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DSP806

806MHz Agile PLL SAW-Filtered Digital-Analog Channel Processor

Installation and
Operation Manual

Operation
Ph:800-421-6511 www.picomacom.com Manual
Rev. 01/03
Safeguards

DSP806
Product Inspection
Inspect the equipment for shipping damage. Should any damage be discovered, immediately file a claim with the carrier.

Important Safety Instructions


To insure proper installation and operation, take a moment to read this guide before proceeding with the installation. If you have any questions
or comments about the DSP806 digital signal processor, please contact your dealer or have him contact the PICO MACOM Service Center at
these phone numbers: 800-421-6511, 818-493-4300.

The lightning flash with arrowhead symbol, within an The exclamation point within an equilateral triangle is
equilateral triangle, is intended to alert the user to the intended to alert the user to the presence of important
presence of un-insulated “dangerous voltage” within the operating and maintenance (servicing) instructions in
product’s enclosure that may be of sufficient magnitude the literature accompanying the appliance.
to constitute a risk of electric shock to persons.

WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPLIANCE TO
RAIN OR MOISTURE. DO NOT OPEN THE CABINET, REFER SERVICING TO QUALIFIED
PERSONNEL ONLY.

CAUTION: TO PREVENT ELECTRIC SHOCK DO NOT USE THIS (POLARIZED) PLUG WITH AN EXTENSION CORD
RECEPTACLE OR OTHER OUTLET UNLESS THE BLADES CAN BE FULLY INSERTED TO PREVENT
BLADE EXPOSURE.

ATTENCION: POUR PREVENIR LES CHOCS ELECTRIQUES, NE PAS UTILISER CETTE FICHE POLARISEE AVEC
UN PROLONGATEUR, UNE PRISE DE COURANT OU UNE AUTRE SORTIE DE COURANT, SAUF SI
LES LAMES PEUVENT ETRE INSEREES A FOND SANS EN LAISSER AUCUNE PARTIE A DECOUVERT.

1. Read Instructions - All the safety and operating instructions should 8. Accessories - Do not place this product on an unstable cart, stand,
be read before the appliance is operated. tripod, bracket, or table. The product may fall, causing serious injury
2. Retain Instructions - The safety and operating instructions should be to a child or adult, and serious damage to the appliance.
retained for future reference. 9. Ventilation - This video product should never be placed near or over
3. Heed Warnings - All warnings on the appliance should be adhered a radiator or heat register. This video product should not be placed in
to. a built-in installation such as a bookcase or rack unless proper ventila-
tion is provided or the manufacturer’s instructions have been adhered
4. Follow Instructions - All operating and user instructions should be to. Any slots or opening in the cabinet are provided for ventilation. To
followed. ensure reliable operation of this video product and to protect it from
5. Cleaning - Unplug this appliance from the wall outlet before clean- overheating, these openings must not be blocked or covered. The
ing. Use a damp cloth for cleaning. Do not use liquid cleaners or openings should never be blocked. Avoid placing the product on a
aerosol cleansers. bed, sofa, rug, or other similar surface.
6. Do Not Use Attachments - not recommended by the manufacturer or 10. Grounding or Polarization - This video product is equipped with
they may cause hazards. either a three-prong plug for 110 Vac use or a two-prong flat blade 220
Vac type plug. Each type is to be inserted into only the type of recep-
7. Water and Moisture - Do not use this product near water - for tacle for which they are specifically designed. Do not cut off the round
example, near a bathtub, washbowl, kitchen sink, laundry tub, in a wet grounding pin of a three-prong plug in order to be able to fit into a two
basement, or near a swimming pool - and the like. prong receptacle as this could cause injury and will void the warranty.

