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Flowrox Pump-Catalogue Web

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PUMPS | flowrox.

com

Pumping
Solutions

Peristaltic Pumps
Progressive Cavity Pumps
Smart Features
Spares & Services
Complementary Products

1
Pump Solutions
We Exist to Make Your Life Easier

We deliver advanced pumping solutions for the most demanding process conditions. Our story has started
over 40 years ago making us industry experts on flow control. During the years we have delivered over
150 000 products worldwide. Our unique pump design saves energy and water increasing your process
availability and reducing total cost of ownership.

Product portfolio Focus Industries


1977 • Pinch valves
2002 • Hose pumps
2008 • Pump service, metering pumps
2011 –
Name Mining Construction
changed Minerals processing Energy
Metallurgy Environment
Chemical

2011 • Progressive cavity pumps


2015 • Pulsation dampeners
2016 • Digital Services
2017 • Filter service,
packaged pumping systems
2018 • Mobile geotextile dewatering unit,
ceramic disc filters, filter presses, Flow Filtration Environmental Industrial Service
Smart Filtration Digital Service control technologies automation &
2019 • Industrial automation, plasma digital services
technology for water purification,
smart filter presses, centrifugal pumps

We Provide the Optimal Solution:


YOUR BENEFITS
Centrifugal Pump Flowrox Solution
Low Total Cost of Ownership

Improved process performance

Low operating costs

Long service intervals

Minimized downtime

Flowrox LPP-T pump compared to a centrifugal slurry pump, when Heavy duty design
65 tons of solids per hour are pumped continuously.

2
Flowrox Pump Product Portfolio

Peristaltic Hose Pumps

LPP-T for Transferring LPP-D for Dosing FXM for Metering


• Volume: 0.5-100 m3/h • Volume: 0,1 -2 m3/h • Volume: 0-0,84 m3/h
• Pressure up to 10 bar • Pressure up to 16 bar • Pressure up to 8,6 bar
• Solids up to 80 % • Solids up to 80 % • Temperature up to 46 oC
• Temperature up to 95 oC • Temperature up to 95 oC • Liquid chemical metering
• Particle size 25 % from DN size • Particle size 25 % from DN size • Suction lift capability 0-9 m
• Suction lift capability 0-8 m • Suction lift capability 0-8 m

Progressive Cavity Pumps

E-Series EL-Series D-Series


• Volume: 0-228 m /h
3
• Volume: 0-188 m /h
3 • Volume: 0-0,75 m3/h
• Pressure up to 10 bar • Pressure up to 6 bar • Pressure up to 12 bar
• Temperature up to 70 oC • Temperature up to 70 oC • Temperature up to 70 oC
• For homogenious medias • For homogenious medias • For chemical dosing
• For flooded suction duties • For flooded suction duties • For flooded suction duties
• E.g. paste pumping • E.g. Municipal waste pumping • For dosing chemicals and
flocculants

Digital Services

Smart LPP Pumps for Optimal Slurry Transfer


• Process data collection through various sensors
• Can also be retrofitted to any pump type or brand
• Enables advanced reporting and data analytics, making your
process more reliable and transparent
• Increased productivity through optimization & online
predictability

Pump Services

Comprehensive Pump Installation, Maintenance and


Spare Parts Services
• Site survey services
• Spare parts and component services
• Replacement products and components for original &
compatible products
• Installation, commissioning, maintenance and repair services
• Product update and retrofit service
• Analysis services / commissioning / training

