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Industrial Visit Report PCE, Nagpur

1) CHAPTER 1 :-

Report
On
Industrial Visit
To
“SANVIJAY ROLLING & ENGINEERING LTD”

 Details of Visit:- .

 Date:- 29 Sept 2018


 Place:-. Sanvijay Rolling & Engineering Ltd.
 Address:- 9, Imambada Road, Nagpur- 440018.
 Time:- 10:00 AM to 3:00 PM
 Faculty Coordinators:- Dr. P.B.Khope ,Prof. Mudafale
 Visitors:-Students of 5th semester Mechanical Engineering Department

Page 1 of 15
Industrial Visit Report PCE, Nagpur

 INTRODUCTION:-

SANVIJAY has been the foremost name in steel rolling in entire


India for more than 2 decades. Sanvijay founded by its pioneer Mr. Puranlal
Agrawal, has grown from a modest trading firm in 1971 to become one of
the country's biggest and most respected multi product steel rollers.

Sanvijay Rolling & Engineering Ltd. (SREL) has its


manufacturing units at Hingna & Butibori MIDC Estate in Nagpur
(Maharashtra). Sanvijay has 6 rolling Mills with an installed production
capacity of 0.5 Million Tones per annum, and Steel Melting Shop (SMS)
having infrastructure for special steels and Stainless steel and other regular
Mild Steel and High Tensile capabilities.

SUNRISE STRUCTURAL & ENGINEERING PVT. LTD, is a


professionally managed, dynamic company, engaged in fabrication,
galvanizing & supply of all types of Lattice Galvanized Towers, Power
Transmission Towers, Telecom Tower, Wind Mill Towers, Switch yard
Structures and Allied Application.

‘GRACE INDUSTRIES LTD' (GIL) a Subsidiary of Sanvijay Rolling &


Engg. Ltd. (SREL) was acquired in year 2007. Located in Tadali MIDC,
Chandrapur, GIL has a setup of 4 x 100 TPD DRI Kilns for production of
high grade Sponge Iron and 25 + 8 (33) MW Captive Power Plant (Coal
Based AFBC and WHRB).

An ISO 9001:2008 Certified Organization, Quality at


Sanvijay is imbibed in its culture. Due to this strict adherence to quality
parameters, Sanvijay can boast of being the only mill in India to enjoy Power
Grid approval for supply of complete range of Angles & Flats for Power Grid
Transmission Line Tower Projects. External Approval Agencies & third party
Inspection Agencies like American Bureau of Shipping (ABS), LRS, DNV,
TUVRheinland, Bureau Veritas, NTPC, MSEB & various others have also
approved our manufacturing process and / or products from time to time.
Sunrise Structurals & Engineering Pvt. Ltd. also enjoys ISO 9001:2008
certification.

Page 2 of 15
Industrial Visit Report PCE, Nagpur

 COMPANY PROFILE:-

 Sanvijay rolling
& engineering limited :- Partnership
 Nature of ownership :- Company limited by Shares
 Number of employees :- 20-100 People
 Nature Of Business :- Manufacturer / Supplier
 Annual Turnover :- ₹100,000,000
 Year of Establishment :- 16 October 1987

 Address :- 9, Imambada Road, Nagpur -440018


 Emails :- steel@sanvijay.com
 Web :- www.sanvijay.com
 Phone Nos. :- +91 712 272 9130
 Fax Nos. :- +91 712 272 0716, 272 3799

 VISION :-
Our vision is to achieve Product Specification as per customer
requirements along with On Time delivery of products. Soon Sanvijay shall
be upgrading its capacity to achieve 1 Million Tons per annum of Rolled
steel to cater to the growing market needs of sustained delivery of quality
steel

Sanvijay believes in self sufficiency and has started the process of


backward integration to ensure uninterrupted/continuous supply of product
and services, power and raw material through acquisition of mining bases.

Sanvijay also has its ambitions in development of special grades of steel for
futuristic industries like Automotive & Stainless Steel based industries.

Sanvijay aims to be a truly professional organization, with zeal and


determination to attain greater heights & be an internationally acclaimed
one stop supply organization for all kinds of steel products and services.

Page 3 of 15
Industrial Visit Report PCE, Nagpur

 COMPANY’S VALUED CUSTOMER :-

 KEC International Ltd. Nagpur

 Maharashtra State Electricity Transmission Co. Ltd.


