Maintenance Manual: Telephone: +27-21-987 0477 Fax: +27-21-987 0161
Maintenance Manual: Telephone: +27-21-987 0477 Fax: +27-21-987 0161
Maintenance Manual: Telephone: +27-21-987 0477 Fax: +27-21-987 0161
Index Page
Section 1
Indemnity ........................................................................................................................................... 1.0.1
General comments ............................................................................................................................ 1.1.1
Blockages prevention ........................................................................................................................ 1.2.1
Sand in drip systems .......................................................................................................................... 1.2.1
During installation .............................................................................................................................. 1.2.1
Change from an existing system to drip ............................................................................................ 1.2.2
Injection guidelines ............................................................................................................................ 1.2.2
Break in the main line ........................................................................................................................ 1.2.2
Cleaning of the main line ................................................................................................................... 1.3.1
Fertilizer – Do’s and don’ts ................................................................................................................ 1.4.1
General maintenance ........................................................................................................................ 1.5.1
General causes of blockages ............................................................................................................ 1.6.1
Section 2
Purification of water ........................................................................................................................... 2.1.1
Filtration ............................................................................................................................................. 2.2.1
Oxidation of iron and manganese ...................................................................................................... 2.3.1
Section 3
Maintenance schedule - General ...................................................................................................... 3.1.1
Maintenance schedule - Water quality .............................................................................................. 3.1.2
Water analysis ................................................................................................................................... 3.2.1
Chlorination treatment ........................................................................................................................ 3.3.1
Reducing the pH with acid .................................................................................................................. 3.4.1
Hydrogen peroxide treatment ............................................................................................................. 3.5.1
Acid treatment ................................................................................................................................... 3.6.1
Combination treatment ...................................................................................................................... 3.6.3
Preventing root intrusion in sub-surface drip systems ...................................................................... 3.7.1
Cleaning of Netafim discs .................................................................................................................. 3.8.1
Section 4
Flushing of systems - General ............................................................................................................ 4.1.1
Flushing of sub-surface drip systems ................................................................................................ 4.2.1
Flow time for systems ......................................................................................................................... 4.3.1
Section 5
Guidelines for the investigation of problems ...................................................................................... 5.1.1
Dripper investigation forms ................................................................................................................ 5.2.1
Methods sample collection of drippers .............................................................................................. 5.3.1
Report for severe problems with blocking drippers ............................................................................. 5.4.1
All be it that the information in this manual has been compiled with great care, Netafim (Pty) Ltd. takes no
responsibility for any damage or loss that may result from the use of this manual.
This document should be regarded as the property of Netafim (Pty) Ltd. This document is not intended
for further training and neither may it be reproduced nor copied in its current form or temporary form. This
document may not be revealed and/or carried over to any third party without the explicit written consent
from Netafim (Pty) Ltd.
This document is presented with the exclusive aim of notifying selected potential clients regarding
Netafim Maintenance Manual. Receipt or the possession of this document does not imply rights and the
contents should be viewed as a proposal only. This document is neither issued as a guarantee, nor is it
legally binding.
Design
A well-designed system that allows for safety margins and maintenance procedures in the future must be
one of the considerations when choosing a system.
Note
A wise man once said, “You only need to brush the teeth you want to keep”.
List of precaution
• Oxidization of iron and manganese.
• Prevent calcium and magnesium precipitation by correcting pH.
• Rinse fertilizer rich water out of the system.
• Chlorinate to prevent slime formation.
• Maintain water source.
• Design for maintenance.
• Rinse main, sub-main and drip lines.
• Training of irrigation staff.
• Follow maintenance program.
• Install vacuum valves.
• Protect main-line hydraulics.
• Mark all valves and air valve setups to protect damage from tractors.
• Protect installation from vandalism.
• Follow correct installation procedures.
• Position drip lines (ground level or on wires) according to use and surrounding conditions.
• Suitable filtration, primary and secondary.
• Top float suction.
Note: Choice of equipment plays an important role, at times we can use regular pressure sensitive
drippers according to the hydraulics, but because of poor water quality, it is advised to rather use RAM.
Nowadays we also have the Uniram, which is developed with unique properties for the most extreme
conditions.
Sand is the most dangerous physical element for dripper blockages. Sand blocks the flow path of the
dripper and it is impossible to get rid of the sand with any chemically treatment or without physical
damaging the dripper. This applies for all types of drippers.
• The water source can be causing the sand problem and this problem can be avoided with settling
dams, sand filters or a combination of these.
• Sand can also be a result of main-line breakages in the system and this problem can be avoided with
secondary filters at block valves.
• Sand can also block the dripper externally with fine sand that can get blown in, with water (puddles or
rain), in this last case it would be advisable to put the dripper line on a wire.
• Sand can also be sucked in when a vacuum condition prevails. Systems must be designed and
provide for vacuum valves on the highest point of the sub-main.
DURING INSTALLATION
As sand is such a huge problem, it is very important to pay attention during installation.
• Ensure that main and sub-main stay clean at all times.
• Never leave inlets and outlets open, even for a short period of time.
• In the digging of holes, remove all “debris” and immediately install the start connector with the blank
pipe till above the ground and bend the end over till the lateral is installed.
• Install the lateral and bend ends over.
• Flush main line.
• Flush sub-main line.
• Flush laterals, see “Flushing”.
• Make sure that the whole team understands the above.
In micro sprinkler and overhead systems fertilizer is not normally given via the water. Systems have
usually been used for a lengthy period of time and the main line, sub-main and laterals are usually very
dirty. When such a system is changed to drip irrigation, fertilizer is a requirement and the chemicals
loosen the dirt in the system over time and blocks the drippers.
INJECTION GUIDELINES
If you are injecting chemicals at a central point, you must first ensure that the main line is clean, see
“Cleaning of the main line”. If the main line is not clean, the dirt will separate from the main line while
treating the dripper lines and this dirt will follow the route to the dripper lines and create more blocking
problems than before the treatment.