3
Reliable Flowrox Pumps Paired
with Automated Flexible Filtration
Customer: Aquachem GmbH Aquachem is focused on developing and designing
End customer: CURRENTA GmbH & Co. OHG fully automatic filter presses used in this
application.
(Chemical plant, CHEMPARK, Germany)
Project name: Isolation of solids from waste Matching Process Requirements with Flowrox
water generated by flue-gas scrubbing Process Equipment
Process application: Feeding eight fully
“We have been using Flowrox pumps since 2009.
automatic filter presses for flue-gas
They insure steady and reliable feed, which is
scrubbing process essential for our unique fully automatic filter
Flowrox products / solutions: solutions. If the pump does not work, filtration
LPP-T65 peristaltic hose pumps x 8 equipment does not run either. Pump is the heart
of the movement,” Babbé explains. Flowrox LPP-T
Flexible Production Through Automation hose pumps allow continuous monitoring and are
easy to incorporate into any control system.
CHEMPARK is a large area and CURRENTA provides
services to various operations and its different “We are familiar with superior performance of
demanding applications. Filters and pumps need to Flowrox pumps. In 2008 we have built a new
adapt fast to changing process conditions. tank farm for fluid waste treatment. We needed
reliable pumps for challenging application which
“Slurry in the filtration plant varies as we have could handle extreme duty cycles. We first
numerous types of waste from multiple producers. looked for joint membrane pumps which fit our
Applications vary from diffused lithium batteries requirements to pump 35 m3/h. However, we
to pharmaceutical waste. Filtration plant needs to ended up ordering Flowrox LPP-T transfer pumps
adapt to continuous process changes receiving non- and they have performed to our expectations,”
homogeneous feed from flue-gas scrubbing yet offer Schulte explains.
100 % reliable and safe operation. It is a demanding
application as the filtrate needs to be clean enough Professional and Localized Customer Service
to be released back into the process or the river
Rhine,” explains Michael Schulte, Technical Foreman “I could recommend Flowrox pumps for any filter
of incineration plants at CHEMPARK Leverkusen, feed applications. At Aquachem we are impressed
CURRENTA. by professionality of the company. Beyond
product benefits and technical features that are
“Application is very abrasive and requires high superior to its competitors, I also appreciate
performance and resilience from the process the openness when working with Flowrox.
equipment. As in any startup, we have faced some They provide an outstanding representative
challenges. However, on rare occasions when a network, localized customer service and utmost
pump has failed, we have always received excellent professionalism in everything
and immediate support from Flowrox,” adds James that is being done,” Babbé
Babbé, the CEO & Founder of Aquachem GmbH. complements.

OUR CUSTOMER: Aquachem GmbH


James Babbé founded Aquachem GmbH in 1994. The company is
based in Senden, Bavaria, Germany. It is mostly present in water
and wastewater industry and also construction, chemical process
industry, metal, food, pharma and ATEX applications. Since
year 2000, Aquachem is focused on developing and designing
fully automatic filter presses. With nearly three decades of
experience in using filter presses for solid liquid filtration,
Aquachem offers efficient and optimized solutions.
OUR END CUSTOMER: CURRENTA GmbH
CURRENTA GmbH & Co. OHG is the manager and service provider
of three CHEMPARK sites located in Germany in Leverkusen,
Dormagen and Krefeld-Uerdingen. A joint venture between
Bayer and Lanxess offers 70 companies based at CHEMPARK more
than 1,000 chemical-related services across the area covering
11 square kilometers. These include utilities, environmental
services, safety and security, infrastructure, analytics,
vocational training, logistics and maintenance services.
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Flowrox Pump References

Customer: Terrafame, Finland


Products: Flowrox LPP-T65 Hose
Pumps
Application: Washing liquid circulation
pumps
Benefits: ● Large capacity
● Moving process water
with high solids content
● Savings in energy

Customer: Deer Island Waste Water


Treatment Plant, USA
Products: Flowrox PC Pump, EL
Series
Application: Waste water slurry
pumping
Benefits: ● Increased pumping
efficiency
● Savings in
maintenance costs

Customer: Surfactor, Finland


Products: Flowrox LPP-D pumps
Application: Glue feed, color dosing
Benefits: ● Accurate dosing
● Long maintenance
intervals
● Low maintenance cost

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Peristaltic Pumps
Flowrox heavy duty hose pumps are designed for the toughest industrial
applications. They are ideal for demanding processes involving abrasive,
corrosive, viscous or crystallizing media with high solids content.

