probe is fitted with a custom-made, yet low-cost sintered plastic filter to minimise the effects of dust and dirt on the
sensor. The filter is lightweight and hydrophobic thereby minimising the effect of the time response of the sensor.
The probe housing is designed to withstand permanent exposure to all weathers and to fit into a range of radiation
shields including lower cost compact shields.
Rotronic HygroClip.
The HygroClip modules are complete instruments, with integrated temperature compensation and highly flexible power
requirements. Calibration data is maintained within the integrated electronics. It provides linear analogue output signals
for % rh and °C.
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1575-PK-001
Option 2 MetPak
.
1575-PK-003
Option 4 MetPak
1575-PK-004
Option 5 WindSonic for MetPak
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4.2 Specification
Wind Sensor
Output
Units of measure Metres/second (m/s), Knots, Miles per hour (mph),
Kilometres per hour (kph), Feet per minute (fpm)
Output frequency 1, 2, or 4 outputs per second
Digital Analogue
Parameters Polar - Speed and Direction Polar - Speed and Direction
or UV - 2 axis, signed Speed Tunnel - U Speed and U Direction
Wind Speed
Range 0 – 60 m/s 0 – 30m/s, 0 – 50m/s, 0 – 60m/s,
Accuracy ± 2% (12m/s) ± 2% (12m/s)
Resolution 0.01 m/s 0.01 m/s
Wind Direction
Range 0 - 359° 0 - 359°
or 0 - 539° (Wraparound mode)
Accuracy ± 3° (20m/s) ±3° (20m/s)
Resolution 1° 1°
Output formats
0-5V ± 1% of full scale N.B. Analogue output impedance = 1KΩ
Data Logger SDI-12 V1.3
Anemometer status Status OK and Error codes included as part of output message from
RS232 programming port.
Environmental
Moisture protection IP65
Temperature Operating -35°C to +70°C Storage -40°C to +80°C
Humidity Operating <5% to 100%
EMC EN 61000-6 - 3 (Emissions)
EN 61000-6 - 2 (Immunity)
Standards Manufactured within ISO9001: 2000 quality system
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Specification for the CS215 and HygroClip,temperature and relative humidity are contained in appendices 13.5 and 13.6
Material:-
White thermoplastic UV-stabalized for long term weather resistance. Gloss white painted aluminium mounting bracket
(with moulded plastic V-block and satinless steel U-bolt) which allows it to be attached to a vertical pipe of any diameter
between 25mm and 50mm.
Power Requirement:-
Option 1 6-16Vdc @ 22mA typical
Option 3 10-28Vdc @ 28mA typical
Power requirements for the other options are dependant on temperature and relative humidity probes fitted. Refere to
manuals in appendices 13.5 and 13.6.
For delivery the MetPak is contained in custom designed packaging. All the packaging should be retained for use if the
unit has to be returned at any time.
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5 INSTALLATION REQUIREMENTS
Host system
Access to the RS232 output from the MetPak is provided for programming and fault detection via a
socket in the junction box. This can be connected to a PC fitted with a RS232 interface, and a suitable
Terminal Emulation software package. (For example Hyperterminal for Windows™ 9x, Windows™
2000 and XP or Terminal for Windows™ 3.n will normally be available on your PC.) WindCom is
available from the Gill website.
Equipment with input/output compatibility to the WindSonic Option selected.
For example, Chart recorder or Data logger, using the WindSonic Analogue output or SDI-12 output.
Mounting Pipe
Mounting fits vertical pipe 25-50mm (1-2in) diameter.
See Figure 3 in section 7.4 Alignment & Mounting Details
For non-hostile environments, Aluminium tube can be used.
For hostile environments, you should select a material suitable for the intended environment. For
example, stainless steel 316 for marine use.
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6 INSTALLATION
Do NOT remove the black “rubber” transducer caps. Warranty is void if the coloured security seal is damaged or
removed.
As with any sophisticated electronics, good engineering practice should be followed to ensure correct operation.
• Always check the installation to ensure the MetPak is not affected by other equipment operating locally, which
may not conform to current standards, e.g. radio/radar transmitters, boat engines, generators etc.
Guidelines –
o Avoid mounting in the plane of any radar scanner – a vertical separation of at least 2m should be
achieved.
o Radio transmitting antennas, the following minimum separations (all round) are suggested
VHF IMM – 1m
MF/HF – 5m
Satcom – 5m (avoid likely lines of sight)
• Use cables recommended by Gill. If cables are cut and re-connected incorrectly (perhaps in a junction box) then
EMC performance may be compromised if cable screen integrity is not maintained.
• Earth loops should not be created – wire the system in accordance with the installation guidelines.