The safest is to inject chemicals just after the block valve to thus avoid dirt in the main line.
Notes:
1. Velocity during flushing of drip lines must be >= 0.5 m/s, if too many lines are flushed at the
same time, the flush is ineffective. See “Flushing”.
2. Drip lines can each be opened and closed three times to cause a pressure difference, in this way
RAM drippers go into a self cleaning cycle that will flush dirt out of the drippers.
Pipelines are developed to deliver a certain quantity of water at a specified pressure to the end point.
Inner diameter is decreased with deposits and if they are not cleaned, the system will work below
standard.
Chemical
To clean pipelines chemically is an option, but we do not have the experience and knowledge to do this
and one can cause greater damage if main lines are only partially cleaned and then during irrigation more
dirt is loosened and it blocks the drip system. It is prohibited to do an acid treatment in AC (asbestos-
cement) pipes. The treatment will damage the AC pipe and will dump dirt into the drip system.
Physical
This option is more work the first time especially with older systems where the producer does not even
know what his pipe network looks like. This means that the pipe must be opened (in PVC cut the line) A
“pig” is installed in the line. Seal the line (use long repair connector piece) and pump the “pig” to the
planned position of the network. At T-pieces or a narrowing (reducer) the “pig” must be removed and re-
inserted after this obstacle, in the case where inner diameter are drastically different, the “pig” must be
replaced with the suitable size. The results are obvious and the process must be repeated till the line is
clean.
New pipelines can be designed to make allowances for the above-mentioned maintenance. Yes, it will
entail more capital, but it can be saved again with long-term running costs.
Fertilizer that is injected through the system can also contribute to blockages in the drippers. Trials have
shown that there are great variations between the solubility of fertilizer and water qualities. Where
sulphates are present in water, it can react with dissolved iron and manganese in the water and form an
insoluble residue. These reactions can also occur between phosphate, calcium and magnesium.
Different liquid fertilizers can be incompatible during mixing. When mixing fertilizers oneself the following
aspects must be taken into account:
• Safety aspects that are concerned with the mixing of solutions.
• Fertilizer solubility and purity grade must be kept in mind, where dry fertilizer is used.
• The reaction that can occur when two different liquid fertilizers are mixed together in the same
tank.
• The reaction that can take place when fertilizer is injected in the system and the reactions that
can occur with the irrigation water.
• Certain fertilizers have a cooling effect in water, and this decreases the solubility of the particular
fertilizer.
• Check on the quality of water to be used when a phosphate solution is injected in a system. If
unsure consult an expert.
• Ensure to install a small filter to prevent any fertilizer debris entering the irrigation system.
The majority of dry fertilizers are manufactured with a small layer of oil or a type of clay that prevents it
from absorbing moisture and forming clumps. Normally the stabilizers form a deposit in the bottom of the
tank. One must make sure that a clean fertilizer solution is used without disturbing the deposit in the
bottom of the tank. This sediment on the bottom of the tank is a great danger for any irrigation system
and can cause blockages. In the case where there is any doubt with regard to the compatibility of different
fertilizers, it is advisable to seek professional advice from the distributors. A good rule of thumb is
“if in doubt, leave it out”.
A simple “Jar test” can be done for the compatibility of different fertilizers in specific water:
• Add a few drops fertilizer in a given quantity of water so that the concentration of the dissolved
fertilizer mixture in the water is the same to that which is to be given through the system.
• Cover the solution and keep it in a dark place for 12 hours.
• Ascertain if there is any deposit in the bottom of the bottle by shining a torch from the bottom of
the jar. If there is no deposit, it is safe to use.
Technical aspect
• Phosphoric acid / ammonium phosphate & aqua ammonium, urea ammonium, calcium nitrate,
fertilizer with iron, calcium ammonium nitrate or fertilizer with magnesium.
• Avoid high concentration in the water.
• Never use P fertilizers based on polyphosphate, use orthophosphate only.
• Never turn of irrigation and fertilizer at the same time. Turn off the fertilizer pump 30 minutes
before the end of the irrigation, to flush phosphate remains from the system.
• Use Acidic phosphoric fertilizer if water have a high pH
• Fertilizers containing sulphate and calcium or magnesium can also under certain circumstances
cause great problems as a result of precipitation in the system.
• Fertilizer that is incompatible in a concentrated form can be innocuous in a diluted form and can
be injected with a two-tank system.
• Use iron chelate only. Make sure that the chelate is from high quality (stable and strong). Avoid
cheap products, which can decompose into the system. This can cause ineffective feeding for
plants and plugged drippers. Never use ionic iron into the drip system.
• If water is neutral or basic (pH > 7) do not use fertilizers containing calcium (calcium nitrate) or
basic fertilizers.
• If water is acid (pH < 5) it is recommended to use basic fertilizers available, and calcium nitrate if
the calcium concentration of the water is low.
• If you enrich the water (OHS or greenhouse) the pH of the solution should be corrected to pH = 6.
• Consult your irrigation designer for more information on hardware options after receiving your
fertilizer program from the fertilizer company.
Cleaning of filters
Filters are a very important pat of a system. They must be serviced regularly and the inside of the filter
must be well cleaned. Make sure that there are no weak spots or leaks on the filter or piping. The filter
station must be clean and without water in the off-season.
Sand filters
Change the sand every second year or when the sand grains are no longer sharp cornered. Inspect the
lowest spring piece “mushrooms” very well and make sure that everything is in order. Where bad water is
used with lime, make sure that there are no lime deposits in the grooves of the “mushrooms”. Lime
conditions can be removed with a weak solution of acid. If it is not necessary to replace the sand an
overnight chlorination must be done to the filter. Flush the filter out well the next day until there is no
more dirt. Inspect the disc filters for filter sand that can cause a problem in sand filters. Check the sand
bed monthly and ensure that the sand is even or slightly bent upwards, so that no crevices are formed
and sand depth is correct. Problems with this will indicate that the flush cycle must be adjusted.
