Fatigue Resistant Detail Design Guide For Ship Structures
Fatigue Resistant Detail Design Guide For Ship Structures
Fatigue Resistant Detail Design Guide For Ship Structures
SSC-405
SR-1386
4. Title and Subtitle 5. Report Date
March 1999
Fatigue-Resistant Detail Design Guide for Ship Structures
6. Performing Organization Document No.
9. Performing Agency Name and Address 10. Work Unit No. (TRAIS)
Fleet Technology Limited
311 Legget Drive 11. Contract or Grant No.
Kanata, Ontario (CANADA) K2K 1Z8 PO # 97-0046
12. Sponsoring Agency Name and Address 13. Type of Publication and Period Covered
Ship Structure Committee Final Report
c/o US Coast Guard
2100 Second Street, SW 14. Sponsoring Agency Code
Washington, DC 20593-0001
15. Supplementary Notes
16. Abstract
This Guide is a result of a 1995 Ship Structures Committee Symposium in Washington, at which it was recognized that
practicing naval architects required help in applying fatigue design research and development results. This Guide
consolidates the state-of-the-art in ship structural detail fatigue design.
The information in the Guide is presented in four sections, starting with an overview of the fatigue design problem and
related issues. The second section includes a catalogue of typical structural details for commercial and combatant ship
types, with suggested structural improvements for fatigue life extension. This, along with a brief discussion of
fabrication issues, represents the “Level 1” approach to ship structure fatigue design. The third section of the report
presents analytical procedures for fatigue based design of structural details. Load, stress and fatigue analysis
procedures are presented at two levels of complexity, “Level 2” and “Level 3”. The simplified Level 2 approach makes
use of Classification Society rules and analytical methods, whereas, the spectral Level 3 approach explicitly considers
vessel operational profiles and wave climates in statistical load estimation and makes use of FE models for stress
analysis. Both the Level 2 and 3 approaches are based on a “hot spot” stress approach using Miner’s rule in either a
discrete or continuous form. The final section of the Guide provides worked fatigue design examples to demonstrate
the concepts presented in the previous sections.
Form DOT F 1700.7 (8/72) Reproduction of form and completed page is authorized
The preparation of this Guide has been a mammoth task, relative to the resources available. At the
outset, the terms of the contract were that no new work was to be developed – the Guide was to be a
compilation of existing, published work. In the process of the project, it became clear that some new
ground was being broken in the practical application of the published work to real ship design problems.
The authors have drawn heavily on the published work of the Classification Societies, and in particular,
Lloyd’s Register of Shipping, the American Bureau of Shipping and Det Norske Veritas. FTL
and the SSC wish to express their great appreciation to these Societies for permission to use this
material.
The authors also wish to thank their panel of advisors: Dr. Roger Basu, Dr. David Sucharski, David
Dalgleish and Dr. Alan Benison, whose function was to view this Guide from the viewpoint of practicing
designers and shipbuilders.
We also wish to acknowledge the input of Dr. Richard Yee who commenced the work, and Dr. Harold
Reemsnyder who contributed his expertise and critique.
Finally, but by no means least of all, we thank the SSC’s Project Technical Committee under the
Chairmanhsip of Nash Gifford, Bill Siekeirka and Lt. Tom Miller, USCG, for their input to the project
and their patience for the delayed schedule. We hope the result has justified the wait.
CG Center of gravity
CMS Committee on Marine Structures
CB Block coefficient [Appendix B]
Cw Wave coefficient [Appendix B]
Cwp Waterplane area coefficient
FE Finite Element
FP Forward perpendicular
FTL Fleet Technology Limited
g Gravitational constant
Gx General form for the Limit State equation in a First Order reliability analysis
GL Germanischer Lloyd
GM Metacentric height [Appendix B]
Q(∆σhotspot) Weibull long-term cumulative probability distribution functions for two parameter
Weibull distribution (h and q parameters)
Q′(∆σhotspot)long Weibull long term probability function pertinent to hot spot stress
Q′(∆σhotspot)short Probability distribution function pertinent to hot spot stress and a single statiionary
condition (short term)
q Scale parameter for Weibull distribution
Γ( ) Gamma function
Γ( ; ) Complementary incomplete gamma function
γ( ; ) Incomplete gamma function
ν Poisson ratio
σ Stress (MPa)
σb Local bending stress (MPa)
σeq Equivalent stress (MPa)
σG Standard deviation of limit state equation G(x)
σm Membrane stress
σp Peak stress (MPa)
σr Residual stress (MPa)
σy Yield strength (MPa)
σt Total stress at crack location (MPa)
σtp Peak total stress at crack location (MPa)
σnom Nominal stress
σlower Stress range bin lower value (MPa)
σmid Stress range bin mid value (MPa)
σupper Stress range bin upper value (MPa)
σ1 Primary stresses due to bending, shear and torsion in the main hull girder; peak total
stress (MPa)
σ2 Secondary stresses due to local stiffener bending (MPa)
σ2L Plate/panel secondary stresses (MPa)
σ3 Tertiary plate bending stress (MPa)
σδ Stresses due to relative deflection between web frame and transverse bulkhead (MPa)
A.1 INTRODUCTION
In March 1995, the US National Research Council’s Committee on Marine Structures (CMS),
on behalf of the Ship Structure Committee (SSC), convened a symposium in Washington, D.C., to
address the unusually great number of bulk carrier losses and the continuing occurrence of fatigue
cracking in relatively new and aging ships [Ref. A.1]. The symposium sought input from ship designers,
fabricators, operators, and regulators as well as experts in fatigue, fracture, and structural reliability on
how the Ship Structure Committee could best serve the marine community in preventing this type of
failure in ships.
One outcome of this symposium was that practicing naval architects and engineers were having
difficulty applying the results of much of the research and development work that had been carried out
to investigate fatigue, fracture and structural reliability. As a consequence, the Ship Structure
Committee initiated two related projects:
• development of a ship structural detail fatigue design Guide; and,
• development and presentation of a ship structure fatigue and fracture short course.
These two projects were awarded to Fleet Technology Limited under a competitive bidding
process, under contract PO Number 97-0046.
This report is the result of the ship structure detail fatigue design Guide development project.
A.2 OBJECTIVE
The objective of the project was to develop a practical and rationally based “Fatigue Resistant
Detail Design Guide” (“the Guide”) that Engineers and Naval Architects with limited fatigue design
experience could use to design cost-effective, fatigue-resistant, welded steel ship structural details.
The objective of the Guide is to provide a single source of information for practicing designers
to use in addressing fatigue issues in the design of ship structure. In order to achieve this objective, the
Guide was required to cater to all levels of design detail or phases in the design process. For this
reason, the Guide presents three levels of structural design sophistication:
• structural detail geometry and layout guidance;
• a simple fatigue design procedure; and,
• an in-depth fatigue design procedure.
These can be used sequentially at successive stages in the ship design process. However, in
many projects it may not be necessary to use the more detailed levels to achieve satisfactory fatigue
performance.
For example, cracks at the corners of hatch corners and coamings in bulk carriers could allow
water to leak into dry cargo holds. Sloshing of the resulting slurry could introduce significant dynamic
loads on cargo hold plating, and internal mixing could produce explosive gases. As another example,
cracking at the hold frame ends of bulk carriers could result in the detachment of side shell plating from
internal framing. This could eventually lead to the separation of the end brackets from the slant of the
topside tanks or bilge hopper tanks.
Table A.3.1.5: Highly Loaded Structural Elements - Roll on/Roll off- and Car Carrier
Hull Member Structural Detail Load Type
Side and bottom longitudinals Butt joints and attachment to Hull girder bending, stiffener
transverse webs, transverse lateral pressure load and support
bulkheads and intermediate deformation
longitudinal girders
Racking constraining girders, Stress concentration points at girder Transverse acceleration load
bulkheads, etc. supports and at bulkhead openings
The location, spacing, scantlings, and geometry of primary structure (e.g., side shell, decks,
main bulkheads, main beams and girders) and secondary structure (e.g., stiffened panels, grillages,
tank tops, short decks) are then selected during the preliminary design stage. These selections, and
the resulting degree of structural continuity, optimization, and symmetry, determine the ultimate
strength of the hull. In the next phase, detail design, the geometry and scantlings of details are
selected within fabrication and maintenance constraints to minimize local stresses.
Until recently, fatigue cracking has not been explicitly considered in the detail and
preliminary design phases except for damaged structure, novel structural configurations, and
special types of ships such as LNG ships. The preliminary design of merchant ships has been
largely based on static strength requirements in classification society rules [Ref. A.9- A.12], which
are expressed in terms of empirical relationships for minimum scantlings and spacings, whereas the
preliminary design of naval ships has been based on more rigorous static strength calculations with
representative design loads [Ref. A.13, A.14]. Prior to the 1990’s, designers and fabricators were
able to rely on the margins in these static strength requirements and experience-based rules-of-
thumb for detail design to achieve adequate fatigue performance in conventional ship structures.
Fatigue cracks were rarely detected in ships less than 10 years old, and the frequency of cracking
in older ships was generally acceptable to regulators and owners. Over the past two decades,
however, significant changes in the age, design, fabrication, operation, and regulation of merchant and
naval vessels have resulted in the need for rationally-based fatigue design approaches to address the
following concerns:
• There has been a significant increase in the incidence of fatigue cracking in relatively new ships
since the early 1980’s. For example, fatigue cracks were detected in the summer of 1990 at the
intersections of side shell longitudinals and transverse bulkheads in 15 second-generation VLCC’s
after only two to five years of service [Ref. A.15]. Similar cracking was reported in several
classes of oil tankers operating on the Trans-Alaska Pipeline Service (TAPS) route in the mid-
1980’s [Ref. A.16 and A.17]. This change has been attributed to the introduction of more
structurally optimized ships with thinner scantlings as a means to reduce weight, fabrication cost
and operating cost. This optimization has been achieved through the greater use of high strength
steels and the use of more sophisticated design tools [Ref. A.18, A.19]. Since the fatigue strength
of as-welded steel joints is essentially independent of tensile strength, the stress concentrations of
structural details must be adequately reduced to compensate for the higher design stresses, higher
local bending stresses, and reduced margins for corrosion and wear in high strength steel
structures with thinner scantlings. As a general precaution, classification societies introduced the
so-called “k factor” on minimum scantling requirements which prevented design stresses for
extreme loads from increasing in direct proportion to tensile strength. However, the continuing
occurrence of fatigue cracking in ships demonstrated the need for more direct control of fatigue
cracking. A number of owners with poor experiences have since insisted that the use of high
strength steels in their ships be kept to a minimum, and shipyards have responded with standard
designs using mainly low and medium strength steels.
• According to available statistics [e.g., Ref. A.20, A.21], the rate of reported fatigue cracking and
other structural failures in current merchant and naval vessels increases significantly (i.e., the aging
phase starts) after the first 10 years of service. However, approximately 60% of the world’s
tanker fleet and about 40% of the world’s bulk carrier fleet (by tonnage) are over 15 years old,
and many naval vessels are of the same vintage. As a result, maintenance costs and downtime are
rising for operators. At the same time, many operators are facing reduced maintenance and
operating budgets. This is forcing designers, fabricators, and operators of merchant and naval
vessels to seek integrated approaches to the design, construction, and maintenance of ships with a
view towards maximizing operational availability and minimizing life-cycle maintenance costs
without compromising structural integrity [Ref. A.22, A.23].
• Strict environmental regulations have been introduced around the world since the grounding of the
Exxon Valdez. These regulations will require nearly all new oil tankers to have double hulls by
the year 2020 [Ref. A.24]. The double hull is intended to protect against oil spills caused by hull
punctures. However, the cellular arrangement of double hull tankers makes it difficult to clean
and/or ventilate ballast spaces. As a result, there is a potential risk for explosion if fatigue
cracking permits cargo oil or vapours gas to leak into these spaces.
• In response to the aforementioned concerns, classification societies have recently introduced
rationally-based procedures for the fatigue design of structural details in steel ships [e.g., Ref.
A.25-A.27], and they have made these procedures mandatory for novel structural configurations
and large ship designs (e.g., tankers and container ships longer than 190 m, bulk carriers longer
than 150 m). Included in these procedures are: (i) simplified methods for quantifying the fatigue
performance of structural details in common problem areas, (ii) spectral-based methods for
quantifying the fatigue performance of structural details that cannot be properly analyzed with
simplified methods, and, (iii) qualitative guidelines for optimizing the fabrication and fatigue
performance of structural details. Similar procedures are being developed by several navies [Ref.
A.28, A.29] and an ad hoc working group of the International Association of Classification
Societies (IACS).
Part B and Part C of the Guide present information to assist the designer to consider fatigue
design throughout the detail design process. The three levels of design procedure sophistication which
are presented in this Guide include:
• Level 1 - selection of fatigue resistant structural detail geometries and layouts;
• Level 2 - a simplified fatigue design procedure; and,
• Level 3 - an in-depth fatigue design procedure.
The increasing levels of the design procedures not only correspond to increased analytical detail and
accuracy but also cost in terms of the time, effort and data required for implementation.
Part B of the Guide presents the Level 1 fatigue design aid in the form of a catalogue of fatigue
resistant design details. The catalogue itemizes all key structural connections encountered in the midship
area of various vessel types and provides geometric and structural arrangement suggestions to improve
the fatigue performance of the detail of interest. The Level 1 structural detailing process may be used as
a first step prior to a more sophisticated numerical fatigue strength assessment process or could be used
alone as a simplified means of improving the fatigue performance of a detail without quantifying the net
effect.
Part C of the fatigue design Guide presents rationally-based methods for quantifying the fatigue
strength of welded structural details and provides detailed guidance and instructions for applying these
methods. Level 2 and Level 3 fatigue design procedures are both presented in Part C due to their
common and interchangeable procedural steps. The Level 2 fatigue strength assessment approach
makes extensive use of empirical design equations to simplify the analysis process, whereas, the Level 3
fatigue strength assessment approach makes full use of the statistical information and numerical modeling
techniques commonly available to designers.
Part D of the fatigue design Guide presents worked design examples used to demonstrate the
application of the three levels of design procedure sophistication.
Conceptual Design
Objective
• establish principal dimensions, layout, overall geometry of ship
Constraint
• mainly controlled by non-structural considerations (e.g., beam, draft, cargo)
Preliminary Design
Objective
• establish location, spacing, scantlings and geometry of primary structure
Constraints
• mainly controlled by static strength requirements (e.g., plastic collapse, buckling) in initial
iterations
• modifications to primary structure may be required if fatigue strength of details cannot be
controlled by detail design
Approach
• rule based for standard configurations of commercial vessels
• rationally based for naval vessels and non-standard configurations of commercial vessels
(e.g., tankers longer than 190 m)
Detail Design
Objective
• establish the geometry and scantlings of local details, joints, brackets, openings and
reinforcements
Constraints
• detail design mainly controlled by fatigue performance, functionality and fabrication
constraints
Approach
• select from catalogue of preferred details for a particular location in a particular type of ship
• use fatigue assessment procedures to optimize scantlings of details
As previously noted for fatigue cracking in general, the service life of a ship may be
divided into three distinct phases including:
(i) the teething phase in which fatigue cracks initiate from fabrication defects at a decreasing
rate with time;
(ii) the stable phase in which fatigue cracks initiate randomly at a constant rate with time; and
(iii) the aging phase in which the rate of fatigue cracking increases with time because of
cumulative fatigue damage and other structural degradation (e.g., wear and corrosion).
These three phases lead to a cracking rate vs. time profile that is sometimes referred to as
the “Bathtub Model” of service life.
This Guide is intended to produce designs for steel welded ship structural details in which
the aging phase starts towards the end of a ship’s service life and in which fatigue cracking rarely
occurs during the teething and stable phases, provided the ships are well fabricated and maintained.
This Guide does not account for the possible onset of unstable fracture from a fatigue crack. In
order to guard against this possibility, ships should be designed as damage tolerant structures (i.e.,
structures that can sustain maximum design loads without failure until damage is detected and repaired).
Damage tolerance can be achieved by appropriate material selection at the design stage, the provision
of multiple or redundant load paths, and the use of readily inspected structural details. In addition,
damage tolerance analysis can be used to quantitatively assess the residual fatigue lives and residual
strength of ship structures with fabrication defects or in-service cracks. Fracture toughness
requirements for ship steels and welding consumables are given in various Naval and Classification
Society documents [e.g., Ref. A.12, A.30, A.31], while procedures for assessing the damage tolerance
and redundancy of ship structures are given in SSC Reports 402 [Ref. A.32] and SSC 354 [A.33],
respectively.
Each part of this Guide builds upon the results of previous Ship Structure Committee projects
[A.32-A.41] and recent efforts of classification societies and navies [e.g., Ref. A.27]. Wherever
possible, the developers of this Guide have tried to incorporate the best features of the previous work
and to reconcile major procedural differences. In order to maintain a practical focus, the Guide has
been reviewed by designers and fabricators of ships, and their recommendations have been
incorporated. Sufficient commentary, guidance, and references have been included to make the Guide
self-contained. However, the developers of this Guide have assumed that its users will be trained in ship
structural analysis and will have at least a rudimentary knowledge of metal fatigue.
A.5 REFERENCES
[A.1] Ship Structure Committee, Proc. of Symposium on the Prevention of Fracture in Ship Structure:
Section 4 0 - Conclusions and Recommendations, March 30-31, 1995, Washington, D.C.
[A.2] Barsom, J.M. and Rolfe, S.T.: Fracture and Fatigue Control in Structures: Prentice Hall, 1987.
[A.3] Jordan, C.R. and Cochran, C.S., “In-service Performance of Structural Details”, SSC Report
266, Ship Structure Committee, 1978.
[A.4] Jordan, C.R. and Krumpen Jr., R.P., “ Design Guide for Ship Structural Details”, SSC Report
331, Ship Structure Committee, 1985.
[A.5] U.K. Protection and Indemnity Club, “Analysis of Major Claims”, The United Kingdom Mutual
Steam Ship Assurance Association (Bermuda) Limited, London, England, 1993.
[A.6] Liu, D. and Thayamballi, A., “The Durability of Ships Considering Fatigue Cracking”, Journal of
Ship & Ocean Technology, Vol. 1, No. 1, 1997, pp 57-72.
[A.7] Violette, F.M., “Lloyd’s Register’s Integrated Fatigue Design Assessment System”, Lloyd’s
Register - ShipRight Strategic Research and Development, 1997.
[A.8] Liu, D. and Thayamballi, A., “Local Cracking in Ships - Causes, Consequences, and Control”,
Proc. of Symposium on the Prevention of Fracture in Ship Structure, March 30-31, 1995,
Washington, D.C., pp 125-166.
[A.9] Germanischer Lloyd, “Rules and Regulations, 1 - Ship Technology, Part 1 - Seagoing Ships,
Chapter 1 - Hull Structures, Hamburg, 1992.
[A.10] Det Norske Veritas, “Rules for Classification of Steel Ships”, DnV Classification A/S, Norway,
1991.
[A.11] Lloyd’s Register, “Rules and Regulations for the Classification of Ships: Part 3 - Ship
Structure”, 1996.
[A.12] American Bureau of Shipping, Rules for Building and Classing Steel Vessels, 1996.
[A.13] Design of Surface Ship Structures, Sea Systems Directorate Publication 23, Volume 1,UK
MoD(PE), December 1989.
[A.14] Design Procedures for Canadian Forces Surface Ships, D-03-002-008/SG-001
[A.15] Nakajima, Y, et al: “Fatigue Strength Design of Ship Structure” IHI Engineering Review April
1993
[A.16] Witmer, D.J. and Lewis, J.W., “Operational and Scientific Hull Structure Monitoring on TAPS
Trade Tankers”, presented at SNAME annual meeting, Nov. 17-18, 1994, New Orleans,
Louisiana.
[A.17] Sucharski, D., “Crude Oil Tanker Hull Structure Fracturing: An Operator’s Perspective”,
Proc. of Symposium on the Prevention of Fracture in Ship Structure, March 30-31, 1995,
Washington, D.C., pp 87-124.
[A.18] Lloyd’s Register, “HTS - Something for Nothing?”, 100A1, Issue 3, 1992.
[A.19] Skaar, K.T., Valsgard, S., Kohler, P.E., and Murer, C, “How Low Can Steel Weight Go with
Safety and Economy?”, Proc. Third Int. Conf. on “Practical Design of Ships and Mobile
Offshore Units”, PRADS’87, Trondheim, Norway, June 22-26, 1987
[A.20] Kirkhope, K. and Basu, R., “Analysis of Annapolis and Iroquois Class Structural Defects
Histories”, MSEI Final Report 1727-13-01, March 1994.
