Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Statement of Construction Method

Download as doc, pdf, or txt
Download as doc, pdf, or txt
You are on page 1of 35

STATEMENT OF CONSTRUCTION

METHOD
A) Civil works:

Item No: 1
Name of the item: Site office
We shall provide and maintain furnished field office for the use of the Engineer and our staff.
The site office will have a concrete floor, adequate brick foundation, brick walls, false ceiling of
hard board with seasoned Garjan wood frame and painted, and all windows are to be glazed and
provided with steel grill. Outside and inside wall surface will be painted on plaster acceptable to
the Engineer in charge. The field office shall be maintained in a secure and watertight condition
until the completion of the contract and shall be provided with electricity, running water and
sewerage. All doors shall be fitted with approved locks and windows shall be provided with
screen/blinds. At the end of the project the site office will be removed from the site.
Engineer’s site office will be minimum of 15sqm plinth area with providing furniture, first aid-
box, safety helmet, level machine/ theodolite, consumables and stationeries etc.

Item No: 2
Name of the item: Boring/ Drilling
Boring/drilling for cast in situ pile up to the required depth and diameter with minimum 6 m long
temporary steel casing, true to vertical, providing, bentonite slurry and maintaining water level in
the hole, washing the hole for at least 30 minutes, clean the bore-hole and make the hore-hole
ready for placing steel cage and concerting including hire charge of rig set with winch machine,
tripod stand, trimie pipe, cost of fuel, lubricant, mobilizaiton, demobilization, maintenance,
spares, stand-byes, insurance coverage, water, electricity and other charges all complete
approved and accepted by the Engineer.
Before commencing boring operation we shall submit the method statement of cast-in-site pile
work including sequence of boring and casting, disposal of spoils, test result of materials to the
Engineer for approval.
First we shall provide sequence of boring and casting. The boring will be started from one end
and gradually moved to the other end. One rig machine will work simultaneously and we will
complete two piles per day.
Then we will mark the pile point according the working drawing. We will use mortar and 6mm
dia cut piece rod for providing pile point.
Boring will be started according to the sequence submitted earlier. The pile point will be checked
first. We will calculate the boring depth from bench mark. We will use 450 mm or 425 mm dia
chiesel for boring with continuous water jetting. We will use bentonite slurry during boring to
avoid any king of side collapse during boring.

Item No: 3
Name of the item: Removing of spoils/mid.
The slurry produced from boring will be disposed at a chamber constructed at a suitable location
and then will be removed from the chamber by truck. The chamber wall will be constructed from
brick with a size of approximately 2.5m x 1.5m x 1.75m with two parts. After completing boring
to required depth we will wash the hole for at least 30 minutes, clean the bore-hole and make the
hore-hole ready for placing steel cage and concerting.

Item No: 4
Name of the item: Concreting
The steal casing will be minimum 6m long and true to vertical. The spiral rod will be welded
with vertical rod by point welding by ferospeed electrode. We will use 75mm dia round cc block
to maintain adequate clear cover.
Concreting work will be started after placing the rebar casing vertically with required cut-off
level. Cast in situ pile with reinforced cement concrete works will have minimum cement
content relates to mix ratio 1:1.5:3 having minimum f'cr = 26 Mpa, and satisfying a specified
compressive strength f’c = 21 Mpa at 28 days on standard cylinders as per standard practice of
Code ACI/BNBC/ASTM & cement conforming to BDS EN-197-1- CEM 1 (32.5 to 52.5 N) /
ASTM-C 150 Type – I. Best quality coarse sand [Sylhet sand or coarse sand of equivalent
F.M.2.2], 20 mm down well graded crushed stone chips conforming to ASTM C-33 will be used
including breaking chips, screening through proper sieves, making, placing re-bar cage in
position, placing and removing tri-pod as per requirement, pouring the concrete in bore-hole with
the help of a trimie pipe, maintaining the trimie pipe immersed in concrete by at least 1 meter
throughout the period of concreting, maintaining required slump etc. The aggregates will be
mixed by standard mixer machine with hoper, placed by forms, adequate water for required
slump.

Item No: 5
Name of the item: Point welding
Point welding at contact point of the spiral binders with the main reinforcements alternately by
electric arc welding carefully with highly oxidized electrodes making the points prominent.

Item No: 6
Name of the item: Splice
At the lap of main reinforcement in re-bar cage a welded splice by welding of minimum 300 mm
length will be provided at a lap length of 750 mm alternately by electric arc welding with highly
oxidized electrodes.

Item No: 7
Name of the item: Pile head breaking
The head of hardened cast in situ bored pile/pre-cast pile will be dismantled up to pile head cut-
off level by manually without damaging the rest. The dismantled materials such as concrete will
be removed to a safe distance including scraps. cleaning of concrete from steel/M.S. rods,
straightening and bending of pile bars, preparation and making platform where necessary,
carrying, all sorts of handling, stacking the same properly after clearing, leveling and dressing
the situ and clearing the bed etc will also be done by us.

Item No: 8
Name of the item: Static load test
Static load test as per ASTM D1143 will be conducted providing required scaffolding, bracing,
jacks, pressure test gauge, loading unloading, Kentledge and other plants and equipment
including staging, mobilization, demobilization, hire chargegunny bags, sand and filling
sacs/gunny bags for loading. Total 125 ton load will be provided gradually starting from 25% of
total load. Record of settlement will be taken at every 10 min interval till the settlement stop.
Then we will increase the load to 50% of total load and reading of settlement will be taken at
every 10min interval till settlement stops. Similarly we will apply the load to 100% and keep the
settlement record. We will keep the 100% load for additional 6 hours for observing any more
settlement in the settlement is less than 25mm in every load increment. We will decrease the load
in similar fashion up to 50% of total load and keep the record of rebound. Then we will again
increase the load up to 100% and keep the record of settlement as done previously. If the
settlement is more than 25mm in any load then the pile will fail. Results will be prepared in
standard forms and load test report will be placed with all graph and chart etc.

Item No: 9
Name of the item: Earth work in excavation
Excavation will be commenced after placing pillars marking the center lines of the structures and
the bench mark pillars.
All trees, stumps, tree debris, bushes and other vegetation, boulders, building and any structures,
fancy or similar obstructions being within boundaries of the permanent works shall be removed
as directed by the Engineer.
Unless excavation is to be carried out, cavities left by clearing operation shall be back filled with
brick chips and sand ( FM=0 .8) mix of 1:1 ratio.
Materials being removed shall be disposed off by us in a manner and at a location approved by
the Engineer.
Excavation work will be commenced just after checking the pillars that mark the centerlines and
benchmarks bearing known levels by the Engineer in charge.
Excavation shall be carried out in such a way that sufficient working space and space for side
supports, de-watering, from-work, shuttering etc. are available during the excavation of the
work.
We shall exercise greatest possible care during excavation and when necessary supply and fix
strong and sufficient supports (timbering) to the sides of the excavation to prevent falling in. In
the event of falling in, we shall make all earth works to the satisfaction of the Engineer in charge.
Shoring, sheeting and bracing shall be provided by us at our own expensive if required to protect
adjacent existing structures. The excavation depth will not be lowered than the required depth by
the drawing. In case of over excavation in depth we shall perform rectification work by 1:5:7
concrete at our own cost.
All excavated materials which, to the opinion of the Engineer, are not suitable for fill or backfill
and all surplus excavated materials shall be removed from tile site, and disposed off at our own
cost within the Employers property where directed.
We shall provide, maintain pumps and related equipment, including standby pumps of sufficient
capacity to keep the excavation free from water whatsoever until the structures attain their full
strength. We shall further notify the Engineer and act his approval before stopping the pumping.
Trimming at formation level shall be made by hand tip to a depth of 150mm or until all the loose
materials are removed in order to ensure that the work rests on a perfectly clear and leveled
ground.
We shall trim, dress and leave the borrow pits in a condition to the satisfaction of the Engineer.

Item No: 10
Name of the item: Sand filling in foundation trench
Sand filling in foundation trenches and plinth will be done with sand having F.M. 0.5 to 0.8 in
150mm layers including leveling, watering and compaction to achieve minimum dry density of
90% with optimum moisture content (Modified proctor test) by ramming each layer up to
finished level as per design supplied by the design office only etc. all complete and accepted by
the Engineer.

Item No: 11
Name of the item: Site development
At first we will remove all undesirable objects, organic matter, environmental hazard substances
by head or truck in the designated area. We will maintain required slopes by breaking lumps,
leveling and dressing in layers up to finished level as directed by engineer in charge.