Disc filters
Follow the guidelines for “Cleaning of Netafim discs”.
Flush management
Turn off only the circuit breaker that supplies power to the flush control. Disconnect the wires to the
solenoids to prevent possible damage due to lightning.
Pump
The pump and circuit boards must be inspected every season. Test the starting and working stream loads
as well as the balancing between the 3 phases to make sure that the draw the same load. Use an
electrician for this work.
Controls
Make sure that the programming of the controller functions properly. One must also check that there is
good communication between the controller and the different valves in the field. Store information. Turn
off the circuit breaker that supplies power for the controller. Disconnect the wires to the solenoids to
prevent possible damage due to lightning.
Hydraulic valves
The pressures must be checked again to make sure that they are still functioning properly. If necessary
the valves must be opened and all parts washed before it is reassembled. The “finger filter” must be
clean. Solenoids must also be cleaned and tested.
In exceptional cases where iron > 0.3 ppm or manganese >0.1 ppm in the irrigation water, special care
regimes are necessary. See “Oxidation”.
Iron Manganese
A combination of treatments can be tried.
In Iron and Manganese blockages there is no guarantee of saving drippers that are blocked and the
problem must be dealt with before the water is used. See the article on “Oxidization”. If it is in the form of
bacteria you can try a double treatment of acid and hydrogen peroxide, see “Combination Treatment”.
Drippers can also become blocked due to physical causes (solid materials) e.g. clay, silt, sand and
organic material. Systems also get blocked with the use of unsuitable fertilizer and/or that a fertilizer
program is not followed correctly. See article on “Fertilizers - do’s and don’ts”.
Mechanical treatment of drippers by hitting, pinching and bending actions is not recommended and will
only damage the drippers.
Many methods can be followed to improve the quality of water. We can use a combination, depending on
the circumstances and purpose for the use of water.
Note: TSS results do not include the organic mater and it will give a false impression of the water quality
if you have a high organic count in the water. In this case we suggest doing a clogging test to classify the
water.
Fish
The quality of the dam can be improved with the correct type of fish that eat algae and micro organisms.
Copper Sulphate
Copper sulphate can be placed in bags on floats or scattered widely over the dam. The recommendation
is to give between 0.5 and 2.0 ppm copper sulphate depending on the algae problem. The calculation is
done on the top two meters of the dam. It is here that the most algae grow. If high algae loads are
present it is recommended not to suction shallower than 750 mm from the surface. Small concentrations
of copper sulphate are toxic to fish and care must be taken not to overdose dams. It is better to dose in
smaller quantities or even dose only areas of the dam at a time.
Chaff bales
Chaff bales are packed on the water line, they must be moved as the water level changes, which needs
labour.
Plant growth
Plant growth in a dam depletes oxygen supplies, this is bad and must be prevented and the dam kept
clean.
Flocculation
Addition of a coagulation medium that results in the binding of the debris which then settles. The most
general coagulation medium is Aluminium Sulphate and it is available in dry or liquid form.
Table: Maximum level that is safe for use on drippers without preventative treatment.
Source River, canal, dam Borehole
Iron 0.8 ppm 0.2 ppm
Manganese 0.3 ppm 0.1 ppm
Settling dams
At levels higher than 200 ppm TSS (total suspended solids) filters are unable to handle this and settling
dams are used. The time depends on particle size and depth of the dam.
Float suction
The use of float suction is the best investment to improve water quality.
Sand separator
In sand loads higher than one ppm sand separator is used. Sand loads > 10 ppm requires at least a
sedimentation dam. Silt loads > 50 ppm requires at least 10 hours of sedimentation.
Primary filters
This is the main filter station that must filter the water. Design these filters with great care so that the task
that is expected can be performed (high silt loads during the rainy season). The SABI norm for drip
irrigation is to follow the drip manufacturers recommendations to ensure that the guarantee on the drip
system is valid.
Secondary filters
This is the second protection of the system and is normally installed at block valves or groups of block
valves. These filters are of great value in the event of a main line break or where dirt that is small enough
to pass through the primary filter and then build up to form larger particles that can cause a potential
blockage. In systems where fertigation or asbestos main lines are still being used, it is a good choice to
use these filters. We would recommend a filter with the same micron as the primary filter. This is the life
insurance of a system.
In many instances there is iron and manganese in bore wells and even in collection areas of dams and
these elements seep to the dam. This can cause blockages in pumps, valves, filters and drip or micro
systems and can even partially block main lines.
Iron occurs in two forms, firstly, “ferrous” (Fe2+) which is the soluble form and secondly “ferric” (Fe3+) in
the solid form. The soluble form is not visible and the water looks very pure. With oxidization it changes to
a solid form with a red rust colour that can be clearly seen in any system that is subjected to the oxygen.
The advantage is that iron in the solid form can be filtered.
The best method of oxidization is to air the water and pump it into settling dam. This dam must be right
angled and deep (at least 3.0 meters). Pump water in to the one side via a fountain or slab and let it rinse
over a stone structure for maximum exposure to oxygen. Then pump the water from the opposite side
with a suction float about 0.6 meters under the surface of the water, the shallower the better, but if it is too
shallow a whirlpool (vortex) will form and the pump will suck air which is not advisable. The dam must be
able to stand a holding time of at least 12 hours to get satisfactory settlement.
Filtering must be a sand filter with Netafim black disc filters or Netafim Spin-Klin with black discs. Flushed
water must preferably not return to the dam, if so it must be as far as possible from the suction pipe.
Manganese can be dealt with in the same method, but because it oxidizes and settles slower the
standing time must be lengthened.
Oxidization can also be done by injecting oxidization treatments, mixing, contact time and filtering with
sand filters plus Netafim black disc secondary filters, but it takes a great deal of management and in the
long term is more expensive and less environmentally friendly.
