Design and Fabrication of Mechanical Footstep Power Generator
Design and Fabrication of Mechanical Footstep Power Generator
Design and Fabrication of Mechanical Footstep Power Generator
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moving population, energy is produced at larger levels. Greater roads and as well as all kind of foot step which is used to generate
movement of people will generate more energy. This whole the non-conventional energy like electricity. [2]
human energy being wasted if can be made Possible for
utilization it will be great invention and power producing
“Electrical Power Generation Using Foot Step for Urban Area
platform will be very useful energy sources in crowded countries.
Energy Applications” by Joydev Ghosh, Amit Saha, Samir
Proposal for the utilization of waste energy of foot power with
Basak, Supratim Sen.
human locomotion is very much relevant and important. Man has
needed and used energy at an increasing rate for his sustenance In this research paper authors used 80 volts and 40 mA from one
and well-being ever since he came on the earth a few million coil have been generated from a prototype model as first invention.
years ago. Primitive man required energy primarily in the form of The second invention provides 95 volts and 50 mA from one coil
food. He derived this by Eating plants or animals, which he and this generated power can be used to light LED array and to run
hunted. Subsequently he discovered fire and his energy needs DC fan after rectifying the AC or can charge batteries. For high
increased as he Started to make use of wood and other bio mass efficiency in the axel of the second gear, they fitted a strong magnet
to supply the energy needs for cooking as well as for keeping vertically, so that when the gear will rotate due to human body
himself Warm. weight the magnet also rotate. The magnet is placed in a loop type
copper coil. When the magnet start rotating according to the
With the passage of time, man started to cultivate land for
Faraday’s law of electromagnetic induction, there will be induced
agriculture. He added a new dimension to the use of energy by
emf in the coil. [3]
domesticating and training animals to work for him. With further
demand for energy, man began to use the Wind for sailing ships “Power generation through step” by Vipin Kumar Yadav1,
and for driving windmills, and the force of falling water to turn Vivek Kumar Yadav1, Rajat Kumar1, Ajay Yadav
water for sailing ships and for Driving windmills, and the force of
falling water to turn water wheels. Till this time, it would not be In these research paper authors used equipment with following
specification: Motor Voltage:10 volt Type: D.C. Generator,
wrong to say that the sun was supplying all the energy needs of
RPM:1000 rpm, Gear 1-Mild Steel, No. of teeth:59(big gear),No. of
man either directly or indirectly and that man was using only
teeth:36(small gear),Type: Spur Gear, No. of gear used:2 Spring 1-
renewable Sources of energy. This process involves number of
simple setup that is installed under the walking platform. When Load bearing capacity:60-90 kg, Mild Steel, Total displacement:5
inch, Bearing 1- Type: Ball bearing, Bearing no.N35,Shaft 1-
People walk on this platform their body weight compresses the
Diameter: 15 mm- Material: Mild steel author concluded that with
setup which rotates a dynamo and current is produced.
these method energy conversion is simple efficient and pollution
The power producing platform is overcrowded area with free. [4]
moving population, energy is produced at larger levels. Greater
movement of people will generate more energy. This whole “Power Generation Footstep” by Shiraz Afzal, Farrukh hafeez
human energy being wasted if can be made Possible for This paper is all about generating electricity when people walk on
utilization it will be great invention and power producing the Floor if we are able to design a power generating floor that can
platform will be very useful energy sources in crowded produce 100W on just 12 steps, then for 120 steps we can produce
countries. 1000 Watt and if we install such type of 100 floors with this system
then it can produce 1MegaWattAs a fact only 11% of renewable
II. LITERATURE REVIEW
energy contributes to our primary energy. If this project is deployed,
“Power Generation in Automobile Suspension System” by then not only we can overcome the energy crises problem but this
C. Nithiyesh Kumar, K.Gowtham, M.Manikandan, also contributes to create a healthy global environmental change. In
P.Bharathkanna, T. Manoj Kumar this project a gear system is attached with flywheel which causes to
rotate the dynamo as the tile on the deck is pressed The power that
In this research paper author studied three methods of foot step
is created is saved in the batteries in addition we will be able to
power generation namely piezoelectric method, rack and pinion
monitor and control the amount of electricity generated When an
method and fuel piston method comparatively and found that
individual passes it push the tile on the ground surface which turn
the rack and pinion mechanism is more efficient with moderate
the shaft beneath the tile, turn is limited by clutch bearing which is
cost of operation and maintenance. [1]
underpinned by holders. Primary shaft is rotate 215approx... Twice
“Generation of Electrical Energy from Foot Step Using by a single tile push. The movement of the prevailing shaft turn the
Rack and Pinion Mechanism” by Md.Azhar, Zitender Raj gearbox shaft which builds it 15 times (1:15) then its movement is
purohit, Abdul Saif, Nalla Abhinay, P.Sai Chandu smoothen by the help of fly wheel which temporary store the
In this research paper authors used regulated 5V power, 500mA movement, which is convey to the DC generator (it generates 12V
power supply. Bridge type full wave rectifier is used to rectify 40 amp at 1000 rpm). [5]
the ac output of secondary of 230/12V step down transformer.