Item No: 12
Name of the item: One layer brick flat soling
First we will compact the bed by hand rammer and then sprinkle water to the bed.
The bed will be leveled and first class bricks will be placed in surface contact with each other
with frog marks upwards.
Brick joints in subsequent row of bricks will be kept in English bond pattern and joints will not
be in the same line.
Small gaps or joints within bricks will be filled with fine sand and brushed in until the joints are
filled with sand.
Item No: 13
Name of the item: Mass concrete
Mass concrete (1:3:6) in foundation or floor will be manufactured with cement, sand (F.M. 1.2)
and picked jhama chips.
First fine and coarse aggregate shall be screened and washed at least once in clean water before
use.
Proportioning by volume will be done by boxes that is equivalent to one bag cement and water
will be controlled by slump cone.
Inventory controller will be present at mixing place to control the quality and mixing will be
done by either mixture machine or by hand.
Before placing concrete we will clean the area and provide level pillers of fresh concrete at 1800
mm C/C both ways. Concrete will be laid gently from one side and compacted by wooden or
steel rammers. After 24 hours of laying of concrete we shall flooded the concrete surface by
water for 7 days.
Item No: 14
Name of the item: Damp proof course
Damp proof course (DPC) (1:1.5:3) in cement concrete with cement, 50 % Sylhet sand (F.M.2.2)
and 50 % local sand (F.M.1.2) and picked jhama or stone will be provided.
First fine and coarse aggregate shall be screened and washed at least once in clean water before
use.
Proportioning by volume will be done by boxes that is equivalent to one bag cement and water
will be controlled by slump cone.
Inventory controller will be present at mixing place to control the quality and mixing will be
done by either mixture machine or by hand.
Before placing concrete we will clean the area and provide level pillers of fresh concrete at 2000
mm C/C both ways. Concrete will be laid gently from one side and compacted by wooden or
steel rammers. After 24 hours of laying of concrete we shall flooded the concrete surface by
water for 7 days.
Finally we will apply bituminous coating and allow it for tow days for drying. Then second coat
will be applied on the dry surface. The damp proof surface will be kept dry for 2 days and then
next civil work will be done. The bitumen shall be heated between 375 0 F to 4000 F and blinded
by sand. The bitumen shall be of 40 to 50 penetration grade.

Item No: 15
Name of the item: Single layer polythene sheet
Single layer polythene sheet weighing one kilogram per 6.5 square meter will be placed in floor
or any where below cement concrete complete.
150 mm lap will be provided between two polythene sheet and it will be kept in position by cc
block.

Item No: 16, 17


Name of the item: Brick works of width one brick or one and a half brick
Brick works of width one brick or one and a half brick length with first class bricks in cement
sand (F.M. 1.2) mortar (1:6) in superstructure.

Sound hard well burnt crack less 1st class brick and sand of FM 1.2 and Portland cement will be
used.
First the bricks will be emerged in clear water at least for 24 hours before used and soaking will
be discontinued 1 hour before used.
Cement and sand will be mixed in proportions and in quantity just for immediate used until the
color of the mortar is uniform. Than water will be added to produce workable mixture which will
in use for not more than 60 minutes. A cement sand proportion of 1:6 will be used.
Loose material, dust or latience of concrete will be cleaned before starting the brick work. Bricks
will be laid on a full bed of mortar. The bricks will be pressed lightly with the help of trouble in
the bed of mortar while laying to ensure proper adhesion. English bond pattern with frog marks
up ward, even and true to line will be used. The horizontal alignment will be checked by sprit
level and vertical alignment will be checked by plumb bob in every three courses.
Thickness of joint will not exceed 13 mm and vertical joints will be filled fully with mortar from
top.
No brick beds will be used and no part wall should be more than 100cm than the rest of it.
Grouting at concrete phase will be used before joining the brick course with mortar.
All horizontal layer will be parallel and all vertical joints in alternate course will be directly one
above another.
Face of joint will be racked to a depth of 10mm in the brick mortar to provide proper key for
subsequent cement sand plastering.
Brick work in a day will be limited to a height not exceeding 1.5 meter the face of brick work
will be cleaned on the same day from mortar dropping.
The brick work will be kept with water at least for 7 seven days and during this period the
brickwork will remain untouched.

Item No: 18
Name of the item: 125 mm brick work
125mm Brick works with first class bricks in cement sand (F.M. 1.2) mortar (1:4) in super
structure will be used.
Sound hard well burnt crack less 1st class brick and sand of FM 1.2 and Portland cement will be
used.
First the bricks will be emerged in clear water at least for 24 hours before used and soaking will
be discontinued 1 hour before used.
Cement and sand will be mixed in proportions and in quantity just for immediate used until the
color of the mortar is uniform. Than water will be added to produce workable mixture which will
in use for not more than 60 minutes. A cement sand proportion of 1:4 will be used.
Loose material, dust or latience of concrete will be cleaned before starting the brick work. Bricks
will be laid on a full bed of mortar. The bricks will be pressed lightly with the help of trouble in
the bed of mortar while laying to ensure proper adhesion. English bond pattern with frog marks
up ward, even and true to line will be used. The horizontal alignment will be checked by sprit
level and vertical alignment will be checked by plumb bob in every three courses.

Thickness of joint will not exceed 13 mm and vertical joints will be filled fully with mortar from
top.
No brick beds will be used and no part wall should be more than 100cm than the rest of it.
Grouting at concrete phase will be used before joining the brick course with mortar.
All horizontal layer will be parallel and all vertical joints in alternate course will be directly one
above another.
Face of joint will be racked to a depth of 10mm in the brick mortar to provide proper key for
subsequent cement sand plastering.
Brick work in a day will be limited to a height not exceeding 1.5 meter the face of brick work
will be cleaned on the same day from mortar dropping.
The brick work will be kept with water at least for 7 seven days and during this period the
brickwork will remain untouched.
Item No: 19
Name of the item: 3’’ mm Thick Artificial Patent Stone
25 mm thick artificial patent stone (1:2:4) flooring with cement, best quality coarse sand (50%
quantity of Sylhet sand or coarse sand of equivalent F.M. 2.2 and 50% best local sand of FM 1.2)
and 12 mm down well graded brick chips will be used.
25mm to 40mm thick artificial patent stone will be provided depending on finished level and
existing floor level. To provide contraction joint floor will be divided into panels not exceeding
area of 1.5sqm temporary dividers may be of metal strips or wooden batten of true line and
shape. Alternately permanent dividers (Glass/Brass sheet) may also be used. Top of dividers
should be perfectly leveled with desired level of finished floor. Sequence of filling in the panels
should be no “checker board” plan. Casting of complementary set shall be done at least 48 hours
after the first set has been cast and temporary dividers removed. Be very much careful so that
concrete or mortar of a panel does not ride over top surface of the adjoining panels previously
cast.
Manufacturing of Concrete
Materials to be cleaned and washed: Fine and coarse aggregate shall be screened at least once
and washed at least once in clean water immediately before use.
Mix cement, sand and brick khoa of 1: 1.5: 3, by volume in specific area. In case of sand use
50% local sand & 50% Sylhet sand into the mixture. Water content shall be controlled by using
slump cone. Slumps to be used for different types of concrete shall not be less than 1.0 inch and
not more than 2.50 inch.
Material would be measured by volume in boxes or cane that is equivalent to volume of 1 bag of
cement (50 kg=1.25 cft wt).
Inventory controller will be present at mixing place to monitor and control ratio & quantity of
materials in the mix. Mixing to be done by hand.
Placing and Compaction:
Placing and compaction will be done according to following methodology:

Scrape thoroughly concrete surface for removal of laitance, dirt, all loose materials by wire brush
and chipping. Wash by clean water.
Remove free water from base. Then a coat of mixture of cement and water of the consistency of
thick cream should be brushed on to the surface just before placing the topping.
Concrete prepared as mentioned above should be laid on freshly grouted base immediately after
mixing is being completed. This concrete should be spread evenly and straight-edged carefully
and low place is being filled, lumps removed and the whole surface again to be straight-edged.
Take level by @ 6.5 feet c/c both ways.
As soon as the layer becomes even, the surface should be rapidly compacted by ramming or
beating, screened to a uniform line and level and floated in neat cement finish using cement
powder strained through fine cloth and marble dust mixed in 1:1 proportion and it shall be
rubbed on surfaces with help of small steel trowels working on the surfaces. This trowelling
operation shall be repeated several times till the surface is hard, impervious, smooth and nearly
dried. The thickness of neat cement finish shall be 0.11 inch (minimum). If desired, top finish
shall be done in neat cement finish only without admixtures of marble dust. The finish shall be
covered by burlap immediately after it has got the final set and shall be kept continuously
submerged under water for at least 21 days.
Lay concrete gently (not by thrown) from one side and spread out evenly.
Compact by straight-edge and wooden floats.
Rough the surface by broom for adherence of finished surface over it.

Item No: 20, 21


Name of the item: Glazed wall tiles & Floor tiles
Glazed wall tiles work will be done according to following methodology:

Surface Preparation:
Chip the surface from dirt, dust or concrete mortar. Clean and wash thoroughly.
Soak the surface properly with water.
In case of bathroom, take finish level of floor tile 0.40 inch (10mm) below room level and
provide slope to the outlet.
Fixing Tiles:
Do not use crack, spot or variable prefabricated glazed tiles.
Soak (tiles in water for at least 6 hours) and wash tiles in water.
Apply cement slurry at back of tiles to fix in bedding mortar.
Tamp the tiles and correct to proper plane and lines checking with thread fixed at end. Keep the
tile surface perfectly level. Remove the protruding or depressed tile and reaffix when bedding
mortar at back is still green.
Keep the joint smooth and uniform not exceeding 0.08 inch (2mm) thick, keep each horizontal
line truly straight and keep vertical joint truly vertical one above another piece.
Remove all loose mortar in a day’s job just before the mortar becomes dry with moist soft cloth.
Keep surface wet for minimum 7 days.
Tap the tile with wooden mallet and of sound gets hollow, then remove that tile and reaffix with
fresh mortar.
Fill up the joint with white cement that mix with suitable pigments to match colour and tiles.
Cure the joints for minimum 3 days.
Check the vertical alignment with plumb bob and horizontal alignment with spirit level.
Item No: 22
Name of the item: Reinforced Cement Concrete Works
Reinforced Cement Concrete work will be done according to following methodology:

Concrete Materials
Cement:
A)General
Unless otherwise directed by the Engineer, cement required for this work shall be supplied by
DWSSA. If supplied by the contractor, the contractor shall makes sure that all supply of cement
being normal Portland cement type 1 type II and conforming with ASTMC 150 or BSS 12/1958
as amended to date.

b)Standard:
a) Initial Setting-Not less than 30 minutes.
B) Final Setting-Not more than 10 hours.
Tensile strength(Briquette Test)
a) 3(Three0days-Not less than 20kg/Sq.cm.
b) 7(seven)-Not less than 25kg/Sq.in.
Compressive Strength(Standard cube)
a) 3(Three)days-Not less than 115 kg/Sq. cm.
b) 7(Seven) days-Not less than 180kg/Sq.cm.