[A.21] Bea, R.G., Pollard, R., Schulte-Strauthaus, R., and Baker, R., “Structural Maintenance for
New and Existing Ships: Overview Fatigue Cracking and Repairs”, Proceedings of the
SSC/SNAME Marine Structural Inspection, Maintenance, and Monitoring Symposium, March,
1991.
[A.22] Improved Ship Structures Maintenance Management (ISSMM), Canadian Forces/Chief
Research and Development (CRAD) Project D6109.
[A.23 Sargent Jr., D.P. and Steward, P.E., “Capturing Maintenance and Modernization Efficiencies”,
Naval Engineers Journal, May, 1992.
[A.24] Environmental Protection Agency, Oil Pollution Act, 1990.
[A.25] American Bureau of Shipping, “Guide for Fatigue Strength Assessment of Tanker”, Rules for
Building and Classing Steel Vessels, Part 5, Section 2, Appendix 5/2AA, 1996.
[A.26] Lloyd’s Register, “Ship Right - Fatigue Design Assessment Procedure”, 1996.
[A.27] Det Norske Veritas, “Fatigue Assessment of Ship Structures”, Classification Notes. No. 30.7,
September 1998.
[A.28] Clarke, J.D., “Proposed Fatigue Design Criteria for Steel and Aluminum Warship Hulls”,
AMTE(S) R84103, Nov., 1984 (Restricted).
[A.29] Lloyd’s Register, “A New Approach to Naval Ship Construction”, news bulletin posted Oct. 8,
1997 on www.lt.org/news.
[A.30] Lloyd’s Register, “ Rules for the Manufacture, Testing, and Certification of Materials”, Chapter
3: Sections 2 and 3, 1984.
[A.31] Det Norske Veritas, “Rules for Classification of Steel Ships - Materials and Welding”, Part 2,
Chapter 1, 1984.
[A.32] Yee, R., Malik, L., Basu, R., and Kirkhope, K., “Guide to the Damage Tolerance Analysis of
Marine Structures”, SSC Report 402, Ship Structure Committee, Aug., 1997.
[A.33] Das, P.K. and Garside, J.F., “Structural Redundancy for Continuous and Discrete Systems”,
SSC Report 354, Ship Structure Committee, 1991.
[A.34] Cramer, E.H., Schulte-Strauthaus, R., and Bea, R.G., “Structural Maintenance Project Volume
1: Fatigue Damage Evaluation”, SSC Report 386, Ship Structure Committee, 1995.
[A.35] Bea, B., Xu, T., Ma, K., and Schulte-Stathaus, R., “Ship’s Maintenance Project”, SSC Report
395, Ship Structure Committee, 1997.
[A.36] Kirkhope, K.J., Bell, R., Caron, L, and Basu, R.I., “Weld Detail Fatigue Life Improvement
Techniques”, SSC Report 400, Ship Structure Committee, 1997.
[A.37] Mansour, A., Wirshing, P., White, G., and Ayyub, B., “Probability-based Ship Design:
Implementation of Design Guidelines”, SSC Report 392, Ship Structure Committee, 1996.
[A.38] Basu, R., Kirkhope, K.J., and Srinivasan, J., “Guideline for Evaluation of Finite Elements and
Results”, SSC Report 387, Ship Structure Committee, 1996.
[A.39] Wiernicki, C., Ghose, D., and Nappi, N., “Residual Strength of Damaged Marine Structures”,
SSC Report 381, Ship Structure Committee, 1995.
[A.40] Stambaugh, K.A., Van Mater Jr., P.R., and Munse, W.H., “Fatigue Performance under Multi-
axial Load, SSC Report 356, Ship Structure Committee, 1990.
[A.41] Capanoglu, C.C., “Fatigue Technology Assessment and Strategies for Fatigue Avoidance in
Marine Structures”, SSC Report 367, Ship Structure Committee, 1993.
For this section, the authors have drawn heavily on the work of the Classification
Societies, specifically Lloyd’s Register of Shipping, Det Norske Veritas,
American Bureau of Shipping, and the International Association of
Classification Societies (IACS), as well as Canadian and UK Navy information.
We are indebted to Lloyd’s Register of Shipping, Det Norske Veritas, the American
Bureau of Shipping, IACS, Saint John Shipbuilding Limited and the Canadian
Navy for permission to use their source materials and drawings. These resources
are identified in each of the data sheets herein. We recommend the references in
this section for those wishing to explore this area further.
B.1 INTRODUCTION
B.1.1 Background
The fatigue resistance of structural details subjected to a given cyclic load is primarily geometry
dependent. That is, discontinuous load paths, rapid geometric transitions or misalignments and poor
weld geometries are the most significant factors which influence the fatigue life of a structural detail
subjected to a given cyclic load environment. Therefore, the most effective way of extending the fatigue
life of a structural connection is through proper detailing.
The most common reason for poor fatigue resistance is inappropriate detailed design. Figures
B.1.1 and B.1.2, extracted from previous SSC Reports [Ref. B.1], show typical crack patterns that
have been found in tankers and bulk carriers, respectively. These instances of fatigue damage can been
avoided with additional attention to detailing for fatigue resistance in the design process.
Design for good fatigue resistance can proceed through a series of levels, or steps. The first
level in the fatigue design process involves the selection of fatigue-tolerant details. This section of the
Fatigue Design Guide presents a catalogue of structural details for a range of vessel types, with
suggested “good practice” to improve fatigue performance. A detail “rating” system is included in the
catalogue to indicate the relative performance and costs associated with alternative structural details.
The purpose of this catalogue is to provide the practicing naval architect with a readily accessible, guide
on how to improve the fatigue performance of a structural connection.
B.1.2 Objective
The Guide is intended to be utilized by engineers and naval architects in ship structural design
(and fabrication) to promote good design practice, reduce the likelihood of premature fatigue failure,
and identify the relative fatigue resistance of structural details.
The objective of Part B of the Guide - the Catalogue - is to provide guidance in the preliminary
design of structural connections to improve their fatigue performance. The Catalogue therefore,
provides a Level 1 fatigue design process.
Figure B.l.l: Fatigue Crack Locations and Orientation in Typical Tanker Structure
Figure B.1.2: Fatigue Crack Locations and Orientation in Typical Bulk Carrier Structure
B.1.3 Scope
With literally hundreds of structural detail configurations in existence, this Catalogue can only
provide examples of the most common details. For these details the Catalogue provides geometric
limitations and arrangement alternatives which may be used directly to improve the fatigue performance
of ship structural details. However the Catalogue can also be used to indicate the type of improvements
that may be considered for details not presented by applying the principles that are shown herein.
The Catalogue is presented in four sections, each section providing information on a different
ship type. The four generic ship types dealt with in the catalogue are:
• Double Hull Tankers • Bulk Carriers
• Container Ships • Warships
The Catalogue focuses on details associated with the midship section of the vessels of interest,
since this is generally the most critical area. All welded connections which are potentially prone to
fatigue failure are presented. The Catalogue illustrates good detailing practice and/or alternative
configurations for those connections considered to be at high risk. The evaluation of a connection as
being at high or low risk is solely based on the geometry of the connection and thus the stress
concentration it represents. The severity of the loadings seen by any specific detail will be determined
by location-specific factors, and thus an inherently high-risk connection may or may not require
modification depending on its application. Many structural details are common to more than one ship
type. The catalogue illustrates the detail for each ship type so that the user has complete information
within each section. Similar details, used in different ship types (e.g., tanker, bulk carrier, etc.), will have
the same detail identification number. For example, a transverse floor, bottom longitudinal connection is
Detail # 2 for both tankers and bulk carriers.
The remainder of this section of the Guide provides background and guidance to the designer
on how to interpret the information contained in the Catalogue (Section B.5). This information is
presented in the following parts:
example of a welded connection that, if good fabrication and maintenance practices are observed,
should not be considered a likely location for fatigue cracking.
Ease of Inspection - Ease with which inspection devices (e.g., ultra-sonic probes) can access and detect
cracks, and ease with which the configuration (e.g., alignment) can be checked after
construction for detection of defects. The lower the number, the easier to inspect.
Maintenance Cost - This is a measure of the degree to which the detail can be kept clean of damaging
material, corrosive fluids, ease of painting and maintenance of an intact paint coating, as well as
access for repair of defects. The lower the number, the easier to maintain.
Fabrication Cost - Reflects material, cutting and welding content, ease of fabrication. The most
expensive detail has the highest number.
B.4.1 Introduction
The Catalogue is arranged in a hierarchical fashion starting with a midship section in which the
global structural location of interest is identified. From this, the connection structural elements are
selected to identify the detail of interest. The hierarchical layout of the catalogue is described in Figure
B.4.1.1 along with the nine-step process involved in making full use of its information.
Isometric Drawing of the Vessel Type Global Structure
1) Locate structural detail of interest in typical midship drawing
(See Figure B.4.2)
At the top level, the catalogue is divided into four, stand-alone sections by ship type as follows:
• Double Hull Tanker • Bulk Carrier
• Container Ship • Warship
Each vessel type specific section begins with an isometric illustration of a typical midship area of
the vessel type in question (see Figure B.4.1.2) with the principal structural elements defined. This
structural representation should aid in locating the structural detail of interest and relating it to the
terminology used to describe it in the fatigue resistant design detail catalogue.
Deck
Deck
Transverse
Deck
Longitudinal
Topside
Tank
Corrugated
Transverse
Bulkhead
Side Shell
Plating
Side
Longitudinal
Bottom Girder
Outer Bottom Plating
Inner Bottom Longitudinal
Figure B.4.1.2: Typical Double Hull Tanker Midship Global Structural Arrangement
The fatigue resistant structural detail catalogue index tables, similar to that shown in Figure
B.4.1.3, group the critical structural details by location (e.g., double bottoms, double sides, deck and
transverse bulkheads). The terminology for the location names used in the catalogue index tables are
given in the global midship structure illustration (see Figure B.4.1.4) located at the beginning of each
vessel type catalogue section.
A catalogue index table is available for all significant structural locations. For the double hull tanker
structure, catalogue index tables have been assembled for:
• double bottom structure, • double side structure, and
• transverse bulkhead structure, • deck structure.
The catalogue index tables are arranged to describe all of the connections in the structural
location being described. Since a structural connection is defined as the connection of two or more
structural members, the catalogue index table identifies connection details based on the structural
elements or members joined in its first two columns.
The third and fourth columns of the catalogue index tables contain a detail type reference and a
figure illustrating the structure surrounding the detail of interest. The detail type reference number directs
the user how to find more information on developing a fatigue resistant structural detail for the
connection of interest. Since experience has shown that not all structural member connection details are
prone to fatigue damage, the detail type reference may be one of the following two forms:
1) for connections where fatigue is not typically a critical design issue, the detail type reference directs
the user to Section B.7 which discusses good fabrication and assembly practice to preclude fatigue
cracking; or,
2) for connections which are considered susceptible to fatigue damage, the detail type reference directs
the user to appropriate fatigue resistant detail data sheets, similar to that in Figure B.4.4.
While each vessel type section is completely self-contained, similar fatigue-susceptible details
used in different vessel types have been given the same detail reference number. Once a critical fatigue
detail is identified the alternative designs can be reviewed by locating the associated fatigue resistant
detail data sheet within the catalogue.
The data sheets contain information which the engineer or naval architect will use to select
appropriate detail configurations and to understand the implications of the selection. The data sheet has
five information areas including:
• a data sheet title block;
• a critical area and detail illustration;
• detail design good practice recommendations;
• a detail attribute ranking matrix; and,
• a detail specific comment section.
Transverse Bulkhead
- Plane Oil Tight Transverse Bulkhead 3 Transverse Floor
Stiffener Outer
- Corrugated Oil Tight Transverse 4
Bottom
Critical Detail
Bulkhead Bottom
#1 & #2
Longitudinal
Critical Detail #5
Transverse Ring Web Transverse
Bottom Longitudinals - Transverse Ring Web Tripping 5 Ring Web
Bracket
Bottom
Longitudinal
Bottom
Longitudinal
Figure B.4.1.3: Typical Fatigue Resistant Structural Detail Catalogue Index Table
r = 30 mm
Critical 55 mm
Detail
Max. 15 mm
Bottom 75 mm
Outer Bottom
Longitudinal
CRITICAL DETAIL:
A 1-001-1
Inner
Bottom Detail Design B - Soft Toe d
and Soft Heel r = 30 mm
t > d/18
r > 0.75d 55 mm
Transverse Max. 15 mm
Longitudinal Floor 75 mm
Transverse Floor
Stiffener d/2
1-001-2
Transverse 1-001-3
Floor
d
d = 180 - 300 mm
Critical Design Detail
Locations
Transverse Floor Detail Attributes Rankings
Stiffener A B C
Fatigue Performance 3 2 1
Longitudinal Ease of Inspection 1 1 2
Outer Bottom Maintenance Cost 1 2 3
1-01 Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the transverse floor stiffener and the backing bracket is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the floor stiffener and backing bracket.
The data sheet title block includes descriptions of the vessel type, critical area, critical detail and
any further detail description data to identify the connection of interest along with the detail type
reference number. The critical area and detail illustrations are included in the data sheet to locate and
describe fatigue damage susceptible elements of the critical detail. This is accomplished with a global
structure illustration of the critical area including near by structural elements to help visualize the detail
of interest. Below the critical area illustration, the data sheet includes a close-up of the critical detail
illustrating the critical locations at which fatigue cracking is most likely to occur.
The drawings on the right side of the data sheet illustrate “good practice” recommendations to
improve the fatigue performance of the structural connection. The recommendations include both
general items such as: soft toe and heel geometries, scallop sizes and ensuring member/load path
continuity, along with detail specific suggestions such as the addition of stiffening elements or flange
tapering/chamfering geometry.
Limitations on geometry or detail critical tolerances and dimensions, are also included in the
drawings where appropriate.
Most of the data sheet “good practice” recommendations include more than one fatigue resistant
detail alternative. These alternatives are offered as stepwise improvements in the fatigue performance of
the detail, but there are costs associated with improved fatigue strength. The detail attribute ranking
matrix, at the bottom right of the data sheet, tries to qualitatively express the relative costs of the detail
improvement alternatives in terms of:
• fatigue performance, • ease of inspection, and
• maintenance cost, • fabrication cost.
While the relative rankings in the detail attribute matrix are subjective, they serve their intended purpose;
which is to highlight the additional collateral costs or burdens associated with improving fatigue
performance. The relative cost rankings could be used to help in the selection of a detail for a specific
application as discussed in Section B.3.
Located at the bottom of the data sheet is a comment block that provides detail specific
alignment or fabrication practice recommendations to improve the fatigue performance of the
connection.
Deck
Deck
Transverse
Deck
Longitudinal
Topside
Tank
Corrugated
Transverse
Bulkhead
Side Shell
Plating
Side
Longitudinal
Bottom Girder
Outer Bottom Plating
Inner Bottom Longitudinal
Figure B.5.1: Typical Midship Section Nomenclature for Double Hull Tankers
Transverse Bulkhead
- Plane Oil Tight Transverse Bulkhead 3 Transverse Floor
Stiffener Outer
- Corrugated Oil Tight Transverse 4
Bottom
Critical Detail
Bulkhead Bottom
#1 & #2
Longitudinal
Critical Detail #5
Transverse Ring Web Transverse
Bottom Longitudinals - Transverse Ring Web Tripping 5 Ring Web
Bracket
Bottom
Longitudinal
Bottom
Longitudinal
Transverse Bulkhead
Critical
- Transverse Bulkhead Horizontal 26 Detail #25 Hopper
Stiffener Transverse Tank
Ring Web
Transverse
Side Shell
Bulkhead
Transverse Web Frames Section B.7 Side
Stringer
Side
Side Longitudinals Section B.7 Stringer
Hopper
Transverse Bulkhead Section B.7 Tank
Transverse
Side Shell
Web Frame
Hopper/Topside Tanks
Side
- Welded Side Longitudinal 29
Critical Detail Stringer
Transverse Web Frames Bulkhead Plating #29 & #30
- Knuckled Side Longitudinal 30 Hopper
Bulkhead Plating Tank
Non Critical
Detail
Deck
Deck Transverse End Deck
Brackets Transverse Web Frames 61 Longitudinal
- Toe Connection
Critical
Detail #61
Transverse Bulkhead
r = 30 mm
Critical 55 mm
Detail
Max. 15 mm
Bottom 75 mm
Outer Bottom
Longitudinal
CRITICAL DETAIL:
A 1-001-1
Inner
Bottom Detail Design B - Soft Toe d
and Soft Heel r = 30 mm
t > d/18
r > 0.75d 55 mm
Transverse Max. 15 mm
Longitudinal Floor 75 mm
Transverse Floor
Stiffener d/2
1-001-2
Transverse 1-001-3
Floor
d
d = 180 - 300 mm
Critical Design Detail
Locations
Transverse Floor Detail Attributes Rankings
Stiffener A B C
Fatigue Performance 3 2 1
Longitudinal Ease of Inspection 1 1 2
Outer Bottom Maintenance Cost 1 2 3
1-01 Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the transverse floor stiffener and the backing bracket is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the floor stiffener and backing bracket.
r = 30 mm
Critical 55 mm
Detail
Max. 15 mm
Bottom 75 mm
Outer Bottom
Longitudinal
CRITICAL DETAIL:
1-002-1
A
Inner
Bottom Detail Design B - Soft Toe d
r = 30 mm
and Soft Heel
t > d/18
r > 0.75d
55 mm
Max. 15 mm
Transverse
Longitudinal 75 mm
Floor
d
d = 180 - 300 mm
Critical Design Detail
Locations
Transverse Floor Detail Attributes Rankings
Stiffener A B C
Fatigue Performance 3 2 1
Longitudinal Ease of Inspection 1 1 2
Outer Bottom Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
1-02
COMMENTS:
- Alignment between the transverse floor stiffener and the backing bracket is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the floor stiffener and backing bracket.
Transverse
Bottom Girder
Increased Web Depth of d s
CRITICAL DETAIL:
d r>d
Min. 400 mm
A
Oil Tight
Bulkhead Max. 15 mm
Inner
Bottom
1-003-1
r>d d r>d
A Min. 400 mm
Min. 400 mm
Critical Max. 15 mm
Section A-A d Locations
Flanged s
Bracket
s Note:
- Higher tensile steel bracket
1-003-2
- Bracket thickness = d/50 or 12 mm Min.
Design Detail
Critical
Locations Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 1 2
Maintenance Cost 1 2
Fabrication Cost 1 2
1-03
COMMENTS:
- Alignment between the floor stiffener, soft toe bracket and the web of the longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the floor stiffener heel and the heel and toe of the bracket connection to
the longitudinal.
Critical
Detail
Bottom
Outer Bottom
Longitudinal
CRITICAL DETAIL:
r = 450 mm
r = 300 mm
Lowest Transverse
A B
Horizontal Carling
Girder
r = 450 mm r = 300 mm
Corrugated
Oil Tight
Bulkhead
Critical
Locations
A B
15-25 mm
Transverse 1-004-1
Carling Section C-C
Water Tight
Critical
Floor Design Detail
Locations
Detail Attributes Rankings
A Original Detail
Fatigue Performance 1 2
1-04
Ease of Inspection 2 1
Section A-A Section B-B Maintenance Cost 2 1
Fabrication Cost 2 1
COMMENTS:
- Due to the complexity of the connection, this detail warrants further detailed analysis.
- Alignment between the longitudinal diaphragm, the soft toe backing brackets, the web of the longitudinals, and the flange of the
corrugated bulkhead to the transverse carling is to be maintained.
- A wrap around weld, free of undercut or notches, around the toe of the bracket connection to the longitudinal.
Hopper Max. 15 mm
Tank
1-005-1
Bottom
Longitudinal
CRITICAL DETAIL:
Detail Design B - Soft Toe
and Soft Heel
r = 30 mm
Hopper Ring r >= 300 mm
Face Plate 55 mm
A 75 mm
Max. 15 mm x
1-005-2
Flat Bar
Tripping Bracket
A
Max. 15 mm
Max. 15 mm x
Min. x/2
Min. 300 mm 1-005-3
Section A-A
s
Tripping
Bracket Flange
Tripping
Design Detail
Bracket
Detail Attributes Rankings
Critical A B C
Locations
Fatigue Performance 3 2 1
s Ease of Inspection 1 1 2
Maintenance Cost 1 2 3
1-05 Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the tripping bracket, the backing bracket and the web of the bottom longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe of the bracket connection to the longitudinal face plate.
θ
15 - 25 mm R < 1/3t
1-006-1
Critical 15 - 25 mm
Locations R < 1/3t
Critical
Location
100 - 150 mm
1-006-2
1-06
Inner
Design Detail
Outer
Bottom Bottom Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 2 2
Maintenance Cost 2 2
Fabrication Cost 1 2
COMMENTS:
- The nominal distance between the centers of the bracket toe thickness and bottom girder web thickness should not exceed 1/3
of the inner bottom thickness.