Note: Work must be done to determine if oxidization of iron and manganese in low pH water has any
benefit.
* At the end of the irrigation season – the system must be clean and free from water when it is not in use.
In cash crops the systems must be treated after each harvest, if the drip lines are removed prior to
harvest, they can be treated before the planting of the next crop, provided that this is done within two
months.
Program for field inspections for system maintenance must be based on the changing water quality.
The table below gives guidelines for inspections and intervals for flushing of drip systems.
Inorganic
Organic
Bacterial
Key Description
W = Weekly inspections
D = Daily inspections
P = Pipeline flushing
Table: Elements that must be analyzed to determine the suitability for drip irrigation.
Element Unit Element Unit
pH Chlorides as Cl- mg/l
EC (electrical conductivity) mS/m Sulphate (SO4-2) mg/l
Sodium (Na+) mg/l Carbonates (CO3-2) mg/l
+
Potassium (K ) mg/l Bicarbonates (HCO3-) mg/l
+2 Total
Calcium (Ca ) mg/l Iron (Fe) mg/l
Magnesium (Mg+2) mg/l Manganese (Mn+2) mg/l
Table: Additional elements that must be analyzed for OHS / Euro Gap
Boron (B-3) mg/l Nitrate Nitrogen (NO3-) mg/l
+2
Copper (Cu ) mg/l Ammonium Nitrogen (NH4+) mg/l
Zinc (Zn+2) mg/l Phosphates (P) mg/l
Table: Additional information that must be analyzed for bad quality water for filtration purpose
Total suspended solids mg/l Total Bacterial count mg/l
Matrocast Laboratories (PTY) Ltd, Brackenfell C.A.L. P.O. Box 812, Ifafi
Tel: 021 9815558/9 Tel: 012 3055003
Fax: 021 9816724 Fax: 012 3055290
Any laboratory may be used; the above information is of possible laboratories.
Remarks
• Bore wells – allow the water to run for 10 minutes before filling the container. Where iron and
manganese can be a problem (look for precipitation at the source) a separate sample should be
taken. Half fill the container with water, add 3 - 5 drops acid and then fill the rest of the container.
This container must be marked separately for the analysis of iron and manganese only.
Communicate this procedure to the laboratory staff.
• In dams it is recommended that the sample be taken at the same place as where the water is
suctioned – surface or bottom.
• If the water is pumped from a dam, the sample must be taken directly after the pump.
The purpose of chlorination is to solve problems that are caused by organic sedimentation in the system
such as bacteria, slime and algae.
Continuous chlorination
This is only recommended where it is legally required or for the contesting of cases like in nurseries. In
the case of very high algae/bacteria counts or high iron or manganese in the water it can be adapted with
consultation with an expert.
Periodic chlorination
It can be done monthly or weekly depending on the quality of water. Where the purpose of the
chlorination is to improve the filter ability, the injection must be done near the filters. Ensure that there is
complete dispersal of the chlorine in the filters. The chlorine concentration must be 2-3 ppm.
Super chlorination
These are dangerous words. The recommendation is not to exceed 50 ppm because chlorine is an
oxidization medium. Oxidization influences rubber that is used in most systems at start connectors as
well as diaphragms of valves and drippers. Do not do this treatment while plants are actively growing in
an artificial growing medium.
Calcium Hypo-Chloride (HTH swimming pool chlorine). This is a dry granular product with active
concentrations of between 65 and 70%.
OR
Sodium Hypo-Chloride. This is a liquid product with active concentrations of between 12 and 15%.
Formula 1
Determination of the solution concentration with the use of a fixed injection rate:
Formula 2
Determination of the quantity Cl product required for a given container:
Summary
We must dissolve 1.0 kg HTH in 150 liters of water. This gives us a chlorine solution of 0.45%. If we then
inject this 0.45% chlorine solution at a rate of 100 liter per hour, we will get the required 15 ppm chlorine
at the injection point, with a system flow of 30 m3/h.
If we use Sodium Hypo-Chloride (12% active) we must add 5.6 liter of product to 150 liters of water to
give 0.45% solution of chlorine. If we inject a 0.45% chlorine solution with the same system conditions
using either of the products will result in the same concentration of 15 ppm.
Duration of injection
Keep on with the injection for 20 minutes after 0.5 – 3.0 ppm active (measured with a swimming pool test
kit that can test for “free available chlorine”) chlorine is measured at the last dripper. Measure while
dripper is dripping, do not open the end of dripper line. The higher the biological activity is in the water,
the longer it will take to measure active chlorine at the last dripper.
Point of injection
Do the injection at the block valves. In the case where injection must be done at a central point, the main-
line must first be totally cleaned before any block valves are opened, if this is not done, all the dirt from
the main-line will move to the drip lines and increase the existing problem.
The purpose of pH adjustment is to create a favourable condition to effectively chlorinate – see the table
below to see the influence of pH.
Table: The relative quantity HOCL and OCL- available at different pH values.
pH % HOCL % OCL-
<4 100 0
5 100 0
6 100 0
7 75 25
8 25 75
9 2.5 97.5
10 0 100
11 0 100
HOCL is the product that must do the work and as can be seen that in a pH higher than 7.0, it is
ineffective.
1. Connect the fertilizer injection pump and get the system to working pressure.
2. Turn on the injection pump at full capacity and with clean water, determine the injection rate.
3. Fill a 50 liter container with clean irrigation water and measure the pH.
4. Add 1 ml acid (use syringe), mix and measure pH.
5. Repeat step 4 till the pH drops to between 5.0 and 6.0 (pH increases as soon as chlorine is
injected).