• Ensure the power supply operates to the MetPak specification at all times.
Avoid turbulence caused by surrounding structures that will affect the accuracy of the sensors such as trees, masts and
buildings. The WMO make the following recommendations:
• The standard exposure of wind instruments over level open terrain is 10m above the ground. Open terrain is
defined as an area where the distance between the sensor and any obstruction is at least 10 times the height of the
obstruction.
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6.3 Electrical
Cable
Cable type
Generic description – Twisted pairs with drain wire, screened with aluminised tape,
with an overall PVC sheath. Wire size 7/0.2mm (24 AWG)
The table shows some suitable manufacturers’ references; other manufacturers’ equivalents can be used.
Batt
Application No. of pairs Gill ref. Belden ref.
electronics ref.
Analogue 4 026-03156 9728 91199
SDI-12 2 - 9729 -
Cable length
The maximum cable length is dependent on the chosen communication.
The table shows the typical maximum lengths at the given baud rates, using the recommended cable. If any problems of
data corruption etc are experienced, then a slower baud rate should be used. Alternatively, a thicker or higher
specification cable can be tried.
WindSonic Option Communication format Baud rate Max. cable length
Option 3 and 4 Analogue – Voltage o/p N/A 6.5 m (20 ft)
Power supply
The MetPak requires a DC supply of between 9 –16vdc @ 22ma typical if fitted with a Campbell CS215
temperature and relative humidity probe or 10-28vdc @ 28ma typical if fitted with a Rotronic HygroClip S3
probe.
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Temp 4 Temp
R/H 5 R/H
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TB1 TB3
TB2 TB4
TB 3 Junction Box
Data logger or
10 Way Terminal Block Chart recorder
Signal names Signal names
Signal GND 3
V- 10 GND
V+ 9 +V (9-16Vdc)
TXD- 1
RXD- 2 Serial Data Line
Note: SW1 must be in closed position for SDI-12 option. If you wish to use RS232 programming port then SW1 must be
in open position and only external links between TXD- and RXD- must be temporarily removed.
TB1 TB3
Ouputs to Customer
Equipment
TB2 TB4
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Orange/White V-
GND
Green Signal Ground
Blue/White RX-
Serial Dataline
Blue TX-
Drain Wire Screen Cable Screen
Colour Function
Orange V+ +V (10-28Vdc)
Orange/White V- -V
Green Signal Ground SIG Ground
Brown Analogue 1
Analogue Voltage Output
Brown/White Analogue 2
Blue TX-
Programming output
Blue/White RX-
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7 MECHANICAL
Orientation
Normally the MetPak is mounted on a vertical pole, ensuring a horizontal Measuring Plane.
See Figure 3 Alignment & Mounting details
For indoor use the unit may be mounted with the Measurement Plane set to any required orientation.
Alignment
The MetPak should be aligned to point to North, or any other reference direction –for example, the bow of a boat.
There are two arrows, a coloured rectangle, and an alignment notch to aid alignment.
See Figure 3 Alignment & Mounting Details
Note : It is usually simpler to work first with a compass at ground level and identify a suitable landmark and its bearing.
Mounting
Pass the cable through the pole.
Note: the customer must fit appropriate strain relief to the cable.
It is the responsibility of the customer to ensure that the MetPak is mounted in a position clear of any structure which
may obstruct the airflow or induce turbulence.
Do NOT mount the MetPak in close proximity of high powered radar or radio transmitters. A site survey may be
required if there is any doubt about the strength of external electrical noise.
Temperature ans Humidity Probes should be mounted inside of the Radiation Shield as shown in Fig 3 section 3.3.
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8 OUTPUT FORMATS
On applying power to the MetPak, it will provide measurements in one of the following formats:
SDI-12 (Polled) – See section 10
Analogue Voltage output see section 9
An RS232 port is located inside of the junction box to enable changes to be made to the factory settings or for fault
diagnostics. You will need to connect a PC to the RS232 programming port. You can communicate with the anemometer
using the free Gill WindCom software or using Hyperterminal. Instructions for using Hyperterminal are given below.
Configuring Hyperterminal
Note – Other terminal emulators are configured in a very similar way.
1. Decide on an available Com port that you want to use (Usually Com1).
2. Run Hypertrm.exe (Typically accessed via Start Programs Accessories Hyperterminal)
3. Create a New Connection (File New Connection)
4. Enter a Name (eg WindSonic 1) .
5. Change ‘Connect Using’ to ‘Direct to Com 1’ (or other Com port as required)
6. Adjust the Port settings to match WindSonic settings. WindSonic default settings are :
Bits per second 9600 Data bits 8 Parity None
Stop bits 1 Flow Control (Handshaking) None
This RS232 programming port will default to Gill – Polar – Continuous. Details are available in section 8.1, this allows
changes to the analogue output factory setting.
