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2012 LED/LCD TV Engineering Guide: XXLM760S-ZB

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2012 LED/LCD TV

Engineering guide

< Applicable Model >


XXLM760S-ZB

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
◈ CONTENT ◈

New features
Main PCBs
Block Diagrams, IIC Map
Structure of TV set and connection of sub ass’ys
New sub ass’ys
- Instruction of new sub ass’ys
- How to use tool
- Download
Adjust way of new features (widevine…)
Repair guide
The latest issue and concerning issue

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EPI Interface

EPI(Embedded Point-Point Interface)


TCON

Features
LOCK
• Point-Point topology (support 2 Pair option) 2
• CDR (Clock Data Recovery) VCC 1
• Bandwidth up to 1.85Gbps/pair
at FHD 120Hz 10 bit application
• Lock signal cascading and feedback to T-Con Figure1. Topology
• Embedded Control Data

Merits
• Better reliability on common noise
• No data skew and better EMI margin
• Fewer lines than mini-LVDS
• Slim PCB design

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EPI Interface (mini-LVDS vs. EPI)

Comparison What to change

HF mini-LVDS LCM (T-con to S-Driver IC)


HF mini- FHD (10bit)
LVDS 60Hz 120Hz 240Hz HF mini-LVDS TCON
No. of Signal 36 36 72
60pin 60pin 80pin 18 18
Connector
(2ea) (2ea) (2ea)
VCC 1
-Difficult to upgrade bandwidth limit
-Multiple number of wires needed for higher bandwidth
(FHD 120Hz)

EPI (Embedded clock P-to-P Interface)


FHD (10bit)
EPI 60Hz 120Hz 240Hz EPI TCON
960ch 960ch 720ch
No. of Signal 12 12 32 LOCK
50 pin 70pin 2
Connector -
(2ea) (2ea) VCC 1

-Better reliability on common noise


-No data skew. Better EMI margin (FHD 120Hz)
-Lower cost ( Cable, Connector ) * Bandwidth Capability
-Slim S-PCB design (14mm Æ 10mm) helps slimmer TV - FHD 120Hz 10Bit : 594Mbps@36Lines → 1.65Gbps@12Lines
- FHD 240Hz 10Bit : 594Mbps@72Lines → 1.25Gbps@32Lines

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EPI Interface (mini-LVDS vs. EPI)
HF mini-LVDS EPI

TCON
TCON
Lock
Topology
2
1

Protocol

• Multi Drop • Point to Point


Features
• Data rate: 660Mbps • Data rate : 1.8Gbps
@10bit, FHD120
• External clock • Embedded clock, Control

• Fewer Lines : 12
• Simple structure • Embedded clock
Merit
• Standardization : low EMI, Clock skew free
• Easy to PCB design

• Too many lines : 36


• Clock skew • Transmission Overhead
Demerit
• EMI due to clock lines : 4bit delimiter
• Bandwidth limit

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Main PCB for Broadband Main + TCON all in one

1
xxLM760S-ZB
Chassis : LD22E
PCB P/No : EAX64307905

G/S
model
To PSU
3
5 LNB IC
2 Only G/S model

To module 1

Main processor, DDR Memory


1
eMMC Memory

2 Micom for Key/IR sensing


WIFI 6

Soft touch +IR 4


3 PMIC
1
2
Front Spk
4 Audio AMP (10W+10W)

RF Assy
5 EPI Wafer

6 Level shifter

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
MTK5369 Block Diagram( LM76 )
SYSTEM SYSTEM
X_TAL DDR3 X DDR3 X
ANALOG 27MHz 1600 X 16 1600 X 16
Air/ CI slot SYSTEM
Cable
DEMOD
(2Gb) (2Gb) Power load
TUNER DDR3 X
(T/C)
P_TS 1600 X 16
DIGITAL
P_TS (2Gb)
DEMOD
(T/C)
IF(+/-) DDR
T/C Demod SYSTEM
CVBS CONTROLER A/B
DDR3 X
DVB-S TUNER DIGITAL CVBS
DEMOD 1600 X 16
(S2) P_TS
(S2) TS_S/P (2Gb)
USB1
USB2
USB SYSTEM EEPROM X 1
USB3 (256Kb)
LNB USB_WIFI

HDMI1 Side (HDCP eMMC X 1


HDMI2 (4GB)
HDMI EEPROM)
HDMI3 MUX 51P
LVDS 41P
HDMI4
50P
EPI 50P

Audio
MTK I2S Out
AMP
(NTP7500
or STA)

SPI LOCAL DIMMING

M-Remote
Rear UART Module

PC-RGB RGB,H/V
IR Remote Control
PC-AUDIO L/R In

OPTIC SPDIF OUT Sub Micom


I2C
(RENESASA)
LAN Ethernet UART

RS-232C

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Jack Interface

Main SoC
MTK
SPDIF_OUT
[SPDIF_OUT]
[ASPDIF0] SPDIF

Full Scart(18 Pin Gender)