(c) Test certificate


The Contractor shall undertake at his own cost, necessary tests for cement as and when asked by
the Engineer, from a reputed material testing laboratory.

Fine Aggregate (Sand)


Sand required for the work under die contract shall be supplied stored and maintained at 4th the
site by the Contractor. Sand for concrete work shall be well graded quartz tic Syhlet or similar
local sand.

Coarse Aggregated(Crushed stones and khoa)


A) Crushed Stone
Coarse aggregate for concrete for water retaining structures shall be made from stones from
Chatak, Sylhet or Ponchagar and shall be hard.

B) Khoa
First class picked jhama bricks shall be broken at the site and shall be of size from 20mm and
down to 6mm.

C) Test and certificate


Before commencement of any supply, Contractor shall take samples to be tested and certificate
by a laboratory approved by the Engineer. Taste shall be in accordance with BS 812 for FM, SP,
GR, absorption and crushing strength.

D) Storing
Coarse aggregates shall sieved, washed and cleaned before storing. The aggregates shall be
stored on a hard, clean surface to prevent direct contact with Clay, vegetations etc.

Manufacturing of Concrete
Materials to be cleaned and washed: Fine and coarse aggregate shall be screened at least once
and washed at least once with clean water immediately before use. Screen excessive dust form
aggregate & allowable dust is 3% by volume.
Delivery and Storage of Materials:
Cement in transit and storage or stock-piled at site shall be protected from dampness or any
damage by climatic conditions.
a) Aggregates shall be stock-piled at least 7 days prior to their anticipated use.
b) Aggregates of different sizes or grades and from different sources of supply shall not be
mixed. All aggregate shall be stored free from contract with earth and other deleterious
materials.

Every precaution shall be taken during transport and stock-piling of coarse aggregate to prevent
segregation. Segregated aggregates shall not be used until they have been thoroughly re-mixed
and the resultant pile is of uniform and acceptable grading at any point from which a
representative sample is taken.
Concrete proportions and consistency: Proportioning by volume would be permitted. Using
slump cone shall control water content. Slumps to be used for different types of concrete shall
not be less than 1 inch and not more than 2.50 inch. If the moisture content in the aggregate
varies by more than the above tolerance corrective measures shall be taken to bring the moisture
to a constant and uniform quantity before any more concrete is placed. Coarse aggregate shall be
saturated with water at least 12 hours before use to prevent absorption of the mixing water.
Measurement of Materials:
Material would be measured by volume in boxes or cane that is equivalent to volume of 1 bag of
cement (50 kg=1.25 cft wt.)
Machine Mixing:
Use mixture machine at job site. Use batch mixer with minimum capacity of 211.86 cft per hour.
Each batch shall be thoroughly mixed for a period of not less than one(1) minute after all
materials including the water are in the drum and during this period the drum shall be in the
mixing position and revolve at uniform rate of not less than 14 nor more than 20 revolutions per
minute.
Placing of Concrete:
Clean area of placing from dust or foreign materials.
Take level pillars of fresh concrete in area of suitable intervals but not more than 6.5 feet c/c
both ways.
Lay concrete gently (not by thrown) from one side. Use concrete mix within 45 minutes after
water is being added. Do not drop concrete freely from a height exceeding 6.50 ft nor deposit
concrete in large quantities at any point exceeding 1.50 ft thick.
The edges of old concrete are to be broken to give a firm bonding.
Compaction:
Compact the concrete immediately after placing by internal vibrator till scum of mortar appears.
Compact within 20 minutes the mixture is being placed in position.
Do not vibrate much longer & stop vibrating as soon as laitance of mortar appears on the surface.
Excessive vibration segregates the mix.
Do not apply vibrator directly against reinforcement or against concrete that has developed initial
set.

Leveling & Curing of Concrete:


Check & finish the top surface of concrete at every 3 feet from the reference painted or nail
mark.
Keep scratch in the slab or provide keys in the column lift to put subsequent concrete in the
preceding days.
After 24 hours of laying of concrete moist the concrete surface by flooding with water or by
covering with moist gunny bags at least for 28 days.

Concreting schedule and records


The Contractor shall maintain a field book where lie shall keep records of works executive and
submit the same to the Engineer for checking and signature. The field book shall contain the
following records:

-Stock position of construction materials


-List of T & T at site in use
-List of manpower engaged each day

Quantity of cement. sand, crushed stone, water used in each batch of concrete mix.

Quality and quantity of concrete mixed, time of commencement and completion of casting for
each batch of concrete mix.

Inspections carried out field tests and laboratory test carried out including obtained results.

Observance of comments and instructions of the Engineer.

Follow of comments and instruction of the Engineer.

Concrete Trial Mix


In order to obtain economically and technically sound concrete, the Contractor shall
design the concrete mixes and get the approval of the Engineer.
Concrete trial mixes executed with the equipment and by the technicians he intends to engage for
final concreting works, having proportions and consistency suitable for the work shall be
prepared by using at least three different water cement ratio for each class of concrete, in order to
produce a range of strengths encompassing those required for work.
The strength tests shall be made after respectively 3 days and 28 days of casting. A curve
showing the relationship between water cement ratio and compressive strength shall be
presented. The maximum permissible water cement ratio and the leanest ratio for the concrete to
be used in the structures shall be the one producing an average strength 25 percent higher than
the specified strength hereinafter stated.

Where different materials or proportions are to be used from different pails of the
work, each combination shall be evaluated separately.

All costs in connection with design of the concrete mixes, the materials and equipments required
and die testing shall be borne by the Contractor. The tests can be carried out in Institutes,
Engineering colleges(presently BIT’S i.e. Bangladesh Institute of technology), BUET or in
Central testing, laboratory where universal testing machines are available. The workability test
shall include stump test and compaction factor test, being part of the trial mix test.

B. Form work

Making of Form:
Use all column form made of 16 SWG steel with holes for fixing & tighten form work.
Use wooden form for footing, beam and slab made of mango wood planks with minimum
thickness of 01 inch and include necessary battens, struts, runner & ties etc. Do not use warp
wood as shutter.
Use steel shutter for beam as directed by Engineer-in-charge and made of 16SWG steel with
necessary holes & clamps and strong MS Angle frame.
Use 18SWG sheet with 50mm over lapping with each other over wood planks of size 5 inch in
width (minimum) & 01 inch in depth (minimum) for slab form. Clear gap between each plank
should not exceed 06 inch. Place wooden beam below planks at a spacing not to exceed 2.50 ft
c/c.
(Form work excepting in fair finished concrete form works may consist of steel sheet of
minimum thickness of 14 BWG or wooden planks of hard wood of approved variety having a
minimum thickness of 1.70 inch with necessary battens, struts, stringers, beams, ties, etc. In case
of wooden planks the same shall be new and shall not be used more than six times in contact
with concrete. In fair finished concrete work, form work shall consist of formica with necessary
batten of approved quality and size. The shop drawing for form work shall be approved by the
Engineer before mass installation).
Use thin metal 32-gauge sheet lining in between the joints of wooden form & properly mailing it
to make form watertight.
All form work shall be constructed water-tight, true to line, of sound materials and of such
rigidity to prevent bulging or movement during the placement and curing of the concrete. After
hardening the concrete shall conform to the shape, dimensions and surface finish described in the
contract. Form lining shall be in largest practicable panels to minimize joints.

Fixing the Form:


Clean steel form with steel scraper or steel brush to make if free of rust, encrustation or mortar or
other foreign materials.
Apply oil to the form either mobile or thin tar to avoid sticking of concrete. Also wipe out the
form to remove excessive oil.

Tighten column with nut & bolt at every hole and with T-bolt.

Check the vertical alignment both transverse & longitudinal way and after proper vertically, fix
the steel shutter with turn bolt & tie bolt. Then again check vertical alignment by adjusting turn
bolt.

Form for Slab & Beam:


Level the form of slab with water level in all direction.
Fix end of sheet with wood by nails.
Check if any gap/hole in the form & then close those with paper or putty or with thin metal sheet
not to permit leakage cement grout.
Use camber in beam and slab 0.45 in/ft to counteract the effects of deflection.