(MAHATRANSCO) up to 400 KV line & Sub station structure.

 BNC Power Projects Ltd. Pune

 Rudranee Infrastructure Ltd Aurangabad

 Ashtavinayaka Construction. Mumbai

 Shivam Enterprises. Mumbai

 Sai Ram Erection Nagpur

 R.K. Engineering Service. Nagpur

 Bajaj Electrical Ltd. Mumbai

 E.M. Power Trans Pvt. Ltd. Orissa

 K.C Power Infra Pvt. Ltd. Mumbai

 Kalpataru Power Transmission Ltd.

 Gandhinagar. Maha Active Engg Pvt. Ltd. Aurangabad

Page 4 of 15
Industrial Visit Report PCE, Nagpur

 Products :-
1) Angles:-

2) Broad flange beams :-

3) Joists / beams :-

4) Flats :-

5) Squares:-

Page 5 of 15
Industrial Visit Report PCE, Nagpur

6) Rounds :-

7) Billets :-

8) SS Products :-

9) Rolled product :-

Page 6 of 15
Industrial Visit Report PCE, Nagpur

 INSTALLED MACHINE TOOLS :-

1) Rolling Mills Details :-

Units Mill Size Production Capacity per month


(MT)
(M-1)- 14 inch 5000
H-1
H-2 (M-1)- 16 inch 2500

H-3 (M-1)- 12 inch 3000


(M-1)- 12 inch
(M-1)- 14 inch
H-4 (M-1)- 9 inch 2500
(M-2)- 11 inch
B-1 (M-1)- 24 inch 8000

B-2 (M-1)- 30 / 28 inch 20000

Process Equipment Specification Capacity

 Lambarton Engineering
 Proper soaking of material
Company Ltd. (India)
before rolling
 760mm Diameter, 2-Hi Stands
 Mechanised handling
- 10 Nos
during rolling Close
 Rounds - From 34mm diameter
 Finishing Stands with Fibre
 control on dimensional
to 200 mm diameter
bearings
and other physical  Reheating Furnace Capacity
 Pusher type Re-heating 30 Tons/hour
 spects like bend, twist,
Furnace (4 Mtr Wide ad 30 Mtr
etc.Inline cutting
Long)
andmechanized handling of
 Rollar tables.
bars.
 Hot saw cutting machine

Page 7 of 15
Industrial Visit Report PCE, Nagpur

2) Induction Furnace (IF) :-

Process Equipment Specification Capacity

 Medium Frequency 500 HZ


 GA Danieli make  15 MT Liquid Metal with Double
 Induce Current Melting of
 Scada base System convertor
scrap
 Scrap stored in fully covered  Transformer Rating 7.1 MVA
shed.

3) Argon Oxygen Decarburisation (AOD) :-

Process Equipment Specification Capacity

 Decarburisation through side


blowing tuyers
 Control of gas levels and  Side blown Converter with top

chemical composition lancing  35 M


 PLC based gas mixing station by
 Reduction of metal through Forbes Marshal
Argon gas blowing & also achieve
homogenization.

Page 8 of 15
Industrial Visit Report PCE, Nagpur

4) Ladle refining Furnance :-

Process Equipment Specification Capacity

 Chemical and Thermal


Homogenization
 Alloy addition to achieve close
 40 MT Liquid Metal
chemistry range
 Transformer Rating 5
 Slag making for desulphurization
 GA Danieli Make MVA
with synthetic slag
 10” electrode diameter
 Bottom purging by Argon through  Heating Rate 3-4ºC/
min
refractory purging block
 Synthetic Slag practice to produce
clean steel.

5) Rolling Mills Details:-

Page 9 of 15
Industrial Visit Report PCE, Nagpur

6) Continuous casting unit-1 :-

Process Equipment Specification Capacity

 Ladle-tundish stream shrouding


 Tundish-mould stream shrouding  S-Type Curved Mould Two
 Synthetic mould slag Strand  For casting blooms in
following sizes
 Soft secondary cooling Machine with Radial Dummy 100x100mm
 Controlled casting speed Bar. 125x125mm
150x150mm
 Oscillation synchronization with  6/11 Meter Radius
withdrawal for uniform & smooth casting  Supplied by M/s Danieli.
 Large metallurgical length