SC_R/G/B +
[PR0P],[PB0P],[Y0P]
SC_DET
[OPCTRL8]
AV1_CVBS_IN
[CVBS0P]
AV1_L_IN
SC_L/R_IN [AIN0_L_ADDC] [AIN3_L_AADC]
[AIN3_R_AADC]
AV1_R_IN
[AIN0_R_AADC]
[OPCTRL5]
AV1_CVBS_DET
SC_FB [SOY0] CVBS 1 PHONE JACK
SC_ID [ADIN0_SRV]

SC_CVBS_IN [CVBS2P] HP_LOUT_MAIN HP_LOUT_AMP


[AL0_ADAC] IC6100 EARPHONE
[AR0_ADAC JACK
HP_ROUT_MAIN TPA6132A2 HP_ROUT_AMP
DTV/MNT_V_OUT [VDACX_OUT]
[VDACY_OUT]

DTV/MNT_L_OUT [SCART_LOUT] [AUOUTL0]


DTV/MNT_R_OUT
IC6000 [SCART_ROUT] [AUOUTR0] PC_L_IN
AZ4580M [AIN2_L_AADC] PC AUDIO
PC_R_IN
[AIN2_R_AADC]

RGB_PC
COMP 1 PHONE JACK

COMP1_Y/Pb/Pr DSUB_DET
[Y1P],[PB1P],[PR1P] [OPCTRL7]
COMP1_DET
[OPCTRL9] RGB_DDC_SCL
[VGA_SCL]
[VGA_SDA]
RGB_DDC_SDA

DSUB_R+, DSUB_G+, DSUB_B+


[RP],[GP],[BP]
DSUB_VSYNC, DSUB_HSYNC
[VSYNC], [HSYNC]

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
GP4 Backend block diagram (EPI & T-con)
50Pin
VCC SWN EPI LEFT

VGL_FB

CTRLN
IC7700
VDD TPS65178
CTRLP

VGH_FB

SWP

VCOM_P/N/LOOP

VGL_I
Main
SoC
MTK VCOM, GIP_RST
DISCHG VGL_I
R(0옴)
EO_SOC EO OPT
[TCON6]
GST_SOC GST VGH_ODD, VGH_EVEN
[TCON5] R IC7701
MCLK_SOC VGH_R, VGH_F, VST
(47옴) MCLK
[TCON4]
GCLK_SOC GCLK
TPS65198 CLK1~6_I R CLK1~6
[TCON3] (0옴)

50Pin
EPI RIGHT

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
GP4 Backend block diagram (EPI & T-Con)
50Pin
VCC18 EPI LEFT
Vcore

H_VDD

VDD
TXA1N/P, TXACLKN/P, TXA4N/P
EPI VCOMLFB

CH1/2/3

GMA[1][3][9][10][12][14][15][16][18]
[TCON7] VCOM_DYN

EPI_LOCK3
Z_OUT
[TCON8] PMIC_RESET
Main SoC [OPCTRL11] I2C_SDA2 GMA[4][5][7][12][15]
IC7700
MTK [OPCTRL10] I2C_SCL2
TPS65178

EPI_LOCK6_SOURCE

EPI_LOCK6

VCOMRFB

EPI TXA0N/P, TXB1N/P, TXB2N/P

CH4/5/6 VCC18

Vcore

H_VDD

VDD
50Pin
EPI RIGHT

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
GP4 Backend block diagram (LVDS Tx & Local Dimming)

L/DIMO_SCLK
[LDM_CK]

L/DIMO_MOSI
[LDM_D0]

I2C_SCL1
[STB_SCL]

[STB_SDA]
I2C_SDA1

L/DIMO_VS
[LDM_VSYNC]

Main SoC
MTK PANEL_VCC
(+12V)

Dual-link LVDS Output 51Pin


LVDS
24
10-bit (R) Output
LVDS_SEL

LVDS Tx BIT_SEL_LOW

Block
Dual-link LVDS Output 41Pin
24 LVDS
10-bit (R)
Output

• LVDS_SEL : “H”=JEIDA, “L” or NC=VESA (LGD)


• BIT_SEL : “H” or NC = 10-bit, “L” = 8-bit

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Interconnection - 1
[PCBs]
xxLM760S-ZA
1 Main PCB

2 Power Board

3 3 Tact key PCB


2 6 1 4 RF Assy

5 WIFI Assy
1

2
[Cables]
1 Main / LPB 24Pin cable
3 4 Main / Module EPI cable
T-con Driver 2
50& 50PIN
5 7 8 3 LED driver / PSU

4 10Pin (IR+Touch) Cable

5 SPK Cable

6 Local Dimming Cable

5 4 7 RF Assy Cable

8 WIFI Assy Cable

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
2012Y IR + Soft touch PCB Pinmap

Circuit Block Diagram KEY1, KEY2 Voltage


(Tolerance of voltage ±0.2V)

Ass’y Picture

Pin Configuration

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
2012Y IR + Soft Touch LED Lighting Scenario

Power LED Scenario


구분 Spec 내용 비고

- 12Y GP4 High(L9), GP4 Mid(MTK), GP4 Low(S7LR2)