8.1 Gill format– Polar, Continuous (Default format) available for RS232
programming port.
<STX>Q, 229, 002.74, M, 00, <ETX> 06
Where:
<STX> = Start of string character (ASCII value 2)
WindSonic node address = Unit identifier
Wind direction = Wind Direction
Wind speed = Wind Speed
Units = Units of measure (knots, m/s etc)
Status = Anemometer status code (see Section 12.5
for further details)
<ETX> = End of string character (ASCII value 3)
Checksum = This is the EXCLUSIVE – OR of the bytes
between (and not including) the <STX>
and <ETX> characters.
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Units Identifier
Metres per second (default) M
Knots N
Miles per hour P
Kilometres per hour K
Feet per minute F
Status
This indicates either
Correct operation Code 00
or Error codes See Section 12.5 for explanation of codes.
Checksum
This enables the host system to check that the data has been correctly received. This is the EXCLUSIVE – OR of the
bytes between (and not including) the <STX> and <ETX> characters.
Output rate (not displayed)
The WindSonic samples continuously and delivers wind information at 1 (default setting), 2, or 4 outputs / second.
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Voltage output
The WindSonic in MetPak is default Voltage (0 – 5 V) representing wind speeds between 0-60m/sec.
The HygroClip S3 humiduty and temperature sensor applied with MetPak option 3 only has a voltage output. If the
customer fit his own temperature and humidity probe with a current output the the mode of the Windsonic output can be
changed to suit.
Important :
1. When using the current outputs, the load resistance between the Analogue outputs (TB3-8 and 9) and Signal
Ground must be <= 250 ohms, including cable resistance.
This is to ensure that the voltage levels do not exceed 5V.
2. The current outputs must be returned to Signal Ground (TB3-3).
Polar and Tunnel modes
If the WindSonic is configured in Gill Polar mode then the analogue outputs will be in Polar mode.
Polar mode direction wraparound
The Wind Direction in Polar mode can be configured for either Standard (0 - 359°) or Wraparound (0 - 539°) options. If
the Standard mode is used with a chart recorder, large swings of the recorder pen will be experienced each time the wind
direction passes between 0 and 359°. Using the Wraparound mode, when the wind first changes from 0° to 359°, there
will be a step change on the output, but after this first time the output will change smoothly each time the wind passes
through 360°. (Similarly, the first time the wind veers from 539° to 180°, there will be a step change, after which the
output will change smoothly).
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9.1 Entering Configuration mode (see section 8.1 for message format)
From Continuous mode From Polled mode
* * <N>
where <N> is the Unit identifier
The WindSonic responds with a CONFIGURATION MODE message, stops reporting wind measurements, and waits
for a command (as detailed below).
Note : The factory-set (default) settings are shown in bold in the following sections.
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Where:
Analogue range = Customer selected range
Analogue wraparound = Chart recorder facility
Voltage or current output = Output type
Magnitude scaling
The magnitude output can be scaled such that the full scale output represents either 30, 50 or 60ms-1.
Error conditions
If a valid wind measurement cannot be calculated (for example all paths blocked), the outputs 1 and 2 will switch
between 0 and 5V ( or 4 to 20mA) at the output rate selected.
Disabled outputs
If the analogue outputs are not required, they can be disabled (Command S9).
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10 METPAK SDI-12
WindSonic – Refer to SDI-12 Commands & Message Format
CS215 – Refer to Campbell Scientific User Guide
It is only possible to use SDI-12 commands to program the wind, temperature and humidity sensors. Typical output for
wind data is shown in Gill output message format.
WindSonic default mode identity. 0
CS215 default mode identity. 1 (Note Campbell probe factory default is normally set to 0, to avoid conflict default has
been set to 1, this applies to configurations preset by Gill and also by customers who fit their own Campbell probe.)
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11.2 Servicing
There are no moving parts or user-serviceable parts requiring routine maintenance in the WindSonic wind sensor fitted
to MetPak.
Opening the WindSonic unit or breaking the security seal will void the warranty and the calibration.
In the event of failure, prior to returning the unit to your authorised Gill distributor, it is recommended that :
1. All cables and connectors are checked for continuity, bad contacts, corrosion etc.
2. A bench test is carried out as described in Section 12.1.
3. You contact your supplier for advice
For future service or maintenance of the temperature and humidity sensors please refer to appandix 13.5 or 13.6 of this
manual.
11.3 Fault-finding
Applicable to WindSonic only.
Symptom Solution
Check DC power to WindSonic, cable and connections.