- Extent of full penetration is 2-3 longitudinal spacings, or back to the first bracket web stiffener. A wrap around weld, free of
undercut or notches, in way of the toe of the bracket connection to the inner bottom plating.
Ref: Lloyd's Register
Outer
Bottom
CRITICAL DETAIL:
1-007-1
Inner
Bottom
1-007-2
Design Detail
Detail Attributes Rankings
1-07
Outer
A B
Bottom Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- The nominal distance between the centers of the bracket toe thickness and bottom girder web thickness should not exceed 1/3
of the inner bottom thickness.
CRITICAL DETAIL:
Only Below
WB Holds
Hopper Transverse
A B 1-008-1
Ring Frames
Critical Longitudinal
Locations Section C-C Inner Girder Hopper
Bottom 800 mm Transverse Ring
Web
Transverse
Floor Detail Design B - Detail Design A with Additional Intermediate
Outermost Girder
Bracket Arrangement
A B
Section B-B
Outer Bottom
Inner
Bottom
Hopper 1-008-2
Transverse
Ring Web
Frame
Floor
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
1-08
Ease of Inspection 1 2
Longitudinal Outer Bottom
Girder Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- Alignment between the transverse floor and the hopper transverse ring web and between sloping plating and hopper side girder
is to be maintained. Maximum misalignment is to be less than t/3 where t is the thinner of the webs to be aligned and misalignment
is the overhang of the thinner thickness.
- Full penetration welding for the connections near the knuckle between double bottom floor to inner
bottom and girder, inner bottom to hopper and transverse ring web to hopper and girder and where full collars are fitted.
Inner
Bottom Detail Design B - Detail Design A with Additional Intermediate
Bracket Arrangement
Transverse
Floor
Outermost Girder
Inner Bottom
A B
Outer Bottom
Intermediate Brackets
Section A-A between Floors if
Critical Spacing > 2.5 m
Longitudinal
Location
Girder
Inner Bottom
Hopper
Transverse
Ring Web 1-009-2
Frame
Floor
Design Detail
Detail Attributes Rankings
A B
1-09
Longitudinal Outer Bottom
Fatigue Performance 2 1
Girder Ease of Inspection 1 2
Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- Alignment between double bottom floor and the hopper transverse ring web. Maximum misalignment is to be less than t/3
where t is the thinner of the webs to be aligned and misalignment is the overhang of the thinner thickness.
- Full penetration welding for the connections near the knuckle between inner bottom and transverse ring web.
CRITICAL DETAIL:
1-021-1
Side Longitudinal
Side Shell Bulkhead
Side Shell Detail Design B - Soft Toe
Longitudinal and Soft Heel d
r = 30 mm
t > d/18
r > 0.75d 55 mm
Max. 15 mm
75 mm
d/2
1-021-2
Critical
Locations Min. 1.5d
Min. d/2 Min. 300 mm
1-021-3
d = 180 - 300 mm
Design Detail
Detail Attributes Rankings
Transverse Web 1-21 A B C
Frame Stiffener
Fatigue Performance 3 2 1
Ease of Inspection 1 1 2
Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the transverse web frame stiffener, the backing bracket and the web of the longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the stiffeners and the backing bracket
to the longitudinal face plate.
CRITICAL DETAIL:
1-022-1
Side Longitudinal
Side Shell Bulkhead
Detail Design B - Soft Toe
Side Shell d
Longitudinal and Soft Heel r = 30 mm
t > d/18
r > 0.75d
55 mm
Max. 15 mm
75 mm
d/2
1-022-2
Critical
Locations Min. 1.5d
Min. d/2 Min. 300 mm
Design Detail
Detail Attributes Rankings
1-22
Transverse Web A B C
Frame Stiffener
Fatigue Performance 3 2 1
Ease of Inspection 1 1 2
Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the transverse web frame stiffener, the backing bracket and the web of the longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the stiffeners and the backing bracket
to the longitudinal face plate.
Critical
Detail Design A - Soft Heel
Detail
r = 30 mm
Transverse Ring 55 mm
Web Frame Side Shell
Longitudinal 75 mm
Hopper Max. 15 mm
Tank
1-025-1
CRITICAL DETAIL:
Detail Design B - Soft Toe
and Soft Heel
r = 30 mm
r >= 300 mm
Side Shell 55 mm
75 mm
Max. 15 mm x
1-025-2
Tripping Bracket
Hopper Ring
Face Plate Max. 15 mm
Max. 15 mm x
Min. x/2
Critical Min. 300 mm 1-025-3
Locations
Tripping
Bracket
s
Design Detail
Detail Attributes Rankings
s
1-25 A B C
Tripping
Bracket Flange Fatigue Performance 3 2 1
Ease of Inspection 1 1 2
Section A-A Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the tripping bracket, the backing bracket and the web of the side longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe of the bracket connection to the longitudinal face plate.
Transverse
Bulkhead d
s
CRITICAL DETAIL:
X > 1.0d
r > 1.5d
1-026-1
Side Longitudinal
Side Shell Bulkhead Max. 15 mm
A A
r > 2.0d X > 1.5d
Bkt Bkt Min. 400 mm Min. 300 mm
d
s
Transverse Deep Transverse Oil
Tank Bulkhead in Tight Bulkhead
Wing Ballast Tank X > 1.0d
r > 1.5d
Critical
Locations
1-026-2
Max. 15 mm
d = 150 - 350 mm
s s
Design Detail
1-26 Detail Attributes Rankings
A B
Section A-A Fatigue Performance 2 1
Ease of Inspection 1 2
Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- Alignment between the web of the bulkhead horizontal stiffener, the soft toe brackets and the web of the side longitudinal is to
be maintained.
- A wrap around weld, free of undercut or notches, around the heel connections of bulkhead stiffener and toe connection of brackets.
Ref: Lloyd's Register
Horizontal
Girder θ
Critical 15 - 25 mm R < 1/3t
Detail
50 - 100 mm
15 - 25 mm
R < 1/3t
Horizontal
Girder
100 - 150 mm
1-027-2
Critical Location 2: Detail Design A - Removal of Scallop
1-027-3
Horizontal Girder
Side Longitudinal
Bulkhead
COMMENTS:
- Nominal distance between the centers of thickness of two abutting members should not exceed 1/3 of table member thickness.
- Deep penetration welding for connection of toe brackets in Location 1. Fillet welding for side stringer webs in way of bracket
toes in Location 1 and all connection in Location 2.
- A wrap around weld, free of undercut or notches, around the plate thickness.
Ref: Lloyd's Register
θ
15 - 25 mm
CRITICAL DETAIL: R < 1/3t
50 - 100 mm
Side Stringer
1-028-1
Critical
Location
Detail Design B - Parallel Toe Deep Penetration
Welding with
θ=0 ο Root R < 1/3t
15 - 25 mm
R < 1/3t
100 - 150 mm
1-028-2
1-28
Corrugated
Transverse Oil
Tight Bulkhead
Critical
Location
Design Detail
Detail Attributes Rankings
A B
Side Longitudinal Fatigue Performance 2 1
Side Shell Bulkhead
Ease of Inspection 1 2
Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- Nominal distance between the centers of bracket toe thickness and side stringer web thickness should not exceed 1/3 of side
longitudinal bulkhead thickness.
- Deep penetration welding for connection of toe brackets to side longitudinal bulkhead. Fillet welding for side stringer webs in way
of bracket toes to side longitudinal bulkhead. A wrap around weld, free of undercut or notches, around the plate thickness.
Ref: Lloyd's Register
Side
Critical Full Penetration
Stringer
Detail Welding
Hopper
Tank No Scallop
Side
Longitudinal
Bulkhead Detail Design B - Detail Design A with Additional Intermediate
Transverse Brackets
Transverse
Web
Critical
Location
Hopper
Tank Side
Stringer
A
Transverse
Brackets
View A
Design Detail
Detail Attributes Rankings
A B
Side Stringer Fatigue Performance 2 1
Critical
Ease of Inspection 1 2
Location
Hopper Tank
Maintenance Cost 1 2
Transverse Ring Fabrication Cost 1 2
1-29
COMMENTS:
- Nominal distance between centers of thickness of the two abutting members should not exceed 1/3 of the table member thickness.
- Full penetration welding for the connection of the hopper sloping plating to side longitudinal bulkhead and connection of side
stringer to side longitudinal bulkhead. Deep penetration welding for connection of transverse web to side longitudinal bulkhead
and to side stringer, hopper transverse webs to sloping plating, to side longitudinal bulkhead and to side stringers in way of
hopper corners.
Ref: Lloyd's Register
Side Shell
A
D D
Longitudinal
Bracket
800 mm 800 mm
Hopper Tank
Transverse
Brackets 1-030-1
Transverse Web
View A View B
Critical
Side Stringer
Location Design Detail
Detail Attributes Rankings
A B
Hopper Tank Fatigue Performance 2 1
Transverse Ring
Ease of Inspection 1 2
Knuckle Maintenance Cost 1 2
Line
Fabrication Cost 1 2
1-30
COMMENTS:
- Nominal distance between centers of thickness of the two abutting members should not exceed 1/3 of the table member thickness.
- Deep penetration welding for the connection of side stringers to side longitudinal bulkhead, connection of transverse web to side
longitudinal bulkhead and to side stringer, connection of hopper transverse web to sloped side longitudinal bulkhead and to side
stringer in way of hopper corners.
Critical No Scallops
Transverse Detail
Bulkhead
Deck Soft or
Transverse Parallel Toe
CRITICAL DETAIL:
Deck Slit Type
Collar
Deep Penetration
1-061-1 Welding with
Root R < 1/3t
50 - 100 mm 1-061-2
Deck
Transverse
Critical Detail Design B - 1:3 Chamfer (where face plate
Location t
thickness > 25 mm)
Parallel Toe
ο
Side Longitudinal θ=0
Bulkhead 15 - 25 mm
R < 1/3t
100 - 150 mm
1-061-3
Critical
Locations
Design Detail
Detail Attributes Rankings
A B
1-61 Fatigue Performance 2 1
Ease of Inspection 1 2
Side Maintenance Cost 1 2
Shell Transverse Web Fabrication Cost 1 2
Frame
COMMENTS:
- Nominal distance between centers of bracket toe thickness and transverse web thickness should not exceed 1/3 of the side
longitudinal bulkhead thickness.
- Deep penetration welding for the connection of bracket toes to side longitudinal bulkhead. Fillet weldin for the connection of
transverse webs in way of bracket toes to side longitudinal bulkhead.
Deck
Hatch Coaming
Topside
Tank Topside Tank
Transverse Ring
Web
Bulkhead Side
Upper Stool Shell
Side Shell
Transverse Frame Hopper Tank
Bulkhead Transverse Ring
Transverse Side Shell Web
Floor Frame End Hopper
Bracket Tank
Bulkhead
Lower Stool Bottom
Girder
Bottom
Inner Longitudinal
Bottom Outer
Bottom
Transverse Transverse
Bulkhead Floor
Bottom
Transverse Floor Section B.7 Girder
Bottom Girders
Inner Hopper
Hopper Tank Bottom Tank
- Welded Knuckle Connection 8
- Radiused Knuckle Connection 9
Outer
Bottom Critical Detail
#8 & #9
Inner
Bottom
Bottom
Girder
Table B.5.2 (b): Critical Structural Details for Side Shell (includes hopper and topside tanks)
Critical Structural Details Detail # Detail Figure
Side Shell
Frame Critical
Detail #21
Side Shell Frame End 21 Hopper
Tank
Brackets
Sloping Critical
Hopper/Topside Tank Plating Detail #22
Sloping Plating
End
Side Shell Frames 22 Bracket
Topside
Transverse
Tank
Ring Web
Critical
Hopper/Topside Tank Longitudinals Detail #23
Topside Tank
Hopper/Topside Tank Longitudinal
Transverse Ring Web Flat Side Shell Side Shell
Frame
Bar Stiffener Hopper Tank
Bottom/Deck Longitudinals 23 Sloping Plating
Side Shell
Longitudinal
Bottom Critical
Side Shell Longitudinals Detail #23
Longitudinal
Topside Transverse
Tank
Ring Web
Critical
Hopper/Topside Tank Longitudinals Detail #24
Topside Tank
Hopper/Topside Tank Longitudinal
Transverse Ring Web Side Shell Side Shell
Frame
Tripping Bracket Hopper Tank
Bottom/Deck Longitudinals 24 Sloping Plating
Side Shell
Longitudinal
Bottom Critical
Side Shell Longitudinals Detail #24
Longitudinal
Side Shell
Frame
End Brackets Section B.7 End
Bracket
Side Shell Frame
Non Critical
Detail
Side Shell Plating Section B.7
Critical
Lower Bulkhead Stool Inner Bottom 42 Detail #41 Critical
Detail #42
Critical
Topside
Detail #44
Tank
Transverse Bulkhead Topside Tank and 44
Upper Stool
Bulkhead
Non Critical
Detail
Longitudinal Hatch 61
Coaming End Bracket Critical Detail #61 Transverse
Web Frame
Deck Hatch
Coaming
Deck
Deck Transverse Stiffener Deck Longitudinals 62 Longitudinal
Critical
Detail #63
Critical
Deck Hatch Corners/End Topside Tank Tranverse 63 Detail #62
Beams Ring Web
Topside
Transverse
Ring Web
Detail Description:
Intersection of Inner/Outer Bottom Longitudinal and
Transverse Floor Stiffener
FLEET
TEC HN OLOGY LTD
1
Rev. 001-260199
Transverse r = 30 mm
55 mm
Floor
Outer
Critical Bottom Max. 15 mm
75 mm
Detail
CRITICAL DETAIL:
A 2-001-1
Critical
Inner Locations
Bottom Detail Design B - Soft Toe d
Outer 2-001-2
Bottom
Critical
Locations
Detail Design C - Soft Toe
A d
and Soft Backing Bracket t > d/18
r > 2.0d
t > d/18 r > 400 mm
r > 0.75d
Max. 15 mm
Section A-A Max. 15 mm
Inner Bottom
Longitudinal
Min. 1.5d
Min. d/2 Min. 300 mm
2-001-3
Transverse
Floor
Critical
Locations
Design Detail
Detail Attributes Rankings
A B C
2-01
Fatigue Performance 3 2 1
Transverse Floor
Stiffener Longitudinal Ease of Inspection 1 1 2
Outer Bottom Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the longitudinal stiffener web and transverse floor stiffener and the backing bracket is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the floor stiffener and backing bracket.
CRITICAL DETAIL:
Only Below
WB Holds
Hopper Transverse
A B 2-008-1
Ring Frames
Critical Longitudinal
Locations
Section C-C Inner Girder Hopper
Bottom 800 mm Transverse Ring
Web
Transverse
Floor Detail Design B - Detail Design A with Additional Intermediate
Outermost Girder Bracket Arrangement
A B Section B-B
Outer Bottom Inner
Bottom
Intermediate Brackets
Section A-A Between Floors if
Spacing > 2.5m
Critical Longitudinal
Location Girder
Inner Bottom
Hopper 2-008-2
Transverse
Ring Web
Frame
Floor
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
2-08
Ease of Inspection 1 2
Longitudinal Outer Bottom
Girder Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- Alignment between the transverse floor and the hopper transverse ring web and between sloping plating and hopper side girder
is to be maintained. Maximum misalignment is to be less than t/3 where t is the thinner of the webs to be aligned and misalignment
is the overhang of the thinner thickness.
- Full penetration welding for the connections near the knuckle between double bottom floor to inner
bottom and girder, inner bottom to hopper and transverse ring web to hopper and girder and where full collars are fitted.
CRITICAL DETAIL:
Only Below Full Penetration Weld
WB Holds Connection of
Hopper Transverse No Scallop Transverse Ring Web
A B
Ring Frames to Inner Bottom
Critical 2-009-1
Locations
A B
Outer Bottom
Intermediate Brackets
between Floors if
Spacing > 2.5 m
Section A-A Longitudinal
Critical Girder
Location
Inner Bottom
Hopper
2-009-2
Transverse
Ring Web
Frame
Floor
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
2-09
Longitudinal Outer Bottom
Ease of Inspection 1 2
Girder Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- Alignment between double bottom floor and the hopper transverse ring web. Maximum misalignment is to be less than t/3
where t is the thinner of the webs to be aligned and misalignment is the overhang of the thinner thickness.
- Full penetration welding for the connections near the knuckle between inner bottom and transverse ring web.
CRITICAL DETAIL:
2-021-1
Frame Lower
Full Collar
Bracket
S
S
S S
2-021-2 2-021-3
Critical
Location Design Detail
Detail Attributes Rankings
Hopper A B C
Tank
Fatigue Performance 3 2 1
Ease of Inspection 1 1 2
2-21 Maintenance Cost 2 1 3
Fabrication Cost 2 1 3
COMMENTS:
- Alignment between frame bracket and supporting bracket is to be maintained. Maximum misalignment is to be less than t/3 where
t is the thinner of the webs to be aligned and misalignment is overhang of the thinner thickness.
- Ensure start and stop of welding is far away as practicable from the unsupported edge corners in the supporting brackets.
when HT Steel is
used
15 - 25 mm 2-022-1
Ring Web
Side Shell
Below Hopper
x
Frame Lower 2-022-2
Bracket
15 - 25 mm
Critical
Location
Design Detail
Detail Attributes Rankings
A B
S
Fatigue Performance 2 1
S
Ease of Inspection 1 1
Hopper Maintenance Cost 1 1
Tank
Fabrication Cost 1 2
2-22
COMMENTS:
- Alignment between side shell frame lower and upper brackets and transverse ring webs or supporting brackets is to be maintained.
Maximum misalignment is to be less than t/3 where t is the thinner of the webs to be aligned and misalignment is overhang
of the thinner thickness.
- Ensure start and stop of welding is far away as practicable from the toe of the frame brackets. A wrap around weld, free from
undercut and notches, around the toe of the end bracket connections to hopper plating.
Side Shell
Longitudinal Critical Detail
Bottom 2-023-1
Longitudinal
2-023-2
t > d/18
r > 2.0d
t > d/18
r > 400 mm
r > 0.75d
A Max. 15 mm
Max. 15 mm
A Min. 1.5d
Min. d/2 Min. 300 mm
2-023-3
A A
Design Detail
DetailAttributes Rankings
A
A B C
Fatigue Performance 3 2 1
2-23
A Ease of Inspection 1 1 2
Maintenance Cost 1 2 2
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between longitudinal web stiffener, transverse ring web stiffener and backing bracket is to be maintained.
- Ensure start and stop of welding is far away as practicable from the heel and toe. A wrap around weld, free from undercut and
notches, around the heel and toe connections of stiffener and bracket to longitudinal.
Side Shell
Longitudinal Critical Detail
Bottom 2-024-1
Longitudinal
Detail Design B - Soft Toe
and Soft Heel
Critical
Locations
2-024-2
X Min. X/2
Min. 300 mm
2-024-3
A A
Design Detail
Detail Attributes Rankings
A
A B C
Fatigue Performance 3 2 1
2-24
A Ease of Inspection 1 1 2
Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between longitudinal web stiffener, transverse ring web tripping bracket and backing bracket is to be maintained.
- Ensure start and stop of welding is far away as practicable from the heel and toe. A wrap around weld, free from undercut and
notches, around the heel and toe connections of brackets.
Detail Description:
Intersection of Lower Bulkhead Stool and
Inner/Outer Bottom Longitudinal
FLEET
TEC HN OLOGY LTD
41
Rev. 001-260199
d d
Design Detail
Detail Attributes Rankings
A B C
Longitudinal
Floor
Girder
Fatigue Performance 3 2 1
Ease of Inspection 2 2 1
Maintenance Cost 1 1 2
Fabrication Cost 1 2 2
Outer Bottom 2-41
COMMENTS:
- Alignment between brackets and stiffener webs is to be maintained.
Maximum misalignment is to be less than t/3 where t is the thinner of the webs to be aligned and misalignment is overhang
of the thinner thickness.
- Fillet welding between inner bottom and floors.
- Ensure start and stop of welding is far away as practicable from the toe of brackets or corners. A wrap around weld, free from
undercut and notches, around the toe connections of the stiffeners and backing brackets to longitudinal.
Detail Description:
Intersection of Lower Bulkhead Stool and Inner
Bottom Girder
FLEET
TEC HN OLOGY LTD
42
Rev. 001-260199
No Scallops -
Inner Bottom
Full Penetration Floor
Longitudinal
Welding
Girder
CRITICAL DETAIL:
A B
Inner Bottom
Critical
Locations
Longitudinal Floor
Girder
Longitudinal
Floor Girder
Outer Bottom A
2-042-1
Section A-A
Critical Sloping Stool Plate
Inner Bottom Locations Ring Web
Design Detail
Detail Attributes Rankings
Floor
Longitudinal A Original Detail
Girder
Fatigue Performance 1 2
Ease of Inspection 2 1
Maintenance Cost 2 1
2-42 Fabrication Cost 2 1
COMMENTS:
- Alignment between double bottom girders and lower stool webs and between floors and stool plates is to be maintained.