Power Æ “ Power Light” UI Delete compared with 11Y(GP3 model)
-
Indicator UI - 11Y Carry Over Model : 12Y same Power LED scenario process
Æ “ Power Light “ UI Delete, The way of 11Y Soft Touch Ass’y is used. White LED Disable

- Stand-By condition to Red LED On : After DC ON, Red LED light Blinks twice and then Red LED is Off
Power On -
- Stand-By condition to Red LED Off : After DC ON, Red LED light Blinks three times and then Red LED is Off

- Without Blink, Red LED On immediately


Power Off -
But, If the mode of Power Indicator UI is Stand-By, keep staying Red LED Off status

User Remote Key


Condition - When you put the remote Control button, Red LED Blinks once -
input

Warm - Red LED On stays and In the case of Set On, Red LED turns Off Same
GP4 as the
(High/Mid/Low) Stand-by Æ Including DVR Ready model, Japanese model 11Y
Power LED
Scenario Same
3D mode - Red LED Off (Power On condition is identical) as the
11Y

Factory - 12Y LED Model : Stand-By On (Red LED On)


Default - 12Y CCFL Model : Stand-By On (Red LED On)
-
Mode - 11Y Carry Over Model (CS5XX/CM5XX) : Stand-By On (Red LED On)
Factory (In-Stop) - After In-Stop, Red LED On is processed and after In-Stop, Red LED turns on within 3 sec
Condition

Power Only - In the case of Power Only On, Red LED turns Off
-
Mode - In the case of DC Off, Red LED turns On

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Introductions of GP4 Sensor (Touch IC)

Manual of Touch Sensitivity

1. Verify the number of THR at first.

2. Once you correctly touch Touch button for more than 1 sec, you
can see a Touch data while you keep touching the button.

3. Keep in mind that you can only read the Touch data during touch
status.

4. It doesn’t matter that Touch data gets low value after taking off
your finger.

Touch Key Threshold Level (Ta = 25ºC )

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Introductions of GP4 Sensor (Touch IC)

Touch EEPROM Register change with USB port


1. Write all of the address, value (Hex) as a below. capable of only
Touch.txt file based on the left picture

2. Make the file [ Filename :


‘Touch.txt’ ] and move it to USB (The
outermost area, Don’t move it to any
folder)

3. Connect USB to TV and press


button ‘ADJ menu’ and then choose
the ‘touch sensitivity setting’

4. Press button ‘SIMPLINK (Simply


Link key)’ and then you can see the
OK Pop up.

5. After that, you check it the IR LED


version on In-start menu and verify
it that the number of version is Addr Value
changed to what you want.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Introductions of 12Y RF ass’y + Magic Remote control

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
1. System

UART
RF or USB

RF Receiver TV
Remote

™ Pairing Information Transmission (Send to TV after Paired)


• Static Calibration Data (Bypass only)
• Remote FW ver. (Save also in Receiver)
• BD_ADDR (Save also in Receiver)
• Pairing Information Transmission Sequence
• When it is paired, the remote sends packets(pairing success, F/W version, BD_ADDR) to the receiver.
• The receiver sends the pairing success packet to TV directly.
• F/W version and BD_ADDR packets are just saved on the receiver.
• The receiver sends F/W version or BD_ADDR packet to TV when it is required.
™ Motion Data Transmission
• Period : 7.5msec
• Motion Data : gyro, accelerometer
™ Voice Data Transmission
• Period : 10msec
• Voice sampling : 16khz 16bit

Æ See “6-2. Packets” on page 8.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
2. Remote Buttons (M3 vs. M4)

RF Unpaired RF Paired IR continuous


BUTTON ETC.
IR_CODE RF_CODE repeat
power POWER 0x08 0x08 Y IR only

mute power BACK 0x28 0x8028 Y


HOME 0x7C 0x807C Y
home back home ← 0x07 0x8007 Y
→ 0x06 0x8006 Y
↑ ↑ ↑ 0x40 0x8040 Y
↓ 0x41 0x8041 Y
← ok → ← ok → Phsical OK 0x75 0x8044 Y
Buttons CH + 0x00 0x8000 Y
↓ ↓ CH - 0x01 0x8001 Y
VOL + 0x02 0x8002 Y
vol ch volmutech VOL - 0x03 0x8003 Y
MUTE 0x09 0x8009 Y .
voice 3D star 3D_Mode 0xDC 0x80DC Y
MyAPPS 0x42 0x8042 Y
VOICE 0x800A Y = VOICE_START
AUTO_WAKEUP X 0x800C
VOICE_START X 0x800A
Logical
VOICE_STOP X 0x800D
Buttons
POINT_START X 0x803E

M3 Remote M4 Remote POINT_STOP X 0x803F

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
3. M4 Block Diagram

I2C Antenna
MPU-3050 (Gyro) Antenna
(Invensense)
I2C
LIS331DLH(Accel.) BCM20702M
X-tal
(STMicro) BCM20733M (BROADCOM)
24 MHz
(BROADCOM) Bluetooth 4.0
Bluetooth 3.0 SPI
512Kbit
Voice (Serial Flash)
I2S
SPI WM8950
256Kbit (Wolfson) X-tal
(E2PROM) 20 MHz
MIC.
(Knowles)
Key Button UART
(4x5)
M4 4-mode Only