2 Ph:800-421-6511 www.picomacom.com
Rev. 01/03
Safeguards

DSP806
11. Power Sources - This product should be operated only from the type
of power source indicated on the marking label. If you are not sure
of the type of power supplied to your home, consult your appliance
dealer or local power company.
12. Power Cord Protection - Power supply cords should be routed so
they are not likely to be walked on or pinched by items placed upon
or against them. Pay particular attention to cords and plugs, conve-
nience receptacles, and the point where they exit from the appliance.
13. Lightning - For added protection for this product during a lightning
storm, or when it is left unattended or unused for long periods of time,
the unit should be disconnected from power source.
14. Power Lines - An outside antenna system should not be located
in the vicinity of overhead power lines, other electric light or power
circuits, where it can fall into such power lines or circuits. When
installing an outside antenna system, extreme care should be taken to
keep from touching such power lines or circuits as contact with them
may be fatal.
15. Overloading - Do not overload wall outlets and extension cords as
this can result in risk of fire or electric shock.
16. Object and Liquid Entry - Never push objects of any kind into this
product through openings as they may touch dangerous voltage
points or short-out parts that could result in a fire or electric shock.
Never spill liquid of any kind on the product.
17. Servicing - Do not attempt to service this product yourself as open-
ing or removing covers may expose you to dangerous voltage or other
hazards. Refer all servicing to qualified service personnel.
18. Damage Requiring Service - Unplug this product from the wall outlet a.  Use No.10 AWG (5.3mm) copper, No.8 AWG (8.4mm) aluminum,
and refer servicing to qualified service personnel under the following No.7 AWG (10mm) copper-clad steel or bronze wire or larger, as
conditions: ground wire.
b.  Secure antenna lead-in and ground wires to house with stand off
a. When the power-supply cord or plug is damaged. insulators spaced from 4 feet (1.22m) to 6 feet (1.83m) apart.
b. If liquid has been spilled, or objects have fallen into the product. c.  Mount antenna discharge unit as close as possible to where lead-in
enters house.
c. If the product has been exposed to rain or water.
d.  A driven rod may be used as the grounding electrode where other
d.  If the product does not operate normally by following the operating types of electrode systems do not exist. Refer to the National
instruction. Adjust only those controls that are covered by the oper- Electrical Code, ANSI/NFPA 70-1984 for information.
ating instructions. An improper adjustment may result in damage e.  Use jumper wire not smaller than No.6 AWG (13.3mm) copper or
and will often require extensive work by a qualified technician to equivalent, when a separate antenna grounding electrode is used.
restore the product to its normal operation.
e. If the product has been dropped or the cabinet has been damaged.
f.  When the product exhibits a distinct change in performance - this
indicates a need for service.
19. Replacement Parts - When replacement parts are required, be sure
the service technician has used replacement parts specified by the
manufacturer or have the same characteristics as the original parts. NOTE TO THE CATV SYSTEM INSTALLER
Unauthorized substitutes may result in fire, electric shock or other THIS REMINDER IS PROVIDED TO CALL THE CATV SYSTEM
hazards. INSTALLER’S ATTENTION TO ARTICLE 820 - 40 OF THE NEC
20. Safety Check - Upon completion of any service or repairs to this THAT PROVIDES GUIDELINES FOR PROPER GROUNDING
product, ask the service technician to perform safety checks to deter- AND, IN PARTICULAR, SPECIFIES THAT THE CABLE
mine that the product is in proper operating conditions. GROUND SHALL BE CONNECTED TO THE GROUNDING
21. Outdoor Antenna Grounding - Before attempting to install this prod- SYSTEM OF THE BUILDING, AS CLOSE TO THE POINT OF
uct, be sure the antenna or cable system is grounded so as to provide CABLE ENTRY AS PRACTICAL.
some protection against voltage surges and built-up static charges.

Ph:800-421-6511 www.picomacom.com 3
Rev. 01/03
Descriptions

DSP806
806MHz Agile PLL SAW-Filtered Digital-Analog Channel Processor

125 Channel Input Range


54-806 MHz (CATV 2-125, TV 2-69)

125 Channel Output Range 54-806MHz (CATV


2-125, TV 2-69)

ATSC (HDTV), QPSK, QAM, and NTSC


compatibility for CATV and terrestrial
broadcast applications provides maximum
compatibility for all signal processing

High 45dBmV output for optimum

DSP806
carrier-to-noise performance

Microprocessor control enables digital


push-button input and output channel
selection for ease of installation,
configuration, and servicing