Advanced Rolling Design


The operating principle of the Flowrox hose Due to their technical features, Flowrox hose
pumps is based on the peristaltic effect. As the pumps provide exact flow per revolution. They
cylindrical rotor rotates along the hose, the also incorporate an advanced rolling design, which
process medium gets pushed forward through eliminates friction, maximizes hose life and lowers
the hose. At the same time, the hose behind the energy consumption. Energy efficiency, long hose
compression point reverts to its original circular life and low maintenance generates substantial
shape creating a suction effect at the pump inlet savings during the life cycle of peristaltic pumps.
port. As a result, the hose bore is re-filled with Lifetime of Flowrox pumps’ hoses is 3-5 times
the medium. No backward flow or slip can occur longer than conventional hose pumps.
as the hose is squeezed tight by the roller.

Technical Features
Only the hose is in contact with the medium
Positive displacement with no backflow
Single roller design that enables minimized friction
Low lubrication need, only 20% that of conventional
peristaltic pumps
Less backflow
No overheating at high continuous flow rate
Dry run capability
Selfpriming up to full vacuum

Trailblazing Pump Technology:


This Is How We Roll!
Flowrox LPP-T pumps are equipped with a
patented hose flange and reliable in-line pipe
connections, as well as a hose leak detection
unit. Patented adjustment mechanism senses
hose wear when compression is readjusted. This
helps to maximize hose lifetime and minimize the
risk of over-compression. There is no need for
shimming.

The LPP-T100 is one of the world’s largest hose


pumps, with a maximum continuous flow of
100m3/h. Scan the code to watch pump animation.

6
Pump Model Selection Guide

Type Size Motorization Pressure Flange Body Inverter Auxiliaries


(DN) class drilling material
LPP-T = 15-100 GM = Gear motor 7,5 = 7,5 bar 1=- 0 = GRS/Fe N = None D = Hose leak
transfer detector
2 = DIN PN10 3 = Aluminium II = Wire
connected IP55 R = Revolution
LPP-D = GU = Gear unit 10 = 10 bar 6 = ANSI 150 detector
dosing 8 = BS TABLE D F = Forced
BS = Bare shaft 16 = 16 bar 9A = AS TABLE D cooling fan
SLPP-T =
smart R1/2” = Male thread T = Pressure
transfer transmitter
R3/4” = Male thread with display
SLPP-D= R1” = Male thread
smart X = Special
dosing

Example: LPP-T65GM10-2-0-N-D

Type Frame size Model Max. Power cord Tube size Auxiliaries
motor plug type and material
RPM
FXM= 2 = Tubes between S = Smart 3 = 175 4=125V AC, FXM2: A = Flow switch
metering 1,9 – 9,5 mm model RPM NEMA 5/15 (US) N011= Norprene B = Basic Flowrox
3 = Tubes between 5=230V AC, N092= Norprene Malibu
6,4 - 19,1 mm
NEMA 6/15 (US) N176= Norprene C = Customized
6=230V AC, G132= Tygothane Flowrox Malibu
CEE7/VII (EU) T151= Tygon lined Norprene
7=230V, BS 1363 (UK)
8=230V AC, FXM3:
AS/NZS3112 (AUS) N151= Norprene
N235= Norprene
N268= Norprene
N840= Norprene
G210= Tygothane
T227= Tygon lined Norprene

Example: FXM-S-36-N011-A

All stages of the LPP-T and LPP-D and their hose design and manufacturing are covered by ISO 9001:2015.
They are also ATEX approved.

7
Our Pump Offering
For Transferring, Dosing and
Metering
The innovative Flowrox peristaltic pumps set LPP-T pumps provide substantial savings through
the industry standard for peristaltic pump improved process performance and efficiency,
technology. Designed for heavy industrial duties, long service intervals and low maintenance costs.
they are ideal for pumping diverse slurries They are manufactured using durable elastomers
and dosing a wide range of abrasive, corrosive, and advanced materials, making them perfect for
viscous or crystallizing media. pumping a wide range of media.