Power Management
Connector
AA x 2 Battery DC-DC 2.8V LDO 2.8V LDO

Bluetooth Remocon Bluetooth Receiver

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
4. Function list

주요 Item IC Manufacturer Function

Voice Codec WM8950 Wolfson 16KHz Sampling of Audio data


Voice
MEMS Mic. SPU0414HR5H Knowles Sensing Voice

Gyro Sensor ITG3050 Invensense Sensing angular velocity of X, Y, Z-axis


Motion
Sensor
Accelerometer MMA8452 Stmicro Sensing device tilt (Pitch & Roll angle)

RF Antenna SDBTPTR3015 Partron


Remocon RF
Wireless communication
+ X-tal 24MHz Partron
Micom
RF + Micom BCM20733 Broadcom

DC-DC Converter TPS61097 TI Battery Boost up Regulator

LDO1 uPI7716 uPI RF, Gyro, Accelerometer Power Supply

LDO2 uPI7716 uPI Audio Codec, Mic. Power Supply

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
5. RF Pairing / Un-pairing Method

Method Description
• When do pairing, the remote
should make pairing request IR
signal(0x29) to TV.
™ Method1 • When TV receive the IR signal, it
– If unpaired, just press "OK" button. should send "pairing request
packet" to the RF receiver.
– If paired, press "OK" button after
RF Pairing • After pairing success, the remote
unpairing.
should blink LED for some time and
™ Method 2 (Repairing) TV send "pairing success packet"
– Press “BACK" button for 5 sec. back to TV.
• When remote try to unpairing, it
doesn’t care about state of
receiver(stand alone).
• When remote try to unpairing, it
doesn’t care about state of
receiver(stand alone).
• After unpairing, all pairing
Press “HOME" button and “BACK" button at information should be erased.
RF Unpairing
the same time for 5 sec.
• After unpairing, LED should be
blinked for 3sec.
• The remote just becomes to IR
mode.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Introductions of 12Y WIFI built in ass’y

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
WIFI Built in ass’y feature(LGIT)

WIFI built in feature - Pin map

PIN USB interface

1 5V

2 DM

3 DP
4 GND

- Block diagram

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
WIFI Built in Block-diagram(Arcadyan)

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
WIFI Built in ass’y Specification

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
12Y Widevine & HDCP 2.0 & NETFLX

1. Widevine?
2. HDCP 2.0 & NETFLIX?
3. DTCP?
4. Changed BOM

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
1. Widevine?

[Widevine]

Widevine is the Solution(Library) offering Adaptive Streaming and DRM.


In BBTV, when special CP do service, this module is required key.
Currently CP which is requested to widevine, is typically Australian Bigpond Live and
North American CinemaNow.
Furthermore, because the future will be the spread of CP, widevine key download for the
global model should be applied to production.
(Because operation unique key should be downloaded for Widevine , Widevine key
dowmload by NSU is impossible.)

[Widevine Key]
Widevine Key is unique data stored TV for using Widevine.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
2. HDCP 2.0 & NETFLIX?
‰ HDCP

9 High-bandwidth Digital Content Protection

9 Protect high-value digital motion pictures, television programs and audio


against unauthorized interception and copying between a digital set top box or
digital video recorder and a digital TV or PC.

9 Specification developed by Intel Corporation to protect digital entertainment


across the DVI/HDMI interface.

‰ Why HDCP2.0?

9 HDCP revision 2.0 supports a broader range of wired and wireless interfaces.

‰ Netflix

9 the services maintain a huge selection of movies and latest releases and offer
DVD rentals via mail & online streaming.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
3. DTCP?

[DTCP]

The Digital Transmission Content Protection Specification defines a cryptogrphic


protocol for protecting audio/video entertainment content from unauthorized copying,
intercepting, and tampering as it traverses digital transmission mechanisms such as a
high-performance serial bus that conforms to the IEEE 1394-1995 standard. Only
legitimate entertainment content delivered to a source device via another approved copy
protection system (such as the DVD Content Scrambling System) will be protected by
this protection system.

[Three cryptographic Keys]

• Authentication Key which is formed as a result of authentication and used to protect the
exchange keys.

•Exchage Key which is used to set up and protect content streams.