6. Fill the injection container “D” with water and add calculated quantity acid.
7. Begin injecting with acid solution.
8. Measure pH downstream of the injector, if it is not 6.0, repeat the calculations.
9. Now you can begin with the chlorination downstream of pH adjustment. See “Chlorination”.
Example:
Formula 1 Acid per 1000 liters water = 3 ml x 1000 liters water = 60 ml acid
50 liters container “K”
Formula 3 Volume acid/container “D” = 1800 ml acid x 150 liter “D” = 2700 ml acid
100 liters per hour
Formula 4 Injection solution = 147.3 liters water + 2.7 liter acid = 150 liters
Formula 5 Injection time (container “D”) = 150 liters solution = 1.5 hours
100 liters per hour
Notes:
1. If the 50 liter container “K” is used, every 30 minutes it must be mixed and this is not practical,
use a larger container for the injection solution, but calibrate it with the 50 liter container.
2. The pH must not drop below 6.0.
3. Injection time is the time taken till container “D” is empty, but more than one block can be
chlorinated during this time.
WARNING: Always add the acid to the water. Do not add water to acid. Acids are dangerous to handle.
Wear protective clothing, gloves and glasses. It can lead to blindness and burns. The drinking or
inhalation of the acid gasses can be fatal. Read the manufacturers instructions carefully that come with
the acid. Acidification and chlorination must be done at two separate injection points. A mixture of acid
and chlorine in the same tank can lead to a highly poisonous chlorine gas. Never store acid and chlorine
together.
The aim of this treatment is to solve problems that normal chlorine treatments do not solve. Hydrogen
peroxide is more aggressive than chlorine to loosen residues in pipes.
Product
Hydrogen peroxide reduces the incidence of Fusarium and Verticillium fungi in soils and growth mediums.
It reduces the growth of algae and slime in volcanic rock medium, greenhouse containers as well as
irrigation systems. Hydrogen peroxide is used in water at 30 to 50 ppm in vegetables and flowers to
reduce the above mentioned. The advantage of using Hydrogen Peroxide is:
• Rapid reaction
• Environmentally friendly
• Do not cause the creation of dangerous residues
Specific
Product Concentration Product pH Oxygen
Gravity
Corrosion:
Hydrogen Peroxide is a corrosive agent for steel, aluminium, cement coating and asbestos cement. In
contrast, tanks made of Polyethylene and PVC is not sensitive to Hydrogen Peroxide. It is vital to take
these factors into consideration when planning treatment.
Hydrogen Peroxide is a strong oxidizer, and is efficient in attaining the following objectives:
Preventing the accumulation of bacterial slime in pipes and dripper line extensions. Cleaning the dripper
line system in which organic sedimentation and bacterial slime have accumulated.
Recommendations
Injection Concentration
Treatment When * concentration at end of system
( ppm ) ** ( ppm )
Notes:
1. * Depending on water quality.
2. Do not do this treatment continuously.
3. ** Never exceed 500 ppm concentration of Hydrogen Peroxide.
Calculations
Formula 1
Determination of the solution concentration with the use of a fixed injection rate:
Formula 2
Determination of the quantity hydrogen peroxide (liters) needed for a given container:
Example:
Summary
We must ad 18 liters hydrogen peroxide in 150 liters water. This gives us a 6.0% hydrogen peroxide
solution. If we then inject this 6.0% solution at a rate of 100 liters per hour in a system with a flow of 30
m3/hour, we will get the required concentration of 200 ppm hydrogen peroxide at the injection point.
Duration of injection
Keep on with the injection for one hour or time of travel (time it takes for a drop to travel from injection
point to last dripper) See “Flow time for systems”. Use the method that takes the longest. The higher the
biological activity is in the water, the longer it will take.
Use hydrogen peroxide kit (paper strips) to measure concentration (ppm), if value is higher than the ability
of the measuring strip, the sample should be diluted with water. To calculate results multiply the value
received by the dilution factor. See recommendation for the concentration at the end of the system.
Standing time
Let the system stand for 12 to 36 hours so that the chemicals that have not drained out of the system can
work. The lifespan of peroxide is a few days and not as short as chlorine. Flush the system after this
time, see flushing of the system.
Point of injection
Do the injection at the block valves. In the case where injection is done at a central point, the main-line
must first be totally flushed before any block hydrants are opened, if this is not done, all the dirt from the
main-line will move to the drip lines and increase the existing problem.
Safety:
Remember
• Contact with the Hydrogen Peroxide preparation may cause burns, contact with the eyes
may cause blindness, and swallowing may cause death.
• In any case of operations related to Hydrogen Peroxide preparation (filling the storage
tank, etc.), always use protective goggles, gloves, and shoes and clothes suitable for
preventing contact between the substance and exposed skin. Before filling the tank with
the substance, verify that it was thoroughly rinsed and is clean of fertilizer.
• Direct contact between Hydrogen Peroxide and some of the fertilizers containing
ammonia causes rapid heating and may sometimes cause the tanks to explode. This is a
lethal hazard for anyone in the vicinity.
The purpose of acid treatment is to loosen the scale deposit (carbonate, hydroxides, phosphates, etc)
that occurs on the drip line. Treatment is not effective where organic deposits occur. See “chlorination
and hydrogen peroxide”. In certain cases the injection of acid can be sufficient to destroy the slimy
bacteria.
In the event that the acid that is to be used is a different concentration to what is shown in the table, the
following correction must be done:
Example:
Your sulphuric acid is 98%
65 % * 0.6 % = 0.4 %
98 %
In other words you must use 0.4 % concentration when you use a 98 % sulphuric acid.
Warning
This acid injection should reduce the pH of the water to between 2 and 3. Do not do this treatment while
plants are actively growing in a growth medium or if the drip line is hung up on steel wires. Don’t use
nylon fittings on the injector pump or to connect to the system, these fittings cannot withstand high
concentrations of acid.
• Get the system to working pressure and flush out all lines.
• Irrigate for one hour with clean water to wet root areas and to protect roots.
• Connect the fertilizer injection pump to the block that needs to be treated.
• Turn on the injection pump to full capacity with clean water and determine the volume water that
it gives in 10 minutes. This is the application volume. Test it again by placing the same volume in
a container and ensure that it is the correct volume in the 10 minutes.