Check comms settings of WindSonic (as detailed in Section
10) and host system match, including correct Com port
No output Check unit is in Continuous mode
Check that in-line communication devices are wired correctly.
NOTE: It is usual for Anemometer TX + to be connected to
converter device RX +
Check comms settings of WindSonic and host system match.
Corrupted output Try a slower baud rate.
Check cable lengths and type of cable.
Check WindSonic and host system are both set to the same
One way protocol RS232, RS422, or RS485.
communication
Check wiring is in accordance with the manual.
Failed / Incorrect Check that transducer path is not blocked
WindSonic ouput, data
invalid flag
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12 TESTS
12.1 Bench test
1. Couple the MatPak to the host system and power supply, using a known working test cable.
2. Check that the unit is correctly configured by going into Configuration mode and using D3 See Section 9.3
Checking the configuration.
3. Check for normal output data, and that the Status Code is OK – 00
4. If the status code is other than 00, refer to Section 11.5 Status (error) codes.
5. Use an office fan or similar to check that the unit is sensing wind, turning the unit to simulate changing wind
direction and to check that both axes are functioning. The fan will also give output changes from the temperature
and relative humidity sensor.
6. Note that this a quick functional test.
7. Use the office fan to check the temperature and humidity sensor output.
Important This test is a stringent laboratory test which will only be passed if carried out under still air conditions at
room temperature (17-23˚C). NOTE: Option 4 SDI-12 units must be in Gill mode for the self test to function (see Section
11) .
1. Place a cardboard box over the WindSonic sensor.
2. Go into Configuration Mode * ENTER .
3. Carry out the Self-test by entering D 6 ENTER .
ALIGNMENT LIMITS:0D59,0CF5
ALIGNMENT U:OD15 *PASS*
ALIGNMENT V:OD16 *PASS*
GAIN 0:0001 *PASS*
GAIN 1:0001 *PASS*
GAIN 2:0001 *PASS*
GAIN 3:0001 *PASS*
CHECKSUM ROM:AB7D AB7D *PASS*
CHECKSUM FAC:04F4 04F4 *PASS*
CHECKSUM ENG:082A 082A *PASS*
CHECKSUM CAL:A9C1 A9C1 *PASS*
For each of the Alignment and Gain tests a Pass or Refer to Manual message is generated.
For each of the Checksum tests a Pass or Fail message is generated.
12.3 Calibration
A Custom calibration of the wind sensor is available from Gill Instruments. This must be specified at the time of order or
the unit must be returned to Gill Instruments for retrospective calibration. Calibration of the temperature and humidity
probe should be out in accordance with section 13.5 or 13.6.
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13 APPENDICES
13.1 Glossary & Abbreviations
Item Meaning
CAL Calibration
CR Carriage Return
CSV Comma Separated Variable
ENG Engineering
FAC Factory
KPH Kilometres per Hour
LF Line Feed
MPH Miles per Hour
NMEA 0183 National Marine Electronics Association standard for interfacing
(version 3) marine electronic navigational devices
NVM Non-Volatile Memory
PC IBM compatible Personal Computer
ROM Read Only Memory
RS232 Communications standard
RS422 Communications standard
RS485 Communications standard
RXD Received Data
TXD Transmitted Data
SDI-12 Serial – Data Interface standard for microprocessor based sensors
WMO World Meteorological Organisation
13.2 Guarantee
For terms of guarantee contact your supplier.
Warranty is void if the coloured security seal is damaged or broken, or the transducer caps have been damaged.
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We, Gill Instruments Ltd., declare under our sole responsibility that the products :
WindSonic Ultrasonic Anemometer
to which this declaration relates, are in conformity with the protection requirements of
Council Directive 89/336/EEC on the approximation of the laws relating to electromagnetic
compatibility.
This Declaration of Conformity is based upon compliance of the product with the following
harmonised standards:
Emissions EN61000 - 6 -3
Immunity EN61000 - 6 -2 *
* Excluding 150kHz to 250kHz Conducted Immunity
Signed by:
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31
13.5 Rotronic HyrgoClip S3 manual
User Guide
Issued 8.6.06
CSL 324
Guarantee
This equipment is guaranteed against defects in materials and
workmanship. This guarantee applies for twelve months from date of
delivery. We will repair or replace products which prove to be defective
during the guarantee period provided they are returned to us prepaid. The
guarantee will not apply to:
• Equipment which has been modified or altered in any way without the
written permission of Campbell Scientific
• Batteries
• Any product which has been subjected to misuse, neglect, acts of God
or damage in transit.