•Content Key which is used to encrpt the content being exchanged.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
4. Changed BOM
As-Was Current

Æ 추가

 Add Item
1.Marlin (Yes/No)
2.CNTV (Yes/No)
3.HDCP Tx (Yes/No)
4.DTCP Rx (Yes/No)
5.HDCP Rx (Yes/No)
주3) CNTV [Yes] : China Smart TV Only

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
4. Changed BOM

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of LCD TV Standard Repair Process

No. Error symptom (High category) Error symptom (Mid category) Page Remarks

1 No video/Normal audio 1

2 No video/No audio 2

3 A. Video error Video error, video lag/stop, fail tunning 3, 4

4 Color error 5

Vertical/Horizontal bar, residual image, light


5 6
spot, external device color error
6 No power 7
B. Power error Off when on, off while viewing, power auto
7 8
on/off
8 No audio/Normal video 9
C. Audio error
9 Wrecked audio/discontinuation/noise 10
No response in remote controller, key error,
10 11
D. Function error recording error, memory error
11 External device recognition error 12

12 E. Noise Circuit noise, mechanical noise 13

13 F. Exterior error Exterior defect 14

First of all, Check whether there is SVC Bulletin in GCSC System for these model.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of LCD TV Standard Repair Process Detail Technical Manual
No. Error symptom Content Page Remarks
1 Check LCD back light with naked eye A1
2 LED driver B+ 24V measuring method A2
A. Video error_ No video/Normal audio
3 Check White Balance value A3
4 Power Board voltage measuring method A4
6 TUNER input signal strength checking method A6
A. Video error_ No video/Video lag/stop
7 LCD-TV Version checking method A7
9 LCD TV connection diagram A8
10 Tuner Checking Part A9
A. Video error_Color error A10 A10 : 32/37/42/47/55
11 Check Link Cable (LVDS) reconnection condition
A11 A11 : 32 AUO
12 Adjustment Test pattern - ADJ Key A12
13 LCD TV connection diagram A8
A. Video error_Vertical/Horizontal bar, A10 A10 : 32/37/42/47/55
14 Check Link Cable (LVDS) reconnection condition
residual image, light spot A11 A11 : 32 AUO
15 Adjustment Test pattern - ADJ Key A12
16 Exchange T-Con Board (1) A-1/5

17 Exchange T-Con Board (2) A-2/5


<Appendix>
Defected Type caused by T-Con/ Inverter/ 55” : driver board
18 Exchange LED driver Board (PSU) A-3/5
Module Other : PS
19 Exchange Module itself (1) A-4/5
20 Exchange Module itself (2) A-5/5

Continue to the next page

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date 2010. 12 .14
LCD TV symptom
No video/ Normal audio Revised date 1/13

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS Cable,Speaker Cable,IR B/D Cable,,,)

☞A1 ☞A4
No video Normal Y Check Back Light Y Check Power Board Normal Y Replace T-con Board
Normal audio On or module
audio On with naked eye 12v,3.5v etc. voltage
And Adjust VCOM
N N N ☞A28
Move to No
☞A2 Check Power Board 24v output Repair Power Board
video/No audio or parts

Replace Inverter
Normal Y
or module
voltage

End
N
Repair Power
Board or parts

※Precaution ☞A7 & A3


Always check & record S/W Version and White
Balance value before replacing the Main Board Replace Main Board Re-enter White Balance value

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date 2010. 12 .14
LCD TV symptom
No video/ No audio Revised date 2/13

☞A4
Check various voltages Check and
Normal Y
No Video/ of Power Board replace
No audio ( 3.5V,12V,20V or voltage?
MAIN B/D
24V…)
N End

Replace Power
Board and repair
parts

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Picture Problem date 2010. 12 .14
LCD TV symptom
Picture broken/ Freezing Revised date 3/13

. By using Digital signal level meter


☞ A6
. By using Diagnostics menu on OSD
Check RF Signal level ( Menu→ Set up→ Support → Signal Test )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc`

N
■ Menu→Setup →Booster
☞ A7
Check RF Cable Booster menu
Normal Y Check SVC N Normal Y
Connection On→Off: Check Close
1. Reconnection Picture? S/W Version Bulletin? Picture?
Off→On: Check
2. Install Booster
N Y N

S/W Upgrade Check


Normal N Contact with signal distributor Tuner soldering
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Picture Problem (DVB-S/S2) date 2011. 01 .24
LCD TV symptom
Tuning fail, Picture broken/ Freezing Revised date 3/13

☞ A6 Check RF signal cable (DVB satellite signal or not)


Check whether other equipments have problem or not.
Check RF Signal level
(By connecting RF Cable at other equipment)
→ Set-Top-Box, Different maker TV etc

Check satellite setting. ☞ A7


- Check LNB frequency. Y N
Normal Y Normal Check SVC Check Replace
- Check satellite
Signal? setting? S/W Version Bulletin? Tuner soldering Main B/D
- Check Satellite connection
(DiSEqC, motor, etc…) Y
N N
S/W Upgrade

Contact with
Change satellite setting N
signal distributor Normal
(match with installed ANT)
or broadcaster Picture?
(Cable or Air)
Y
Normal N
Picture? Close
Close
Y

Close

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Standard Repair Process

Established
Error A. Video error date 2010. 12 .14
LCD TV symptom
Color error Revised date 4/13

☞A8
☞ A10/ A11
※ Check and Y
Check color by input
replace Link
-External Input Y Y
Color Cable Color Color
-COMPONENT Replace Main B/D Replace module
error? (LVDS) and error? error?
-RGB
contact
-HDMI/DVI N N N
condition