• Do calculations and prepare the solution that must be injected.
• Inject the acid so that it is a 0.6 % concentration in the water.
• After acid treatment, flush injection equipment with clean water.
• Irrigate for a further hour after the acid has been applied. This will ensure that the pH of the
root areas returns to values it was before treatment.
• Flush system. Only one or two drip lines must be flushed together, otherwise there is a reduction
in flow rate to < 0.5 m/s and flushing becomes ineffective.
Example:
Formula 1
Formula 2
Formula 3
Injection rate for 10 minutes = 100 liters per hour * 10 minutes = 17 liters
60 minutes
Summary
The injection pump is too small, can only inject 17 liters in 10 minutes and we require injecting 30 liters of
acid in 10 minutes. The required injection rate is 180 liters per hour {30 liter x (60 minutes ÷ 10 minutes)}
if undiluted acid can be injected. If the injection pump can inject undiluted acid it is the best to inject the
acid direct from the acid container. If dilution is required the injection rate will increase by the dilution
factor.
Mixing
If dilution are required fill an acid proof container (plastic) with calculated amount of water and mix the
acid carefully in the water, while the water is being stirred – follow “step by step” instruction.
Corrosion
Acid is very corrosive when it comes in contact with steel, asbestos-cement and aluminium pipes.
Polyethylene and PVC pipes are tolerant to acid. Low pH can damage the irrigation system. In general, it
can be deducted that corrosion is hastened when the pH is lower than 5.6 in the water. The ideal pH is
between 5.8 to 6.2. With a pH higher than 6.5, calcium and phosphates can react and precipitate within
the system. Do not use phosphoric acid in water with a high pH, calcium and bicarbonate content.
Localized corrosion can occur at the injection point, but can be reduced if the injection opening is installed
in the middle of the pipe. For this one can use a 316 stainless steel elbow. The quantity acid needed can
be ascertained by laboratory tests. It is advisable to continuously test to get a pH vs acid curve
established. With this the acid necessity can be easily adapted as the water quality changes at various
times of the year.
WARNING:
• Always add acid to water. Do not add water to acid.
• Acids are dangerous to handle. Wear protective clothing, gloves and glasses.
• It can lead to blindness or burns.
• The drinking and inhalation of the acid gasses can be fatal.
• Read the manufacturers instructions carefully.
• Never store acid and chlorine together.
• Use clean water (not fertilizer rich water) during Acid treatment.
In where normal chemical treatments do give satisfied results you could try a combination treatment.
Practical experience showed that we get good result if do an acid treatment with a hydrogen peroxide
treatment direct after it.
Notes
• Never try to open blocking drippers by means of physical efforts (folding, hitting) this will only
enlarge the problem.
• Hydrogen peroxide have a lifespan of ± 2 days and we must use this to our advantage and there
are no need to do more than one treatment of the same block on the same day.
• Hydrogen peroxide treatment can be started with 500 ppm for the first two treatments and then
be reduced to 200 ppm if more treatment is required.
• This combination treatment is only if a shock treatment are required.
• Monitor the process by cutting drippers (at the same place in the block) and to compare it with the
control drippers that were cut before the first treatment.
• Monitor the flow and pressure of the system.
• The condition of the system will determine the amount of treatments required to clean the system.
• Check on site if you stop the acid treatment after a few combination treatments if you still get a
satisfied amount of dirt flushing from the system, if the answer is yes then only do hydrogen
peroxide treatments and reduce the ppm with time.
• See and follow all safety instructions (acid and peroxide).
• Always use clean water (not enriched with fertilizer) to do any chemical treatments.
This problem occurs more on the permanent subsurface drip systems where roots growing into the buried
emitters. For seasonal vegetables / crops, root intrusion is commonly minimised by avoiding water stress
during the growing season, and at the end of the season the roots and plants are killed by acid injection.
For trees, orchards and sports fields, an active program of chemigation with TRIFLURALIN 5 (TREFLAN)
is the only way of control. This herbicide only kills the root tips of the plants without killing the plants,
themselves. Some emitters have the chemical TREFLAN impregnated into them.
Purpose of treatment:
Prevent root intrusion into sub-surface drippers. The chemical should be accumulated only on the soil
particles surrounding the drippers and not to a greater volume of soil.
Procedures of treatment:
The following procedures must be followed a few days before treatment:
1. Turn on the system and wait for 20 minutes after the system has reached working pressure.
Make sure that no puddles form above ground level. If there are puddles of significant size, the
soil is not suitable for TREFLAN treatment or the soil is still too wet.
2. Inspect the whole system for leaks and bad connections and fix where necessary.
3. For the treatment of sports fields make sure that the drip line is buried deep enough and is not
between the grass and the soil. If not avoid TREFLAN treatment.
4. Verify the quantity of drippers in the treatment block.
5. Check that the injection pump and connections are in working order. Calibrate the injection pump
for 10 minutes and record the quantity of water that is pumped in the 10 minutes.
6. Disconnect the above ground system if it is connected to the subsurface system.
7. Test the ground moisture by hand. Do not continue with the treatment if the soil is too wet or after
rain or irrigation. Prior to the treatment the plot must be partially dried by decreasing the intervals
by 2 - 3 times between normal irrigations.
IMPORTANT: Puddles that appear above ground during treatment can damage lawns and crops.
Six months after planting of any type of crop. During this period, the root
intrusion threat is that of wild weeds that must be treated anyhow. From the
Orchards
second year onwards, 4 weeks after the commencement of the irrigation
season.
Seasonal crops & Approximately 5 weeks after regular irrigation, it does not contain germination
vegetables and encourage irrigation.
Field crops and 1st year - 4 weeks after planting or 6 weeks after seeding.
perennial vegetables 2nd year onwards - 4 weeks after the commencement of “normal irrigation”.