Note that goods sent air freight are subject to Customs clearance fees
which Campbell Scientific will charge to customers. In many cases, these
charges are greater than the cost of the repair.
2. Specifications ..................................................................... 1
3. Installation .......................................................................... 2
4. Wiring .................................................................................. 3
4.1 Long Cables ....................................................................................................... 3
4.2 Power Conservation........................................................................................... 4
i
Figures
1. Screen Capture of SDI-12 Transparent Mode on Edlog Array-Based Datalogger
(CR10X) using Control Port 8 and Changing SDI-12 Address from 0 to 1 .....10
2. Screen Capture of SDI-12 Transparent Mode on Edlog Table Based Datalogger
using Control Port 8 and Changing SDI-12 Address from 0 to 1 .....................11
3. Screen Capture of SDI-12 Transparent Mode on CRBasic CR200 Series
Datalogger using Control Port C1/SDI12 and Changing SDI-12 Address
from 0 to 1.........................................................................................................12
4a. Correct Fitment of Sensor Element (Side View) .............................................15
4b. Incorrect Fitment of Sensor Element (Side View)...........................................15
A-1 Normal Operating Conditions of RH Element ............................................ A-2
Tables
1. Cable Connections...............................................................................................3
A-1 Environmental Tests.................................................................................... A-1
ii
CS215 Temperature and Relative
Humidity Probe
The CS215 Temperature and Relative Humidity probe is designed as a reasonably priced
probe for general meteorological and other datalogging applications. It utilises the SDI-12
communications protocol to communicate with any SDI-12 recorder simplifying installation
and programming.
1. Introduction
The CS215 probe utilises a novel single chip element that incorporates both a
temperature and RH sensor. Each element is individually calibrated with the
calibration corrections stored on the chip. The element is easily changed in the
field. Replacement of the element effectively fully recalibrates the probe both for
temperature and humidity thus minimising downtime and calibration costs.
Low power electronics within the CS215 controls the measurement made by the
sensor element, applies temperature and linearization corrections to the readings
and presents the data via an SDI-12 compatible interface to a datalogger.
The probe is fitted with a custom-made, yet low-cost sintered plastic filter to
minimise the effects of dust and dirt on the sensor. The filter is lightweight and
hydrophobic thereby minimising the effect of the time response of the sensor.
2. Specifications
Sensing Element: Sensirion SHT75
Temperature Measurement:
Operating Range: -40°C to +70°C
Accuracy: ±0.3°C at 25°C, ±0.4°C over +5°C to +40°C, ±0.9°C
over -40°C to +70°C
Response Time With 120 s (63% response time in air moving at 1 m/s)
Filter:
Relative Humidity:
Operating Range: 0 to 100% RH (-20 to +60°C; see Appendix A)
Accuracy (at 25°C): ±2% over 10-90% , ±4% over 0–100%
Short Term Hysteresis: <1% RH
Temperature Compensated to better than ±2% over -20 to 60°C
Dependence:
Typical Long-Term Better than ±1.0% per year
Stability:
1
CS215 Temperature and Relative Humidity Probe
Response Time with <15s (63% response time in air moving at 1 m/s at
Filter: humidities <85% )
Environmental See Appendix A
Performance:
Calibration Traceability: See Appendix B
Supply Voltage: 6-16V DC
Current Consumption: Typically 120µA quiescent, 1.7mA during
measurement (takes 0.7 sec)
Diameter: 12mm at sensor tip, maximum 18mm at cable end
Length: 180mm, including cable strain relief
Housing Material: Anodised aluminium
Filter Material: Sintered high density polyethylene, average pore size
10-13 µm
Standard Cable Length: 3 metres
EMC Compliance: Tested and conforms to IEC61326
3. Installation
The CS215 is normally housed inside a model 41303-5 Solar Radiation Shield
when used in the field.
The probe will also fit into the larger shields designed to take the HMP45C probe,
e.g. the URS1 or 41003 shields. The 41003 shield requires either the 18.5 or 12
mm adaptors (parts 41046 DS-18 and 41046 DS-12 respectively). For those
shields tighten the sensor grip around the probe where it best matches the size of
the grip. (The probe will also fit directly into most of the R M Young shields,
where the probe enters the shield from the top, pointing downwards.)
2
User Guide
For other applications the CS215 can be installed in any orientation. Install it
away from obvious sources of heat, including solar radiation.
NOTE: It is best to protect the filter at the top of the sensor from
direct exposure to liquid water as whilst the hydrophobic nature of
the filter will repel light rain, driving rain can force itself into the
pore structure of the filter and then take some time to dry out.
4. Wiring
The CS215 can be used with all Campbell Scientific and most other dataloggers
that support the SDI-12 protocol. Wiring colours and connections between the
sensor and a datalogger are shown in Table 1.