From Features to Benefits

Comparison of Flowrox m3/ h Continuous duty 24/7


Technology
Flowrox rolling technology is capable of
operating in continuous duty with its maximum
pressure and maximum flow in the same point, 20
where the conventional pump has limitations
5

in continuous duty for pressure or flow.


T6
P-
LP

Flow
x
ro

The pump performs even with 95 oC degrees


ow
Fl

media temperature.
10 5
l6
ona
enti
nv
Co

Image:
Flowrox hose pump technology vs. conventional 5 10 Bar
technology. Pressure

8
Technical Data of Flowrox LPP and FXM Pumps

Technical data LPP-T32 LPP-T40 LPP-T50 LPP-T65 LPP-T80 LPP-T100

Weight ~300 kg ~360 kg ~650 kg ~960 kg ~2450 kg ~4300 kg

Flow/revolution 0,65 l 1,25 l 2,75 l 5,4 l 11,6 l 31,6 l

Maximum flow 3,9 m3/h 8 m3/h 11,5 m3/h 20 m3/h 40 m3/h 100 m3/h

Maximum pressure 10 bar 10 bar 10 bar 10 bar 7,5 bar 10 bar

Lubricant volume 0,8 l 1l 2,5 l 4l 8l 25 l

Hose bore and flange 32 mm 40 mm 50 mm 65 mm 80 mm 100 mm


connection

Motor power 0,75-4 kW 1,1-5,5 kW 1,5-9,2 kW 3-11,0 kW 9,2-22,0 kW 37-75 kW

Technical data LPP-D15 LPP-D20 LPP-D25 Technical data FXM

Weight 47 kg 47 kg 60 kg Weight/ Shipping weight FXM2: 13 / 14 kg


FXM3: 20 / 21 kg
Flow/revolution 0,1 l 0,18 l 0,3 l
Maximum flow FXM2: 176 l/h
FXM3: 840 l/h
Maximum flow 0,6 m /h3
1,2 m /h 3
2,0 m /h3

Maximum working pressure 8,6 bar


Maximum pressure 7,5/16 bar 7,5/16 bar 7,5/16 bar
Maximum fluid temperature 46°C
Lubricant volume 0,4/1 l 0,4/1 l 0,4/1 l
Enclosure NEMA 4x / IP66
Hose bore and flange 15 mm 20 mm 25 mm
connection
Plug type (operating voltage 4=125V AC, NEMA 5/15 (US)
requirement 96VAC to 264VAC)
5=230V AC, NEMA 6/15 (US)
Motor power 0,55-1,1 kW 0,55-1,1 kW 0,75-1,5 kW
6=230V AC, CEE7/VII (EU)
7=230V, BS 1363 (UK)
8=230V AC, AS/NZS3112 (AUS)

The Flowrox pumps are suitable for large-scale project deliveries with a selection of Flowrox valves.

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Progressive Cavity Pumps
Flowrox progressive cavity (PC) pumps are ideal for demanding industrial
slurry and paste pumping applications, especially with highly viscous or
shear sensitive liquids and sludges.

Advanced Spiral Technology

In PC pumps, the pumped medium continuously Other benefits:


shifts spaces (progressing cavities) between the
rotor and the stator, enabling nearly pulsation-free • Over 30% higher pumping capacity compared
pumping. With Flowrox technology it is possible to to a conventional PC pump with same rpm
deliver up to 10 bar of pressure per single stage. • Save energy up to 15% compared to a
This is possible with our evenwall stator technology conventional model
that forms the heart of the entire pump. • Minimized maintenance time enables the
highest run time possible

Technical Features
Combination of an elliptic rotor and a stator with even
wall thickness
More pressure with less strain
Increased flow per revolution
Long rotor/stator lifetime
Less backflow

Through advanced technology and precise design, Flowrox PC Pumps offer you significant savings
by reducing pumping costs.