Asparagus, Alfalfa
Grass / Lawns 4 weeks after planting and two to three weeks after laying the grass.
For example:
If the irrigation season is 4 months long and the soil is heavy, one treatment is sufficient, if the soil is
medium to light, 2 treatments are required.
< 2 months 1 1
< 4 months 1 2
All crops
< 8 months 2 3
* Effective irrigation is the period when the block is irrigated continuously. E.g. cotton planted in October,
irrigation begins in the first week of December and the last irrigation is done at the end of February. In
this case the “effective irrigation period” is 3 months.
(This amount refers to a preparation composed of 480 gram Treflan per liter)
The 1st stage - Treflan injection should be short 10 minutes. The 2nd stage varied according to the dripper
flow, dripper spacing and lateral length. The second stage starts after injection has been terminated, and
end when the flow time is completed, see tables for flow time on next page. Stage 3 starts at the end of
the 2nd stage, turn off the water supply and wait 24 hours for next irrigation.
Step-by-step treatment:
Stage 2 Treflan distribution time – determined by the dripper flow rate, spacing and the lateral
length. (see Table below). It begins when the injecting of Treflan is completed.
The most important action in the maintenance of the filter bank is to regularly clean the small filter that
filters the control water. Open the filter weekly and flush it out. When this filter gets dirty, water cannot
flow fast enough to open and close the backwash valves. With a reduced flow to the backwash valve the
valve opens fully just prior to the signal to close the valve again. This means that the discs have not been
properly flushed. As a result of this pressure, the dirt pushes in deeper into the grooves of the filter discs.
The result of this is that the filter bank is constantly in a backwash action and low pressures will result in
the rest of the system.
Step 1:
• Isolate filter bank and release pressure, now the filters can be opened. Remove all the dirty discs and
tie the sets of discs to a plastic rope to keep together.
• Make a 10% hydrochloric acid solution in a large enough container. Pour in 7 liters water into the
container and then add 3 liters hydrochloric acid (30-35%) to the water.
• Soak the discs in the solution. Make sure that the discs are loose enough to have good contact on
both sides with the acid solution. Do not try and put too many discs in at a time.
• Stir the discs a few times in the solution.
• The contact time in the solution is ½ - 3 hours.
• If the solution is no longer cleaning the discs, replace it with a new mixture.
• Remove the discs and rinse them well in water. There should now only be a pale sedimentation on
the discs.
Step 2:
• After the discs have been rinsed in water, they must be soaked in a 10% peroxide solution to remove
the organic residue.
• Make up a 10% peroxide solution. Pour 7 liters of water into a container and add 3 liters hydrogen
peroxide (35%).
• Soak the discs in the solution. Make sure that the discs are loose enough to have good contact on
both sides with the peroxide solution. Do not try and put too many discs in at a time.
• Stir the discs a few times in the solution.
• The contact time in the solution is ½ - 3 hours.
• If the solution is no longer cleaning the discs, replace it with a new mixture.
• Remove the discs and rinse them well. There should no longer be any residue in between the
grooves of the discs.
Rinse the discs off well with water. Replace them back in the filter bank and flush the filter bank a few
times to remove all chemicals.
Step 1:
• Isolate filter bank and release pressure, now the filters can be opened. Remove all the dirty discs and
tie the sets of discs to a plastic rope to keep together.
• Make a 10% peroxide. Pour in 7 liters water into the container and then add 3 liters hydrogen
peroxide (35%) to the water.
• Soak the discs in the solution. Make sure that the discs are loose enough to have good contact on
both sides with the peroxide solution. Do not try and put too many discs in at a time.
• Stir the discs a few times in the solution.
• The contact time in the solution is ½ - 3 hours.
• If the solution is no longer cleaning the discs, replace it with a new mixture.
• Remove the discs and rinse them well in water. There should now only be a pale sedimentation on
the discs.
Step 2:
• After the discs have been rinsed with water, they must be soaked in a 10% hydrochloric acid solution
to remove the organic residue.
• Make a 10% hydrochloric acid solution in a large enough container. Pour in 7 liters water into the
container and then add 3 liters hydrochloric acid (30-35%) to the water.
• Soak the discs in the solution. Make sure that the discs are loose enough to have good contact on
both sides with the acid solution. Do not try and put too many discs in at a time.
• Stir the discs a few times in the solution.
• The contact time in the solution is ½ - 3 hours.
• If the solution is no longer cleaning the discs, replace it with a new mixture.
• Remove the discs and rinse them well in water. There should now be no residue between the
grooves of the discs.
Rinse the discs off well with water. Replace them back in the filter bank and flush the filter bank a few
times to remove all chemicals.
WARNING: Always add the chemicals to the water. Do not add water to chemicals. Chemicals are
dangerous to handle. Wear protective clothing, gloves and glasses. It can lead to blindness and burns.
Drinking or inhalation of the gasses can be fatal. Read the manufacturers instructions carefully that come
with the chemicals.
Drip lines
For effective flushing a flushing velocity of 0.5 m/s or more is recommended. It is best to only flush one or
two lines together. The table below shows guidelines for the flushing of drip lines. See flushing of sub-
surface drip systems.
Where pressure regulated valves are used, the pressure regulating must be cancelled and must be
manually set to increase the pressure. Be careful not to exceed the maximum pressure where low-
density polyethylene (LDPE) pipes, PVC start connectors and “grommets” are used.
Example:
If Ram 17D is used a one liter container must be filled in 12 seconds with one drip line flushing water, if it
takes longer, the flow velocity is lower than 0.5 m/s.
If necessary clean the main lines, see “Cleaning of the main lines”.
If there is a break in the main line or sub-main line, then follow the instructions for “Break in the main line”.
Water moves from the beginning to the end of the dripper pipe and the flow within the drip line decreases
towards the end, this also means that the flow speed is also drastically reduced towards the end. All dirt
in suspension will collect at the end of the drip line.