A rack and pinion is a type of linear actuator including a pair of “POWER GENERATION FROM STEPS” by Ramesh Raja R,
gears which convert rotational motion into linear motion. The Sherin Mathew
“pinion” engages teeth on the rack. In this paper, since the
power generation using foot step get its energy requirements This research paper attempts to show how energy can be tapped and
from Non-renewable source of energy. There is no need of used at a commonly used floor step. The usage of steps in every
power from external sources (mains) and there is less pollution building is increasing day by day, since even every small building
in this source of energy. It is very useful to the places like all has some floors. A large amount of energy is wasted when we are
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International Journal of Engineering Applied Sciences and Technology, 2019
Vol. 4, Issue 05, ISSN No. 2455-2143, Pages 214-222
For Publishing Online September 2019 in IJEAST (http://www.ijeast.com)
stepping on the floors by the dissipation of heat and friction, energy, man began to use the wind for sailing ships and for driving
every time a man steps up using stairs. There is great possibility windmills, and the force of falling water to turn water for sailing
of tapping this energy and generating power by making every ships and for driving windmills, and the force of falling water to
staircase as a power generation unit. The generated power can turn water wheels. Till this time, it would not be wrong to say that
be stored by batteries, and it will be used for slighting the the sun was supplying all the energy needs of man either directly or
building. [6] indirectly and that man was using only renewable sources of energy.
“Electricity Generation from Footsteps; A Regenerative IX. OBJECTIVES
Energy Resource” by Tom Jose V*, Binoy Boban*, Sijo M To design and develop the model of Stair case power generation.
T* Also fabricate the model which will work on the systems for
required application.
In these research paper author manufactured a model made
from stainless steel, recycled car tires and recycled aluminum, In this project we are converting Mechanical energy into Electrical
also includes a lamp embedded in the pavement that lights up energy. We are trying to utilize the wasted energy in a useful way.
every time a step is converted into energy (using only 5 percent By using Rack and Pinion arrangement we are converting to and fro
of the generated energy). The average square of pavement motion of the steps into rotational motion of the dynamo.
produces about 2.1 watts of electricity. And according to
In first foot step we are using rack and pinion arrangement directly
author, any one square of pavement in a high-foot traffic area
to rotate the dynamo. But in second step we are using chain drive
can see 50,000 steps a day. Based on this data, only five units
mechanism to obtain better efficiency. Through Dynamo the
of pavement can be enough to keep the lights on at a bus stop
rotational energy is converted into electrical energy. This electrical
all night. [7]
energy output will be shown by glowing the LEDs. The output
III. PROBLEM STATEMENT power is expected to be 3 to 4V in prototype.
Some developing countries and newly-industrialized countries X. COMPONENT AND ASSEMBLY
have several hours of daily power-cuts in almost all cities
The footstep arrangement is used to generate the electric power.
and villages because the increase in demand for electricity
Now a day’s power demand is increased, so the footstep
exceeds the increase in electric power generation. People in
arrangement is used to generate the electrical power in order to
these countries may use a power-inverter (rechargeable
compensate the electric power demand. In this arrangement the
batteries) or a diesel/petrol-run electric generator at their homes
mechanical energy is converted into electrical energy.
during the power-cut. The use of standby generators is common
in industrial and IT hubs. This ultimately increases the shortage This section is constructed by of rubber or other material which is
of power. placed within the surface areas. This section is mainly placed in the
crowed areas. This footstep arrangement is attached with spring
IV. AREA
section.