- Full penetration welding between inner Bottom and stool plates and near the corner intersections of primary members, floor
plates, girders and lower stool webs of ballast hold side.
- Fillet welding between inner bottom and stool plates for dry cargo hold side.
- Ensure stop and stop of welding is as far as practicable from the corners.
Detail Description:
Intersection of Transverse Bulkhead Stool and
Lower Transverse Bulkhead Shelf Plate
FLEET
TEC HN OLOGY LTD
43
Rev. 001-260199
Critical Detail
Shelf Plate Shedder
Plates
Shedder
Plates
Lower Stool
Diaphragm
Shelf
Plate Full Penetration
Welding
2-043-1
Lower Stool
CRITICAL DETAIL:
Transverse Bulkhead
A
Shedder
Reduces stress
Shedder Plates Plates
concentrations in the
corrugation corners
Critical Locations Diaphragm
Critical Locations
b
Hopper Lower Stool
h = b/2 Shedder Plate
Tank Inner Bottom
2-43
Diaphragm
Shelf Plate h
Design Detail
Shedder Detail Attributes Rankings
Plates Critical
Locations
A B C
Fatigue Performance 3 2 1
Ease of Inspection 1 1 1
Maintenance Cost 1 1 1
Lower Stool Shelf Plate Fabrication Cost 1 2 3
COMMENTS:
- Alignment between lower stool sloping plates and corrugation faces is to be maintained.
- Full penetration welding at the connections of the bulkhead corrugations, diaphragm and the stool sloping plates to the lower
stool shelf plate. Ensure start and stop of welding is far away as practicable from the corners of the corrugation.
Detail Description:
Intersection of Transverse Bulkhead and Topside
Tank and Upper Stool
FLEET
TEC HN OLOGY LTD
44
Rev. 001-260199
Critical
Detail Design A- Diaphragm Plates between Corrugations
Detail Topside Tank
Upper Stool
Shelf Plate
Diaphragm
CRITICAL DETAIL:
Plates
b b
a a
2-044-1
Deck
Detail Design B - Diaphragm Plates and Transverse Web
Reinforcement
Upper
Stool Shelf
Diaphragm
Plates
2-044-2
Critical Locations
Design Detail
Detail Attributes Rankings
A B
2-44 Fatigue Performance 2 1
Ease of Inspection 1 2
Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
- Alignment between transverse web and the flange of corrugations. Maximum misalignment is to be less than t/3 where t is the
thinner of the plates to be aligned and misalignment is the overhang of the thinner thickness.
- Fillet welding for connections of transverse bulkhead to topside tank and upper stool shelf plating.
- Ensure start and stop of welding is far away as practicable from the critical corners.
Detail Description:
Intersection of Deck Plating and Longitudinal Hatch
Coaming End Bracket
FLEET
TEC HN OLOGY LTD
61
Rev. 001-260199
S
Hatch Coaming
Hatch Topside Tank
End Longitudinal Boundary
End Bracket Beam (Vertical Strake)
Topside Tank
Brackets
B
CRITICAL DETAIL: 2-061-1
A
Detail Design B - Face Flange with Soft Toe
Transverse Hatch Hatch Coaming C
Longitudinal
(End) Coaming Hc Transverse Bracket R = 500 mm
Hatch Coaming
Section C-C
with Soft Toe D Hc
Symmetrical
Flange
Hatch End
Beam Brackets
C
Topside 2-061-2
Tank
Chamfer 1:3
A
Max. Taper 1:3
View D
Transverse Taper 1:4
Ring Web
Section A-A 7 mm
15 -25 mm
Hatch Coaming Longitudinal
Longitudinal Hatch Coaming
End Brackets Hc
Brackets
Critical Location
Deck Between
Hatches
Design Detail
Topside Tank
Detail Attributes Rankings
Hatch
End
Longitudinal A B
Boundary
Beam
(Vertical Strake) Fatigue Performance 2 1
Ease of Inspection 1 2
Topside Tank
Longitudinal
Topside Ring Web Maintenance Cost 1 2
Fabrication Cost 1 2
2-61
COMMENTS:
- Alignment between hatch coaming end bracket and supporting structure is to be maintained.
- Maximum misalignment is to be less than t/3 where t is the thinner of the webs to be aligned and misalignment is the overhang
of the thinner thickness.
- Full penetration welding is to be used for a distance of 0.15Hc from the bracket toe end ensuring start and stop of welding is as
far as practicable from the toes of brackets or corners.
- A wrap around weld, free from undercut or notches, around the toe connection of the bracket to deck plating.
Ref: Lloyd's Register
Detail Description:
Intersection of Deck Transverse Stiffener and
Deck Longitudinal
FLEET
TEC HN OLOGY LTD
62
Rev. 001-260199
Topside
Transverse Deck
Max. 15 mm r = 30 mm
Ring Web
75 mm
55 mm
Transverse
Ring Web
CRITICAL DETAIL:
Deck Longitudinal Deck
2-062-1
A
A Deck d/2
r = 30 mm
Topside Tank
75 mm
Critical Max. 15 mm
Locations
R > 0.75d
55 mm
2-62 t > d/18
d Transverse
Ring Web
Section A-A
2-062-2
Deck
COMMENTS:
- Alignment between longitudinal stiffener and topside transverse ring web stiffener is to be maintained.
- Ensure start and stop of welding is as far away as practicable from the heel and toe.
- A wrap around weld, free from undercut or notches, around the toe and heel connections of the stiffener to the longitudinal.
Detail Description:
Intersection of Deck Hatch Corners/End Beams and
Topside Tank Transverse Ring Web
FLEET
TEC HN OLOGY LTD
63
Rev. 001-260199
Hatch Coaming
Critical Transverse
Detail Brackets Radiused
Corner
Hatch Coaming
Longitudinal
Brackets
CRITICAL DETAIL: Plate of
Deck Longitudinals Intermediate
Critical
A 2-063-1 Thickness
BHD Locations
Eliptical
Hatch Coaming
Hatch End
Transverse
Beam
Brackets
Hatch End A
Under Deck Hatch Coaming
Beam
Cantilever Support Longitudinal Avoid Scallops
Brackets Brackets Alternatively Fit
Collars Transverse
Section A-A Ring Web 2-063-2
Hatch Coaming
Transverse
Transverse Hatch
(End) Coaming Hc Transverse
Ring Web
Design Detail
Detail Attributes Rankings
A Original Detail
Hatch End Beam
Fatigue Performance 1 2
Ease of Inspection 1 2
Maintenance Cost 2 1
Fabrication Cost 2 1
Critical Locations
2-63
COMMENTS:
- Alignment between hatch end beam and support in the topside tank is to be maintained.
- Maximum misalignment is to be less than t/3 where t is the thinner of the webs to be aligned and misalignment is the overhang
of the thinner thickness.
- Ensure start and stop of welding is as far away as practicable from toes of brackets or corners.
- A wrap around weld, free from undercut or notches, around the bracket to upper deck.
Deck
Side Shell
Longitudinal
Cross-Deck
Strip Side
Stringer
Side
Shell
Transverse
Bulkhead
Transverse
Floor Bottom
Longitudinal
Bottom
Girder
Critical
Transverse Bulkhead 3 Detail #3
Bottom
Girder
Bottom Girders Transverse Bulkhead Section B.7
Non
Critical
Detail
Outer
Bottom
Transverse
Bulkhead
Transverse Web Frames Section B.7 Transverse
Web Frame
Side Stringers Side Stringer
Non Critical
Detail Side
Transverse Bulkhead Section B.7 Shell
Non Critical
Detail
Transverse
Web Frame
Table B.5.3 (c): Critical Structural Details for Deck and Hatch
Critical Structural Details Detail # Detail Figure
Longitudinal
Coaming Stay
Critical
Deck Plating Cross-Deck Strips Section B.7 Detail
Critical
Detail
Deck
Critical
Detail
Longitudinal Coaming Stay Section B.7
Transverse
Web Frame
Longitudinal
Cross-Deck Coaming
Strip
Deck
Longitudinal
Coaming Stay
Critical
Hatch Coaming
Detail
Critical
Coaming Stay Section B.7 Detail
Bottom
Longitudinal r = 30 mm
Critical 55 mm
Detail
Max. 15 mm
75 mm
Outer
Bottom
CRITICAL DETAIL:
3-001-1
A
Inner
Bottom Detail Design B - Soft Toe d
and Soft Heel r = 30 mm
t > d/18
r > 0.75d 55 mm
Max. 15 mm
Transverse 75 mm
Longitudinal Floor
3-001-2
Transverse 3-001-3
Floor
d
d = 180 - 300 mm
Critical Detail Design
Locations
Transverse Floor Detail Indices Good Practice
Stiffener A B C
Fatigue Performance 3 2 1
Longitudinal Ease of Inspection 1 1 2
Outer Bottom Maintenance Cost 1 2 3
3-01 Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the transverse floor and the backing bracket is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the floor stiffener and backing bracket.
Transverse
CRITICAL AREA: DETAIL DESIGN GOOD PRACTICE:
Floor
Inner
Bottom Detail Design B - Soft Toe d
r = 30 mm
and Soft Heel
t > d/18
r > 0.75d
55 mm
Max. 15 mm
Transverse
Longitudinal 75 mm
Floor
d
d = 180 - 300 mm
Critical Detail Design
Locations
Transverse Floor Detail Indices Good Practice
Stiffener A B C
Fatigue Performance 3 2 1
Longitudinal Ease of Inspection 1 1 2
Outer Bottom Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
3-02
COMMENTS:
- Alignment between the transverse floor and the backing bracket is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the floor stiffener and backing bracket.
Detail Description:
Intersection of Inner/Outer Bottom Longitudinal and
Transverse Bulkhead
FLEET
TEC HN OLOGY LTD
3
Rev. 001-260199
Outer
Brackets on Back Side
Bottom
CRITICAL DETAIL:
A d r>d
Oil Tight
Min. 400 mm
Bulkhead
Inner Max. 15 mm
Bottom
3-003-1
Water Tight
Soft Toe Bracket
Floor
Detail Design B - d s
with Edge Stiffener
of Watertight Floor
Outer
Stiffener and Soft Toe
Bottom
Brackets on Both Sides
A
r>d d r>d
Critical Min. 400 mm Min. 400 mm
Note:
- Higher tensile steel bracket
3-003-2
- Bracket thickness = d/50 or 12 mm Min.
Critical
Locations Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 1 2
Maintenance Cost 1 2
3-03
Fabrication Cost 1 2
COMMENTS:
- Alignment between the floor stiffener, soft toe bracket and the web of the longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the floor stiffener heel and the heel and toe of the bracket connection to
the longitudinal.
Side Shell
Side Longitudinal Detail Design B - Soft Toe
Bulkhead
Side Shell
and Soft Heel d
Longitudinal r = 30 mm
t > d/18
r > 0.75d 55 mm
Max. 15 mm
75 mm
d/2
3-021-2
Min. 1.5d
Critical Min. d/2 Min. 300 mm
Locations
3-021-3
d = 180 - 300 mm
Detail Design
Detail Indices Good Practice
A B C
Transverse Web 3-21 Fatigue Performance 3 2 1
Frame Stiffener Ease of Inspection 1 1 2
Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the transverse web frame stiffener, the backing bracket and the web of the longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the stiffeners and the backing bracket
to the longitudinal face plate.
CRITICAL DETAIL:
3-022-1
Side Longitudinal
Side Shell Bulkhead
Detail Design B - Soft Toe
Side Shell d
Longitudinal and Soft Heel r = 30 mm
t > d/18
r > 0.75d
55 mm
Max. 15 mm
75 mm
d/2
3-022-2
Critical
Locations Min. 1.5d
Min. d/2 Min. 300 mm
Detail Design
Detail Indices Good Practice
3-22
Transverse Web A B C
Frame Stiffener
Fatigue Performance 3 2 1
Ease of Inspection 1 1 2
Maintenance Cost 1 2 3
Fabrication Cost 1 2 3
COMMENTS:
- Alignment between the transverse web frame stiffener, the backing bracket and the web of the longitudinal is to be maintained.
- A wrap around weld, free of undercut or notches, around the heel and toe connections of the stiffeners and the backing bracket
to the longitudinal face plate.
Detail Description:
Intersection of Side Shell Longitudinal and
Transverse Bulkhead Horizontal Stiffener
FLEET
TEC HN OLOGY LTD
26
Rev. 001-020299
Side
Shell
d
s
d
Transverse Deep Transverse Oil s
Tank Bulkhead in Tight Bulkhead
Wing Ballast Tank
X > 1.0d
Critical r > 1.5d
Locations
3-026-2
Max. 15 mm
d = 150 - 350 mm
s s
COMMENTS:
- Alignment between the web of the bulkhead horizontal stiffener, the soft toe brackets and the web of the side longitudinal is to
be maintained.
- A wrap around weld, free of undercut or notches, around the heel connections of bulkhead stiffener and toe connection of brackets.
Ref: Lloyd's Register
Strength
Deck
Deck
Intermediate
Beam
Deck
Casing
Bulkhead
Intermediate
Deck
Deck Girder
Deck
Deep Stringer Continuation
Stringer
Tank Top
Side Shell
Frame
Shell
Transverse
Floor
Shell
Longitudinal
Plate Girder
Detail #3 & #4
Transverse Floor Girder
- Water-Tight Collar 1
- Non Water-Tight Collar with 2 Transverse
Bottom Longitudinals Lug Compensation Pieces Floor Stiffener
Transverse
Transverse Floor Stiffener Floor Shell
- WT and GT Bulkhead 3
Longitudinal
- Bulkhead 4
Detail #1 & #2
Detail #8
Transverse Floor Stiffener
Transverse Floor Stiffener 8 Transverse Floor
Stiffener
Cut-Out
Transverse
Floor
Transverse Floor Cut-out
- Flat Bar Compensation Piece 9
Transverse Floor
Detail #9
Stiffener
Detail #11
Differing Depths
- Egg-Boxing of Rolled Tees of 16 Deep Stringer
Similar Depths
Detail #20,
#21 & #22
Detail #23
Deck Longitudinals Longitudinal
- Non Water-Tight Collar with 23
Lug Compensation Pieces
Casing Bulkhead
Deck
Casing Bulkhead
- End Connection of Deck Beam in way 24
way of Deck Opening
Detail #24
Deck Beam
Stiffener
Girder
Deck
Casing Bulkhead Casing
Bulkhead
- End Connection of Deck Beam at 25
Girder Below Casing Bulkhead Deck Beam
Detail #25
45o
Shell
Deck, Shell or
Tank Top
Longitudinal
Critical Detail
Continuous
Collar Member
CRITICAL DETAIL: W T
Deck, Shell or
Tank Top
Collar Penetrated
Member
Continuous
Member
Detail Design B
W + 60
35 mm
Collar
20 mm
Deck, Shell R 25 mm
or Tank Top
T
Continuous R 60 mm
Member W
Continuous
Member
Collar
Front View
Continuous Member Penetrated Member
Design Detail
Deck,
Detail Attributes Rankings
Shell or
Tank Top A B
Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Collar
Fabrication Cost 1 2
Side View
COMMENTS:
Shell
20 mm
Longitudinal
Critical Detail
Bulkhead or
Longitudinal
Tank Top T
or Girder
Penetrated
Longitudinal Member
or Girder
Detail Design B
Penetrated W + 60
Lug L L = 4 x T (Minimum)
Member Compensation
Piece
15 o
Front View 15 mm
Longitudinal
or Girder 15 mm
Side View
Design Detail
Penetrated
Detail Attributes Rankings
Member A B
Fatigue Performance 1 2
Ease of Inspection 1 2
Longitudinal
or Girder Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
Shell 60 o
R25 mm 25 mm Nose
Longitudinal
Critical Detail
D
t
T
CRITICAL DETAIL: d/3 Doubler
R25 mm Plate 60 o
Rolled Tee
Deck
o
60
25 mm Nose
o 25 mm Nose
60
Deck
COMMENTS:
- Doubler plate not required where d/D < 0.7. Margin around doubler is 10 - 13 mm.
Longitudinal
Critical Detail 3 in 1 Snipe
R25 mm
Shell Longitudinal
or Bottom Frame Doubler Plate
200 mm
Max
Shell or
Inner 10 mm
Bottom
Bulkhead or
Bulkhead Floor
Stiffener Design Detail
Shell Longitudinal
Detail Attributes Rankings
or Bottom Frame
Collar
A B
Fatigue Performance 2 1
Ease of Inspection 1 2
Shell or Inner Maintenance Cost 1 2
Bottom
Fabrication Cost 1 2
COMMENTS:
- Doubler plate not required where d/D < 0.7. Margin around doubler is 10 - 13 mm.
60 o 10 mm
Transverse Floor
Stiffener
30 mm
CRITICAL DETAIL:
Detail Design B
Transverse
Floor
Transverse Floor
Stiffener - Flat Bar
60 o R25 mm
10 mm
Deck, Bulkhead
Detail Design C
or Shell
45 o 15 mm
Transverse Floor
Stiffener - Flat Bar Transverse
Floor 25 mm
Design Detail
Detail Attributes Rankings
A B C
Fatigue Performance 1 3 2
Deck, Bulkhead
Ease of Inspection 1 2 1
or Shell Maintenance Cost 1 2 1
Fabrication Cost 1 2 1
COMMENTS:
Transverse Floor 10 mm
Stiffener 60 o
CRITICAL DETAIL:
Detail Design B 30 mm
Transverse
Floor R25 mm
Transverse Floor
o
Stiffener - Fabricated 60
Tee
10 mm
Detail Design C
Deck, Bulkhead
or Shell
R25 mm
60o
15 mm
Transverse Floor
Stiffener - Fabricated Transverse
Floor 25 mm Nose
Tee
Design Detail
Detail Attributes Rankings
A B C
Fatigue Performance 1 3 2
Deck, Bulkhead
Ease of Inspection 1 2 2
or Shell Maintenance Cost 1 2 2
Fabrication Cost 1 2 3
COMMENTS:
Transverse Floor 10 mm
Stiffener 60 o
CRITICAL DETAIL:
Detail Design B 30 mm
Transverse
Floor R25 mm
Transverse Floor
o
Stiffener - Rolled Tee 60
10 mm
Detail Design C
Deck, Bulkhead
or Shell
60 o
25 mm Nose
o
45 15 mm
Transverse Floor
Stiffener - Rolled Tee Transverse
Floor 25 mm
Design Detail
Detail Attributes Rankings
A B C
Fatigue Performance 1 3 2
Deck, Bulkhead
Ease of Inspection 1 1 1
or Shell Maintenance Cost 1 2 1
Fabrication Cost 2 1 3
COMMENTS:
Detail Description:
Connection of Transverse Floor Stiffener and
Transverse Floor Stiffener
FLEET
TEC HN OLOGY LTD
8
Rev. 001-260199
25 mm
Transverse Floor Nose
R15 mm
Stiffener
R25 mm
CRITICAL DETAIL:
Transverse Floor
Stiffener - Rolled or A o A
60
Fabricated Tee Section A-A
Transverse Floor
Stiffener - Rolled or Detail Design B - Fabricated Tee to Fabricated Tee
Fabricated Tee
Fabricated Tee W
25 mm
Nose
R25 mm
Where W < 150 mm
R25 mm
o
60
A
Transverse Floor A Section A-A
Stiffener - Rolled or
Fabricated Tee
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 1 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Fabrication Cost 1 1
COMMENTS:
Transverse Floor
Cut-Out Detail Design A
Critical Detail
Transverse
Stiffener
CRITICAL DETAIL:
R25 mm
6 mm
Transverse Floor
Transverse Floor
Stiffener
Detail Design B
o
45 15 mm
Transverse Floor
Stiffener Transverse Floor
Design Detail
Cut-Out Flat Bar
Detail Attributes Rankings
Compensation Piece A B
Fatigue Performance 1 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Fabrication Cost 1 1
COMMENTS:
FLEET
TEC HN OLOGY LTD
10
Rev. 001-260199
o
45
R20 mm R20 + L
10 mm
CRITICAL DETAIL: W
Deck, T
Bulkhead
or Shell
Penetrated
Collar
Member
Continuous
Member
Detail Design B
W + 60
35 mm
Collar
Penetrated Member
20 mm
Deck,
R 25 mm
Bulkhead or
Continuous Shell T
Member R 60 mm
W
Continuous
Member
Collar
Design Detail
Deck, Detail Attributes Rankings
Bulkhead
or Shell A B
Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Collar
Fabrication Cost 1 2
COMMENTS:
R25 mm
Critical Detail
R25 mm
CRITICAL DETAIL:
Deck, Shell or
Bulkhead
Detail Design - Differing Depth Tees
R25 mm
Fabricated Tee
o
20 Max
Rolled Tee R25 mm
Design Detail
Detail Attributes Rankings
A
Fatigue Performance 1
Ease of Inspection 1
Maintenance Cost 1
Fabrication Cost 1
COMMENTS:
Side Shell
Frame Detail Design A - Vertical Chock I
Critical Detail
Side
Shell
t
Web Frame R25 mm
or Bulkhead
Deck
t
R15 mm
3I
CRITICAL DETAIL:
Side Shell Frame Chock
10 mm
Deck
Flange Width, A
Web Frame or Detail Design B - Curved Chock
Bulkhead
Side Shell Total Alignment to be
Maintained between Shell
Frame Flange and Chock
R25 mm
Side Shell
Frame
10 mm Snipe
Deck
175 mm
8 mm Chock
10 mm
Design Detail
Side Shell Web Frame or Detail Attributes Rankings
Bulkhead
A B
Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Fabrication Cost 1 1
COMMENTS:
Deck
Deck
Beam 40 mm
d
T
d/3
CRITICAL DETAIL: Collar
Collar Deck 10 mm
Flange
Width, A
Deck Beam R25 mm
10 mm
175 mm Max
Chock Total Alignment to be
Side Shell Maintained between Deck
Beam Flange Tapered 1 in 3 Beam Flange and Chock
when Width of Beam Flange
Exceeds Width of Frame
Flange
Side Shell
Frame
Deck Beam
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Side Shell Fabrication Cost 1 2
COMMENTS:
- Doubler plate not required where d/D < 0.7. Margin around doubler is 10 - 13 mm.