Regular flushing of the system, even without any chemicals will address this problem. Drip lines can be
opened and closed three times to bring about a pressure fluctuation, in this manner RAM drippers will go
into a self cleaning mode that will flush dirt out of the drippers.
If bacteria and slime begins to form, a chemical treatment must be combined with the flushing of drip
lines.
Position
Drip lines collect dirt on the underside of the line and if the dripper is on the top of
the line there is a better chance against blockages. This is not practical for
above ground systems, but is a requirement for underground systems.
Natural grond
Flush valve
Filter
Dripper line
Main line
Rain
During heavy rains silt and sand can enter the drippers and when it dries sedimentation of the dirt in the
flow path and can cause blockages of drippers. To prevent blockages one must irrigate after the run-off
water has drained, usually one or two days after the rain. This is termed a technical irrigation because
washing and not water is necessary.
For effective flushing speeds of 0.5 m/s or more are recommended. Pressure regulating valves must be
able to be set to increase the pressure during flushing.
Flushing option I:
Flush 1 or 2 drip lines at a time (see “Flushing of systems – General”) as with above ground drip
irrigation. The lateral ends must therefore be above ground at the sides.
98 97
99
Dripper line
Sub-main line
Block A
Filter Flush valves
Flush line
Anti - Vac
Dripper line
100 99 98 97
In this case the flushing manifold can be a mirror image of the sub-main. Ensure that the correct diameter
pipe is chosen to result in less than 0.5 meters friction loss.
98 97
99 Flush valve
Dripper line V3
Sub-main line
Flush line
Block A.1
Filter
Block valve V1 Anti - Vac
V4
V2 Flush valve
Sub-main line
Main line
Flush line
Block A.2
Anti - Vac
Anti - Vac
Dripper line
100 99 98 97
Flow time is the time taken for a drop to move from the injection point to the last dripper.
Table: Flow time in minutes from first to last dripper in the line.
Flow Length of drip line (meters)
Description
(Liters/hr)
50 100 150 200 300 400 500
Inside diameter 14.6mm
1.2 14.3 16.0 17.0 17.7 - - -
1.6 10.7 12.0 12.8 13.3 - - -
Spacing:0.3m
2.3 7.5 8.4 8.9 - - - -
3.5 4.9 5.5 - - - - -
This table shows flow time in minutes for the inside diameter of 14.6 and 17.5 mm, if you have
measurements in between these values, you can interpolate. A smaller inside diameter and/or narrower
spacing will reduce the flow rate. A larger inside diameter and/or wider spacing will increase the flow
time.
Where block valves have a lengthened sub-main (where valves are installed in clusters) additional flow
rate must be calculated {((distance ÷ 1.0 meters per second) ÷ 60) = minutes}.
• Where -a) last drip line b) last drippers c) first drippers d) general
• Give guidelines of maintenance to the producer or sell the Netafim maintenance service.
• Inject by block.
• Record pressure and flow before treatment.
• Test one block with chemicals to see if treatment works.
• Do treatment or treatments.
• Record pressure and flow after treatment.
ID numbers:
ID numbers:
ID numbers:
Describe other:
Chemical data
EC = mS/m pH = (value)
Flow (liter per hour) / Pressure (meter) data (see “Methods in sample collection of drippers”)
A1 A2 A3 A4
B1 B2 B3 B4
C1 C2 C3 C4
D1 D2 D3 D4
Suction data
Suction depth from surface = meters Total depth at suction point = meters
Pressure (end)….. Bar Flow (end)….….……l/hr One or two lines open All equal
Notes:
General
Instructions
Line 4+ 5 5+ 4
2 3 2 3
4
B C + Dripper
1 4 1 4 5
Dripper lines
2 3 2 3
5 Dripper
A D
Main line
+
1 4 1 4 4
Head Control
Notes:
• All samples must be wrapped in wet paper and put in a plastic bag.
• These guidelines are also for “button” drippers. Make sure that the dripper is cut out with poly pipe.
Again, 30 cm with dripper in the middle.
• If you cut the drippers for samples as above then use the next set of drippers towards the inside from
the cut drippers for flow and pressure test and record on the “investigation form”
Instructions
• Choose the block with worse problem and cut 32 drippers as describe on page 5.3.1 “Methods
sample collection of drippers” (normally we cut only 16 drippers, thus we will have to cut 8 drippers
per position) to do tests to determine if we can clean the drippers and what recipe to use.
• Button drippers
- Cut 30 cm poly pipe with the dripper in the middle.
• All samples must be wrapped in wet paper and put in a plastic bag.
From results
In this example we can see that 10% concentration of HYDROCHLORIC ACID clean the dripper, but is
not economical for a in field treatment. The next best results will be between the 0.6% concentration of
HYDROCHLORIC ACID and the 200 ppm HYDROGEN PEROXIDE. We can do alternative injection of
these chemicals and flush the system before and after treatment.
Alternatively we must remove the dripper line from the field and soak it in a bath (acid proof container)
with a 10% HYDROCHLORIC ACID solution and circulate this solution through the dripper lines. After
this treatment flush the dripper lines with clean water. This is not practical but we must investigate if this
is safe for the equipment and if it is more economical than replacing it with new dripper lines.
Concen-
Number Product Photo
tration
CONTROL
1 0%
(Clean water)
2 DRIP-A-TRON 10%
CALCIUM HYPOCHLORITE
4 15 ppm
HTH
HYDROCHLORIC ACID
5 0.6%
(HCL)
HYDROGEN PEROXIDE
6 200 ppm
(H2O2)
HYDROCHLORIC ACID
7 10%
(HCL)
HYDROCHLORIC ACID
8 10%
(HCL)
Note: Hydrochloric acid at 10% concentration is not economical or safe for an in field treatment. This is
testing a specific result. Combinations of above tests can be done, example from one solution rinse with
clean water and then next solution. You can also try other chemicals at concentrations as per
manufacturer.