To use more than one probe per datalogger, you can either connect the different
probes to different SDI-12 compatible ports on the datalogger or change the
SDI-12 addresses of the probes and let them share the same connection. Using the
SDI-12 address minimizes the use of ports on the datalogger and also allows
probes to be connected in a “daisy-chain” fashion which can minimize cable runs
in some applications. (However, see below for limits on the total cable length.)
There are two ways to set the SDI-12 address of the CS215:
• By sending the required commands to the sensors via an SDI-12
recorder/datalogger that allows talk through to the sensor.
• By loading a program into the recorder that sends the required commands –
see section 6 below.
3
CS215 Temperature and Relative Humidity Probe
In very low power applications battery power can be conserved by turning the
12V supply to the CS215 on just before the measurement (allowing a ‘warm-up’
time of at least 100 ms) and then turning it off afterwards.
This switching can be achieved in different ways depending on the type and
model of your datalogger. If available the switched 12V output of the datalogger
can be used or a small power switch or solid state relay such as the PSW12.
The CS215 complies with a subset of the SDI-12 1.3 instruction set. Specifically
it supports these SDI-12 commands:
• aM!, initiate measurement (and the subsequent aD0! “get data” command
which is automatically sent by a Campbell Scientific datalogger)
• aC!, initiate concurrent measurement, where the datalogger gets the data
some time later using the aD0! Command (see the datalogger manual for a
more detailed explanation)
• aI!, send identification
• aAb!, change address to b
• ?! query the address of one sensor
CS215 sensors with serial numbers after E1587 also support these additional
SDI-12 commands. (Older sensors can be upgraded to do this but as they need to
be returned to the factory for an upgrade this is not normally economic.)
• aR! (or aR0!), continuous measurements where the sensor will start to make
measurements every 11 seconds automatically and return the most recent
value, without delaying its response to make the measurement (see note
below). This instruction usually takes less than 300 milliseconds to execute.
4
User Guide
• aMC!, aCC!, aRC!, which are the same as the instructions above but where
the C at the end of the instruction forces a validation for the data received
from the sensor using a checksum. If the checksum is invalid the logger will
re-request the data up to three times. The checksum validation increases the
measurement time by about 40 milliseconds if there are no errors. Retries
will increase the measurement time in proportion to the number of retries.
Use of the checksum option is only normally necessary for very long cable
runs.
Where in all cases “a” is the address of the sensor and “!” is the command
terminator. These two characters are normally sent implicitly by Campbell
Scientific dataloggers.
With Campbell Scientific dataloggers the aM! command involves just one
program instruction. The datalogger sends the command, waits and then
automatically sends the ‘aD0!’ get data command and collects the measurements
from the sensor. The sensor returns two values for all measurement instructions –
the temperature in degrees Celsius and the relative humidity as a percentage (0-
100).
When using Shortcut for Windows, if your version does not include specific
support for the CS215, use the generic SDI12 Sensor instruction, setting the first
parameter label to represent temperature and the second for relative humidity.
5.1.1 Example Program for CR10X Measuring Two Sensors Every Minute
The program below shows a simple example reading two sensors which have been
set up with different addresses, one address 0 (the default) and the other with
address 1; both are connected to control port 1. This example uses the aM!
command for minimum power consumption.
5
CS215 Temperature and Relative Humidity Probe
;{CR10X}
;Example program for two CS215 sensors on control port 1
;Measures every minute and stores some summary statistics
;once per hour
*Table 1 Program
01: 60 Execution Interval (seconds)
;Measure the two sensors with separate commands but with the
;same port number
;Note you have to manually assign the labels first in the Inloc Editor
;to make sure two locations are free for each sensor.
5: Sample (P70)
1: 4 Reps
2: 1 Loc [ CS215T1 ]
6: Average (P71)
1: 4 Reps
2: 1 Loc [ CS215T1 ]
7: Maximum (P73)
1: 4 Reps
2: 00 Time Option
3: 1 Loc [ CS215T1 ]
8: Minimum (P74)
1: 4 Reps
2: 00 Time Option
3: 1 Loc [ CS215T1 ]
*Table 2 Program
02: 0.0000 Execution Interval (seconds)
*Table 3 Subroutines
End Program
6
User Guide
'Main Program
BeginProg
Scan (30,Sec) 'Scan every 30 seconds
SDI12Recorder (CS215meas(),0R!,1.0,0) 'Read the last measured values into the array
CallTable CS215data 'Call the table instruction to calculate and store the averages
NextScan
EndProg
7
CS215 Temperature and Relative Humidity Probe
The aC! concurrent measurement command can also be used where the sensor
measurement is initiated with one command and data is collected after a minimum
delay of one second or any time thereafter. With Campbell Scientific dataloggers
this is done by using the SDI-12 recorder instruction with the aC! command. The
datalogger will return -99999 or NaN (for CRBasic loggers) for the temperature
reading for the call of the instruction that initiates the measurement. At the next
call of the instruction the datalogger will request the data and record the correct
temperature.
