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    Process of Fully Fashioned Knitwear Manufacturing

    Uploaded by

    Dr. Rajib
    The document describes the process of fully fashioned knitwear manufacturing using sweater production as an example. The key steps are: 1. Yarn is wound into cones and distributed to knitting operators. 2. Knitting operators knit the sweater panels on machines according to the design. 3. The knitted panels are inspected, then linked together to form the complete sweater. 4. The linked sweater goes through further inspection, trimming, mending, washing, drying, pressing, and finishing steps before final packaging and export.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Process of Fully Fashioned Knitwear Manufacturing

    Uploaded by

    Dr. Rajib
    396 views5 pages
    The document describes the process of fully fashioned knitwear manufacturing using sweater production as an example. The key steps are: 1. Yarn is wound into cones and distributed to knitting operators. 2. Knitting operators knit the sweater panels on machines according to the design. 3. The knitted panels are inspected, then linked together to form the complete sweater. 4. The linked sweater goes through further inspection, trimming, mending, washing, drying, pressing, and finishing steps before final packaging and export.

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    The document describes the process of fully fashioned knitwear manufacturing using sweater production as an example. The key steps are: 1. Yarn is wound into cones and distributed to knitting operators. 2. Knitting operators knit the sweater panels on machines according to the design. 3. The knitted panels are inspected, then linked together to form the complete sweater. 4. The linked sweater goes through further inspection, trimming, mending, washing, drying, pressing, and finishing steps before final packaging and export.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    396 views5 pages

    Process of Fully Fashioned Knitwear Manufacturing

    Uploaded by

    Dr. Rajib
    The document describes the process of fully fashioned knitwear manufacturing using sweater production as an example. The key steps are: 1. Yarn is wound into cones and distributed to knitting operators. 2. Knitting operators knit the sweater panels on machines according to the design. 3. The knitted panels are inspected, then linked together to form the complete sweater. 4. The linked sweater goes through further inspection, trimming, mending, washing, drying, pressing, and finishing steps before final packaging and export.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Process of Fully Fashioned Knitwear Manufacturing

    Fully fashioning is a method of shaping knitted structure by increasing or decreasing the number
    of Wales or needles. Fully fashioned knitwear is manufactured through knitting the whole
    structure.
    Now we are going to describe the production procedure of a fully fashioned knitwear- Sweater
    manufacturing as per the sequence of production

    Production Flow Chart of Sweater Manufacturing:-

    Warehouse arrangement and yarn inspection


    Winding section
    Yarn cone distribution
    Winding section section

    Knitting section
    Yarn cone
    Knitted paneldistribution
    inspection section
    Linking section
    Knitting section
    Warehouse arrangement and yarn inspection
    Knitted panel inspection

    Linking section

    Linking inspection section

    Lniking continue/trimming section

    Light check inspection

    Mending section

    Washing and drying section

    Pressing and ironing section

    Finishing section
    Warehouse arrangement and yarn inspection
    Yarn is the main raw material of sweater manufacturing. Yarns are thread which is manufactured
    from fiber. Based on different types of fiber, yarns used in sweater production which can be of
    different types such as.
     pure acrylic, cotton, wool etc.

    also can be different variation such as.


     acrylic mélange, blended acrylic, mixed wool, mixed cotton, chenille, popcorn, angora,
    cashmere, tape yarn and many more.

    Winding section
    This process is used to winding and coning the yarns by using winding machine. In this section,
    at first winding operator open the yarn bales which are collected from the store room. The loose
    loops of yarns then fitted with the ring of the winding machine and the winding operator stars
    coning

    Yarn cone distribution section


    After coning the yarns a distributor distributes yarn cone to the knitting operator as per
    requirement. Normally the distributor is used that quantity of yarn to knit one dozen of sweater
    to one knit operator.
    Knitting section
    There are different types of techniques to knit a sweater. Knitting operators knit the sweater
    according to design chart which is developed by the designer. A designer can make the design or
    developing by the design chart as given by the buyer

    different kinds of knitting machine can be used, such as hand driven and power driven machine.
    In Bangladesh hand driven flat bed knitting machines are widely used. Knit machine can be
    again classified into different type’s gauges of needles. In sweater production normally 1G, 3G,
    5G, 7G, 9G, 10G, 12G machines are used.

    Knitted panel inspection


    This is the process to check the different knitted panel. After knitting the different pieces of
    sweater, the knitting inspectors check the quality of knitted fabric on the basis of some criteria.
    These are- checking panel measurement, test the knitting tension, identification of
    knitting mistake, style check, design check, spot check, foreign yarn mistake check etc

    Linking Section:
    The working procedure of this section is to link the different panels to produce a complete
    sweater. In this section linking operator links the different panels by using linking machine
    which is popularly known as dial linking machine
    Linking inspection section
    After linking the body parts, it will be inspected by the Q.C team in the ispection section.

    Lniking continue/trimming section


    At this stage extra threads are removed or inserted into the body panel. Then the garments are
    sent to light check inspection section for proper checking

    Light check inspection


    In this process sweaters are checked by using cylindrical shaped inspection kits & there is a filter light
    inside the cylinder.

    Mending section
    In this process, there are different operators for mending or repairing the defective sweater. This
    is a manual process which is done by using needles and yarns.
    Washing & Drying Section
    The working procedure of this section is to wash the sweaters & remove water by hydro-
    extracting. Sweaters are washable garments. Because most of the yarns except of few like
    Tennille pure cashmere, pure angora etc

    Pressing/Ironing Section: The objective of sweater ironing is to give permanent shape of the
    garments and to improve aesthetic value of the garment. It requires heavy stress for sweater
    pressing.

    Finishing Section: At this stage labeling, price tag attaching, folding, primary packaging,
    secondary packaging, final packaging, metal detecting and final inspection are done as per buyer
    requirement. Finally goods are ready for export.

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