Check error End


color input mode

☞A12 Check
External Input/ External device Y
external
Check Test pattern Component /Cable Replace Main B/D
device and
error normal
cable
N

Request repair
for external
device/cable

RGB/ Check external External device Y


HDMI/DVI device and /Cable Replace Main B/D
error cable normal

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Standard Repair Process

A. Video error Established


Error date 2010. 12 .14
LCD TV symptom Vertical / Horizontal bar, residual image,
Revised date 5/13
light spot, external device color error

Vertical/Horizontal bar, residual image, light spot Replace


Module
☞A8
☞ A10/ A11 N
Check color condition by input Check external
Check and
☞ A28
-External Input Screen Y device Y Screen N
Normal? replace Link Replace Main B/D Screen
-Component normal? connection normal? normal?
-RGB Cable (adjust VCOM)
condition
-HDMI/DVI
N N For LGD panel Y
Y
Replace Main B/D
Replace Request repair End End
for external
☞A12 module
device For other panel
Check Test pattern

External device screen error-Color error


Check screen
condition by input
N -External Input External
Check S/W Version Check
-Component Input Connect other external N
version
-RGB error device and cable Screen Replace
-HDMI/DVI (Check normal operation of normal? Main B/D
Y External Input, Component,
Component RGB and HDMI/DVI by
error Y
S/W Upgrade connecting Jig, pattern
Generator ,Set-top Box etc.
Request repair for
external device
RGB Connect other external
error device and cable Y
Normal N
screen? (Check normal operation of N Replace
Screen
External Input, Component,
normal? Main B/D
HDMI/ RGB and HDMI/DVI by
Y connecting Jig, pattern
DVI
Generator ,Set-top Box etc.
End

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Standard Repair Process

Established
Error B. Power error date 2010. 12 .14
LCD TV symptom
No power Revised date 6/13

☞A17 ☞A19
DC Power on
Check Power LED Y Normal N Check Power Y Replace
by pressing Power Key OK? Power
Power LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red N N
Y
. Operating: white
Check Power cord Replace Main B/D
was inserted properly
☞A4
N Measure voltage of each output of Power B/D
Normal?

Y
Y Y
※ Normal
voltage?
Replace Main B/D
Close Normal
Check ST-BY 3.5V
Y
voltage? N
☞A18
Replace Power B/D
N

Replace Power
B/D

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Standard Repair Process

Established
Error B. Power error date 2010. 12 .14
LCD TV symptom
Off when on, off while viewing, power auto on/off Revised date 7/13

Check outlet

☞A22
N Y
Check A/C cord Error? Check Power Off CPU End
Replace Main B/D Normal?
Mode Abnormal

N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1

Fix A/C cord & Outlet ☞A19


and check each 3
(If Power Off mode is
phase out
not displayed) Normal Y
Replace Main B/D
Check Power B/D voltage?
voltage
N
※ Caution
Check and fix exterior
Replace Power B/D
of Power B/D Part

* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal

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Standard Repair Process

Established
Error C. Audio error date 2010. 12 .14
LCD TV symptom
No audio/ Normal video Revised date 8/13

☞A24 ☞A25
Check user N Check audio B+ 24V Y
No audio Normal
menu > Off of Power Board
Screen normal voltage
Speaker off
Y N

Cancel OFF Replace Power Board and repair parts

Check Speaker N
Disconnection Replace MAIN Board End
disconnection

Replace Speaker

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process

Established
Error C. Audio error date 2010. 12 .14
LCD TV symptom
Wrecked audio/ discontinuation/noise Revised date 9/13

→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio

☞A25
Wrecked audio/
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (24V)
connector
Check input all audio
signal Y Y
Signal
-RF
normal? Wrecked audio/
-External Input Normal
signal Discontinuation/
N Replace Main B/D voltage?
Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
(In case of External for External Input
N
Input signal error) Connect and check Normal
Check and fix other external device audio?
external device
Y

Check and fix external device

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Standard Repair Process

D. General Function Problem Established


Error date 2010. 12 .14
LCD TV symptom
Remote control & Local switch checking Revised date 10/13

1. Remote control(R/C) operating error Replace


Main B/D
☞A27 ☞A27 ☞A27
Check & Repair N Y Y
Check R/C itself Normal Y Normal Check B+ 3.5V Normal Check IR Normal
Cable connection
Operation operating? operating? On Main B/D Voltage? Output signal Signal?
Connector solder
N
Y N N
☞A4
Check R/C Operating Check & Replace Close Check 3.5v on Power B/D Repair/Replace
When turn off light Baterry of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal
Close
Explain the customer operating?
cause is interference
from light in room. N

Replace R/C

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error D. Function error date 2010. 12 .14
LCD TV symptom
External device recognition error Revised date 11/13

Y Check technical
Check External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
signal Recognition error
- S/W Version
N Y

RGB,HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process

Established
Error E. Noise date 2010. 12 .14
LCD TV symptom
Circuit noise, mechanical noise Revised date 12/13