From Features to Benefits


Longer
Advanced product
maintenance
structure interval

Evenwall Higher pressure


Evenwall® stator
Stator with same RPM

2/3 rotor 30% higher flow


geometry with same speed

10
Technical Data

Technical data E2/10 E4/10 E10/10 E20/10 E35/10 E70/10 E150/10 E250/10

Weight kg 110 135 180 270 350 630 1360 2300

Maximum flow m3/h 1,7 3,4 6,8 14,1 35,6 69,6 141,1 227,6

Max. pressure bar 10 10 10 10 10 10 10 10

Flange connection DN 50 65 80 100 125 150 200 250

Motor power kW 1,5 3 3 7,5 11 30 75 90

Technical data EL50/6 EL100/6 EL200/6 EL330/6

Weight kg 140 540 1120 1900

Maximum flow m3/h 38,2 71,1 133,9 187,9

Max. pressure bar 6 6 6 6

Flange connection DN 50 150 200 250

Motor power kW 11 15 30 55

Technical data D004/12 D010/12 D025/12 D075/12

Weight kg 14 14 15 17

Maximum flow m3/h 0,04 0,10 0,25 0,75

Max. pressure bar 12 12 12 12

Flange connection DN R1” R1” R1” R1”

Motor power kW 0,37 0,37 0,55 1,1

E 4/10
Liters / min Performance curves

Comparison of
Flowrox Technology
p
m

When the Flowrox PC pump performance is compared


Pu
PC

with conventional PC pumps, Flowrox 2/3 geometry


x
ro
ow

pumping elements need less RPM than conventional Rate


Fl

1/2 geometry pumping elements to achieve the same


p
flow rate. iona
l PC
pum
nt
Conve

Image:
Flowrox spiral technology vs. conventional technology. RPM
Less RPM needed to achieve the same flowrate.
Rotation speed

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Smart Features
Enhance your performance with our Digital Services. Flowrox Smart
Features can be included into any old or new delivery. The Smart pumps
are next generation solutions delivering data and information in order
to provide reliable and cost-efficient production. Real time information
from site results in optimized production with maximized output and
minimized unplanned shutdowns.

Digital Services
The SLPP and FXM Smart pump series provide The Flowrox Smart Pump combined with the Malibu
Flowrox MalibuTM functionality, i.e. online IIoT (Industrial Internet of Things) user interface
information about the pumping process, enables advanced reporting and data analytics,
pumping performance and condition of the pump. making your process more reliable and transparent.
MalibuTM is accessible on any device with an Internet
The Smart Pump SLPP is equipped with browser.
instrumentation and intelligent motor
diagnostics for continuous monitoring of the
pumping performance.

Technical Features SLPP FXM


Real time data available in Flowrox Malibu ✓ ✓
Pre-fail indications from the sensors ✓ *
Vibration & temperature measurements ✓ *
Pressure measurement at the pump inlet/ ✓ *
outlet
Medium temperature measurement ✓ *
Connectivity 4G/3G, RJ45
WIFI cable
or LAN

* Available upon request, contact info@flowrox.com

From Features to Benefits

● Online pump performance monitoring


Detect issues before they become a
problem, enables production optimization
● Automatic pre-fail indications
Savings in maintenance & unexpected
shutdown costs
● Advanced analytics and reporting tools
Compare and analyse data.
Access to detailed pumping data to
assess long-term pump performance
● Easy accessibility via the Internet
Access wherever you are
Flowrox MalibuTM IIoT user interface is simple and easy
to use.
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Flowrox Smart LPP-T & FXM pumps:
The SLPP and FXM Smart pump series
provide Flowrox Malibu functionality, i.e.
online information about the pumping
process, pumping performance and
condition of the pump.
The Flowrox Smart Pump combined with
Malibu enables advanced reporting and
data analytics, making your process more
reliable and transparent.
13
Complementary Products
We provide complementary equipment that is designed to support the optimal flow.
Enhance your process with the Flowrox ExpulseTM pulsation dampener.

Flowrox ExpulseTM
It is common for positive displacement pumps to produce pulsation. The Flowrox
ExpulseTM is a flexible inline pulsation dampener, which quiets noise while settling
pressure peaks and uneven flows. The design is based on a double hose structure with
resilient inner hose, reinforced outer hose and compressed air between the hoses.