Deck
Deck 40 mm
Beam
t d
T
d/3
CRITICAL DETAIL:
Deck Beam
Total Thickness T = Web + Doubler = 9a/8D
where a = Section Area of Beam (without Plating)
Deck and D = Depth of Frame
D
Deck 10 mm
25 mm Nose
Flange
Width, A
R25 mm
o
60
10 mm
175 mm Max
Deck Beam Chock
Side Shell
Deck Beam
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Side Shell Fabrication Cost 1 2
Frame
COMMENTS:
- Doubler plate not required where d/D < 0.7. Margin around doubler is 10 - 13 mm.
D
CRITICAL DETAIL: K
D
X+3
Shell
R25 mm
Deep Stringer 15 mm
Side Shell Frame 25 mm
(Longitudinal
(Transverse Smaller 4 to 1 Taper
Larger Rolled
Rolled Tee)
Tee)
R25 mm
R25 mm Fabricated Tee
15 mm
25 mm
4 to 1 Taper
Design Detail
Detail Attributes Rankings
A B C
Fatigue Performance 1 1 1
Ease of Inspection 1 1 1
Maintenance Cost 1 1 1
Fabrication Cost 1 1 1
COMMENTS:
Y T
Deck
Deep
Stringer Z
Y+3
D/2 + 1.5
X+3
Radius
R25 mm to Suit
CRITICAL DETAIL: D
Z
Z/2 + 1.5
T+3 D
Shell
X
Radiused
Deep Stringer Gusset
Side Shell Frame
(Longitudinal
(Transverse
Rolled Tee)
Rolled Tee)
R25 mm
R20 mm
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 2
Fabrication Cost 1 1
COMMENTS:
R25 mm
Deck Beam
Critical
Detail R25 mm
CRITICAL DETAIL:
Deck, Shell or
Bulkhead
Detail Design - Differing Depth Tees
R25 mm
Fabricated Tee
o
20 Max
Rolled Tee R25 mm
Design Detail
Detail Attributes Rankings
A
Fatigue Performance 1
Ease of Inspection 1
Maintenance Cost 1
Fabrication Cost 1
COMMENTS:
Longitudinal
Deck Beam A A
Critical
Detail Fabricated Tee to Fabricated Tee
150 mm Min
Rolled or
Fabricated Tee Rolled or Rolled Tee to Fabricated Tee R25 mm
Fabricated Tee
R25 mm
A A
3 to 1 Taper
Section A-A
Rolled or Rolled or
Fabricated Tee Fabricated Tee
Design Detail
Detail Attributes Rankings
A
Fatigue Performance 1
Similar Flange Widths Differing Flange Widths Ease of Inspection 1
Maintenance Cost 1
Fabrication Cost 1
COMMENTS:
R20 mm
Deck Beam
Critical
Detail
Rolled Tee
3 in 1 Taper Fabricated Tee
4 in 1 Taper
CRITICAL DETAIL:
Fabricated Tee
Rolled or Fabricated
Tee 20o Max
150 mm Min
R25 mm
R25 mm if Required
Dependent on Method of Fabricated
Deck, Shell or Bulkhead
Construction Tee
3 in 1 Taper
Design Detail
Detail Attributes Rankings
A
Fatigue Performance 1
Ease of Inspection 1
Maintenance Cost 1
Fabrication Cost 1
COMMENTS:
Deck
Deck Beam
Critical E
Detail
Longitudinal 10 mm 10 mm
In Line with
CRITICAL DETAIL: Frame Web
(Moulded)
D
Shell Frame or
Deck Transverse
10 mm Snipe when D or
E <= 150 mm
R25 mm Scallop when D
or E > 150 mm
Long Fabricated
Girder
Shell or Deck
Plating
COMMENTS:
R15 mm
Deck Beam
Critical
Detail
Flat Bar
Longitudinal Chock
CRITICAL DETAIL: 25 mm
Main Longitudinal Nose
Member R25 mm
4 to 1 Taper
Rolled Tee
Detail Design B
Flat Bar Chock
Chock Required when
Difference in Tee Sections
>= 75 mm
Main Longitudinal
Member
Rolled
25 mm
Tee
Nose
60 o
R25 mm
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 2 1
Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
R25 mm
Critical R25 mm
Detail
R25 mm
Rolled Tee
Rolled Tee
R25 mm
R25 mm
25 mm Nose
Rolled or
Fabricated Rolled Tee
Tee
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 1 1
Ease of Inspection 1 1
Maintenance Cost 1 1
Fabrication Cost 1 1
COMMENTS:
Detail Design A
Deck
W + 60
5xT
Deck Beam
20 mm
Critical
Longitudinal Detail
Bulkhead or
Longitudinal
Tank Top T
or Girder
Penetrated
Longitudinal Member
or Girder
Detail Design B
Penetrated W + 60
Lug L L = 4 x T (Minimum)
Member Compensation
Piece
15 o
Front View 15 mm
Longitudinal
or Girder 15 mm
Side View
Design Detail
Penetrated
Detail Attributes Rankings
Member A B
Fatigue Performance 1 2
Ease of Inspection 1 2
Longitudinal
or Girder Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
Critical Detail
15 mm
Casing Bulkhead
Deck Beam R25 mm
TYP.
CRITICAL DETAIL: 10 mm
Casing
Stiffener Bulkhead Flange Width, A
Deck
Casing
Bulkhead
Deck
R25 mm
TYP.
10 mm
R15 mm
Deck Beam
Stiffener
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
Ease of Inspection 1 1
Maintenance Cost 1 2
Fabrication Cost 1 2
COMMENTS:
15 mm
Critical Detail
R25 mm
10 mm
CRITICAL DETAIL:
Casing Flange Width, A
Stiffener Bulkhead 10 mm
10 mm Snipe for Rolled Stiffeners or
Deck 15 mm
Fabricated Stiffeners when A <= 103 mm
R25 mm for Fabricated Stiffeners or Rolled
Casing Stiffeners when A > 103 mm
Bulkhead
Girder Detail Design B - Full Depth Chock
Deck Beam
Casing
Bulkhead
10 mm
Stiffener
R15 mm
15 mm
Deck Beam
Girder
Design Detail
Detail Attributes Rankings
A B
Fatigue Performance 2 1
Stiffener
Ease of Inspection 2 1
Maintenance Cost 1 2
Casing Fabrication Cost 1 2
Bulkhead
COMMENTS:
B.6.1 Introduction
As stated in Section B.2, structural details that are non-critical need only be subject to good
design and fabrication practice to eliminate fatigue cracking. This section provides an overview of such
good practice. The reader is referred to standard ship design and construction references [e.g., Ref.
B.9, B.10] for further reading.
Fatigue cracks in steel ship structures are commonly initiated at weld toes. These cracks are
primarily due to the presence of an initial crack-like defect, a notch or flaw that is also subject to stress
concentrations due to the local weld, and the surrounding structural geometry. The presence of welding
and assembly residual stresses further promotes the initiation of fatigue cracks. Accordingly, steps
should be taken at both the design and construction stages to minimize these influences, such measures
being beneficial in enhancing the fatigue performance of the affected welds and therefore, of the ship
structure.
drain holes, etc., as they provide a more favourable stress flow pattern than radial cuts. For small
openings, a radius of 150 mm is generally used.
Since there are always stress concentrations around large discontinuities (doors or hatchways),
efforts should be made to avoid lower fatigue design category weld joints (insert plates, fillet welds,
drain holes, etc.) in the vicinity of large openings.
For openings in the webs of stiffeners, the depth of the opening should not exceed 25% of the
web depth. In addition, the opening should ideally be located such that the edges are not less than 35-
40% of the web depth from the face plate. The length of the opening should not exceed the web depth
or 60% of the secondary member spacing, whichever is greater, and the ends of the openings should be
equidistant from the corners of cut-outs for secondary members. Cut-outs for the passage of secondary
members should be designed to minimize stress concentrations. The breadth of the cut-out should be
kept as small as practicable and the top edge should be rounded, or the corner radii made as large as
possible. The direct connection of the penetrated web plating, or the scantlings of lugs or collars, should
be sufficient for the transmission of lateral loads from the secondary member.
The exceptions to the above Guidelines are the cut-outs, or “ lightening holes”, in double bottom
floor plates and webs where the wide plate web with large cut-out is an improved alternative to simple
stiffeners on the two adjacent structures (e.g., inner and outer shell).
Insert plates, typically used as reinforcement at the corner of a large opening, should be
incorporated into the deck or shell plating. Thick insert plates should be avoided due to their restraint
against weld shrinkage that leads to weld cracks. If necessary, transition strakes should be inserted to
smooth the change in thickness. Doubler plates should be avoided.
Another form of restraint and discontinuity develops when a rigid member abruptly
terminates at the midspan of a flexible plate panel. This creates a hard spot (stress concentration) in the
plate panel, and it is recommended that the terminating rigid member be extended and tapered to the
end of the plate panel.
For the intersection of two planes (i.e., longitudinal bulkhead and deck) where a primary
stress is transferred from one plane to the other, long connection brackets are recommended to ensure a
smooth transfer of stress between the planes.
The toes of brackets, etc., should not land on unstiffened plate panels and the toes should be
concave or tapered.
The use of scallops should be avoided where possible. However, scallops are regularly used
where a groove weld of a stiffener or girder is made after the members have been assembled in place.
Scallops are not recommended for stiffening members, girders or bilge keels in way of completed shell
or deck butts; rather it is recommended that the weld reinforcement be removed where crossed by the
stiffener, girder or bilge keel.
The fit-up tolerances typically limit the maximum allowable misalignment, Me, to ts/3 (max. 5 mm),
where t is the continuous plate thickness and M is measured from the centrelines of the intersecting
plates (see Figure B.6.3.1). The decrease in fatigue life is proportional to M and therefore, it is highly
desirable to minimize the misalignment.
ts
Me
Continuous
Member
Misalignment between two groove-welded members is also detrimental to fatigue life. Codes
and Standards have recognized this and generally limit the maximum misalignment to 10% of the
thickness of the thinner member, but no more than 3 mm. For the same reason, where the difference in
plate thickness is greater than 3 mm, the thicker plate should be tapered (not exceeding 1 in 3) or
bevelled to form the welded joint. Where the difference is less than 3 mm, the transition may be
achieved within the width of the weld.
Lap connections are typically not used to connect plates that may be subjected to high tensile
or compressive loading. When lap connections are used, the width of the overlap is not to exceed four
times nor be less than three times the thickness of the thinner plate.
Fillet welds are typically used for T-connections and should be on both sides of the abutting
plate. Where the connection is highly stressed, deep penetration or full penetration welds may be
required.
As far as weld joint design is concerned, it is well recognised that fatigue cracks are relatively
easily initiated in transversely loaded partial penetration groove welds and therefore, full penetration
groove welds must be specified when cyclic loading is present. Similarly, transversely loaded full
penetration groove welds made from one side on to a steel backing strip have a far lower fatigue
performance compared to similar welds made from both sides. However, the ad hoc use of a backing
strip to address the problems associated with too large a root gap during assembly may adversely affect
the fatigue strength of the welded joint.
When it comes to member fit-up for fillet welds, it is customary to aim for as small a gap as
possible between the two members. For gaps exceeding 1.6 mm, the required fillet leg length is
increased to compensate for the increased gap. At the same time, there is some evidence that a gap of
1.5 to 2 mm influences the weld residual stresses in such a way that fatigue performance is enhanced,
provided that the joint restraint is low, i.e., the attaching member is free to move in response to weld
shrinkage [Ref. B.11]. Under such circumstances, a 1.5 mm gap is ideal.
Weld shape is another important factor influencing the fatigue performance of the welded joint.
In fillet welds, a slightly convex or slightly concave weld profile is desired. Excessive convexity is
detrimental from a fatigue point of view and is limited in fabrication codes.
In the case of butt joints, weld reinforcement and undercut are important considerations.
Excessive weld reinforcement increases the stress concentration at the weld toe and therefore the
maximum allowable reinforcement in fabrication codes is typically 3.2 mm with the weld smoothly
blending into the base metal. Undercut, which is defined as a groove or notch formed in the base metal
adjacent to the weld toe, can seriously reduce the fatigue life of the welded joint. Formed as a result of
incorrect selection of welding parameters or welding consumables, or lack of welder skill, the
fabrication codes generally specify smaller allowable undercut for dynamically loaded structures. For
example, Reference B.12 allows a maximum undercut of 0.25 mm in critical members when the weld is
transverse to the applied stress. Otherwise, the maximum allowed undercut is 0.8 mm (1/32”). In
comparison, for statically loaded structures, the undercut is generally limited to a depth of 1 mm, and for
short lengths, the allowable undercut may be as high as 1.6 mm.
Longitudinal welds generally have good fatigue performance. However, the presence of starts
and stops which are not ground out, or breaks in the backing strip (unwelded joint in backing strip)
in the case of welds made from one side, significantly reduce the fatigue strength of the weld.
Where stiffening members are continuously fillet welded across completely finished butt or
seam welds , the butt welds are to be made flush. Similarly for the butt welds in the webs of stiffening
members, the butt weld is to be completed and generally made flush with the stiffening member before
the fillet weld is made.
Other welding flaws such as hydrogen-induced cold cracks in the heat affected zone,
solidification cracks in the weld metal, incomplete root penetration in welds made from one side but
without a backing strip, etc., are other likely sites for fatigue crack initiation. Embedded flaws such as
slag inclusions and porosity are relatively benign for fatigue unless present in excessive amounts.
Reference B.9 provides recommendations for welding sequence for butts and seams, with and without
internal framing, and for large sub-assembled plate panels. Another approach is to commence welding
in the deck and bottom regions and progress towards the neutral axis of the ship. The restraint stresses
will then be high near the neutral axis where the applied stresses are lower.
B.8 REFERENCES
[B.1] Ma, K-T., “Tanker Inspection and a Risk-Based approach”, Proceedings of the 8th ISOPE,
Montreal, 1998.
[B.2] Ma, K-T., and Bea, R. G., “Ship Maintenance Project, Phases II and III, Vol. 3, Repair
Management System for Critical Structural Details in Ships”, SSC 395, 1997.
[B.2] “ShipRight - Fatigue Design Assessment Procedure - Structural Detail Design Guide”, January
1996: Lloyd's Register of Shipping, London.
[B.3] “Guidelines for Surveys, Assessment and Repair of Hull Structure - Bulk Carriers”, IACS, 1994.
[B.4] “Structural Practices Standard for Canadian Forces - Steel Surface Ships”, D-03-002-008/SG-
003, Canadian Department of National Defense DSE, 1993.
[B.5] Germanischer Lloyd, “Rules and Regulations, 1 - Ship Technology, Part 1 - Seagoing Ships,
Chapter 1 - Hull Structures, Hamburg, 1992.
[B.6] Det Norske Veritas, “Rules for Classification of Steel Ships”, DnV Classification A/S, Norway,
1991.
[B.7] Lloyd’s Register, “Rules and Regulations for the Classification of Ships: Part 3 - Ship Structure”,
1996.
[B.8] American Bureau of Shipping, Rules for Building and Classing Steel Vessels, 1996.
[B.9] “Guide for Steel Hull Welding”: American Welding Society ANSI/AWS D3.5
[B.10] “Ship Design and Construction”: Taggart: SNAME 1980
[B.11] Johansson, B.G., Kjellander, S.L., and Leide, N.G., “Is it good enough? A study of tolerances
for welded ship structures”, Fitness for Purpose Validation of Welded Constructions,
International Conference, London, UK, 17-19 November, 1981, pp6-1 to pp6-11.
[B.12] AASHTO 1994. LRFD Bridge Design Specifications, SI Units, First Edition, American
Association of State Highway and Transportation Officials, Washington, DC
[B.13] Kirkhope, K.J., Bell, R., Caron, L, and Basu, R.I., “Weld Detail Fatigue Life Improvement
Techniques”, SSC Report 400, Ship Structure Committee, 1997.
C.1 INTRODUCTION
C.1.1 Background
The analysis procedure involved in the estimation of the fatigue life or probability of
fatigue failure over the design life of a ship may be described in terms of the following four
basic steps :
(1) Establish the long-term statistical distribution of cyclic loads on a ship over its
design life;
(2) Determine the corresponding long-term statistical distribution of the notch stress
range (∆σnotch ) at the anticipated crack initiation site;
(3) Calculate the fatigue damage inflicted by these loading cycles;
(4) Perform a reliability analysis to predict the probability of fatigue based failure .
The objective of Part C of the Guide - Fatigue Strength Assessment - is to describe the
procedures for predicting the fatigue life of ship structural details that are subjected primarily to
wave-induced loads.
C.1.3 Scope
While the four basic steps in fatigue analysis are easily understood, the analytical
techniques required can be relatively complex. Two alternative fatigue assessment procedures,
categorized as Level 2 and Level 3 (a simplified, and a direct spectral approach respectively), are
outlined in a step-by-step fashion in Sections C.2.1 and C.2.2, respectively, and a flow chart for
these procedures is presented in Figure C.2.1.
The intended applications and limitations of these procedures are discussed in Section C.2.3,
while detailed guidance for the calculation of input loads, structural response and resulting
fatigue damage are given in Sections C.3 to C.6. A reliability procedure for estimating the
probability of failure associated with predicted fatigue lives is given Section C.7.
The processes presented are exhaustive, but they are the most practical available at the
time of production of this manual. It should be recognized that some of the procedures remain at
an early stage of development.
C.2.1 Overview
The Level 2 and Level 3 approaches are presented in parallel in Sections C.3 through C.6,
each section dealing with one of the four basic steps in the analytical process. While the two
Levels contain the same four basic steps as stated in C.1.1, they differ in the details of their
execution. To illustrate the differences in the two parallel procedures, Figure C.2.2.1 expands
the four basic steps into eight more detailed blocks. In each block of the fatigue analysis process
flow chart (Figure C.2.2.1) reference is made to the section within this report (Part C) in which a
technical description of the procedure is presented.
The analytical process shown in Figure C.2.2.1 includes two cross-over points between
the simplified and spectral analysis approaches. These cross-over points indicate, for instance,
that the user may use the full analysis approach to determine the long term statistical distribution
of wave loads and cross over to use the simplified approach to determine the corresponding
statistical distribution of notch stress ranges. Although the steps in the two approaches use data
and develop results of a similar form, the level of conservatism, and possibly accuracy, may not
be consistent.
C.2.2 Commentary
Level 2 Level 3
1) Identify relevant environmental data for 1) Develop vessel operational profile and
target return period assemble composite wave scatter diagram
[Sec. C.3] [Sec. C.3]
2) Define reference values for load range 2) Determine transfer functions for load range
components using parametric equations components using strip theory or
[Sec. C.3] empirical transfer functions [Sec. C.3]
3) Define reference values for nominal stress 3) Determine transfer functions for nominal
range components in primary structure stress range components in primary
using parametric equations, frame and structure by global finite element analysis
beam models [Sec. C.4] [Sec. C.4]
5) Develop hot spot stress ranges from load 5) Develop hot spot stresses from load and
and stress transfer functions [Sec. C.5] stress transfer functions [Sec. C.5]
6) Define long-term distribution for notch 6a) Define short-term distribution for hot spot
stress range [Sec. C.5] stress ranges [Sec. C.5]
Figure C.2.2.1: Fatigue Strength Analysis Flow Chart: Levels 2 and 3 Methods
The safety margins in the fatigue design cur ves presented in Section C.5 are consistent
with the safety margins in fatigue design curves for welded joints in bridges and offshore
structures. Experience has demonstrated that these margins are generally sufficient to ensure a
finite but acceptably low probability of failure during the service lives of bridges and offshore
structures, where failure is defined as the initiation of a through-thickness crack several inches
long. Fatigue cracks that do initiate will tend to do so towards the end of the service life , and
the damage tolerance of the surrounding structure will ensure that these cracks can be detected
and repaired before they pose a threat to structural integrity.