Propping & Centering:


Use bamboo post 75mm dia as prop @ 600mm~675mm c/c for slab.
In between bamboo prop, use steel post @1800mm ~2100mm c/c depending on size of room
space.
Tight the props at both end, no loose prop should be used.
Use horizontal bracing at 1200mm level for height more than 3.0m.
In addition to turn bolt & T-bolt, to fixing the column shutter, use bamboo & steel prop as strut
in inclined position.
Before concreting, check props are intact and keep 2 carpenter/shuttering men for constant
observation on prop during casting and take immediate remedial measure as soon as any prop get
loosen.
Removal of Form work:
Remove the form work as per time elapse after concreting as follows:
In case of column, wall vertical members = after 36 hours.
Soffits of Slab & Beam (up to 4.5m span) = after 14 days.
Soffits of Slab & Beam (above 4.5m span) = after 21 days.
Gradually and uniformly lower the props to avoid shock or vibration and damage to concrete.
Operation should go from middle for slab bounded at all side and operation should go from free
end in case of cantilever slab.
In case of Beam, at first open the side of beam. Then gradually open from middle the underside
of slab and then underside of beam as per elapsed time period mentioned in clause 13.04.1.
Clean the form thoroughly after stripping off the form.
Pull out all mails from wood. Do not allow nail bending by hammering against face of wooden
form Board.
Item No: 23
Name of the item: Deformed Bar Reinforcement
Deformed bar reinforcement work will be done according to following methodology:
Clean all loose scale, dirt, paint oil, grease or other foreign substance from reinforcement.
Do not use crack reinforcement visible before work.
Cut reinforcement as per size and as per length shown in the drawing. Stack fabricated bar size
wise & member wise.
Reject bar which cracks during straightening.
Clean and oil the form before placing reinforcement where applicable specially in case of slab.
Accurately place all reinforcing bar in exact position as per size and spacing shown on the
drawing. Keep bar straight in alignment and securely held in position by using precast mortar
blocks, metal chairs & spacers.
Use sand cement mortar as blocks in maintaining clear cover, 3/8"- ½" inch dia bar as chair &
suitable dia of bar as spacers.
Place sufficient blocks, chairs, spacers so that no sag between support nor displacement occur
during concreting or any other operation over work. Use spacer bar, chair or pre-cast mortar
blocks to separate lever of bar.
Secure bar crossing each other by 24SWG wire so that they do not slip over each other at time of
fixing & concerting. Keep concrete cover to protect reinforcement from corrosion as follows:
Sl. No. Name of R.C.C. work Minimum clear cover
1 Foundation work (all around) 75mm
2 Column work (side) 40mm
3 Slab work (bottom) 20mm
4 Structure adjacent earth 75mm
5 Beam work 40mm
Place reinforcement in full length as far as possible. Keep no. of joints in reinforcement as
minimum as possible and avoid joint at point of maximum stress. Keep joints i.e. lap staggered
in adjacent bar not in same line.
Provide lap length in joint not less than 30 bar diameter.
Provide a clear distance of at least 01 inch between bars.
Maintain all reinforcement after being placed in position & as per specification & drawing in a
clean & undisturbed condition until completely embedded in concrete.
(All exposed reinforcing steel at construction joints shall be protected with a brush coat of neat
cement, mixed to a consistency of thick paint, within one week after the placing of the initial
concrete, unless it is definitely known that the steel will be embedded within 60 days. This
coating shall be entirely removed, by lightly tapping with a hammer or other tool, not more than
one week previous to the placing of the final pour.
Reinforcement in structures shall not be welded except where permitted. All welding procedures
shall be subject to the prior approval of the Engineer in writing. In pile reinforcement tack
welding may be necessary and shall be done on approval of the Engineer. If welded connections
are made on intermediate grade reinforcing steel, to hold bars in position, low hydrogen
electrodes shall be used.
Take practical measurement of reinforcement for submitting labor contractor’s bill & keeping
record of reinforcement consumption.

Item No: 24
Name of the item: Fan Hook

Fan hook of 16 mm diameter M.S. rod (one meter straight length) having rounded hook at the
middle of bar in proper size so as to be concealed within fan cup including fabrication and fitting
fixing in all floor accepted by the Engineer will be provided.

Item No: 25
Name of the item: Door and Window Frames (Chowkat)

Door and window frames (Chowkat) for all floors with matured natural seasoned wood of
required size including painting two coats of coal tar to the surface in contact with wall, fitting
and fixing in position etc. complete and accepted by the Engineer will be provided.

Item No: 26
Name of the item: M.S. Flat Bar Clamp
M.S. flat bar clamp of 225 x 38 x 6 mm size having bifurcated ends to door and window frames
with necessary screws and encasing inside the wall with cement concrete (1:2:4) etc. complete
and accepted by the Engineer will be provided.

Item No: 27
Name of the item: Door Frame for Single Leaf
Door frame for single leaf in all floors with 38 x 38 x 6 mm M.S. angle, fixing 130 mm long 6
Nos. of iron clamps of same size (with one end bifurcated) with the vertical members of the
frame, fixing the frame in wall with cement concrete (1:2:4), mending good the damages, fixing
4 Nos. of 100 mm size iron hinges with the vertical members of the frame all complete including
cutting, sizing, welding, fabricating, carriage from workshop to site including local carriage,
curing etc. as per plan and drawing etc. all complete and accepted by the Engineer will be fitted
and fixed.

Item No: 28
Name of the item: Seasoned Wooden Hand Rail
Seasoned wooden hand rail of stair case etc. including necessary molding with proper corner
finishing as per design, fitted and fixed in position in all floors etc. all complete and accepted by
the Engineer will be provided.

Item No: 29
Name of the item: Solid Wood Single Leaf Door Shutter
38 mm thick well matured, seasoned (min 10" wide plank) solid wood single leaf door shutter
having top rail style of sections 100 mm x 38 mm, lock rail 125 x 38 mm and bottom rail 225 x
38 mm. Closed joints with 25 mm x 12 mm size wooden peg and provided with best quality 4
Nos. 100 mm iron hinges 2 (two) Nos. best quality 12 mm dia 300 mm and 200 mm long iron
tower and socket bolts, 2 (two) Nos. heavy type nickel plated handle, hinged cleats, buffer blocks
and finished by sand papering etc. all complete in all floors and accepted by the Engineer will be
fitted and fixed.

Item No: 30
Name of the item: M.S. Door Shutter
M.S. door shutter made with 1.5" x 1.5" x ¼" angle outer frame, inner member 1" x ¼" F.I. bar,
cladding with 16 BWG M.S. sheet, hinged with 2" x 2" x ¼" M.S. angle Chowkat will be fitted
and fixed .

Item No: 31
Name of the item: Steel Glazed Window Shutter
Steel glazed window shutter for all floors with frames as per design having 19 x 19 x 19 x 3 mm
Z-section in frame and 19 x 3 mm F.I. bar for making T-section for horizontal dividers of
shutters and 25 x 3 mm F.I. bar for middle vertical members of frame including all cost of
charges for fabrication and manufacture by welding riveting etc. supplying all essential fittings
like 2 Nos. stopper, handle, 150 mm long 3 Nos. adjustable cleats, iron pins, hinges, 150 mm
long 4 Nos. clamps, for fitting frame including supplying, fitting, fixing 3 mm glass panes by
pucca putty and making necessary holes in brick and R.C.C. wall or member as necessary filling
with C.C. (1:2:4) and mending good the damages including all cost of carriage, electricity,
workshop charges and labour in fitting, fixing etc. all complete as per drawing and design and
accepted by the Engineer will be fitted and fixed.

Item No: 32
Name of the item: Fixed Glazed Frame
Manufacturing, supplying fitting and fixing of fixed glazed frame for all floors with outer
member of 19 x 19 x 19 x 3 mm Z-section and vertical and horizontal dividers of 19 x 19 x 3 mm
T-section including all cost of fabrication and welding, supplying and fixing of 19 x 19 x 3 mm
angle clamps of 150 mm length (with one end bifurcated) of required Nos, with the frame, fixing
the frame in wall with (1:2:4) cement concrete in the hole for clamp after making necessary
grooves, supplying and fixing of 3 mm glass panes with pucca putty, mending good all damages,
painting iron face with two coats of synthetic enamel paint over a coat of anti-corrosive priming
to approved color and quality etc. cost of electricity, workshop charges, carriage etc. all complete
as per drawing and accepted by the Engineer will be done by us.

Item No: 33
Name of the item: MORTICE Door Lock
Supplying, fitting and fixing MORTICE door lock approved and accepted by the Engineer will
be done by us.

Item No: 34
Name of the item: Magnetic Door Shock Absorber
Supplying, fitting and fixing of best quality magnetic door shock absorber including all
necessary tools and accessories etc. all complete approved and accepted by the Engineer will be
done by us.
Item No: 35
Name of the item: Brass Hasp Bolt
Supplying, fitting and fixing best quality heavy type 19 mm dia and to 300 mm long brass hasp
bolt including cutting grooves in door shutter and frames, screws etc. all complete approved and
accepted by the Engineer will be done by us.

Item No: 36
Name of the item: Window grills of any design made of mild steel section (20 x 5 mm) with
outer frame of (25 x 6 mm) F.I.
Supplying, fitting and fixing window grills of any design made of mild steel section (20 x 3 mm)
with outer frame of (25 x 6 mm) F.I. bar fabricating, welding, cost of electricity, workshop
charges, carriage, fixing with pre-placed clamps in walls or RCC member, all necessary tools
and plants etc complete for all floors and accepted by the Engineer will be done by us.