In-band carrier-to-noise ratio >65dB ensures


superior picture quality
806MHz Agile PLL SAW-Filtered Digital-Analog Channel Processor
SAW filtered for superior adjacent
channel performance enables drop-in channel
The Pico Macom DSP806 is a frequency agile, microprocessor-controlled, professional
expansion re-broadcast grade double-heterodyne channel processor that converts one 6MHz Digital
Non-volatile memory for input and output (ATSC, 8VSB, 64 QAM) or Analog (NTSC) channel to a different frequency without
channel recall in the event of power failure need to demodulate and re-modulate the signal. Front panel push-button controls enable
Front panel controls and test point enable simple input and output channel selection. The unit uses state-of-the-art high stability
easy setup and monitoring phase-locked-loop circuitry for optimum data handling and channel relocation. The
Double heterodyne conversion provides over DSP806 provides a rear panel external IF loop allowing this unit to be used as a digital
60dB spurious output and channel rejection up-converter or down-converter in CMTS systems. The Surface Acoustic Wave (SAW)
for interference-freeadjacent channel
operation IF filtering provides highly selective frequency cut off at band edges for superior adjacent
channel performance even in the most crowded systems. The DSP806 unique broad input
Broadcast-quality specifications for
unparalleled data translation AGC design delivers consistently high quality picture even at extremely low input levels.
The microprocessor’s non-volatile memory preserves input and output channel identifi-
IF loop provides compatibility with CMTS,
QAM modulators and IF scramblers cation guaranteeing proper reset when power is restored. The DSP806 high frequency
and extremely high accuracy phase-locked loop oscillators enable the unit to meet the
IRC and HRC input and output offset
available for frequency settings in frequency offset and stability requirements of FCC Docket 21006. Pico Macom backs up
systems using offset channels this product with its industry leading 5-year limited warranty.
Auxiliary AC outlet for convenience

4 Ph:800-421-6511 www.picomacom.com
Rev. 01/03
Specifications

DSP806
806MHz Agile PLL SAW-Filtered Digital-Analog Channel Processor

DSP806 OUTPUT
DSP806
806MHz Agile PLL SAW-Filtered Digital / Analog Processor
AURAL CARRIER
ANALOG
A/D
A/D
IN/OUT
IN/OUT
STORE CH MODE
STORE CH MODE
RF OUT
LEVEL
TEST
OUTPUT
TEST
806MHz Agile PLL SAW-Filtered Digital / Analog Processor ANALOG
RF OUT
POWER AURAL CARRIER LEVEL
POWER DIGITAL
CH -30 dB
® DIGITAL
CH -30 dB
®

FRONT VIEW

RF OUT IF IN IF OUT RF IN
RF OUT IF IN IF OUT RF IN 120 Vac
60 HzVac
120 25 W
60 Hz 25 W
CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE 600W MAX
HAZARD, USE ONLY WITH SAME TYPE 0.5A 125V FUSE
CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE 600W MAX
HAZARD, USE ONLY WITH SAME TYPE 0.5A 125V FUSE

REAR VIEW

RF Input RF Output
Input Frequency Range: 54 - 806 MHz Output Frequency Range: 54 - 860 MHz
CATV Channels 2-125 CATV Channels 2-135
UHF Channels 2-69 UHF Channels 2-69
AGC Range: -15 dBmV to +35 dBmV input Output Level: 55 dBmV Min. Analog,
Impedance: 75 Ohms 43 +1 dBmV Digital
Noise Figure: 8 dB Frequency Stability: ±5 kHz
Image Rejection: >80 dB Impedence: 75 Ohms
Adjacent Channel Rejection: >60 dB Flatness: ±0.2 dB
I.F. Frequency: 44 MHz SAW, digital center

General Ordering Information


Power Input: 105 to 130 VAC, 60 Hz, 15W
DSP806
Operating Temperature: -10°C to 50°C ambient
Dimensions: 19˝(L) x 9˝(D) x 13/4˝(H)
Weight: 7.9 lbs.

Ph:800-421-6511 www.picomacom.com 5
Rev. 01/03
Operation and Controls

DSP806
1 2 3 4 5 6 7 8 9 10 11

DSP806 A/D IN/OUT STORE CH MODE


OUTPUT
TEST
806MHz Agile PLL SAW-Filtered Digital / Analog Processor ANALOG
RF OUT
AURAL CARRIER LEVEL
POWER
DIGITAL
CH -30 dB
®