Design and Fabrication
Footstep section consists of
V. TITLE
Springs
Design of Foot step power generation by using rack and pinion Gearwheel arrangement
motion with suspension spring. Rack and Pinion Section
VI. AIM Chain drive Mechanism
Coupling section
To generation the power from dynamo by using rack and pinion Dynamo
motion with suspension spring. Design and fabrication the LEDs
model of foot step power generation. Also to fabricate the
model of the same which would able to show the characteristics
of the systems and working according to need.
VII. OBJECTIVE OF PROJECT
The main aim of this project is to develop much cleaner cost
effective way of power generation method, which in turns helps
to bring down the global warming as well as reduce the power
shortages.
VIII. MOTIVATION
Man has needed and used energy at an increasing rate
for his sustenance and well-being ever since he came on
the earth a few million years ago. Primitive man required Fig 2.1.1 Base Assembly Fig 2.1.2 Upper Assembly
energy primarily in the form of food. They derived this by
eating plants or animals, which they hunted. With the passage
of time, man started to cultivate land for agriculture. They
added a new dimension to the use of energy by domesticating
and training animals to work for them. With further demand for
216
International Journal of Engineering Applied Sciences and Technology, 2019
Vol. 4, Issue 05, ISSN No. 2455-2143, Pages 214-222
For Publishing Online September 2019 in IJEAST (http://www.ijeast.com)
The rack & pinion, spring arrangement is fixed at the inclined step.
The spring issued to return the inclined step in same position by
releasing the load. The pinion shaft is connected to the supporter by
end bearing. The larger sprocket also coupled with the pinion shaft,
so that it is running at the same speed of piston. The larger sprocket
is coupled to the small cycle sprocket with the help of chain.
Fig 2.1.5 Spur Gears Fig 2.1.6 Bearing
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International Journal of Engineering Applied Sciences and Technology, 2019
Vol. 4, Issue 05, ISSN No. 2455-2143, Pages 214-222
For Publishing Online September 2019 in IJEAST (http://www.ijeast.com)
The upper plate is mounted on two springs; the weight impact The following steps are involved in the process:
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International Journal of Engineering Applied Sciences and Technology, 2019
Vol. 4, Issue 05, ISSN No. 2455-2143, Pages 214-222
For Publishing Online September 2019 in IJEAST (http://www.ijeast.com)
Step 6: The generator attached to the intermediate will obtain XIV. ESTIMATED PROJECT COST
the rotating motion, hence results in the sinusoidal Table 2.2: Cost Estimation Table
waveform (for single Generator).
SR COMPONENT DETAILS COST in ₹
Step 7: The voltage signal thus obtained will be displayed in NO.
LCD display about how much voltage of current is Base plate and upper Mild steel - 1000
available.
1. plate 300×300 mm
(300×2)
XII. OUTPUT POWER CALCULATION Fixed Cylindrical M.S. pipes,30mm 400
Let us consider, 2. pipes dia.-100mm
The mass of a body = 65 Kg (Approximately) length (100×4)
Height of spring = 8 cm
Moving pipes MS pipes,20 mm 400
∴Work done = Force x Distance 3. dia.100mm length
Here, (100×4)
Force = Weight of the Body
= 65 Kg x 9.81 Springs Alloy Steel Wire 400
4. (100×4)
= 637.65 N
Distance traveled by the body = Height of the spring Stair frame MS l angle frame 1000
= 8 cm 5.
= 0.08 m Rack and pinion Cast iron, module 1100
∴Output power = Work done/Sec 6. 1.5
= (637.65 x 0.08)/60
DC motor 12 volt,60 rpm 250
= 0.8502 Watts 7.