Item No: 37
Name of the item: Veranda grill made of 10 mm dia M.S. Rods
Supplying, fitting and fixing veranda grill made of 10 mm dia M.S. rods provided 75 mm c/c in
any position both ways as per design with outside frame 25 x 25 x 6 mm M.S. angle including
fabricating welding in each point painting 2 coats of synthetic enamel paint over a coat of anti-
corrosive priming including cost of electricity, tools and plants, workshop charges, carriage of
the same including cutting groves in the R.C.C. or brick work, mending good the damages with
C.C. (1:2:4) etc. complete for all floors accepted by the Engineer will be done by us.

Item No: 38, 39, 40


Name of the item: Plaster Work
Plaster work will be done according to following work method:
Surface Preparation:
Chip the R.C.C. Surface properly.
Screening sand twice by a # 100 mesh wire netting sieve and wash at least once. Sand should be
absolutely free from acids, alkalies and salts.
Brush and scrape the cured surface to make it free from mortar oil, greasy spot and efflorescence
& loose materials.
Wash the surface with water and keep it moist (but no surface water) before commencing plaster.
Surface will be like as saturated surface dry condition.

Mixing:
Mix cement and sand (in dry volume) in specified proportion until mixture becomes uniform.
Then add water gradually till the mix becomes plastic.
The bulk of each batch of mortar mixed shall be such that it would be exhausted in half an hour.
Mixture should be turned over and over in dry condition till ingredients are thoroughly mixed.
Water will be added after proper mixing.
Surface shall be moistened with fresh water and shall be kept damp for 2 hours before plaster is
applied.
Be careful to avoid any segment, laps between plaster or patches in plaster work.
Plastered surface shall be true, plane and plumb.
All edges and corner shall be straight and square.
Consistency of mortar shall be neither too stiff nor too fluid.
Application:
Apply cement grout over RCC surface.
Make patch of plaster 75mm x 75mm @2 m~3 m c/c as reference level of plaster to make it level
& smooth.
Apply 12mm thick (average) plaster on masonry surface and 6mm thick (average) plaster for
RCC surface. Then rough the surface.
Apply 2nd coat after 8 hours of application of 1st coat. Procedure of 2nd coast application is same
as that of 1st coat.
Check the level of surface with thread, spirit level & 200 watt Bulb. Check should be made for
each 5 sqm of finished surface area and redo the area if not found level by scratching when the
mortar is still green.
Finish the surface with steel trowel except outside plaster. Do not apply sand cement dry mix
over the prepared surface. Chiseling and repairing of cement sand plaster should be avoided at
any cost. Mortar that has partially hardened or otherwise deteriorated shall not be used in work.

Cure the finished plaster surface after 24 hours by sprinkling of water for at least 7 days
continuously.
Neat Cement Finishing Work:
It should be done on freshly placed plastered surface simultaneously using cement powder
strained through fine cloth and cement powder shall be rubbed in surface b y small steel trowel
working on surface carefully and repeatedly using at least 4 passes over entire area till neat
cement finish is being very smooth, polished, plane and hard.
It should be cured for at least 7 days.
If any cracks appear in the plaster or any parts found hollow when tapped or are found to be soft
or otherwise defective after the plaster has dried, the defect shall be made good by cutting out
and re-plastering with 12mm wire mesh at the Contractor’s own cost.

In case of false slab, NCF will be done at 6.0 inch height in wall and proper champers will be
done.

To ensure proper curing, record of date of plaster work shall be maintained by marker pen over
the wall.

Item No: 41
Name of the item: Drip Course or Nosing
Drip course or Nosing at the edge of sunshade or cornice with cement sand (F.M. 1.2) mortar
(1:2) with fresh cement including scaffolding, curing at least for 7 days, cost of water, electricity
and other charges etc. all complete in all respect as per drawing and accepted by the Engineer
will be provided.
Item No: 45
Name of the item: Plastic Emulsion Paint
Plastic Emulsion Paint work will be according to following work method:

Do not apply paint on the surface that is not cured for at least 14 days and also avoid the surface
that is not at least 45 days old. Use only in interior wall.
Completely dry the surface. Do not use paint in damp weather nor when weather is excessively
hot and dry. Also, no paining shall be done on a surface having direct sun rays at time of
painting.
Brush down thoroughly with stiff brush/ sand paper to remove loose surface. Scrape off hard and
cement splashes.
Apply 01 coat primer of Berger Paint with roller. Thin the primer with 20% water. Stir the
content properly. Apply the primer with Brush/Roller and coverage area is 45 sqm. per 04 liter.
Scrap off the surplus putty with sand paper # 120. Apply 1 st coat of plastic emulsion paint by
roller after 02 days of putty work. Thin paint with 20% water and stir the contents thoroughly
before use.
Apply touch putty where surface is not level & undulated. Dry putty for 2~4 days.
Apply 2nd coat of paint by roller. Thin paint with maximum 15% of water.
Apply finish coat by Roller softly with no stain or br4ush mark. Finished paint must be smooth,
luster, good opacity and spotless.
Ensure ventilation in room / space at least for 01 month during & after final coat is over.
Coverage area: 30 sqm. 4 liter can for 03 coats.

Item No: 46
Name of the item: Wood Varnishing
Wood varnishing of approved quality and colour delivered from authorized local agent of the
manufacturer in a sealed container using brand specified thinner to door and window frame and
shutter in three coats, applied with brush including cleaning oil, grease, dirt, making dry, sand
papering, if required washing with weak detergent solution, stripping out the colour straps,
finishing the surface, etc. all complete in all floors accepted by the Engineer will be provided.

Item No: 47
Name of the item: Synthetic Enamel Paint
Synthetic Enamel Paint work will be according to following work method:

Do not apply paint on the surface that is not cured for at least 14 days and also avoid the surface
that is not at least 45 days old. Use only in interior wall.
Completely dry the surface. Do not use paint in damp weather nor when weather is excessively
hot and dry. Also, no painting shall be done on a surface having direct sun rays at time of
painting.
Relative humidity shall be above 20% and below 50% at time of painting.
No painting shall be done if there is a chance of rain, paint shall be constantly stirred while being
applied, such stirring being done with a smooth stick and under no circumstances with the brush.
Brush down thoroughly with stiff brush/ sand paper to remove loose surface. Scrape off hard and
cement splashes.
End defects with cement sand, cure & completely dry the patch.
Apply 01 coat primer of Berger Paint with roller. Thin the primer with 20% water. Stir the
content properly. Apply the primer with Brush/Roller and coverage area is 484 sft per 04 liter.
Apply 1st coat Enamel paint after 2-3 days of putty work. Thin paint wit max. 5% T-6 thinner. 1 st
coat should be dry for at least 24 hours and then cut 1 st coat with water proof emery paper no
320. Then, 2nd coat & 3rd coat would be same as clause no. 21.1.10 to 21.1.13. Thin paint for 2nd
& 3rd coat with max. 5% T-6 thinner.
Coverage area: 30sqm. / 04 liter can for 03 coat.
Use in bathroom and kitchen wall and ceiling and in grill & structures.
For MS surface, use red oxide primer/red lead primer.
For Galvanized surface, use Zinc chromed primer.
For Wood surface, use Aluminium wood primer.
For concrete/ plaster/ masonry surface, use sealer or damp crush.
Item No: 48
Name of the item: Apron
Providing apron with 50 mm thick cement concrete (1:2:4) with cement, coarse sand and picked
jhama chips including breaking chips and one layer brick flat soling at bottom with first class or
picked jhama bricks including cutting earth for preparation of bed and filling the interstices with
local sand (F.M. 0.8) including finishing, dressing, curing at least for 7 days etc. all complete,
including cost of water, electricity, other charges accepted by the Engineer will be done by us.

Item No: 49
Name of the item: Fitting & Fixing collapsible gate
Manufacturing, supplying, fitting and fixing collapsible gate of any design and shape made of
3/4" x 3/4" x 1/8" channel placed @ 112 mm c/c vertically and connecting the same with each
other by 20 x 3 mm M.S flat bar scissors 525 mm/ 600 mm long provided in 3 rows including
cutting the different M.S. members to required sizes, fabricating, welding, riveting with required
size rivets, providing required size wheels, pulling handles on both sides, suitable locking
arrangement, electrodes, grease and finally placing the same in position in between 2 (two) Nos.
50 x 50 x 6 mm M.S. Tee rail made by welding 2 Nos. 50 x 6 mm M.S. flat bar fitted and fixed
at top and bottom with R.C.C. lintel/roof slab, floors and side wall with required Nos. 150 mm
to 225 mm long 38 x 6 mm M.S. flat bar clamps one end welded with the gate member and the
other end bifurcated and embedded in C.C. at the respective point including cutting holes and
mending good the damages by pouring concrete (1:2:4) into the holes and finishing, etc
complete, painting 2 (two) coats with approved best quality synthetic enamel paint over a coat of
anticorrosive painting, both end carriage, including greasing, electrodes, curing etc. complete as
per drawing and design and accepted by the Engineer will be done by us.

Item No: 50
Name of the item: Stair Railing
Manufacturing, supplying, fitting and fixing stair railing of standard height of any design and
shape with square box (2 No. box in each tread) made by thorough welding of 2 Nos. 25 x 25 x 5
mm M.S. angle, engraving each box 150 mm in the concrete by 50 x 50 x 6 mm anchor plate at
base welding 50 x 50 x 6 mm F.I. bar in inclined plain with the top of the box fit in the grooved
wooden rail and 2 Nos. 225 x 25 mm finished section of wooden strip fitted and fixed at mid
height of railing at both side of M.S. angle box in inclined plain parallel to the hand rail etc.
fitted and fixed by necessary screws, nails including cutting grooves in concrete mending good
the damages with cement concrete (1:2:4) applying 1st class French polish to wooden hand rail
and inclined wooden strip and painting to F.I bar and square box with 2 (two) coats of synthetic
enamel paint of approved quality and colour over a prime coat etc. complete in all respect for all
floors and accepted by the Engineer will be done by us.