NOTE: For the CR5000 use a control port rather than the SDI-12
port to allow the SDI12recorder instruction to run in the slow
sequence.
The example program below shows how the Slowsequence can be used to make
measurements from the CS215 whilst the main scan can run at a much faster rate.
SlowSequence
'Define Data Table to hold the stored data for the CS215
DataTable (CS215dat,1,-1)
DataInterval (0,15,min,1) 'As an example store the average every 15 mins
Average (1,Temperature,IEEE4,False)
Average (1,RH,IEEE4,False)
EndTable
Scan (30,sec,0,0)
SDI12Recorder (CS215meas(),1,0M!,1.0,0) 'Read the values into the array
'NOTE: we had to use a control port for SDI-12 as this is in the slow sequence
8
User Guide
CallTable CS215dat 'Call the table instruction to calculate and store the Avs
NextScan
EndProg
The factory-set SDI-12 address for the CS215 is 0. The CS215 SDI-12 address is
changed in software by issuing the aAb! command to the CS215 over the SDI-12
interface, where a is the current address and b is the new address. The current
address can be found by issuing the ?! command.
The address can be changed by loading a program into the datalogger that
includes an instruction to send the aAb! command to change the sensor from its
old address “a” to new address “b”. (For an Edlog datalogger this involves using
instruction 105 with the character “A” followed by the character for the new
address sent as extended commands, using P68. Refer to the datalogger manual
for further details. CRBasic programs can simply have the aAb string embedded
as the string command.)
However, changing the address using a program is not the simplest way as most
Campbell Scientific dataloggers (with the exception of the CR5000 at present)
support a method of directly interacting with SDI-12 sensors via a terminal
emulator. This allows you to get confirmation that the change of address has
worked, using the ?! command. This can be done using a computer running
LoggerNet to issue any valid SDI-12 command through the datalogger to the
CS215 as described in the following sections.
9
CS215 Temperature and Relative Humidity Probe
7. To change the SDI-12 address, enter the command aAb!; where a is the
current address from the above step and b is the new address. The CS215 will
change its address and the datalogger will exit the SDI-12 Transparent Mode.
8. To activate the SDI-12 Transparent Mode on Control Port p, enter pX and
press the <enter> key. Verify the new SDI-12 address by entering the ?!
command. The CS215 will respond with the new address.
9. To exit the SDI-12 Transparent Mode, enter ∗.
FIGURE 1. Screen Capture of SDI-12 Transparent Mode on Edlog Array-Based Datalogger (CR10X)
using Control Port 8 and Changing SDI-12 Address from 0 to 1
10
User Guide
5. To activate the SDI-12 transparent mode on Control Port p, enter ∗8. The TD
datalogger will respond with a “∗” prompt. At the “∗” prompt enter #. The
TD datalogger will respond with 150000. Finally, enter p (Control Port p)
and press the <enter> key. The TD datalogger will respond with entering
SDI-12.
6. To query the CS215 for its current SDI-12 address, enter the command ?!.
The CS215 will respond with the current SDI-12 address.
7. To change the SDI-12 address, enter the command aAb!; where a is the
current address from the above step and b is the new address. The CS215 will
change its address and the datalogger will exit the SDI-12 Transparent Mode.
8. To activate the SDI-12 transparent mode, on Control Port p, enter ∗8. The
TD datalogger will respond with a “∗” prompt. At the “∗” prompt enter #.
The TD datalogger will respond with 150000. Finally, enter p (Control Port
p) and press the <enter> key. The TD datalogger will respond with
entering SDI-12. Verify the new SDI-12 address by entering the ?!
command. The CS215 will respond with the new address.
9. To exit the SDI-12 Transparent Mode, type in ∗.
FIGURE 2. Screen Capture of SDI-12 Transparent Mode on Edlog Table Based Datalogger using Control
Port 8 and Changing SDI-12 Address from 0 to 1
11
CS215 Temperature and Relative Humidity Probe
FIGURE 3. Screen Capture of SDI-12 Transparent Mode on CRBasic CR200 Series Datalogger using
Control Port C1/SDI12 and Changing SDI-12 Address from 0 to 1
12
User Guide
The life of the humidity chip element is quoted as many years with a typical drift
of less than 1% per year when used in ‘clean’ environments. However, as it can be
difficult to define what the sensor has been exposed to and as the element of the
CS215 is relatively low cost we recommend that you replace the sensor element at
the normal interval you would recalibrate similar probes, e.g. annually. Replacing
the element effectively brings the probe back to a factory calibration state both for
temperature and RH without incurring a costly return for factory calibration.
