Theses 2005 Chiles Dau ExecSummary PDF
Theses 2005 Chiles Dau ExecSummary PDF
Theses 2005 Chiles Dau ExecSummary PDF
Introduction
Wal-Mart and Amazon.com dominate the mass merchandising and internet
retailing segments of the retail industry. How do Wal-Mart and Amazon.com sustain and
reinforce their competitive advantages in these highly competitive, low-margin retail
industry segments? The answer lies in supply chain management. This research is the
retail contribution to Phase One of the Supply Chain 2020 Project at MIT. We focus on
the strategies, operating models, networks, and supply chain processes that currently
constitute excellent supply chains in the retail industry. Data for this thesis is gathered
through a literature review and interviews with industry experts, including consulting
firms, technology providers, third-party logistics firms, partner companies, and academic
sources. There are two research areas for this paper; retail industry analysis and company
case study analyses of Wal-Mart and Amazon.com. The case study analysis portion
begins by stating Wal-Mart and Amazon.com’s positions in their respective industry
segments. Then we discuss and analyze each case study company’s supply chain
strategy, design, and processes. With an understanding of each case study company’s
supply chain in place, an analysis of supply chain strategy linkage with business strategy
is performed. Finally, we discuss the commonality and transferability of Wal-Mart and
Amazon.com’s supply chain practices within the retail industry and across other
industries.
will identify these components through case studies of Wal-Mart and Amazon.com to
understand how their supply chains reinforce their competitive business strategies.
mass merchandisers, are competitively using their supply chains to reduce costs to the
company itself and price to the final consumer.
Drivers and trends specific to internet retailing are increasing internet retail
growth, leveraging brand awareness, maintaining competitive pricing, and strengthening
supply chain partnerships to improve selection and availability of products.
Internet retail is growing, and companies like Amazon.com are establishing brand
loyalty. In response to this growth, internet retailers have to respond with supply chains
that are scaleable to respond to increased demand. Additionally, due to the transparency
of prices and the ease of switching associated with internet browsing, internet retailers
must support product availability of a wide range of products at competitive prices. In
response to this driver, Amazon.com employs a three-echelon inventory system where
orders may be filled by Amazon.com’s distribution centers, wholesalers and suppliers, or
other third parties. Additionally, Amazon.com has partnered with a number of other
internet retailers to cross-promote product lines.
transportation from DCs. According to Wal-Mart’s 10-K Form, 20% of shipments are
made directly from vendors to Wal-Mart Stores and 80% of store replenishments go
through the DC process. When each Discount Store orders products from vendors, the
orders are aggregated by vendor in order to take advantage of risk pooling, allowing
vendors to only forecast aggregated store demand instead of individual store demand.
Wal-Mart uses a system called Inforem to automate their replenishment process for their
retail stores. The following figure is a general overview of the flow of products from
vendors to Wal-Mart stores.
Wal-Mart
Figure Replenishment
2 Wal-Mart Process Overview
Replenishment Process Overview
After vendors receive orders from Wal-Mart, Retail Link, a proprietary supply
chain visibility tool, takes the vendor ship point information and determines a routing
schedule based on cost. If products are not being shipped directly to stores, the two
possible destinations are either to a Wal-Mart DC or to Wal-Mart center points. Center
points are facilities that deconsolidate full truck loads from vendors and aggregate those
products with products from other vendors for outbound distribution to Wal-Mart DCs.
This is done to lower transportation costs and better utilize assets through achieving scale
on inbound and outbound transportation. From the DC, products are then sent to Wal-
Mart stores. The three types of replenishment processes that Wal-Mart utilizes are
explained in more detail in the following section.
extend the assembly process to a larger portion of its product line, which is discussed
later in this summary as a Wal-Mart supply chain initiative. The following diagram
shows how products flow through distribution centers via the assembly process.
Figure 4 Wal-Mart Assembly Process
The last replenishment process for Wal-Mart stores is shipments directly from
vendors to stores. Products that are shipped directly from vendors are done so for various
reasons. Generally, the products that flow through this type of replenishment process are
products that are not easy to store and are highly demanded. For example, dog food is
highly demanded, requires significant shelf space, and attracts rodents. This process
allows Wal-Mart to better utilize DC storage space and allow high velocity product to
flow through the supply chain directly to retail stores. In order for this process to be
successful, Wal-Mart and its vendors must collaborate intimately with one another to
ensure that all Wal-Mart stores are stocked to meet customer demand.