Item No: 51
Name of the item: uPVC Hollow or Solid Plastic Door Shutter

Supplying, fitting, fixing of uPVC hollow or solid plastic door shutter having specific gravity
1.35 - 1.45, thickness 1.7 mm-2.2 mm, and other physical, chemical, thermal, fire resistivity
properties etc. as per BSTI approved manufacturer standards or ASTM, BS/ISO/IS standards of
different sizes fitted fixed with uPVC plastic door frame weighing 5.82 kg/m2 with at least 3
Nos. SS hinges by min 64 Nos. Ø 3.17 mm and 3.97 mm 12.7 mm long rivets, 12 Nos. 25.4 mm
SS screws, Ø 9.38 mm, 150 mm long SS tower bolts 2 Nos., 146 mm SS handle by rivet 2 Nos.,
G.I inner joint 234.95 mm x 127 mm clamp, 76.2 mm x 57.15 mm, 25 mm dia 1 no SS haspbolt,
special type round lock, carrying the same to the site and local carriage etc. complete in all
respect accepted by the Engineer will be done.

B) SANITARY & WATER SUPPLY WORKS


Item No: 01 to 23

uPVC Pipe
uPVC pipes shall comply with specifications as per BS 4514.
Pipes shall be installed and embedded in place during construction.
Pipes shall be jointed to each other by using suitable solvent cement recommended by the
manufacturers. Joints shall be of socket type having the socket formed integral with the pipe
alternatively, separate sleeves may be used with the approval of the Engineer.
The vertical discharge pipes shall be provided at the head with copper or brass strainer of
approved size which will give a leak proof connection with the roof slab. The pipe shall
discharge to gully by a back inlet. Bend at the foot of pipe shall be properly formed and shall be
of adequate radius.

G.I. Pipe
G.I. Pipe shall be as specified in BS 1387 or ASTM A120.
Do not use such pipe which have cracks, surface flaws, lamination & other defects.
Pipes shall be supported by steel clips placed at an interval of approximately 3.28 ft. All clips
and brackets shall be fixed to wooden plugs built into the masonry.
Pipe lying outside shall be laid underground and the depth of cover measured from the top of the
pipe to the finished surface of the ground shall not be less than 2.50 ft. Where the pipe passes
under roadway or through structures, a minimum 04 inch dia RCC sleeve shall be fixed.
Do not start groove cutting for pipes in wall which is not cured for more than 7 days.
Make groove cutting straight by groove cutting machine.
Install pipes as straight and level would be vertical of horizontal.
Provide 7 threads in joining pipe. Depth of thread would be uniform & sharp. Pipe broken at
thread portion should not be used.
Before joining pipes, clean the thread with steel brush.
Carefully fit pipe end so that no obstruction into bore would be occurred.
Join pipe with tread tape.
Wrapped round the tread and screwed end of pipe. Grip with at least 5 thread to make joints
watertight. Use pipe wrench for joining work. Screw the pipe in socket, bend, tee in similar way.
Fill up the G.I. pipe with water from overhead water tank & plug to be opened. Keep all pipes
full of water & under hydraulic pressure for whole month. Test hydraulic pressure as 50 psi at
various locations on weekly basis to detect leakage.
Rectify leakage by re-threading, re-tightening or changing the pipes.
Keep watch this rectified portion for a month.
Conceal the pipe and joint having no leakage with cement sand mortar (1:3) and scratch surface
and then curing to be done for at least 07 days before application of surface plaster.
The plumbing work shall conform to National Plumbing Code (ASA A40.8-1955) published by
America Society of Mechanical Engineers unless modified hereunder.
Pipe shall be kept absolutely free from earth, debris, superfluous cement and other obstructions
during laying and until completion of work.
Gradients: Drain pipes shall be laid to following gradients unless specified or shown in Drawing:
Size of Pipe Soil Pipe Rain or waste water pipe
04 inch dia 1 in 40 1 in 60
06 inch dia 1 in 60 1 in 90
09 inch dia 1 in 100 1 in 150

Jointing:
G.I. (Galvanized Iron) Pipe: Pipes, socket and fitting shall be cleaned first and allowed to dry
before use in work. Joint shall be made watertight using hemp yarn soaked in China Lacquer.
Tightening shall be done perfectly by Torque wrench.
Bedding and encasing drain pipes:
Trench bottom shall be rammed and compacted as directed by Engineer-in-charge.
Drain pipe shall be laid and supported on false supports. Joining shall then be done and after pipe
network is tested under pressure and approved by Engineer.
The concrete bed in 1:3.5:5.5 ratio by using 0.70 inch down graded jhama brick chips and
medium sand shall be placed.
Width of bed at bottom will be 1 ft 02 inch wider than internal dia of pipe.
Side slope will joint the edge of bottom of concrete bed and pipe tangentially.
Depth of concrete bed shall be 04 inch minimum below the pipe and shall be increased at joints
as needed to maintain 04 inch minimum from socket surface.
Concrete bed shall be cured for at least 10 days.
Pipe Fixture
Gate Valve: Gate valve of sizes 0.5 inch to 6.0 inch dia shall be made of Brass, Bronze trim,
conforming to specification B.S. 3464, 1962, “Double Dise” type with non-rising stem. Gate
valves of size 02 inch dia shall be made of Copper Alloy, bronze trim, conforming to
specifications B.S.1952, 1964, “Double Dise” type with non-rising stem.
Screw down valve: It shall be made of plain brass and shall be of best quality available in
Bangladesh.
Float and Ball Valve: It shall be made of plain brass and of best quality available in Bangladesh.
Bib clock, Pillar cock: These shall be of chromium plated and shall be of best quality available in
Bangladesh.
H.C.I. Fitting: P/S trap, Nahani trap, Floor trap etc. The H.C.I. fittings shall be made of approved
best quality.
Siphon: The siphon used in low cistern shall be of approved best quality.

Fixture setting position:


Sl. No. Name of Fixtures Height from Finished Floor Level
1 Wash basin (Top) 2.67 feet or 800mm
2 Glass Shelf with rail 3.50 feet or 1050mm
3 Mirror (Top level) 5.83 feet or 1750mm
4 Shower head 6.5 feet or 1950mm
5 Stop cock for shower (center line) 4.1 feet or 1230mm
6 Bib cock for shower (center line) 2.72 feet or 800mm
7 Soap holder (for bath tub) 3.5 feet or 1050mm
8 Soap holder (for basin) 2.75 feet or 825mm
9 Towel rail 5.0 feet or 1500mm
10 Low down cistern (top level) 2.83 feet or 850
11 Toilet paper holder (rail) 2.0 feet or 600mm
12 Bib cock near W.C. (center line) 1.0 feet or 300mm
13 Kitchen sink (Top) 2.75 feet or 825mm
14 W.C. (Top level) 1.50 feet or 450mm
15 Bath tub (Top level) 1.50 feet or 450mm
16 Kitchen cabinet 2.67 feet or 800mm

Item No: 24
Name of the item: Overhead water reservoir

1000 liter capacity food graded plastic overhead water reservoir will be provided with all
necessary fittings, hardware and consumables.

Item No: 25
Name of the item: Inspection pit

Masonry inspection pit with 250 mm thick brick work in cement mortar (1:4) including
necessary earth work, side filling and one layer brick flat soling, 75 mm thick (1:3:6) base
concrete for making invert channel and 12 mm thick (1:2) cement plaster with neat finishing etc.
all complete up to a depth of 700 mm approved and accepted by the Engineer will be constructed
with clear 600 x 600 mm and depth 750 to 900 mm, average 825 mm for single 300 mm dia
R.C.C. pipes and 375 mm and 400 mm PVC pipe.

Item No: 26
Name of the item: Inspection pit Cover

1100 x 1100 x 75 mm R.C.C. pit cover will be constructed and placed on inspection pit. Cover
(slab) in (1:2:4) with 1% reinforcement excluding M.H. cover with locking/unlocking
arrangement including necessary earth work, side filling shuttering, curing, cement plaster (1:4)
with neat finishing on edges and top etc. all complete approved and accepted by the Engineer
will be done.
C) ELECTRICAL WORKS

CONSTRUCTION REQUIREMENT:

PIPE WORK:
Installation:

i) Metal conduits/G.I. Pipe:


In general pipe shall have concealed installations and shall be placed over the rear as per
drawings in the center of the slab, pipe system of each circuit must be completely erected before
by any of the cables are drawn in the pipe run should be continuous throughout its length, and
kept straight as far as possible.

All pipe runs should be kept clear of gas, air and pipes other service. To avoid other services
pipes, die pipe should be either re-routed or set out so that at least 3inch pipes.
Pipe installed in wall shall place at the time of construction of the wall, No cutting in brick work
shall be allowed prior approval.