Replace PSU(with LED driver)


Check
Identify Circuit OR
location of
nose type noise
noise Replace LED driver

Mechanical Check location of


noise noise

※ When the nose is severe, replace the module


※ Mechanical noise is a natural (For models with fix information, upgrade the S/W or
phenomenon, and apply the 1st level provide the description)
description. When the customer does not OR
agree, apply the process by stage.
※ If there is a “Tak Tak” noise from the cabinet,
※ Describe the basis of the description in
refer to the KMS fix information and then proceed
“Part related to nose” in the Owner’s Manual.
as shown in the solution manual
(For models without any fix information, provide
the description)

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process

Established
Error F. Exterior defect date 2010. 12 .14
LCD TV symptom
Exterior defect Revised date 13/13

Zoom part with Module


Replace module Adjust VCOM
exterior damage damage
☞A28

Cabinet
damage Replace cabinet

Remote
controller Replace remote controller
damage

Stand
dent Replace stand

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Contents of LCD TV Standard Repair Process Detail Technical Manual
Continued from previous page

No. Error symptom Content Page Remarks

21 Check front display LED A17

22 Check power input Voltage & ST-BY 5V A18

23 B. Power error_No power Checking method when power is ON A19

24 POWER BOARD voltage measuring method A4

25
B. Power error_Off when on, off while
26 POWER OFF MODE checking method A22
viewing
B. Power error_Off when on, off while
27 POWER BOARD PIN voltage checking method A19
viewing
Checking method in menu when there is no
28 A24
audio
C. Audio error_No audio/Normal video
Voltage and speaker checking method when
29 A25
there is no audio
C. Audio error_Wrecked Voltage and speaker checking method in
30 A25
audio/discontinuation case of audio error
D. Function error_ No response in
31 Remote controller operation checking method A27
remote controller, key error
32 D. VCOM Adjustment Sequence of the Vcom adjustment A28

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
2010. 12 .14
LCD TV
Revised
Content Check White Balance value A4
date

<ALL MODELS>

Entry method
Entry method

1.
1. Press
Press the
the ADJ
ADJ button
button on
on the
the remote
remote controller
controller for
for adjustment.
adjustment.

2.
2. Enter
Enter into
into White
White Balance
Balance of
of item
item 6.
7.

3.
3. After
After recording
recording the
the R,
R, G,
G, B
B (GAIN,
(GAIN, Cut)
Cut) value
value of
of Color
Color Temp
Temp (Cool/Medium/Warm),
(Cool/Medium/Warm), re-
re-
enter the value after replacing the MAIN BOARD.
enter the value after replacing the MAIN BOARD.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/ Audio date
2010. 12 .14
LCD TV
Revised
Content Power Board voltage measuring method A5
date

Check the DC 24V, 12V, 3.5V.

Edge LED 24 Pin (Power Board ↔ Main Board)


SMAW200-H24S (YEONHO)

1 Power on 2 24V

3 24V 4 24V

5 GND 6 GND

7 GND 8 GND

9 3.5V 10 3.5V

11 3.5V 12 3.5V

13 GND 14 GND

15 GND 16 GND

17 12V 18 Inverter On/off

19 12V 20 Lamp : A-Dim


LED : N.C

21 12V 22 PWM Dim #1

23 GND/P_DIM2 24 Error-out
• Lamp SCANNING Model
: PWM Dim #2

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
2010. 12 .14
LCD TV
TUNER input signal strength checking method Revised
Content A6
date

<ALL MODELS>

MENU -Æ Set up Æ support -Æ signal test


-Æ select channel

When the signal is strong, use the


attenuator (-10dB, -15dB, -20dB etc.)

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
2010. 12 .14
LCD TV
LCD-TV Version checking method Revised
Content A7
date

<ALL MODELS> 1. Checking method for remote controller for adjustment

Version

Press the IN-START with the remote


controller for adjustment

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom 2010. 12 .14
LCD TV residual image, light spot date
Revised
Content LCD TV connection diagram (1) A8
date

<ALL MODELS>

As the part connecting to the external input, check the


screen condition by signal

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop 2010. 12 .14
LCD TV date
TUNER checking part Revised
Content A9
date

<ALL MODELS>

Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error 2010. 12 .14
LCD TV date
Adjustment Test pattern - ADJ Key Revised
Content A12
date

You can view 6 types of patterns using the ADJ Key

Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange T-Con Board (1)

Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken

Solder defect, CNT Broken T-Con


T-Con Defect,
Defect,
Solder
T-Con CNT
CNT
defect,CNT
Defect, Broken
Broken
CNTBroken
Broken Abnormal Power Section

Solder defect, Short/Crack Abnormal Power Section Solder defect, Short/Crack

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange T-Con Board (2)

Abnormal Power Section Abnormal Power Section Solder defect, Short/Crack

Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display

GRADATION Noise GRADATION

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange PSU(LED driver)

No Light Dim Light

Dim Light Dim Light

No picture/Sound Ok

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)

Panel Mura, Light leakage Panel Mura, Light leakage Press damage

Crosstalk Press damage Crosstalk

Un-repairable Cases
In this case please exchange the module.