• Absorbs up to 90% of the pulsation • Flowrox ExpulseTM can be installed on any


• Up to 10% energy savings pulsating pump from any brand
• Reduces hammering of the pipeline and makes • There are no breaking diaphragms or bladders
pump bearings and gearboxes last longer • Flowrox ExpulseTM is self-cleaning
• All in one; flexible pipeline connection does not collect sediment or particles.
and dampener

Technical Data
Size DN32-DN100/1 ¼”-4”
Hose Material NR Standard
Wetted parts AISI316 & NR
Maximum pressure 10 bar
Maximum temperature + 75°C
Filling media between Oil free compressed air
dampener hoses
Standard features Threaded ends
Auxillaries Flanges

From Features to Benefits


● Reduces noise
Quiets the annoying noise of the pulsating
pump in the pipelines
● Saves energy
Absorbs up to 90% of pulsations and saves up
to 10% of energy by temporarily storing it in
the flexible inner hose and filler gas
● Easy, independent and reliable
Easy to install for any pulsating pump
● Protects pump bearings and gearbox
Reduces pipeline pulsations
● Simple and flexible
Easy and fast to maintain Flowrox LPP-T pump with 80 mm Flowrox ExpulseTM
stabilizing the flow in a filter feed application.

14
Spares & Services
With decades of experience in developing innovative flow control solutions and
elastomer technology, Flowrox offers a wide selection of superior elastomers for
diverse media and process conditions. The correct mechanical hose design and
material selection are essential for optimizing hose lifetime.

Optimal Pump Hoses and Tubes for


Each Media
Our high-grade hose materials include chemical To guarantee the best possible mechanical
resistant ethylene propylene (EPDM), oil and fat characteristics, the hose cover is always made of
resistant nitrile rubber (NBR), which is available natural rubber.
also for food grade mediums (NBRF), and extremely
abrasive natural rubber (NR), which is ideal for FXM tube material options are Norprene®,
heavy wearing applications. Tygothane® and Tygon lined Norprene.

Auxiliaries
Revolution Sensor & The Hose Leak Detector
Pressure Transmitter

The revolution sensor calculates the cycles of the pump. The hose leak detector indicates hose leakage into
Pressure transmitter can be used to detect overpressure pump housing. It automatically stops the rotation of
of the pipeline. the pump when connected to the control system.

Services
We offer prompt support, spare parts and services
in order to maximize your pump performance.

We manufacture and deliver original spare parts and


components for all Flowrox products (hose pumps,
PC pumps, valves) as well as original and compatible
replacement components for other brands’ products.

We have the capability to deliver and manufacture


stators, rotors, drive shafts, coupling rods, joint ● On-time trouble-free delivery of spares and
assemblies, bearings sets and sealings for most services
commonly known PC pumps, such as Allweiler, ● Cost savings through optimized service
Seepex, Netzsch, Mono, PCM and Bornemann with cycles and reduced downtime of equipment
20 years experience. ● Longer life cycles for equipment

15
This is How We Roll!

Check out Flowrox Peristaltic Pumps in action


by scanning this QR code.

Progressive Pumping!

Check out Flowrox Progressive Cavity Pumps in action


by scanning this QR code.

Get Smarter!

Check out Flowrox Digital Services


by scanning this QR code.

Flowrox: Proven Performance


Flowrox is a family-owned global company headquartered
in Finland. It specializes in flow control, pumping, filtration
solutions and environmental technologies. Flowrox products
and services are enhanced with IIoT solutions and intelligent
systems. Flowrox serves a number of process industry
applications, especially in mining, minerals processing,
chemical, energy and environmental industries.

Flowrox has subsidiaries in Australia, Chile, China, Peru,


South Africa, Russia, Sweden and the United States as well as
more than 230 sales representatives in 80 countries. Contact your local Flowrox representative

Flowrox Oy www.flowrox.com
02/20 EN

P.O. Box 338, FI-53101 Lappeenranta info@flowrox.com


Finland
Tel. +358 201 113 311
16

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