Method of measurement :
Measurement of payment shall be linear meter of pipe/batten/tube in place for vertical and
horizontal runs as measured from the ‘as built’ drawings.
The quantity completed and accepted work, measured as pro-vided above shall be paid for at the
contract unit price, per meter, NA-lich payment shall constitute fall compensation for furnishing
all materials, equipment and labour, including storage, transport, cutting, painting and laying of
and consumable necessary to complete this item of work.

LIGHT FITTING:

Materials :
The light fittings shall be constructed as per schedule and shall comply with the relevant
requirements of applicable B.S. including SB 4533.
The starters shall be 91 w lamp type and shall have built in radio interfence suppressor capacitor.
incandescent light fittings, except where specifically stated other wise, should have un-switched
brass holders for BC 22/25*26 lamp caps complaying with P.S. 52:11963.
Appropriate –samples of light fitting with chocked and starters shall be submitted prior to
installation.

Installation :

i) The light fittings shall be installed in accordance with the applicable fittings layout drawings,
ii0All pendant fittings shall be supported from brass ceiling base place with at least 3/8inch
screw –hub.
iii) The location of outlets shown on diagrammatic wiring plans shall be considered as
approximate and it shall be incumbent upon the contractor, before installation of outlet boxes, to
study all pertinent drawings and obtain precise information from the architectural schedule, scale
drawings, large scale and full size details of finished rooms approved shop drawings of other
trades. Piping ducts window and door trip, variation in thickness of furring, plastering etc. as
erected regardless of conditions which may be otherwise shown on small scale drawings, outlet
incorrectly located shall be properly relocated at the contractors expense.

SWITCH BOARDS & FANREGULATIOR BOARDS:

Materials ;
Switch board and fan regulator board shall be as per schedule and shall have rocker/piano
switches and or fan regulators. The rocker/ piano switches shall be vertical single pole (1-way/2
way) 5A A.C architrave rocker piano operated switches white in colour to B.S 3676:1963,
complying with the test requirements for inductive, fluorescent or resistive loads specified,. The
switches must have a minimum clearance of 3 mm between a the contracts, and s similar
minimum creep age distance. All contracts shall be faced with pure silver/ silver cadmiums oxide
alloy. The switch operating member shall pivot independently of the rocker, along the speed of
make and bread independent of the speed at which the rocker operated. Terminal capability:
minimum 2x2. 5mm conductors for each, appropriate samples shall be submitted prior to
installation of switches.

Each board shall have an earthing block of copper brass (1’/8” x /8” with 16”. Drilled holes and
5V/8” machine screw tapped hole for 24 t.p.l.) Box shall be at least 14 SWG for connecting the
ground wires.

Installation :
The switch boards and fan regulator boards shall be installed on wall at a height 4ft-6inch, it not
specified otherwise, from the floor and at locations shown in applicable layout drawings. The fan
regulators shall be installed inside the box regulators knobs projected over the covering if not
specified otherwise, the e ‘wire’ shall be connected to the switches and the neutral wire shall be
kept in all switch connections.

The location of boards shown on diagrammatic wiring plans shall be considered as approximate
and it shall be incumbent upon the contractor, before installation of switch board regulator board
boxes, to study all pertinent drawings and obtain precise information from the architectural
schedules, scale drawings, large scale and full size details of furnished rooms and approved shop
drawings of other trades. Switch boards regulator boards incorrectly located shall be properly
relocated at the contractor’s expense.

SOCKET/MCB/MCCB/OUTLETS :
Materials :
All socket outlets, expect the above shaver sockets, shall be round pin type, white in color
conforming to B.S. 546 : 1950 (3 pins) and B.S. 372: Part 1:1930(2 Pin), the socket tubes shall
be adjusting for pitch with a non expending size limiting entry to protect the internal contracts
from distortion, all socket switches.(where applicable) shall have pure silver/slier cadmium oxide
alloy contacts in which contact pressure shall be permanently maintained by subsidiary helical
compression springs.
The controlled sockets of MCB/MCCB shall be on wall with the lower end of the face plate
6inch above the supper edge of the lintel, if not specified otherwise.

TELEPHONE SYSTEM:
PVC conduit:
PVC conduit must conform to NEMA TC-2 & WC 1094 designed for installation underground,
in slabs, enclosed or exposed. These shall be heavy wall rigid type 40 rated for 90º cable. The
minimum dimensions shall be as under:
Conduit nominal size O.D. in I.D. in Wall Wt 100 ft.
in mm mm mm Thickness
12.70 21.33 15.78 2.76 16
6.35 26.67 20.92 2.87 22
25.40 33.40 26.64 2.87 32
31.75 42.16 35.05 3.55 43
38.10 4826 4.89 3.68 52
50.80 60.32 52.50 3.91 69

i) G.I. pipe :
Appropriate samples shall be submitted prior to the installation of conduit.

ii) Telephone puff box, junction box etc.


As per schedule

iii) Telephone grommet:


The telephone grommet shall be constructed as per schedule &shall comply with the relevant
requirements of applicable B.S.
Materials :
i) Metal conduits shall conform to B>E 4568 part 1 and pail 2 or B.S 31:1940 and be 18 SWG
(minimum) thick, either solid drawn or formed and then welded .The conduits shall be black
enameled or galvanized. The steel be such that when bends are formed, the conduit shall not
crack, or deformed.

ii) G.I. Pipe :


G.I. pipe shall be similar to schedule 40(s).Inside surface of the Pipe must be free from any bars.
All G.I. bends shall be performed and shall be of same materials as the pipe.
iii) Junction boxes pull boxes circular boxes etc:

Installation:

i) Metal conduits/G.I. Pipe:


In general pipe shall have concealed installations and shall be placed over the rear as per
drawings in the center of the slab, pipe system of each circuit must be completely erected before
by any of the cables are drawn in the pipe run should be continuous throughout its length, and
kept straight as far as possible.

All pipe runs should be kept clear of gas, air and pipes other service. To avoid other services
pipes, die pipe should be either re-routed or set out so that at least 3inch pipes.
Pipe installed in wall shall place at the time of construction of the wall, No cutting in brick work
shall be allowed prior approval.

ii) Conduit/G.I. pipe bends


Wherever possible, instead of using bends, the conduit should be bent to the required angle using
pipe bender. The minimum-bending ratio shall be such as to allow complaisance with art. 2.02.b
(ii) of this specification for bends in cable and in addition the inner radii bof bends shall not be
less than 2/2inch% times the outside diameter of the conduit.
The recommended bending radii are given below:-

Dia of Conduit Radius of Bends


Mm Mm
19.09 12.7
25.4 127.4
31.7 203.2
38.1 228.6

G.I. pipe may be sent to required angle only after obtaining expressed approval of the
engineering in charge.
iii) Conduit termination and fittings :
At the end of a run, the conduit G.I. pipe must terminate in a metal box, galvanized.

iv) Conduit G.I pipe in floor :


All conduit G.I. pipe shall be installed having a slop of 1:1000 towards the floor mounted pull
box or cable. duct so that condensate or leakage water drains out easily to the pull box or cable
duct. all socket joints shall be made watertight. No U-bend in floor shall be installed.

Method of measurement :
Measurement of payment shall be linear meter of pipe/batten/tube in place for vertical and
horizontal runs as measured from the ‘as built’ drawings.
The quantity completed and accepted work, measured as pro-vided above shall be paid for at the
contract unit price, per meter, NA-lich payment shall constitute fall compensation for furnishing
all materials, equipment and labour, including storage, transport, cutting, painting and laying of
and consumable necessary to complete this item of work.

CABLE WORK :

Materials
i) Single core cable and conductors : As per schedule
ii) Multi-core cables : As per schedule
iii) Telephone cables : As per schedule
a) Subscriber cables: As per schedule
b) Insulation cables: As per schedule

Installation :
Generally, single core cable (non-sheeted 0 are to be installed in metal conduits. the conduit sizes
shall be as specified in the drawing. It must be ensured that cables are not scratched/damaged
during pulling for long lengths, pull boxes must be used even if not indicated in the drawings.

Cable colour :
All cables used must have colour as stated below:
Tow wire single a.c. system:
Red, white or Blue for phase line or switch wire.
Black for neutral.
Green for earth when flexible cords are used.

Three wire two phase a.c. system :


Red for one phase.
Red for common return.
White for other phase.

Three or four wire three phase a.c. system :


Red for first phase.
White for second phase.
Blue for third phase.
Black for neutral.
iv) Insulation test :
Insulation test of the whole installation shall be carried out using 500v magger, in presence of
Engineering in charge of the division, and result submitted to the Executive Engineer, for
approval.

v) Cable tray :
The cable tray shall be installed in accordance with the applicable layout drawings.

EARTH CONTINUITY CONDUCTORS :

Materials:
These shall be electrolytic annealed copper or 100% conductivity at 20ºC (68ºF) (international)
Annealed copper stranded) with Weight resistivity of 0.15328 ohm-gramm/m2 at 20ºC (69ºF) and
density of 0.32117 Ib/in, for meeting the requirement of BS 6360:1969 or its notric adoption.

Installation:
The earth continuity conductor and earthing lead shall be run in accordance with drawings and
direction, and all metal fittings shall be earth with continuity conductors. All the earth continuity
conductors from the various circuits, sockets, etc. shall be connected to the earthing block
located near the DB/SDB. Sized of earth continuity conductors shall be as stated in the drawings,
all DB/ST) BISB shall inter connected with earth continuity conductor. The earth continuity
conductor shall be drawn along with the cables and no joint shall be allowed from earthing block
to the respective earth point. Light and fan points except where indicated otherwise shall not be
earthed.