In the case of ships, the greater uncertainty in the estimation of loads is countered by the
greater redundancy of ship structures. Therefore, the safety margins in the fatigue design curves
presented in Section C.5 should be adequate for structural details in damage tolerant ship
structure. The acceptable probability of failure should be agreed upon between the ship owner
and ship designer, and should be based on previous experience whenever possible.
C.2.2.3 Non-linearities
Neither the Level 2 procedure nor the Level 3 procedure presented herein account for
non- linearities in the load and structural responses of a ship. Some of the parametric equations
presented in Sections C.3 and C.4 for predicting reference loads and stresses are based on
Classification Society rules, while an implicit assumption in the spectral analysis is that the
structural and load responses of the ship are linear. Certain non- linearities can be neglected in a
fatigue damage assessment. For example, the well-known non-linear effect of hull shape on hull
girder bending stresses occurring especially with large wave heights and pronounced bow flare
has only a small effect on fatigue life. The major part of fatigue damage is caused by the large
number of smaller stress cycles for which the linear assumption is adequate. Other non-
linearities, however, can have a significant influence on fatigue damage. For example, the time
history of the side shell pressure at a location near the still-water line that is temporarily emersed
due to ship motions can be highly non-linear because negative pressure or suction cannot occur.
Linearization and time domain techniques have to be used to account for these non- linearities.
C.3.1.1 Introduction
This section provides guidelines for determining the fatigue loading that a ship structure
will experience throughout its lifetime or a particular period of interest. It is assumed, as
elsewhere herein, that this Guide is being used by a qualified and practicing ship designer or
structural engineer, and therefore this Guide does not provide comprehensive direction on how to
determine the loads on a ship structure. Rather it provides guidance on how the loading is
applied to the fatigue analysis problem.
The ship designer is assumed to be already working with loads to determine the vessel’s
design strength, and size the structural elements and scantlings, and with knowledge of the
operational area and possibly the operating profile for the vessel. This Guide will show how the
information needs to be formulated and used for fatigue assessment. The fundamental difference
is that fatigue design has to be based on an explicitly statistical representation of the complete
loading environment, while much of the rest of the design only considers single extreme values.
a) stillwater loads;
b) wave loads;
- low frequency steady-state, response largely quasi-static
- high frequency transient (wave impact or slamming), dynamic.
- high frequency steady-state (springing)
Any loads that result in significant variation in stress levels are potentially relevant for
fatigue assessment. Fatigue damage is seen as cumulative, and thus all loading sources
potentially contribute. However, since a vessel will typically be exposed to between 3x107 and
1x108 wave cycles in its life, unless another load source compares (within an order of magnitude)
in either magnitude or number of cycles with the wave loading at a particular location, it is
unlikely to affect the cumulative load history. Thus, sources such as machinery vibration loads
(unless locally relevant) or ice loads may be ignored. Ref. C.4 provides additional discussion on
this subject.
The relative significance of each type of load depends, among other things, upon the ship
type, the payload, structural configuration and location of the structure. Tables A.3.1 to A.3.5
(pages A.3-A.4) provided earlier, give guidance in identifying the important loads for different
ship and detail types. Further discussion of the treatment of some of the most important loads is
given below.
Stillwater and hydrostatic pressure loads are not a direct factor in fatigue design as they
typically only vary with loading conditions, and thus do not occur with sufficient frequency to
cause significant fatigue damage. As fatigue damage accumulation is reduced when part or all of
a stress cycle is in compression, it can be argued that the stillwater condition contributes in
reducing or increasing the risk of fatigue. However, in general, stillwater (plus wave)
compressive loads will not be high enough to reverse the generally tensile residual stresses at a
weld. Thus, the assumption that wave induced bending is fully reversing about a stillwater
reference is generally valid.
In cases where the stillwater hull girder load is significant, such that parts of the hull do
remain in compression throughout, special techniques to treat this offset may be justified. Ref.
C.5 provides a discussion of the impact of mean stress on fatigue.
(b) Wave Loads
The dominant load on most ships arises from the response to waves. The primary
mechanism for wave loading is through hull girder bending. The loading is cyclic with periods
of the order of several seconds; the response is essentially quasi-static.
In severe sea states, dynamic phenomena such as slamming may occur which result in
transient impact loads. The response to this type of load is characterized by frequencies that are
considerably higher than those associated with normal wave loading. As the response is
transient, analysis of these loads is difficult using standard spectral techniques. However, it is
generally assumed that the number of slams in the ship's lifetime will be small enough to neglect
in fatigue analysis.
The phenomenon of “springing” in which the hull girder responds in flexure on a continuous
basis, at frequencies at or close to the natural frequency( ies) of the hull, obviously have an
impact on fatigue. This phenomenon is seen on occasions in, for example, Lakers [Ref. C.6] but
is much less common than transient (slamming) effects.
Waves may also impose significant loads on local structural elements. The primary
examples are the variation in static pressure on the side shell due to ship motions (roll, pitch,
heave) and dynamic pressure loads near the waterline due to wave impact.
Internally, ship motions result in inertial (acceleration) forces on liquid or solid cargoes
and deck equipment. In addition, “sloshing” of tank liquids can occur under specific conditions
of tank level, fluid density, and vessel response. “Sloshing” loads can be severe, resulting in
damage. However, they are normally neglected in fatigue design.
Since the basic approach in the Level 2 method is to develop a reference load (e.g., a
design value) for use in defining the long-term statistical distribution (a Weibull representation
being the “standard' approach”), the information required on operational profile is limited to that
required to define the parameters used to develop the reference loads. This may include all or
some of the following:
• Ship loading conditions, e.g., loaded departure, loaded arrival, ballast departure, ballast
arrival. This data may be used directly, and if not will be used to define parameters such as
draft and displacement for use in the reference equations.
• Speed - Speed is not typically used as an explicit parameter, but is used to identify high(er)
speed vessels (e.g., container ships), where allowances for dynamic effects such as keel or
flare slamming should be considered.
• Area of operation - while a specific area of operation is not typically cited, if the anticipated
operations are inshore or sheltered waters, then a reduction factor may be applicable in the
formula for the reference load. There are explicit examples, such as the rules for Great Lakes
vessels, where reductions in strength requirements are associated with the geographic area of
operations.
There are implicit assumptions in the prescriptive rules which the designer should be
aware of. For example, in developing extreme loads for some local structure (for example
midbody framing), primary loads may be based on head seas for vertical bending moment,
whereas rules for side shell pressure will have been developed assuming a beam sea, and a
prescribed minimum roll angle [C.7]. Combining the loads by simple or weighted summation
may not always justify the same spectral representation to be used. However, in practice the
assumption that this can be done is reasonable, and is acceptable for the Level 2 method
Another such assumption relates to the implied wave conditions used to develop the
design loads. This is discussed further in Section C.3.1.4.1.
In the Level 3 - Direct Calculation - Method, the loads are determined from a detailed
knowledge of the ship’s operational profile. In using direct methods for calculating extreme
loads, considerable simplifications of the operational profile are usually accepted. For fatigue
calculations, it may be necessary to examine the data in more detail to ensure a reasonably
accurate representation of spectrum shape.
The operational profile information required for a detailed calculation includes:
• The projected route of the vessel described in terms of areas of operation and the % time
spent in these areas;
• Vessel loading conditions or missions and relative time spent in each mode; (loading
conditions are appropriate for commercial vessels, while the mission may be more
appropriate for military or patrol vessels);
• Distribution of time spent at each heading relative to the predominant sea direction;
• Vessel average speed ranges and relative amount of time spent at each speed in a particular
sea state or wave height.
This data can then be combined with a statistical representation of the wave climate for each
area to provide a complete picture of the vessel's "sea operational profile", as described in the
next section.
In order to make the calculations feasible, each of the parameters is discretized in some
manner. For example, the route can be divided into Marsden Zones [Ref. C.9] (or zones of
latitude and longitude transited by the vessel) and the time spent in these zones. Loading can be
treated in terms of standard conditions. Relative heading can be simplified into head, bow,
beam, quartering, and following seas; and speed can be treated as sets of speed ranges.
When a new design will follow the same operational profile as an existing ship, the
existing ship’s operations may be studied and characterized from operational logs, [e.g., Ref.
C.8]. For new designs, operational profiles can be generated from the operators’ plans. The
level of discretization of operational and/or environmental data should correspond to the
certainty in the operational profile information.
The process of developing a detailed operational profile requires the development of
input joint probability diagrams, including ship speed versus Sea State (or wave height) (Table
C.3.1.3.1) and then ship relative heading versus Sea State (or wave height) (Table C.3.1.3.2).
These are obtained either from historical data (as in the examples) or perhaps from operating
directions for the vessels (particularly speed in given sea states).
When an operational profile is developed in the absence of historical data, speed, sea
state and heading are often assumed to be independent quantities. This may not always be the
case, as in severe sea states, the practice is to reduce speed and to orient the ship in preferred
directions. However, since the bulk of fatigue damage arises from the exposure to moderate
conditions, and because the amount of time spent in these severe sea sates is not as significant as
that spent in more moderate conditions, the assumption of independence is reasonable, and
avoids extremely complex computations that are not justified. When the profile is developed
from existing ships' logs, it will obviously reflect current practice, which may or may not be
modified by other features of the new design.
The impact of on- board weather routing and forecasting systems in reducing the
exposure of the vessel to extreme conditions, may also "skew" the observed or theoretical
operational profile. Such measures cannot be taken into account in the design process at present.
For a more detailed discussion of these issues see Ref. C.8.
The next data set required is the distribution of time spent in each geographical area
(Table C.3.1.3.3). In order to construct the lifetime operational profile, time spent in port should
also be included. A ship which spends 50% of its time alongside will obviously see fewer wave
encounters per year than one which is more or less continuously at sea.
These three distributions are combined with the wave data into a table of joint probabilities
of speed, heading, wave height, and wave period for the specific profile. The process for
producing this final joint distribution is described in the following section.
Modifications may be required to the load formulae to correct for ship size to ensure
equal probability of occurrence. In the case of larger vessels, linear extrapolation of the
prescriptive formula would result in an unrealistically large wave height, and thus upper bounds
have been introduced to the formulae based on vessel dimensions.
Most major Classification Societies have replaced prescriptive rules by direct calculations
for large vessels (e.g., L > 190m). This requires the development of at least part of the data
described here for use with the Level 3 approach. In the case of smaller vessels, including many
naval ships, the concern with prescriptive rules, again most typically for longitudinal strength, is
that the resulting “design” load will occur at a higher frequency of occurrence than is consistent
with a spectral analysis. Whenever direct calculations of extreme loads are made, care should be
taken to ensure that the underlying assumptions are understood and properly accounted for in the
fatigue analysis
The wave climate experienced by ships varies considerably depending on the area of
operation. Wave data is available for most parts of the world including oceans and large bodies
of water such as the Great Lakes. Perhaps the most comprehensive compilation of wave data is
published by British Maritime Technology [Ref. C.9]. Regional wave data is also available, an
example being for Canadian Waters - including the Great Lakes [Ref. C.10]. Wave data sites are
also available on the Internet for example, at, www.meds.dfo.ca maintained by the Canadian
MEDS (Marine Environmental Data Services), and www.nodc.noaa.gov maintained by the U.S.
National Oceanic and Atmospheric Administration (NOAA).
Wave climate atlases typically divide the world's oceans into blocks or areas. One such
system is that of the “Marsden Zones” used frequently in commercial and offshore applications
as presented in Ref. C.9.
Much has been written about the use of appropriate sea spectra, and some references are
provided. For coastal areas it is important to fit the data to a “limited fetch” spectrum such as
JONSWAP [Ref. C.12], while for a fully developed sea, the Bretschneider spectra [Ref. C.13] is
popular. The spectra selected must be appropriate to the data available. If the latter includes
much energy at swell frequencies, then a spectrum with a greater number of parameters may be
necessary.
If the vessel is being designed for a specific area for which actual sea data is available from,
say, directional wave buoys, then it may be possible to use this directly. However, care should
be taken to ensure that an adequate number of readings are available to provide a statistically
valid prediction for the climate the ship will experience.
?V
? e = ? 1 − cos? (C.3.1)
g
The expression for the wave height spectrum also needs to be modified to account for the
transformation of the axes system from a fixed point to one that is translating with the ship. The
modified wave spectrum is given by:
S? (? e ) = S? (? )
1
(C.3.2)
1 − (2ωV/g )cos?
If a software package is used to generate motions and loads, these corrections will normally be
generated automatically.
( )
S? ? e , ? ′ = Sn (? e ) x
2
p
cos 2 ? ′ (C.3.3)
Again, most software packages will allow for either uni-directional or 'corrected' representations
of the spectrum.
Wave climate data for both directional and non-directional seas are usually expressed in
terms of “wave scatter diagrams” which express the relative frequency of occurrence of certain
combinations of wave height and modal period. Hence, using statistical terminology, the
diagram is the joint probability density function for wave height and period. A typical non-
directional wave scatter diagram (in this case for a composite area covering the North Atlantic) is
shown in Table C.3.1.4.1.
The direct calculation method is based on the creation of a composite wave scatter diagram
derived from the reference wave climates that comprise the proposed shipping route or operating
area. Mathematically, the composite scatter diagram is defined as:
N′
(HS , TZ )composite = ∑ µ i (HS , TZ )i (C.3.4)
i =1
where Hs and Tz are the significant wave height and zero crossing period respectively, µi is the
proportion of time spent in the ith area (Marsden zone), and N′ is the total number of areas along
the route. In practice, the composite wave scatter diagram is created by:
(1) multiplying the relative frequency values in wave scatter diagrams for each geographical
area by their respective factor µi;
(2) adding all of the modified relative frequency values for common height and period to
develop a single weighted scatter diagram.
Table C.3.1.4.1: Scatter Diagram for North-Atlantic for Use in Fatigue Computations
Tz (sec) Hs (m) for 1000 wave encounters total
0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5
13.50 0 0 0 0 0 1 1 0 0 0 0 0 2
12.50 0 0 1 2 2 2 2 1 1 1 0 0 12
11.50 0 1 4 6 7 5 4 2 2 1 1 0 33
10.50 0 4 14 21 18 13 8 4 3 2 1 1 89
9.50 1 16 43 48 34 20 11 5 3 1 1 0 183
8.50 4 47 80 65 38 18 8 4 2 1 0 0 268
7.50 13 75 79 46 21 9 3 1 1 0 0 0 248
6.50 21 54 33 14 5 2 1 0 0 0 0 0 130
5.50 14 13 5 1 0 0 0 0 0 0 0 0 33
4.50 3 0 0 0 0 0 0 0 0 0 0 0 3
3.50 0 0 0 0 0 0 0 0 0 0 0 0 0
2.50 0 0 0 0 0 0 0 0 0 0 0 0 0
Total 56 210 259 203 125 70 38 17 12 6 3 1 1000
While the ideal is to compile a composite wave scatter diagram that reflects the intended
route of the ship, this information is not necessarily available. In this situation, it may be
necessary and appropriate to use average pre-compiled data. While Table C.3.1.4.1 is intended
for use for routes in the North Atlantic, this is significantly more severe than the “world average”
wave climate which is shown in Table C.3.1.4.2. The designer has the option of using a more
severe set of conditions to ensure a level of conservatism in the fatigue analysis.
Table C.3.1.4.2: Scatter Diagram for World Wide Trade for Use in Fatigue Computations
TZ (sec) HS (m) for 1000 encounters
0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 total
13.50 0 0 0 0 0 0 0 0 0 0 0 0 0
12.50 0 0 1 1 1 1 0 0 0 0 0 0 4
11.50 0 1 2 3 3 2 1 1 1 0 0 0 14
10.50 0 3 9 11 8 5 2 1 1 0 0 0 40
9.50 1 13 27 24 15 8 4 2 1 1 0 0 96
8.50 4 39 57 38 19 8 3 1 1 0 0 0 170
7.50 13 80 76 37 14 5 2 1 0 0 0 0 228
6.50 32 99 61 21 6 2 1 0 0 0 0 0 222
5.50 44 70 28 7 2 0 0 0 0 0 0 0 151
4.50 32 22 6 1 0 0 0 0 0 0 0 0 61
3.50 8 2 0 0 0 0 0 0 0 0 0 0 10
2.50 1 0 0 0 0 0 0 0 0 0 0 0 1
Total 135 329 267 143 68 31 13 6 4 1 0 0 997
The composite scatter diagram then forms the basis for representing the wave climate
associated with the design operational profile, giving the relative proportion of the wave
encounters which will have the given height and period (significant wave height and mean
crossing period) given by each cell in the scatter diagram.
As noted above, wave statistics and other operational profile data may be available in
terms of wave heights, sea states, or some combination of the two. If a mix of data is available, a
transformation of wave heights to sea states (or vice-versa) will be required. For example, this
can be achieved by assuming that significant wave heights follow a three parameter Weibull
distributions, where:
(H − m )
− S h
F (H S ) = 1 − exp
q
(C.3.5)
Values of q, m and h may be found and the probabilities of sea states determined from:
This process is demonstrated in the Examples - Section D. Similarly, the wave period
data may not be expressed in the same way in a scatter diagram as in a spectral representation
(periods may be peak or zero-crossing) and may need to be converted prior to use.
C.3.1.5 Determination of Wave Load Distribution
Once the ship and wave data required have been developed, they can be combined (for
the Level 3 method) into a composite "sea operational profile" containing all the information
needed to construct a long-term distribution of the loads
Two examples of composite wave scatter diagrams have been presented above. To
illustrate the overall process, a third composite has been constructed for the ship whose
operational data was presented in tables C.3.1.3.1–C.3.1.3.3. To simplify the presentation, the
period data has been excluded and only the wave heights are shown.
The composite wave height probability distribution (Table C.3.1.5.1) for distribution of time
in the relevant sea areas (Table C.3.1.3.3) is combined with the conditional probability of vessel
speed and wave height (Table C.3.1.3.1) according to the expression:
where: prob(V and Hs) is the joint probability of speed and wave height (individual entries in the
Table C.3.1.3.1), and prob (Hs) is the marginal probability of wave heights, shown in the bottom
row of Table C.3.1.3.1 as bolded numbers. Table C.3.1.5.2 presents the results of the
calculation of fs :
The third parameter, heading, is then incorporated in the analysis. The procedure is similar
to that for speed, but is combined directly in the expression to give a total probability (three-
dimensional probability), as calculated from the expression:
fstotal = fs fθ (θHs) (C.3.9)
where fθ(θHs) is the conditional probability of heading (θ) for given wave height Hs or sea
state.
The values of fθ calculated for every entry from Table C.3.1.3.2 are multiplied by each entry
in Table C.3.2.2. In this example, there are four ranges of speeds x five headings = 20 results.
This must be repeated for each of seven wave heights. Thus, a matrix of three-dimensional
probability of simultaneous occurrence of speed (V), heading (θ) for the given wave height or
sea state (Hs) in the combined operating area has 5 x 4 x 7 = 140 entries. Table C.3.1.5.3 gives
the results of the calculations. The values shown in Table C.3.1.5.3 are probabilities
standardized by multiplying by 1000. Thus the probability of occurrence of Sea State 2 in head
seas, with a vessel speed between 14-18 knots is 3.504/1000 = 0.003504.
When (as in this case) the ship data is drawn from a relatively short period of log data, it may
well be that zero joint probabilities appear to exist for certain combinations of conditions. It is
then necessary to make some assessment of how to handle these. In this example, the lack of
specific ship records for wave heights above 7 m should not be taken to imply that such
conditions will never be encountered, as the composite wave data goes up to 12 m seas for the
areas under consideration. In Table C.3.1.5.3, the joint probability data for the 7 m wave height
has therefore been applied to all higher wave heights. Some such adjustment is necessary, as
these conditions may contribute significantly to fatigue damage (and to ultimate strength
assessments). On the other hand, it is less important to “fill in the blanks” at the lower end of the
range, where the potential inaccuracies are less significant.