7) Continuous casting unit-2:-

Process Equipment Specification Capacity

 For casting blooms /


 Ladle-tundish stream shrouding
slabs in following sizes
 Tundish-mould stream shrouding  S-Type Curved Mould 160x160mm
200x200mm
 Synthetic mould slag Two Strand Machine with 300x300mm
 Soft secondary cooling 200x250mm
Radial Dummy Bar.
200x300mm 200x400mm
 Controlled casting speed  9/16 Meter Radius 230x250mm
 Supplied by M/s Danieli.
(Slab sizes as per enquiry
within above range)

Page 10 of 15
Industrial Visit Report PCE, Nagpur

8) Ingot Casting :-

Process Equipment Specification Capacity

M1 - 1 MT weight – 320 mm Sq *390


mm Sq*1115 mm length M2 - 2 MT
weight - 406 mm Sq *508 mm
Sq*1230 mm length
 Bottom poured up healing M3- 3.2 MT weight - 480 mm Sq *
Ingot with Hot 570 mm Sq * 1570mm length
Top & antipiping compound. M4.2- 4.2 MT weight - 490 mm Sq *
 M1, M2, M3, M4.2 & M7
 Argon shrouding on trumpet 610 mm Sq * 1850mm length M6- 6
- Square Ingot
 Slow cooling facility for better MT weight – 660 mm dia * 790 mm
 M6 – Octagonal Ingot
internal  M9 & M14 – Polygonal dia * 1576 mm length M7- 6.8 MT
Ingot
soundness / homogeneity weight - 580 mm Sq * 730 mm Sq *
 Bloom conditioning / dressing 2013 mm length M8.2- 8.2 MT weight
facility – 865 mm dia * 1025 mm dia * 1450
mm length M9- 10 MT weight – 804
mm dia * 977 mm dia * 1860 mm
length M14- 14 MT weight – 1005
mm dia * 1245 mm dia * 1740 mm
length

Page 11 of 15
Industrial Visit Report PCE, Nagpur

 PLANT LAYOUT :-

Page 12 of 15
Industrial Visit Report PCE, Nagpur

 Conclusion :-

 We conclude that, while going through the entire industrial visit,


the co-operation is found to be very well organized, developed
& most ideal industry in every walk of its production,
administration & management aspects.

 We extend our heartiest thanks to Sunvijay Rolling &


Engineering Ltd. , Nagpur for making 29th Sept 2018 a day to
cherish for some of the lucky students like us who are honored
with your humble gesture to get an opportunity to visit such an
esteemed organization.

 We also want to thank to director Mr. Sanjay puranlal


agrawal Sir of Sunvijay Rolling & Engineering Ltd. and to
Faculty coordinator Dr. P.B.Khope Sir ,Prof. Mudafale Sirfor
coordinating the visit.

Page 13 of 15
Industrial Visit Report PCE, Nagpur

Date: 17 / 09 /2018
To
Mr. Sanjay Puranlal Agrawal
Sunvijay Rolling & Engineering Ltd

Subject: Permission for Industrial Visit/Industrial Case Study as a Part of


Bachelor of Engineering Academic Curriculum.

Dear Sir,

With reference to above subject, we kindly request you to give us


permission for Industrial visit as a Part of Bachelor of Engineering
Academic Curriculum.

As a part of Bachelor of Engineering academic activity, students


will require the completion certificate of industrial visit/Industrial Case
Study to the Institute as per the norms of R.T. M. Nagpur University,
Nagpur.
Kindly accord permission to visit your esteemed organization either
in the forenoon or afternoon session as per your convenience.
Your co-ordination in this regard will not only help the cause of
education but will also strengthen the youth of the nation.

Waiting with Anticipation


Thank you with warm regards

Your`s Truly

Dr. K. S. Zakiuddin
Prof. & Head
Mech. Engg. Dept.

Page 14 of 15
Industrial Visit Report PCE, Nagpur

And they will submit the report of Industrial visit to the Institute as
Following is the list of students:

Sr.
Roll No. Name of Student Mobile No. Signature
No.
1. 128 Mayur C. Naik 7219399219

2. 129 Mehul S. Dukhande 7987615871


3. 130 Nilesh H. Bokde
4. 131 Palash V. Khobragade 9011866035

5. 132 Parag J. Sonkusale 7038944698

6. 133 Payush S. Mendhe 9975067523

7. 134 Pramod r. Kushwaha 9309989161


8. 135 Pranav H. Kale 7350183089

9. 136 Pranav I. Narnaware 9011711085

Page 15 of 15

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