Volume
Safety Stock
variability, and demand variability, the
overall level of safety stock and Assembly Warehouse
Products and
Replenishment
inventory in the system will be reduced. Low and Keep Low
Safety Stock
Keep High
Safety Stock
prevents the Amazon.com customer from experiencing a stock-out for an item that
Amazon.com carries but currently does not have in its own stock, and also allows
Amazon.com to offer items that it does not carry in inventory. Publishers, manufacturers,
vendors, and third-party sellers comprise the third-tier in the Amazon.com multi-tier
inventory model. Products sourced from these entities enable Amazon.com to improve
margins, as Amazon.com is not responsible for inventory or fulfillment, thus the
incremental cost to fill the order is very small. The graphical representation of
Amazon.com’s three-tier inventory model is shown to the right.
The combination of customer service, supply chain efficiency, and asset utilization
allows Amazon.com to provide the service and convenience on which they compete at a
competitive price.
Amazon.com leverages scale, scope, and service windows to support their
operational goals of product availability, efficiency, and asset utilization in support of the
Amazon.com business strategy. Unlike traditional retailers, Amazon.com does not have
the opportunity for scale in fulfillment and transportation on a per order basis. This
requires Amazon.com to be innovative in developing initiatives and refining processes to
leverage scale. Amazon.com creates picking scale efficiencies in its distribution centers
by batching multiple orders for aggregated picking. Additionally, Amazon.com creates
transportation scale by batching multiple orders going to a heavily concentrated customer
area to be able to utilize less expensive transportation for long-haul transportation as
opposed to their parcel carrier partners. Amazon.com leverages scope through its various
operating models that allow drop shippers, other retailers, and independent third parties to
sell merchandise to its customers through its Merchants@, Marketplace, and
Merchant.com programs. The scope of partnerships enables Amazon.com to offer
millions of products without prohibitive facility investment or inventory costs. Service is
the final component to Amazon.com’s supply chain strategy. The customer service
experience during the online browsing and purchasing process is part of what
differentiates Amazon.com from other online competitors. In addition to the front-end
experience, Amazon.com incorporates its service initiatives to improve supply chain
performance, such as managing service windows by offering free shipment for a longer
lead time to create supply chain efficiencies.
Porter (1996) discusses a set of activities that fit and reinforce one another as
essential to sustaining long-term
competitive advantage. Figure 9 Amazon.com Business Strategy and Supply Chain Model
Amazon.com utilizes scale, scope,
and service in an integrated manner
to ensure product availability and
drive down supply chain costs to
provide the selection, convenience,
and low price experience on which
they compete. Amazon.com’s
initiatives in achieving economies
of scale in fulfillment and
transportation are supported and
reinforced by service window
management initiatives. These initiatives lead to lower costs for Amazon.com that can be
utilized to improve profits or pass savings onto customers through lower prices. Scope
and service fit together to allow a customer to find a vast selection of merchandise on
Amazon.com with seamless fulfillment. This supports Amazon.com’s goal of customer-
centricity and convenience from the front-end shopping experience through final delivery
of product. As the scale of volume sales grows and the scope of selection through
partners grows, Amazon.com’s supply chain supports the business goals of continued
growth and improved profitability.
Chiles and Dau 12 of 14
operate a profitable internet retailing model. Finally, the emergence of “maestros” in the
retail industry, presents an opportunity for retailers and companies in other industries.
Maestros are third-party companies that coordinate relationships between smaller
suppliers and larger wholesalers or retailers. Maestros are emerging to assist smaller
suppliers with selling to Wal-Mart, managing Retail Link data, and providing better
service to Wal-Mart. Amazon.com’s intermediary model, where third-parties sell to
Amazon.com customers is an example of Amazon.com as a virtual trading company.
These companies can help retailers as well as companies in non-vertically integrated
industries such as automotive or high-tech in partner selection and collaboration.
Conclusion
Wal-Mart and Amazon.com compete in similar ways. Selection, convenience,
and price are both essential to these companies. Although their strategies are similar,
Wal-Mart’s primary operational goal is supply chain efficiency to drive costs down and
support their every day low price (EDLP) strategy. Amazon.com’s primary operational
goal is to provide a high level of service, where a customer can always find the product
for which they are browsing, and self-select the level of delivery service and cost they are
willing to incur. Additionally, Wal-Mart and Amazon.com’s different operating models
require different supply chain structures and processes to support their initiatives. Wal-
Mart’s capital investments in information technology and infrastructure, relationships
with vendors, and commitment to process efficiency through product profile analysis
support the efficiency, service, and asset utilization goals that they strive to balance.
Amazon.com’s use of scale, scope, and service through unique operating models,
partnerships, and supply chain process efficiencies enables them to provide selection,
convenience, and competitive pricing. Both these companies achieve supply chain
excellence through focusing supply chain initiatives on specific goals that support and
reinforce their long-term competitive business strategies.
Chiles and Dau 14 of 14
Bibliography
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