Selective elimination of cells in the matrix by combining their ranges and probabilities
can reduce the overall computational effort required considerably. For each cell retained, a set of
possible wave periods will also need to be considered, as shown in Tables 3.1.4.1 and 3.1.4.2.
Each speed, heading, wave height, and period combination will generate its own response
spectrum. A full analysis of this matrix could thus require over 1000 separate calculations to be
undertaken and their results combined. As shown in the examples in Section D, a reduced scope
will normally be quite sufficient.
(kn.) Head Stb. Stb. Stb. Following Head Stb Stb. Stb. Following
Seas Bow Beam Quart. Seas Bow Beam Quart.
0-6 0.109 0.301 0.364 0.542 0.126 0.000 0.000 0.000 0.000 0.000
6-10 0.214 0.594 0.717 1.067 0.248 0.086 0.246 0.283 0.443 0.103
10-14 0.493 1.367 1.650 2.457 0.571 0.613 1.749 2.009 3.144 0.730
14-18 3.447 9.564 11.546 17.192 3.998 3.504 10.004 11.492 17.986 4.175
SUM 4.3 11.8 14.3 21.3 4.9 4.2 12.0 13.8 21.6 5.0
Examples of design load formulae are provided below. These formulae, (taken from Ref.
C.3) are certainly not the only equations available. If a design is being undertaken with a choice
of Classification Society already finalized, it is advisable to use their preferred formulae. It
should be noted that Classification Society formulae for fatigue loads are not always identical to
those provided for basic scantling design.
The overall approach is to define the loads in terms of the following components:
Each of these may need to be considered under a set of ship loading conditions, depending on the
type of vessel under consideration. Examples of design load equations for use in Level 2
analysis are provided in Appendix B.
For naval vessels, fatigue calculations normally only take into account wave bending
effects, though local machinery and propeller-induced vibrations may also be important. Most
naval design standards incorporate similar parametric formulae to those shown in Appendix B
for commercial vessels.
p2 = reference probability level to which the load is to be changed (10-4 in this Guide)
p1 = probability level at which the quantity is specified (generally 10-8 as discussed above)
h = Weibull shape parameter
Specifically, the factor ff is applied to the load equations to correct them for the revised
probability of occurrence.
The Weibull Shape parameter, h, is dependent on the location of the structure and may be
established from long-term wave load analysis. The following values are given in Ref. C.3, for
tankers and bulk carriers:
The above equations are for vessels with a typical roll period (natural roll period <14
seconds). For vessels with a long roll period, the value 0.05 in the above equations can be taken
as zero.
If information is available from similar designs/operational profiles to suggest that the
distribution shape parameter for any or all loadings should be changed, then alternative values
can be used in the above correction factors. Similarly, different probability ratios can be
introduced if desired.
The general assumption in all simplified (Level 2) approaches is that loads (stress ranges)
can be combined by simple superposition (or minor modifications to this) and the same spectrum
shape applies to the combined loads as to the principal components. While not strictly true, this
assumption is adequate for most cases.
• computer-based systems
• explicit calculation of extreme loads
• explicit calculation of structural resistance
• capability to assess fatigue performance
The methods incorporate a fatigue design component, generally following the process
outlined under the Level 2 Method in Figure C.2.2.1, i.e., they are based on an estimate of
extreme load derived, and the stress range spectrum is based on the Weibull model.
The simplifications incorporated in these methods mean that they are not generic in terms
of the ship types to which the resulting software can be applied. To reduce computational
demand, first-principles results are synthesized by ship type and structural configuration to
simpler algorithms. The Classification Societies have developed systems primarily for larger
vessels, the main ship types being tankers, bulk carriers, and container ships (this varies between
Class Societies). Implicit in many of the systems is an assumption of a specific structural
configuration.
The designer can employ the same basic technique using other, non-proprietary methods.
In all cases, this will involve identification of a design sea condition, and the development of
response amplitude operators (RAO’s) for each load component, as per the procedures defined in
Section C.3.2.2. Alternatively, there are published parametric equations for hull girder design
moment derived from RAO’s by Sikora et al. [Ref. C.19 and C.20], that are appropriate for
warships and high speed commercial vessels. This approach is described later.
This Guide does not develop the mathematical basis for the various ship response RAO’s.
There are a variety of suitable references [Ref. C.21-C.23]. In general, the numerical calculations
are computationally demanding and require a computer code. Empirical (model test or parametric)
representations have, however, been developed for some specific ship types.
(1) An RAO should be developed for every combination of speed and heading represented in
the operational profile, as well as for every load component.
(2) Vessel response is obtained for every individual condition (combination of speed,
heading and sea condition). The RAO’s are applied to each cell in the wave scatter
diagram, using the wave height and period as characteristic values with the selected sea
spectrum. Each resulting load response spectrum represents the short-term response to
the conditions defined in the specific cell. As a short-term response must be obtained for
every condition in the operational profile, a large number of spectral analyses is required.
(3) The fatigue assessment is a long-term analysis that employs all the data given in an
operational profile. Each individual response spectrum is multiplied by the probability of
that combination. The end result is a statistical distribution due to wave loading. This
approach is then used to predict the probability of structural failure due to progressive
damage accumulation.
Regarding (1), the overall approach is simplified considerably if it is assumed that the
ship responses are linear, allowing a single set of RAO’s to be used to cover the full range of
wave conditions defined in the wave scatter diagram. In extreme seas, the vessel response may
be highly non-linear, and thus in principle, different RAO’s should be used to calculate the
response. However, for the purposes of fatigue analysis, the extreme value loads represent a
small number of cycles in the total life, and thus the (non-conservative) error is generally
acceptable.
The RAO’s for hull girder response (bending moment and shear) are derived from section
properties, the external forces due to hydrostatic restoring forces, the hydrodynamic response of
the hull, and the incident wave excitation force.
As indicated by the parametric equations B.9, B.10 in Appendix B, the equations for
external and internal pressure loadings are strongly dependent on the hydrodynamic (vessel
motion) response and acceleration components. Thus, the basic RAO will be derived from the
RAO for the vessel’s motion response, and will rely on a conversion function to pressure, as
outlined in Section 3.3.1.1. In addition, there may be a “dynamic” component due to the incident
wave impacting on the structure externally, or internal sloshing of liquids. This load component
is developed using standing wave theory, as developed in Ref. C.23 or C.24, for an incident
wave on a vertical wall. As this phenomenon is specific to the higher frequency ranges that are
not coincident with the peak response to static pressure variation, it has been proposed that a
combined RAO is created. This is shown in the third example, Section D.
where:
F1 = | 3 √cosθ|
F2 = 1.1tanh(1.5 + V/g) + 0.03(V/g) 2
Ω = ω/(√(2πg/ LBP )
F3 = √cosθ
Figure 3.2.1 is taken from Ref. C.20 and illustrates the nature of the data.
The horizontal (and torsional) wave bending moment range is not fully reversing. Using
an analogous approach to the Level 2 discussion, the horizontal bending range can be equated to
the single amplitude horizontal bending response.
(1) The range of quasi-static head at a point of interest on the side shell due to vertical
motions of the vessel, is:
where z1 , z2 are the instantaneous immersions of the POI at the extreme points of motion.
The prefix “∆” refers to a “range” value of given parameters where z is derived from the
local vertical motion RAOs for the point of interest. It is recommended that the single
amplitude response be used due to intermittent emergence of the point of interest, noting
that when the point of interest emerges from the water, the outside pressure falls to zero.
(2) The dynamic pressure, p d, at the point of interest (POI) – due to the incident wave and
reflected wave in deep water given by Equation C.3.14, with terms as defined in Figure
3.2.2, and dW = ∞:
1
p d = 2 ?gH cos (kx ) cos (? t ) (C.3.14)
2
The resulting pressure range transfer function is calculated as the difference between the
total pressure at the wave crest and wave trough:
These transfer functions are directly calculated as ranges, as they are expressed as a
pressure difference. As phasing information is generally unavailable, separate fatigue
damage assessments will be conducted for each pressure component, each taken over the
life of the vessel.
(3) The combined (if phase data is available) or individual pressure component is then
defined as the “effective lateral pressure” (p) in subsequent stress calculations.
C.3.3 Summary
For the Level 2 Method, the load amplitudes to be used in the subsequent development of
stress ranges are generally determined from well-recognised parametric equations with no
explicit determination of the ship operations or the wave climate. For example the vertical
bending moment, Mv , may be derived from formulae published in Classification Society rules,
and modified to a more appropriate level of exceedance probability as shown herein.
Load amplitudes to be used in determining stress ranges may require adding calculated
loads (such as with vertical bending – in which the load range is the addition of the sagging and
hogging moments) or, as with horizontal bending, selecting the calculated single amplitude
value.
Loads for side and internal structure are likely to be expressed as a pressure, for
subsequent treatment in determining stresses using lateral loading analyses techniques.
For the Level 3 Method, a more rigorous examination of the ship operational profile and
wave climate is used to produce statistical distributions of load under all the various operating
conditions. Response Amplitude Operators (transfer functions) are developed for each load
component of interest. In some cases, more than one RAO must be generated to define a load
component, e.g., side shell pressure loads. Seakeeping programs may be used to determine the
RAOs. The array of operating conditions (generated from the operational profile and wave
scatter diagram) and the associated RAOs, then comprise components used to derive a stress
range spectrum to be developed in the subsequent sections.
C.4.1 Introduction
This section provides procedures for relating the ship load distributions or spectra,
developed in Section C.3, to the local response of the structural detail of interest for use in the
design of fatigue resistant details. This involves developing “ship load” to “structural detail hot
spot principal stress” transfer (or response) functions.
The fatigue design processes, presented in this Guide, are based on stress transfer
functions or coefficients relating the local stresses to the global hull girder bending moments,
external sea pressures acting on the hull, and internal pressures acting on the tank boundaries.
The stress coefficients are evaluated by calculating the local field stresses at the point of interest
for a unit value of each load component (e.g., vertical, horizontal and torsional bending moment
loads, internal and external pressure loads). In general, this will involve conducting stress
analyses for unit loads considering each type of loading individually. Strictly, the stress
coefficients are a function of wave frequency. However, it appears [Ref. C.3]) that it is
acceptable practice to compute stress coefficients for one particular wave frequency, and heading
for that matter, and apply it to all wave frequencies and/or headings. The total stress spectrum at
the location of interest can then be estimated by combining the stress coefficients and loads
spectra using the methods outlined in Section C.2. The remainder of this section outlines
methodologies to determine the local stresses from unit loads, hence determining the stress
coefficients.
The processes covered in this section are the third and fourth steps outlined in the flow
chart for the fatigue design procedures (Figure C.2.1). The two-step process, described below,
may be completed via the Level 2 (simplified) or Level 3 (direct spectral analysis) routes or a
combination of the two.
Level 2 Level 3
1) Define reference values for nominal 1) Determine transfer functions for nominal
stress range components in primary stress range components in primary
structure using parametric equations, structure by global finite element
frame and beam models analysis
2) Use primary defined SCF’s to determine 2) Determine transfer functions for
reference values of hot spot stress range components of hot spot stress range by
components local finite element analysis
The cross-over linkages, shown in Figure C.2.1, are intended to indicate that any
combination of the first and second steps of the Simplified and/or Spectral Analysis approaches
may be used in the design of fatigue resistant details. The ability to cross over affords the
designer the freedom to use any combination of analytical detail appropriate or available in the
design process.
As in the other elements of the fatigue design process, there are a number of approaches
with varying degrees of complexity and accuracy that may be used. The approach selected for
the stress analysis should, in general, be consistent with the complexity and accuracy applied to
other elements of the design process.
C.4.2.1 Local Nominal Membrane and Bending Stress (σm and σb)
The local nominal membrane stress is the uniformly distributed stress that is equal to the
average value of stress across the section thickness. The local bending stress is the component of
nominal stress due to applied loading that varies linearly across the section thickness. The
nominal stresses satisfy the simple laws of equilibrium of forces and moments from applied
loads. They may be derived from simple formulae, beam element models, or coarse mesh finite
element analysis (FEA) as described in Section C.4.4.2. The term “local nominal stress” is used
because stress concentrations resulting from the gross shape of the structure surrounding the
local detail of interest will affect the local stress field magnitude (e.g., shear lag effects) and must
be included in the local nominal stresses.
C.4.2.2 Peak Stress (σp )
The peak stress is the component of stress due to applied loads due to stress
concentrations at local discontinuities in the vicinity of the crack. The peak stress represents the
highest value, usually at the surface at a notch (e.g., weld toe). Peak stresses arise from stress
concentrations due to the following effects:
(1) Geometric Stress Concentrations (Kg ): due to the gross geometry of the detail
considered. The effect of the geometric stress concentration typically decays over
distances of the order of the section thickness.
(2) Notch Stress Concentrations (Kw): due to the local geometry of the notch (e.g., weld
geometry). The effect of the notch stress concentration typically decays over distances of
the order 10% to 20% of the section thickness. Notch stress concentrations are not
considered in the structural detail safe life fatigue design process in this Guide.
(3) Misalignment Stress Concentrations (Kte , Ktα ):: due to bending stresses caused by
misalignments including eccentricity tolerance (Kte), and angular mismatch (K tα). These
are normally used for plate connections only. The effect of the misalignment stress
concentrations typically decay over distances of the order of the section thickness.
C.4.2.3 Residual Stresses (σr)
Residual stresses are local self-equilibrating stresses that arise from fabrication and
welding. In general, residual stresses are strain/displacement limited phenomena and, as such,
do not contribute to plastic collapse if they relax. However, they do add to the tensile stress field
in the vicinity of the crack and have to be included in the calculation of the stress intensity factor
for residual strength assessments. Residual stresses may also be resolved into membrane and
bending components. However, since there is only limited quantitative data on the distribution
of welding residual stresses in ship structural details, it is normal practice to assume a uniform
(membrane) residual stress field approaching tensile yield strength (i.e., σr ≈ σy ). Residual
stresses need not be considered in the Miner’s summation fatigue design process being presented
in this Guide since their effect on the mean stress level should be accounted for in the S-N curve
or fatigue life data.
a
sb
b sa
z x(a)
h sb
y(b)
t sa
(b) Double Bottom Configuration
z
rb x(a)
sb
y(b) ra
sa
(c) Single Bottom Configuration
σ mh = KG Mh yna / I h (C.4.3)
• Double Bottom Longer than Wide (a > b): [Case 3 and 4, Table C.4.3.1]
σ2 = (K b p a2 ra ) / ia ρ= (b/a) (ib / i a )1/4 (C.4.5)
where:
ia = Ia/sa
ib = Ib/s b
M m EI
s b = K ⋅ + 2d rd ⋅ d (C.4.8)
Zs l e Zs
ps l2e
where: M = moment at stiffener support = r
12 p
x
rδ = 1 − 2
le
2
x x
rπ = 6 − 6 + 1
le le
K = stress concentration factor
mδ = 4.4 at the bulkhead where no stringers or girders support the frames
adjacent to the bulkhead; else mδ must be determined from a beam
element analysis as per the procedure in Ref. C.3.
Zs = section modulus of stiffener
Table C.4.3.1: Support Bending Stress Coefficients Kb - Double Bottom Panels [Ref. C.3]
Case no. & Stress Boundary Conditions ρ η = 0.0 η = 0.5 η = 1.0
Location
Case no. 1: Long edges: 1.00 0.0952 0.0845 0.0767
Support bending Simply supported 1.25 0.1243 0.1100 0.0994
stress in long 1.50 0.1413 0.1261 0.1152
direction at middle of Short ends: 1.75 0.1455 0.1342 0.1251
short end Clamped 2.00 0.1439 0.1374 0.1300
2.50 0.1388 0.1381 0.1356
3.00 0.1371 0.1376 0.1369
3.50 0.1371 0.1373 0.1373
4.00 0.1373 0.1374 0.1373
& up 0.1374 0.1374 0.1374
Case no. 2: All edges: 1.00 - - 0.0564
Support bending Clamped 1.10 - - 0.0591
stress in long 1.20 - - 0.0609
direction at middle of 1.30 - - 0.0619
short end 1.40 - - 0.0624
1.50 - - 0.0626
1.60 - - 0.0627
& up - - 0.0627
Case no. 3: Long edges: 1.00 0.0952 0.0845 0.0762
Support bending Clamped 1.33 0.1026 0.0949 0.0878
stress in short 2.00 0.0972 0.0950 0.0926
direction at middle of Short ends: 2.66 0.0920 0.0925 0.0922
long edge Simply supported 4.00 0.0912 0.0915 0.0917
& up 0.0916 0.0916 0.0916
Case no. 4: All edges: 1.00 - - 0.0564
Support bending Clamped 1.10 - - 0.0638
stress in short 1.20 - - 0.0702
direction at middle of 1.30 - - 0.0755
long edge 1.40 - - 0.0798
1.50 - - 0.0832
1.60 - - 0.0857
1.70 - - 0.0878
1.80 - - 0.0892
1.90 - - 0.0903
2.00 - - 0.0911
& up - - 0.0911
Notes:
1) For intermediate values, use linear interpolation
2) See Table C.4.3.3 for definitions of ρ & η
Table C.4.3.2: Support Bending Stress Coefficients Kb - Single Skin Panels [Ref. C.3]
Case no. & Stress Boundary Conditions ρ η = 0.0 η = 0.5 η = 1.0
Location
Case no. 5: Long edges: 1.00 0.0866 0.0769 0.0698
Support bending Simply supported 1.25 0.1140 0.1001 0.0904
stress in long 1.50 0.1285 0.1148 0.1049
direction at middle of Short ends: 1.75 0.1324 0.1221 0.1139
short end Clamped 2.00 0.1310 0.1250 0.1191
2.50 0.1263 0.1257 0.1234
3.00 0.1248 0.1253 0.1246
3.50 0.1248 0.1250 0.1246
4.00 0.1240 0.1250 0.1250
& up 0.1250 0.1250 0.1250
Case no. 6: Long edges: 1.00 0.0866 0.0769 0.0698
Support bending Clamped 1.33 0.0934 0.0858 0.0799
stress in short 2.00 0.0885 0.0865 0.0843
direction at middle of Short ends: 2.66 0.0837 0.0842 0.0839
long edge Simply supported 4.00 0.0830 0.0832 0.0835
& up 0.0834 0.0834 0.0834
Notes:
1) For intermediate values, use linear interpolation
2) See Table 4.3.3 for definitions of ρ & η
I pb2 b
η = 0124
.
I a I nbSb
C: Single stiffening ia = 0
Girders / stiffeners in b- I
direction only i b = nb
sb
ρ = inf inite
η = in det er min ate
D: Unstiffened plate t3
ia = ib =
(
12 1 − υ2 )
a
ρ=
b
η = 10
.
More commonly, the global and local analyses are conducted separately. Nodal forces
and/or displacements obtained from the global model are applied as boundary conditions for the
local model. In general, the stiffness of the local model should be comparable to that of the
global model representation so that forces and displacements between the two models are
compatible. However, due to the greater level of geometric detail and mesh refinement of the
local model, this is rarely achievable. As such, it is preferable that nodal forces be transferred
from the coarse model to the local model rather than forced displacements. It is important that
the extent of the local model is sufficiently large that boundary effects due to prescribed forces or
displacements are away from the areas where accurate stresses need to be determined.
The loads to be applied in the global analysis can be produced using any of the
methodologies presented in Section C.3. The global analysis should be conducted for each load
case individually (i.e., vertical bending, horizontal bending, torsional bending, external pressure,
internal pressure). Each load case should be analyzed for a unit value of the applied load at the
location being considered. In this manner, the stresses derived from subsequent local analysis
will correspond to unit loading and therefore, be equal to the stress coefficients, Ai , which are
required to generate the local stress spectrum from the combined loading spectra.
Figure C.4.3.4: Global Finite Element Model of Bulk Carrier [Ref. C.1]
In a fatigue design process based on a hot spot stress approach, the notch stress
concentration factor (Kw) is omitted. The notch stress concentration associated with the weld toe
is accounted for in the S-N curve or fatigue life data. The notch stress concentration due to an
existing defect would only be considered in a damage tolerance or residual life assessment as
opposed to the safe life fatigue design process presented in this Guide.
The nominal membrane, bending and peak stress components due to the applied loads
(excluding residual stresses) may be derived, for a given stress distribution σ(x) for x = 0 (at the
surface) to x = t s (through the thickness), by the following analytical expressions Ref. C.27 (see
Figure C.4.2.1:
ts
1
s m =
ts ∫ s(x) ⋅ dx (C.4.12)
0
ts
6 ts
s b =
ts ∫ s (x) . 2 − x . dx
(C.4.13)
0
Furthermore, the designer should be aware that sometimes the published stress
concentration factor solutions are designed to calculate the "hot spot" stress or the "notch" stress
as opposed to the local nominal stress. It is, essential, therefore, to make certain which form of
peak stress will result from the application of the SCF.