If you wish to have an old element’s calibration checked so that you can formally
record the probe’s pre-calibration state (pre-sensor replacement), you can measure
its performance by plugging it into another sensor. For a fee, Campbell Scientific
can provide a certificate of performance for sensor elements returned to them.
3. Identify the sensor element referring to figure 4a below, which shows a side-
on view of the end of the probe and sensor element. Before removing the
element carefully study the probe and note its orientation after reading the
following description:
• The element plugs into the black plastic socket that protrudes by about
1mm from the end of the metal body of the sensor.
• There are eight holes in the socket, whilst the element only has four pins
in line.
• The element will work when fitted into either side of socket but must be
installed in one of the two possible orientations to work.
13
CS215 Temperature and Relative Humidity Probe
• The correct orientation is with the black moulded tip of the element (that
contains the sensing components) mounted directly above the centre of
the socket.
• Figure 4a shows the correct orientation, whilst figure 4b shows the
incorrect orientation
4. Once the correct orientation of the probe is identified, first make sure that
your hands are clean to avoid getting dirt or grease on the element.
5. Grasp the body of the sensor (this also ensures you are at the same electrical
potential as the element) and holding the black tip of the element between
your finger tips pull the element out of the socket. Store the old element in
electrostatic protective packaging if you wish to retain it.
6. With the element removed check for dirt and/or corrosion around the socket.
Clean any dirt away using a damp cloth to remove any salts that might be
there.
7. Unpack the replacement element making sure that you touch the packaging
rather than the element first to avoid static discharges directly to the element.
8. Either hold the element by the black top of the package (the other end to the
gold plated pins) or use a pair of fine nosed pliers or tweezers to grip the
sensor by the pins. Carefully offer up the pins to the socket in the end of
probe.
9. Confirm the correct orientation and then gently push the pins into the socket
until they will not go in any further.
10. Before replacing the filter element and turning on the power to the sensor
double-check the sensor is inserted in the correct orientation, referring to
Figure 4.
11. Screw the filter back onto the end of the probe making sure it clears the
sensor element. If the element appears too close to the filter there is a fair
chance that it has been inserted in the incorrect orientation or that the legs of
the element have been bent. Screw the filter onto the thread and tighten gently
with your fingers.
14
User Guide
Gold coloured
Sensing part of
side of the tip
the element.
Printing on this
side.
Sensing
Element
Gold pins
Centre line of
the sensor
body and
socket
Sensing part of
element NOT on
the centre line
15
Appendix A. Environmental
Performance
This Appendix details tests and limitations of the sensor when exposed to extremes of the
environment.
The sensor element has been tested by the manufacturer and found to comply with
various environmental test standards as shown in the table below:
After low levels of exposure, in a clean environment the contaminants will slowly
outgas and the sensor recover. High levels of pollutants may cause permanent
damage to the sensing polymer.
As a general rule the sensor will not be damaged by levels of chemicals which are
not too dangerous to human health (see table A-1) so damage is not normally a
problem in outdoor applications. Avoid exposing the sensor to chemicals at higher
concentrations.
A-1
CS215 Temperature and Relative Humidity Probe
When used outside the range of normal conditions or when subject to prolonged
periods of condensation or freezing the sensor calibration may be temporarily
altered, normally resulting in a change of <+3% RH. Once the sensor returns to
normal conditions the calibration will settle back, over the course of several days,
to the “standard” calibration. In laboratory conditions it is possible to speed up this
process by a reconditioning process, as follows: 80-90 °C at < 5 %RH for 24h
(baking) followed by 20-30 °C at > 74 %RH for 48h (re-hydration).
One consequence of using water as the reference is that the maximum humidity
that will normally be output by the sensor for temperatures below freezing is as
follows:
100%RH at 0˚C
95%RH at -5˚C
91%RH at -10˚C
87%RH at -15˚C
82%RH at -20˚C
78%RH at -25˚C
75%RH at -30˚C
In practical terms this means that, for instance, at -20˚C the air is effectively fully
saturated when the sensor outputs 82%RH.
A-2
Appendix B. Sensor Element Calibration
The sensor elements are individually calibrated during manufacture. The manufacturer
publishes the certificate below as proof of traceability.
B-1
Campbell Scientific Companies
Please visit www.campbellsci.com to obtain contact information for your local US or International representative.