RF OUT IF IN IF OUT RF IN
120 Vac
60 Hz 25 W

CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE 600W MAX


HAZARD, USE ONLY WITH SAME TYPE 0.5A 125V FUSE

12 13 14 15 16 17

Front and Rear Panels Channel Type Selection


1. Power on LED: Indicates power is on when lit. Press the CH. TYPE button CHANNEL TYPE INDICATOR

to cycle through the selec-


2. Aural Carrier: Adjust audio/video ratio, when in analog mode only,
with this control. tion. Upon selection press
STORE.
3. Channel display: Displays input and output channels and channel CHANNEL TYPE: CATV
mode. CHANNEL TYPE:
CHANNEL TYPE:
HRC
IRC
CHANNEL TYPE: STD
4. Analog /Digital LED’s: Indicate that processor is operating in analog
or digital mode.
Input and Output Channel
5. A/D: Button toggles between analog and digital modes.
6. IN/OUT: Use this button to select input and output channels.
Selection
7. Store: Press this button to store current programming Press the IN/OUT button to INPUT CHANNEL
information in the non-volatile memory. select either input or output
8. Channel Mode: Use to select CATV, HRC, IRC or off-air channels. channel.
“I” = input channel,
9. CH:  Use these buttons to select desired channel. “U” = output channel. INPUT CHANNEL (CATV)
INPUT CHANNEL INDICATOR
10. Output Adjust: Use to set level of RF output.
OUTPUT CHANNEL
Then use CH
11. -30 dB Test Point: Used to monitor output level.
buttons to select desired
12. RF Out: Connect this port to channel combiner system. channel number. Upon
selection press STORE
13. IF In: Input from I.F. scrambler or I.F. output. OUTPUT CHANNEL (CATV)
button for a few seconds. OUTPUT CHANNEL INDICATOR
14. IF Out: To I.F. input or scrambling device.
INPUT CHANNEL
15. RF In: Connect RF source (antenna or cable) to this port. Note: UHF is available only
as an input channel and
16. Convenience outlet: Provides 125Vac, 60Hz, 600W max. supply. appears on front panel as
17. Power Connection: Connect power cord to this input. shown at right.
INPUT CHANNEL (STD/UHF)
INPUT CHANNEL INDICATOR

6 Ph:800-421-6511 www.picomacom.com
Rev. 01/03
Installation Procedure

DSP806
Adherence to these precautions will help prevent
problems during initial installation of the DSP806.

WARNING: 
When connecting the DSP806 directly to a TV set, attenuate the output sufficiently to pre-
vent overdriving the TV set. The input level to the TV should be 5 dBmV.

1. Connect the I.F. jumper from the I.F. output to the I.F. input on the rear panel.
2. Connect the DSP806 to a 115 VAC grounded receptacle. Observe the lit LED light indicating power is on.
3. Connect the antenna input signal and check the level at the input test point using a signal level meter or spectrum analyzer. The level
must be at 0 dBmV minimum for a minimum carrier to noise ratio of 45 dB.
4. Connect the signal level meter or spectrum analyzer to the -30dB TEST POINT (front panel) and adjust the output level control to
desired level.
5. Verify performance by connecting a TV to the output test point or through an attenuator (50 dB) to the RF output. The input level to
the TV should be 0 to 10 dBmV maximum.

ANTENNA

RF IN
(ANTENNA INPUT, 0 dBmV MINIMUM)

RF OUT (TO TV)

125V 117 VAC


0.5A 600W MAX 60 Hz 35 W
RF OUT IF IN IF OUT RF IN

FUSE

CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE


HAZARD, USE ONLY WITH SAME TYPE 0.5A 125V FUSE

I.F.LOOP
40dB ATTENUATOR
(FAM-20, 2 PCS.)

Ph:800-421-6511 www.picomacom.com 7
Rev. 01/03
Warranty

DSP806
Limited Warranty
Pico Macom warrants to the original purchaser that all of its new products are of sound design, quality materials and workmanship at the time of manufacture and will be
free from related defects for one year from the original purchase date. Pico Macom will repair or, at its discretion, replace without cost to the original purchaser, the product
which, upon inspection by Pico Macom, appears to be defective or not conforming to factory specifications. Pico Macom will cover the cost of parts, labor, and return freight
from factory.

Five-Year Limited Warranty


Most products designated as “Headend Electronics” are further covered by an extended 4-year period beyond the expiration of the original 1-year warranty, for a full 5-year
period. Qualified equipment requiring factory repair during the extended 4-year period is covered under our re-certification program. Re-certification fees under this program
shall not to exceed 20% of the product’s List Price and whenever possible, Pico Macom will attempt to upgrade performance to the latest improved specification.