Press damage

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)

Vertical Block Vertical Line Vertical Block


Source TAB IC Defect Source TAB IC Defect Source TAB IC Defect

Horizontal Block Horizontal


Gate TAB IC Block
Defect Horizontal line
Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect

Un-repairable Cases
In this case please exchange the module.

Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect

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Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
2010. 12 .14
LCD TV
Revised
Content Check front display LED A17
date

Front LED control :


Menu Æ Option Æ Power Indicator
Æ Standby light ON

ST-BY condition: Red


Power ON condition: white

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Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
2010. 12 .14
LCD TV
Revised
Content Check power input voltage and ST-BY 5V A18
date

For ’10 models, there is no voltage out for st-by purpose.


When st-by, only 3.5V is normally on.

Check the DC 20V/24V, 12V, 3.5V.

24 Pin (Power Board ↔ Main Board)


Edge LED SMAW200-H24S (YEONHO)

1 Power on 2 24V

3 24V 4 24V
Edge LED
5 GND 6 GND

7 GND 8 GND

9 3.5V 10 3.5V

11 3.5V 12 3.5V

13 GND 14 GND

15 GND 16 GND

17 12V 18 Inverter On/off

19 12V 20 Lamp : A-Dim


LED : N.C

21 12V 22 PWM Dim #1

23 GND/P_DIM2 24 Error-out
• Lamp SCANNING Model
: PWM Dim #2

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Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
2010. 12 .14
LCD TV
Revised
Content Checking method when power is ON A19
date

Check “power on” pin is high

24 Pin (Power Board ↔ Main Board)


SMAW200-H24S (YEONHO)
Edge LED
1 Power on 2 24V

3 24V 4 24V

Edge LED 5 GND 6 GND

7 GND 8 GND

9 3.5V 10 3.5V

11 3.5V 12 3.5V

13 GND 14 GND

15 GND 16 GND

17 12V 18 Inverter On/off

19 12V 20 Lamp : A-Dim


LED : N.C

21 12V 22 PWM Dim #1

23 GND/P_DIM2 24 Error-out
• Lamp SCANNING Model
: PWM Dim #2

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Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _Off when on, off whiling viewing 2010. 12 .14
LCD TV date
Revised
Content POWER OFF MODE checking method A22
date

<ALL MODELS>

Entry method

1. Press the IN-START button of the remote controller


for adjustment

2. Check the entry into adjustment item 3

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video 2010. 12 .14
LCD TV date
Revised
Content Checking method in menu when there is no audio A24
date

<ALL MODELS>

Checking method
1. Press the MENU button on the remote controller
2. Select the AUDIO function of the Menu
3. Select TV Speaker from Off to On

Copyright © 2012 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
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Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
2010. 12 .14
LCD TV
Voltage and speaker checking method Revised
Content A25
when there is no audio date

<ALL MODELS> 24 Pin (Power Board ↔ Main Board)

SMAW200-H24S (YEONHO)

1
② Power on 2 20V (24V) ①
3 20V (24V) 4 20V (24V)

5 GND 6 GND

7 GND 8 GND

9 3.5V 10 3.5V
② 11 3.5V 12 3.5V

13 GND 14 GND

15 GND 16 GND

17 12V 18 Inverter On/off ③


19 12V 20 Lamp : A-Dim
LED : N.C

21 12V 22 PWM Dim #1

23 GND/P_DIM2 24 Error-out

Checking order when there is no audio

① Check the contact condition of or 24V connector of Main Board

② Measure the 24V input voltage supplied from Power Board


(If there is no input voltage, remove and check the connector)

③ Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND
and output terminal, the speaker is normal.

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Standard Repair Process Detail Technical Manual
Error D. Function error_ No response in remote controller, Established
symptom key error 2010. 12 .14
LCD TV date
Revised
Content Remote controller operation checking method A27
date

<ALL MODELS>
P4102
1 SCL
2 SDA
3 GND
4 KEY1
5 KEY2
③ 6 St 3.5V
7 GND
8 RED_LED
④ 9 IR
10 GND

Checking order
1, 2. Check IR cable condition between IR & Main board.
3. Check the st-by 3.3V on the terminal 6.
4. When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog
Tester needle moves slowly, and defective when it does not move at all.

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Standard Repair Process Detail Technical Manual
Error Established
symptom D. VCOM Adjustment date
2010. 12 .14
LCD TV
Revised
Content Sequence of the Vcom adjustment A28
date

1. Case
■ LCD module change
■ T-Con board change

2. Equipment
■ Service Remote controller

3. Adjust sequence
■ Press the ‘adj’ key
■ select V-COM
■ As pushing the right or the left button on the remote controller, And find the V-COM value Which is no or
minimized the Flicker.
(If there is no flicker at default value, Press the exit key and finish the VCOM adjustment.)
■ Push the OK key to store the value. Then the message “Saving OK” is pop.
■ Press the exit key to finish V-COM adjustment.

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