LIGHT FITTING:

Materials :
The light fittings shall be constructed as per schedule and shall comply with the relevant
requirements of applicable B.S. including SB 4533.
The starters shall be 91 w lamp type and shall have built in radio interfence suppressor capacitor.
incandescent light fittings, except where specifically stated other wise, should have un-switched
brass holders for BC 22/25*26 lamp caps complaying with P.S. 52:11963.
Appropriate –samples of light fitting with chocked and starters shall be submitted prior to
installation.

Installation :

i) The light fittings shall be installed in accordance with the applicable fittings layout drawings,
ii0All pendant fittings shall be supported from brass ceiling base place with at least 3/8inch
screw –hub.
iii) The location of outlets shown on diagrammatic wiring plans shall be considered as
approximate and it shall be incumbent upon the contractor, before installation of outlet boxes, to
study all pertinent drawings and obtain precise information from the architectural schedule, scale
drawings, large scale and full size details of finished rooms approved shop drawings of other
trades. Piping ducts window and door trip, variation in thickness of furring, plastering etc. as
erected regardless of conditions which may be otherwise shown on small scale drawings, outlet
incorrectly located shall be properly relocated at the contractors expense.

Celling and Exhaust wall Fans

Materials :

i. The U-type fans clamps shall be made of 3/8 inch dia .M.S rod as per drawings. The ceiling
rose shall of moulded plastic of approved quality.

ii. Ceiling fans:


Ceiling fans shall be of capacitor type A.C. 240V single phase, 50H, complete with regulator,
suspension rod of requited length canopy, and shall be constructed in accordance with applicable
B.S. the minimum air velocity for 56 inch fans at horizontal distance of 2inch-0inch form the fan
center and vertical distance of 6ft-6inch shall be 155ft/min.
Appropriate samples shall be submitted prior to installation of the fans.

iii) Exhaust Fan:


The exhaust fan shall be as per schedule and shall be constructed in accordance with applicable
B.S. appropriate samples shall be submitted prior to installation of fans.

DISTRIBUTION BOARD EMERGENCY DISTRIBUTION BOARDS/SUB


DISTRIBUTION BOARDS/EMERGENCY SUB DISTRIBUTION BOARDS AND
PANEL BOARD

Materials :
i. The DB/EDB/SDB/ESDS shall be as per schedule and shall be safety dead front fixed type
having circuit breakers /isolators. All circuit breakers shall be trip-free and shall be of the
including type. The panels shall have directory frames and printed directory on/in side of the
door.
The door is to be provided with flush lock and handle. All doors are to be keyed alike. All hinges
shall be concealed.
ii) The NCB/MCCB s shall be quick-make, quick-break type, and shall have inverse time limit
characteristics with instantaneous magnetic trip elements functioning on over loads above the
normal operating range. All circuit breakers shall be ‘trip-free’.
Installation :
The board shall be installed in accordance with applicable layout drawings. The location of
DB/EDB/SDB/ESDB/ shown on diagrammatic wiring plans shall be considered as approximate
and it shall be incumbent upon the contractor, before installation of DB to study all pertinent
drawings and obtain precise information from the architectural schedule scale drawings, large
scale and full size details of finished rooms and approved shop drawings of other trades.

METER BOARD :

Materials
All meters and cutout are of ratings given in schedule fixed in 16 SWG or 18 SWG sheet steel
box with locking arrangement. The box must be hammer painted. The materials shall be
submitted to the EE for approval before installation.

Installation
The meter board shall be installed in wall with lower end of the board at a height of 4ft from the
floor or it will be installed as per Engineer’s written instruction.

SWITCH BOARDS & FANREGULATIOR BOARDS:

Materials ;
Switch board and fan regulator board shall be as per schedule and shall have rocker/piano
switches and or fan regulators. The rocker/ piano switches shall be vertical single pole (1-way/2
way) 5A A.C architrave rocker piano operated switches white in colour to B.S 3676:1963,
complying with the test requirements for inductive, fluorescent or resistive loads specified, and
staisfy the test requirements or three types in fluorescent lamp circuits up to the ratings of these
switches as set out in B.S 3676 amendment 3:1969. The switches must have a minimum
clearance of 3 mm between a the contracts, and s similar minimum creep age distance. All
contracts shall be faced with pure silver/ silver cadmiums oxide alloy. The switch operating
member shall pivot independently of the rocker, along the speed of make and bread independent
of the speed at which the rocker operated. Terminal capability: minimum 2x2. 5mm conductors
for each, appropriate samples shall be submitted prior to installation of switches.

Each board shall have an earthing block of copper brass (1’/8” x /8” with 16”. Drilled holes and
5V/8” machine screw tapped hole for 24 t.p.l.) Box shall be at least 14 SWG for connecting the
ground wires.

Installation :
The switch boards and fan regulator boards shall be installed on wall at a height 4ft-6inch, it not
specified otherwise, from the floor and at locations shown in applicable layout drawings. The fan
regulators shall be installed inside the box regulators knobs projected over the covering if not
specified otherwise, the e ‘wire’ shall be connected to the switches and the neutral wire shall be
kept in all switch connections.

The location of boards shown on diagrammatic wiring plans shall be considered as approximate
and it shall be incumbent upon the contractor, before installation of switch board regulator board
boxes, to study all pertinent drawings and obtain precise information from the architectural
schedules, scale drawings, large scale and full size details of furnished rooms and approved shop
drawings of other trades. Switch boards regulator boards incorrectly located shall be properly
relocated at the contractor’s expense.

SOCKET/MCB/MCCB/OUTLETS :
Materials :
All socket outlets, expect the above shaver sockets, shall be round pin type, white in color
conforming to B.S. 546 : 1950 (3 pins) and B.S. 372: Part 1:1930(2 Pin), the socket tubes shall
be adjusting for pitch with a non expending size limiting entry to protect the internal contracts
from distortion, all socket switches.(where applicable) shall have pure silver/slier cadmium oxide
alloy contacts in which contact pressure shall be permanently maintained by subsidiary helical
compression springs.
The controlled sockets of MCB/MCCB shall be on wall with the lower end of the face plate
6inch above the supper edge of the lintel, if not specified otherwise.
SUB STATION &EARTHING:
Earth electrode:
Pipe electrode:
This would be 11/2inch dia G.I. pipe with two 1/8inch dia holes across the pipe diameters at
every 4ft-0inch length of the pipe.
Earthing lead:
Earthing lead shall consist of copper conductor as per specification given earth continuity
conductor. All terminal lugs shall be of copper and nut bolts of brass.
Earthing block
The earthing bock shall be of solid electrolytic copper, cast and machined, of size as per
schedule, having at least 10 (1/8” dia) drill at holes for accommodating the terminal of the earth
continuity conductor. Requisite number of brass nuts and bolts shall also be provided.

Earth inspection pit.


Bricks used shall be 1st class. Only approved quality cement shall be used. Khoa for RCC cover
shall be 1” rods 10”C.C with two 1/8” M.S. hook (2” diameter) shall be provided in the cover
slab.

TELEPHONE SYSTEM:
PVC conduit:
PVC conduit must conform to NEMA TC-2 & WC 1094 designed for installation underground,
in slabs, enclosed or exposed. These shall be heavy wall rigid type 40 rated for 90º cable. The
minimum dimensions shall be as under:
Conduit nominal size O.D. in I.D. in Wall Wt 100 ft.
in mm mm mm Thickness
12.70 21.33 15.78 2.76 16
6.35 26.67 20.92 2.87 22
25.40 33.40 26.64 2.87 32
31.75 42.16 35.05 3.55 43
38.10 4826 4.89 3.68 52
50.80 60.32 52.50 3.91 69
i) G.I. pipe :
Appropriate samples shall be submitted prior to the installation of conduit.

ii) Telephone puff box, junction box etc.


As per schedule

iii) Telephone grommet:


The telephone grommet shall be constructed as per schedule &shall comply with the relevant
requirements of applicable B.S.
LIGHTING PROTECHTION SYSTEM:

Materials:
Air terminal shall be of copper or grade required for commercial works. The size and shape of
the air terminal shall be as per drawings and schedule.

Installations:

i) Air Terminals:
Air terminal shall be clamped with the building, as per drawing and in a manner that there is no
possibility of over running. On mortar and brick work, all holes shall be made with proper tool
such as rowel bit, and shall be made-in brick rather than in the mortar joint.
All air terminals shall be installed in a manner to bring the tip not less than ten inches above the
object to be projected.

Appropriate samples of fastener shall be submitted prior to installation of roof conductor.

ii) Down conductor :


The down conductor shall be continuous shall be installed as indicated in the schedule .These
shall be securely installed at the roof top and at the plinth level by two screws masonry fastener.

D. Gas connection work

All work will be done according to the rules of Titas Gas T&D Co. and the instruction of
engineer in charge.

All pipes and fittings will be supplied according to the specification and fitted according to the
supplied drawings and instructions of engineer in charge.

Earth excavation and filling will be done according to the instruction of engineer in charge and
Titas gas.

Pipe line will be tested and furged according to the instruction of Engineer in charge.

We will supply doube gas burner as per requirement.

We will deposit security money and connection fee at bank.


Demobilization:
After completing all work as built will be provided. We will demobilize the whole work within
20 days before completing the project.

You might also like