(For One pushing force)
Fabrication Cutting, welding 600
XIII. FLOORING SYSTEM
8. etc.
When the mechanical setup is used as it is, every single setup Assembly Mounting, fixing 500
9. motor shaft with
will compress separately and give an awkward feeling while
walking over that. To prevent this, a flooring system is installed pinion. Adjusting
rack and pinion
over the mechanical setup. The purpose of installing this etc. and final
flooring system is to provide required compression and at the welding
same time to prevent the people to feel uncomfortable when
walking over it. As every block over the setup is connected to
one another using hinge arrangement, the compression will not XV. (i) ECONOMICAL FEASIBILITY
be felt as the weight of the person walking over that will be This device is completely in the favor of Human economy; its
distributed. But the pressure required to compress the setup will components are not so expensive and can be easily installed. By
be conveyed as the person’s weight acts on the particular setup using this device we can save electric energy and part of money in
only depending upon the average weight over a locomotive schools, cinemas, station, etc.
area, the strength and number of hinges are used. For the area (ii) ENVIRONMENTAL FEASIBILITY
where average weight is more, the numbers of the hinges are The materials and the components used in it is completely also in
increased. This along with the primary spring provides the the favor of environment and any type of pollution is not be created.
required compression for the setup. This hinge arrangement The materials used in this device are not harmful to the nature
distributes the weight of the person and prevents them from components in any way.
feeling the compression. But about 95% of the pressure applied
due to the weight is conveyed for the compression. [1] Bhosale XVI. ADVANTAGES OF THE PROJECT
et. al., (2017) “Design of Foot Step Power Energy Generation This process depends on human resources which is available in
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International Journal of Engineering Applied Sciences and Technology, 2019
Vol. 4, Issue 05, ISSN No. 2455-2143, Pages 214-222
For Publishing Online September 2019 in IJEAST (http://www.ijeast.com)
220
International Journal of Engineering Applied Sciences and Technology, 2019
Vol. 4, Issue 05, ISSN No. 2455-2143, Pages 214-222
For Publishing Online September 2019 in IJEAST (http://www.ijeast.com)
221
International Journal of Engineering Applied Sciences and Technology, 2019
Vol. 4, Issue 05, ISSN No. 2455-2143, Pages 214-222
For Publishing Online September 2019 in IJEAST (http://www.ijeast.com)
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[17] Gothane Ajinkya V., Gosavi Akshay R., Raut Prof. P. V.,
(2018) “Foot Step Power Generation” International Research
Journal of Engineering and Technology (IRJET) e-ISSN: 2395-
0056, p-ISSN: 2395-0072 Volume: 05 Issue: 12 | Dec 2018
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Arrangement” International Journal of Engineering Research
And Advanced Technology (IJERAT) nISSN: 2454-6135
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Published in Conference Proceedings
[19] Sahoo Sarat Kumar, Shubham kumar, Yadav Pankaj
Kumar, Kumar Rishav, (2016) “Foot Step Power Generation”,
International Journal of Mechanical Engineering and
Technology (IJMET) Volume 7, Issue 2, March-April 2016,
pp. 187–190, Article ID: IJMET_07_02_020 Available online
at
http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VTy
pe=7&IType=2 Journal Impact Factor (2016): 9.2286
(Calculated by GISI) www.jifactor.com ISSN Print: 0976-6340
and ISSN Online: 0976-6359
[21] Sarnaik Mr. Vishwanil V., Karnewar Mr. Akshay P., Jidge
Mr. Akshay S., Pawar Mr. Tejas P.(2017) “Footstep Power
Generation”, GRD Journals- Global Research and Development
Journal for Engineering | Volume 2 | Issue 7 | June 2017 ISSN:
2455-5703
[22] KUMAR SHUBHAM, MITTAL SHARAD, SAINI
SACHIN, PAL VISHNU., (2016) FOOT STEP ENERGY
CONVERSION SYSTEM, International Journal of Scientific &
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Published in Thesis
[23] Borkar Sanket, Tripathi Ankit, Chandrikapure Amit,
Dhekwar Gitesh, Bhirange Bhavesh, Kathoke Kunal, (2018)
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