Warranty Limitations
This warranty excludes coverage of damage or inoperability resulting from (1) use or installation other than in strict accordance with Pico Macom’s written instructions, (2)
disassembly or repair by someone other than Pico Macom or a Pico Macom authorized repair center, (3) misuse, misapplication or abuse, (4) alteration, (5) lack of reasonable
care or (6) wind, ice, snow, rain, lightning, power surges, or any other weather conditions or acts of God. Pico Macom’s warranty with respect to third-party proprietary sub-
assembly modules and/or private-label products are limited to the duration and terms of third-party vendors’ warranty. Pico Macom shall in no event and under no circumstances
be liable or responsible for any consequential, indirect, incidental, punitive, direct or special damages based upon breach of warranty, breach of contract, negligence, strict tort
liability or otherwise or any other legal theory, arising directly or indirectly from the sale, use, installation or failure of any product acquired by buyer from Pico Macom. This
limited warranty extends to the original purchaser. Pico Macom reserves the right to modify or discontinue this warranty at Pico Macom’s sole discretion without notification.
No other warrantees are expressed or implied.

Uptime Loaner Program


Our Uptime loaner program is designed to provide domestic users of our headend products and commercial systems the best possible support and service. This program is
established to minimize downtime resulting from equipment failure in critical service situations. We offer this program free-of-charge (excluding freight) to qualified purchasers
within the warranty period. The program provides a free equipment loan of like qualified equipment enabling seamless operation for the time required to repair and return the
unit.
The process is simple. Call our Customer Service desk requesting a return-merchandise-authorization (RMA) number for the failed equipment and ask for a loaner unit. We will
issue an invoice for the List Price of the loaner unit plus shipping costs. When you receive the loaner unit, pack the failed unit in the loaner unit’s box and ship it freight prepaid
to Pico Macom for repair. When you receive the repaired unit, a new RMA number will be provided in the box. Carefully pack the loaner unit and affix the new RMA number
on the box and ship it back to us for full credit excluding shipping costs.
To qualify for the program, you must have current open-terms with us and in good standing. We must receive your failed unit within one week after the loaner unit is shipped to
you, and must likewise receive the loaner unit within one week after the repaired unit is shipped back to you. Daily rental fees not to exceed 10% of the equipment’s List Price
will apply beyond one week after the loaner or repaired unit are shipped to you. Other limitations may apply, so please call us for additional information on qualifying equipment
and procedures. Pico Macom reserves the right to modify or discontinue the Uptime Loaner Program at any time, and at its sole discretion.

Damage or Shortage Claims


Our shipping staff carefully packs and ships your orders in compliance with common carriers’ requirements. Please make note of any obvious damage or shortage on the freight
bill or carrier’s receipt next to your signature. The carrier’s agent must too sign acknowledging the loss. Failure to do so may result in the carrier’s refusal to honor the claim.
Please open your order immediately upon receipt to check for concealed damage and compare the packing list to the items shipped. If damaged, keep the original shipping
cartons for possible inspection by the carrier. You must report claims for loss or damage within 3 days of delivery, while claims for erroneous charges or price corrections must
be presented within 30 days of invoice date.

Returning Shipped Items


To return any shipped items, including those shipped for warranty repairs or credit, call our Customer Service desk to request a Return Merchandise Authorization (RMA)
number. Please reference the original invoice number and purchase date, and product serial number (if any). Be certain to mark the RMA number on the package boldly and
legibly. Unless we specify a different carrier, please ship your returned items to us via UPS freight prepaid and fully insured. If returned for credit, we will promptly process
your request upon receipt of your return order.

Our Return Policy: Your Satisfaction Guaranteed


Our goal is your complete satisfaction. If for any reason, our products were not quite what you anticipated, simply call your customer service rep and we will
be happy to assist you in replacing or returning the order. You may return current, non-discontinued items for full credit for up to 30 days from invoice date.
Our requirements are simple: Excepting defective items, the products must be returned in their original packaging and in re-salable condition. Restocking
fees may otherwise apply beyond this period or if products are not returned in their original condition. Please contact your customer service rep for more
information.

8 Ph:800-421-6511 www.picomacom.com
Rev. 01/03

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