Finite element size requirements in the stress concentration region are dependent on the
type of element. The mesh size may be determined based on experience or by benchmark testing
a similar mesh for a case where results have been presented in the literature. Figure C.4.4.2
provides some guidance on element sizes for 20-node solid, 8-node shell and 4-node shell
element types suitable for determining the stress concentrations consistent with approach
advocated by this Guide.
Normally the element stresses are derived at the Gaussian integration points. Depending
on the element type, it may be necessary to perform several extrapolations in order to determine
the stress at the weld toe. Referring to Figure C.4.4.3, all stress components are used for the
extrapolation. The process is as follows:
(1) Extrapolate the stresses to the surface from the Gauss points based on the assumed
distribution function in the element (some FE programs will provide this on request);
(2) Extrapolate surface stress to a line A-B centred on the hot spot of interest;
(3) Calculate stress along line A-B at reference points taken at t/2 and 3t/2 from hot spot;
(4) Linearly extrapolate through reference points t/2 and 3t/2 to determine stress at hot spot;
(5) Having extrapolated stress components for the hot spot, the principal stresses are
calculated at that location for fatigue analysis.
Structural Detail
Model with 20-node solid elements (size t x t x t)
Figure C.4.4.2: Recommended Element Sizes for Local Detail FEA [Ref. C.3]
Figure C.4.4.3: Stress Distribution at an Attachment and Extrapolation of Stresses at Hot Spot
[Ref. C.3]
C.5.1 Introduction
This section describes procedures for combining the environmental, vessel and structural
response information, to produce the stress range distributions required for the fatigue damage
summation. This involves applying the response functions previously developed.
The processes covered in this section are the fifth and sixth steps outlined in the flow
chart for the fatigue design procedures (Figure C.2.1). The two step process, described below,
may be completed for the Level 2 or Level 3 approaches. These two generalized steps are
expanded and described in the sections which follow.
Level 2 Level 3
5) Develop hot spot stress ranges from 5) Develop hot spot stresses from load and
load and stress transfer functions stress transfer functions
6) Define long-term distribution for notch 6a) Define short-term distribution for hot
stress range spot stress ranges
6b) Define long-term stress distribution by
summing short-term distributions
Modifying Factors
• Encounter frequency correction factor (ff) ................................................... [Section C.3.2]
Determination of the hot spot stress range distribution (see C.4.2.4) is a three step process
(illustrated for vertical bending moment):
∆σ h 0.3
hot spot
0.8
( )
Q ∆σ hot spot = exp − 0.25
Probability
q
0.6 0.2
0.4 where: q = 25 and h = 1 0.15
0.1
0.2 0.05
0 0
0 20 40 60 80 100 120 5 25 45 65 85 105 125
Stress Range, ∆σ Stress Range, ∆σ
Figure C5.2.1a: Continuous Weibull Stress Figure C5.2.1b: Discrete Weibull Stress Range
Range Distribution Distribution
The Weibull parameters (q and h) used to develop the continuous distribution are ready to
be used in the closed form fatigue damage summation (see Section C.6.3.2), whereas, the
discrete distribution may be used in the discrete fatigue damage summation described in Section
C.6.3.1.
C.5.3 Development of a Stress Range Distribution for the Level 3 Approach
This step involves the combination of data and transfer functions to develop a
characteristic stress range value from which a series of short term operational condition stress
ranges are developed and then summed to produce a long term stress range distribution. The
information required includes:
Determination of the hot spot stress range distribution is a three step process (as
illustrated for vertical bending moment):
1) Calculate reference hot spot stress range
∆σhot spot = 2 K0 Fload(Hs i, Vi, θi, L.C i) . . . for each (Hs, V, θ, L.C.) (C.5.4)
where: K0 is the stress transfer function relating vessel load response to detail hot spot
stress
Fload is the characteristic (RMS) load response of the vessel such as Mv , MH, p
2) Develop Rayleigh short-term stress range distribution
F∆σi(∆σhotspot ) = 1 - exp(-∆σhot spot2 / 8 m0i) . . . for each (Hs, V, θ, L.C.) (C.5.5)
where: m0i is the spectral zeroth moment for each of the i operational conditions inferred
from reference hot spot range (m0 = ∆σhotspot RMS2 )
F∆σi(∆σhot spot ) is the Rayleigh “short term” hot spot stress cumulative density
function for the ith operational condition.
3) Develop long-term stress range probability distribution function (Weibull or Histogram)
Q′(∆σhotspot )long = Σ ri Q′(∆σhot spot )short ⋅ pi (C.5.6)
Q′(∆σhotspot )short = F∆σ(∆σhot spot )upper - F∆σ(∆σhot spot )lower
where: pi is the fraction of time at the ith operational condition
ri ratio of the ith zero crossing rate (fz i) to the average zero crossing rate for all
operational conditions rI = fz / f z
where: f z = S pi f zi
Q′(∆σhotspot )long is the “long-term” hot spot stress probability distribution function
Q′(∆σhotspot )short is the “short-term” hot spot stress probability distribution function
0.3
Operational Condition 1 (m01 = 100)
0.25
Operational Condition 2 (m02 = 350)
Probability
0.2
Operational Condition 3 (m03 = 800)
0.15
0.1
0.05
0
5 25 45 65 85 105 125 145 165 185 205
Stress Range, ∆σ
Figure C.5.3.1: Operational Condition Rayleigh Distribution Stress Range Interval Probabilities
The three data sets, presented as examples in Figure C.5.3.1 and Table C.5.3.1, represent
the short-term Rayleigh distribution for three operational conditions that define the potential
service conditions of a vessel. The weighted short-term distribution sum, used to develop a long-
term distribution is completed, for n operational conditions as follows:
n
fz = ∑ pi x fzi (C.5.7)
i =1
f zi = 0.0556(0.5) + 0.0909(0.35) + 0.2(0.15) = 0.0896
Table C.5.3.2: Weighted Short-Term and Resulting Long-Term Stress Range Interval
Probabilities
Operational pi ⋅ f zi Stress Range Interval*, ∆σ
Condition f zi 5 15 25 35 45 55 65 75 . . . .
1 (m01 = 100) 0.310 0.0366 0.0856 0.0874 0.0586 0.0282 0.0102 .... .... ....
2 (m02 = 350) 0.355 0.0124 0.0348 0.0504 0.0568 0.0550 0.0472 .... .... ....
3 (m03 = 800) 0.33 0.0056 0.0151 0.0238 0.0301 0.0341 0.0358 .... .... ....
Long-Term -- 0.0544 0.1355 0.1616 0.1155 0.1173 0.0932 .... .... ....
* each 10 MPa stress range interval is identified by its mid point
With the probability of occurrence of Q′of each stress range interval estimated for the
long term probability distribution (see Table C.5.3.2) in a discrete form, a cumulative
distribution, Q, is obtained by summing stress range probabilities from the smallest stress range
incrementally to the higher stress ranges such that the cumulative probability of each bin is equal
to the sum of cumulative probabilities of all stress range bins up to the latest bin and the
probability of occurrence of the latest bin. Ultimately, the value of the cumulative probability of
the longest stress range bin should equal 1. Continuous representation is developed by fitting a
Weibull distribution to this data. A least squares fit was used to establish the statistical
parameters (q = 36.5 and h = 1.62 ) for the continuous Weibull distribution (Eq. C.5.3). This is
shown in Figure C.5.3.2.
1.2
Cumulative Probability
1
0.8
0.6 Discrete Long-Term Distribution
0.4 Continuous Long-Term Distribution
0.2
0
5 25 45 65 85 105 125 145 165 185
Stress Range Interval, ∆σ
This model assumes that the cumulative fatigue damage (D) is the sum of the fatigue
damage inflicted by each stress cycle (di ), independent of the sequence in which the stress cycles
occur. The model further assumes that di can be mathematically expressed as 1/N i where Ni is
the average number of loading cycles to failure under constant amplitude loading at the ith stress
range.
Nt Nt
1
D = ∑ di = ∑ (C.6.1)
i =1 i =1 N i
A damage sum exceeding unity is interpreted as a failure, although the meaning of this
term is generally left somewhat vague. It can generally be interpreted as the generation of a
through-thickness crack, several centimetres in length, in the detail under consideration. In
practice, such a crack may or may not be of sufficient size to cause degradation of function (e.g.,
water tightness) or of unacceptable risk of fracture; i.e., a crack that needs to be repaired.
If the damage sum over N stress cycles is less than unity, the ratio of the projected fatigue
life to the time for N cycles is D/Ntotal . Fatigue damage assessments can thus be used to rank
structural details in the ship according to projected life, and develop inspection strategies that
focus attention on the highest risk areas.
In order to derive the damage at each stress cycle, or at each stress range level, fatigue
design (S-N) curves are used. These curves are derived from experimental data from fatigue
tests conducted in air or in a simulated sea water environment, usually on relatively small
specimens simulating simple welded details of various configurations. Derivation of the design
S-N curves from the experimental data takes into account:
• differences in stress concentration factors between the structural detail and tested weld
detail;
• adjustments to reflect desired safety factors (probabilities of failure);
• differences in the material thickness between the structural detail and the tested detail.
Other modifications may also be needed to account for fabrication processes, including
the effects of mean stress levels, residual stresses and post-weld treatments such as grinding and
peening. Obviously, if the design calculations assume certain “non-standard” factors, then the
ship construction needs to ensure that these are actually incorporated in the fabrication processes.
Section 6.2 presents recommended fatigue design curves for use with the stress
calculation methodologies described earlier, and a set of modification and correction factors
which can be used in tailoring these to a specific application. Section 6.3 provides damage
assessment calculation tools, which are standard mathematical applications of the recommended
equations and distributions.
All aspects of the procedures are consistent with “state-of-the-practice” ship design.
However, it should be noted that individual approval agencies (such as classification societies)
may take different approaches to some or all issues. In addition, ongoing research in this area
has recently led to changes in some of the equivalent codes and standards for offshore structures.
Therefore, where a design is particularly sensitive to fatigue performance, the structural designer
should consider undertaking additional background studies of the most recent research. The
Triennial Proceedings of the International Ship and Offshore Structures Congress [Ref. C.32] can
be a valuable starting point for such studies.
The latter two are referred to as “local stress” approaches. All of these fatigue design
approaches include the effects of: structural geometry, local detail geometry, weld toe (notch)
geometry. The difference among the three approaches is how they capture these effects. It is
possible to include these effects in the calculated stress range in terms of stress concentration
factors (which increase the applied stress range) or to capture these effects in the S-N curve
(which reduces the fatigue life). In principle, all three approaches should lead to similar
outcomes if all of the effects are properly captured in the stress concentration factors and S-N
curves. In practice, this may not happen due to various assumptions made in either deriving the
design S-N curve or in calculating the applied stress range. The local stress (three) approaches
evolved over time, to overcome the limitations of the nominal stress approach when applied to
welded joints in complex structural details.
However, the basic joints covered by the nominal stress approach are often embedded in
complex structural details and sometimes located near openings and other structural
discontinuities. The stresses within these details can be highly multi-axial even if the details are
located in generally uni-directional nominal stress fields. Furthermore, the principal components
of the actual stresses at a given point in a structural detail may be higher or lower than the
nominal stress components. Therefore, when the aforementioned S-N design curves are applied
to welded joints in ship structural details, the fatigue design stresses for the aforementioned
situations should be based on the principal components of local nominal stresses. These stresses
are the actual stresses at the anticipated crack initiation site, minus any stress concentrations in
the basic joint (e.g., weld toes, weld reinforcement, attachments, eccentricity of lap joints), but
including the global stress concentration of the structural detail and the global stress
concentration effect of any nearby structural discontinuities (e.g., openings). Unfortunately, it is
often difficult to classify a welded joint in a complex structural detail and to quantify the stress
concentration effects that are not already built into the corresponding S-N curve, and, therefore,
the nominal stress approach is not recommended in this Guide.
where Kg ⋅ Kw are the general detail and weld stress concentration factors, respectively (see
Appendix C). Therefore, this includes the stress concentration effects of the local weld
configuration and local notch geometry, as well as the overall stress concentration of the
structural detail. The value of Kw can be computed from parametric equations or by fine mesh
finite element analysis, but in either case, require a prior knowledge of the weld profile and toe
geometry that may not always be known. DNV propose a default value of 1.5 for Kw, and it
seems that design notch stress based fatigue design curve has been obtained from a hotspot stress
fatigue design curve by adjusting the stress axis by a factor of 1.5. BV, on the other hand,
provides a parametric equation for K w that is a function of the weld toe angle and that can
assume values from about 1.0 to 1.96 for toe angles varying from 12 to 45 degrees. The design
S-N curve to be used in conjunction with the notch stress approach is that for the base material
which seems to be a non-conservative approach as it does not take into account residual stresses
at all. The authors of this Guide do not see any inherent benefit in following the notch
stress approach and therefore, it is not recommended in this Guide.
The applicable stress range to be used in conjunction with the design hotspot stress S-N
curve is the maximum principal stress range at the crack initiation site minus the stress
concentrations of the weld reinforcement, weld toe geometry. The latter effects are built into the
fatigue design curve, whereas the overall stress concentration of the structural detail must be
explicitly included in the hotspot stress range. The hot spot stress range is defined as:
For plate to plate joints, the hotspot stress fatigue design curve corresponds to the S-N
curve for a transversely loaded butt weld (with reinforcement in place). Unfortunately, such S-N
curves are not identical in various codes, standards or rules. For example, the American Bureau
of Shipping’s fatigue design procedures for tankers and bulk carriers [Refs. C.1, and C.41]
suggest the use of the “Category E” nominal stress design curve (transversely loaded, full
penetration butt weld made in positions other than down-hand or made using the submerged arc
welding process or between plates of unequal width or unequal thickness) as the hotspot stress
fatigue design curve to assess the fatigue strength of fillet-welded bracketed connections. The
constant amplitude fatigue strength of “Category E” joints at 107 cycles is 47 MPa. Refs. C.42
and C.43, on the other hand, advocate the use of the S-N design curve for a better quality
transverse butt weld to analyze fillet-welded joints, while the U.K. Department of Energy’s
widely referenced T-curve for hotspot stress analysis of tubular joints with full penetration fillet-
like welds in offshore structures [Ref. C.44] nearly coincide with the aforementioned “Category
D” curve. The constant amplitude fatigue strength of category D joints at 107 cycles is 53 MPa.
It is conceivable that the selection of the hot spot stress fatigue design curve is a
reflection of the weld quality anticipated by the respective organizations. Since offshore
structures and bridges are subject to extensive non-destructive inspection, it might ensure better
quality welds warranting a category D hotspot fatigue design curve. In ships, on the other hand,
non-destructive inspection is usually performed on a selective basis only and therefore selecting
a category E curve for hotspot stress fatigue design may be prudent.
Notwithstanding these differences, the hot spot stress approach is advocated in this
Guide because of its ease of application compared to the nominal or the notch stress approaches.
The hotspot stress design fatigue curves, shown in Figure 6.2.1 for “air” and “sea water”
environments, are adopted from the UK Health and Safety Executive (HSE) [Ref. C.45] which is
believed to reflect the latest (1998) thinking on this subject.
1000
Air
Salt Water with Coatings & CP
Salt Water Damaged Coatings & CP
Stress Range, ∆σ [MPa]
100
10
1
1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+09
Number of Cycles, N
Figure 6.2.1: HSE Hot Spot Fatigue Design Curve for Plated as Welded Joints [Ref. C.45]
When compared to actual or implicit hotspot stress fatigue design curves adopted by
various organizations (see Appendix A), the HSE curve is seen to be “in the middle of the pack”.
For the air environment, the HSE hotspot stress design curve provides a bi-linear relationship
between log N and log ∆σhot pot
where N is the fatigue life for a constant hotspot stress range ∆σhotspot . The value of ∆σhotspot at
the transition between the two sections of the bi-linear curve is 53 MPa.
The second part of the bi-linear curve reflects the reduced rate of damage accumulation at
stress range levels below the 'fatigue limit' found in constant amplitude testing. A limit, as such,
is not normally encountered in service experience with fluctuating stress ranges. Fracture
mechanics theory, confirmed by experience, leads to the change in slope reflected by m1 to m2 .
This curve is generally valid for hotspot stress ranges greater than the nominal yield
strength of steel plate (σyield), up to a maximum of 2σyield [Ref. C.31]. However, it should not be
used if the largest principal component of the nominal stresses at the crack initiation site (i.e., the
maximum stress excluding residual stresses and stress concentration effects of the weld toe, weld
reinforcement, basic joint configuration, and overall stress concentration of the structural detail)
exceeds 80% of the yield strength of the surrounding parent material. Neither of these
limitations will normally be important to conventional ship designs.
S-N curves exist not only for fabricated details, but also for other types of structure
including rolled sections, cut-outs of various types, etc. Normally in ship construction, fatigue
will not be a problem in components that have not been processed to some degree, or at locations
remote from such processing. However, if high fluctuating stresses are expected (for example) at
the centre of a long, unsupported, rolled beam, the designer should refer to source documents
such as Ref. C.33 for guidance on an appropriate curve. A type of detail where fatigue problems
may be more likely in standard design is the thermal (flame) cut-out in plated structure. A wide
range of fatigue tolerance can be found in such cut-outs, depending on the heat inputs and on the
process controls. Equation C.6.3 will provide a conservative prediction of the fatigue life for all
but poor quality cut-outs. If designers need to account for better quality (or post-treatment), then
some guidance on relative performance can be found in Ref. C.46.
To address this situation, it is normally accepted that all nominal stress levels should be
calculated for net (i.e., end-of-life) scantlings. The generalized corrosion allowances applied to
different types and areas of structures vary somewhat between classification societies but within
fairly narrow ranges. ABS Rules [Ref. C.41] allow some account to be taken of the periods
when the actual scantlings will remain above the minimum net (end of life) values by permitting
reduction of general stress levels by a factor of 0.95. Although this type of further adjustment
appears reasonable, its effects are minor in comparison with the uncertainties in other aspects of
the procedure. Therefore, this Guide recommends the basic, net scantling approach, as
being consistent with most other approaches.
As regards fatigue life, majority of codes and standards accept that unprotected joints
exposed to sea water have their fatigue lives reduced by approximately a factor of two compared
with those in air. Further, the fatigue design curves are no longer bi-linear, but instead retain
their steeper gradient at lower stress ranges.
Some more recent data has suggested that the factor of two is non-conservative, and also
that cathodic protection may not always provide effective fatigue corrosion protection. This is
discussed in references [Ref. C.45 and C.47], and larger reductions in life (factors 2.5-3) are
recommended under the UK Health and Safety Executive's latest guidance for offshore structures
[Ref. C.48]. Following HSE again, the fatigue damage calculations for welded plate-to-plate
details in the marine environment (submerged, splashed, or sprayed by sea water) are
recommended to be based on the following relationships:
The value of ∆σhotspot at the transition between the two sections of the bi-linear curve is 84
MPa.
• without cathodic protection and proper protective coatings in a sea water environment (i.e.,
freely corroding joints):
The lifetime failure probability should also reflect an accurate assessment of the number
of stress cycles at each stress range over the life of the ship, as discussed in Section C.5.
This correction was subsequently incorporated into a number of fatigue design standards
for steel bridges, offshore structures, and ships. Many of the classification society rules have tr in
the range of 22-25mm. However, HSE based on the latest available data, suggests that reference
thickness should be 16mm, and that the exponent should be 0.3. Accordingly, when the thickness
exceeds 16 mm, Equations C.6.3 and C.6.4 need to be modified to include the thickness
correction that accounts for experimentally observed and theoretically predicted reductions in
fatigue life of certain joints with increasing plate thickness (t):
log N = log a1 - m1 ⋅ log ∆σhotspot - 0.3. m1 ⋅ log(t/16) (C.6.6)
While the above correction is more conservative than that recommended in other codes
and standards, it is compensated by more recent experimental and theoretical studies indicating
that the correction is not required for longitudinal welds, transverse butt welds, and transverse
fillet welds with weld stress concentrations comparable to that of butt welds (e.g., transverse
fillet welds with smooth weld/base transitions achieved by grinding or special welding
techniques).
The weld toes of fatigue-prone structural details in ships are sometimes ground to
improve the resistance to fatigue crack initiation. A factor of 2.2 (improvement) on the fatigue
lives of welded details in air and cathodically protected welded details with proper protective
coatings in a sea water environment can be achieved if grinding is used to produce a smooth
concave weld profile, including the weld toe, which blends smoothly with the parent material.
This correction can be implemented by adding log 2.2 to the right-hand side of Equations C.6.3
to C.6.4. However, the effect will only be achieved with a high-quality weld and careful
application of the grinding procedure. Adequate weld throat size must be retained and protective
coatings must be properly applied before any corrosion can initiate.
It is known that ship structures experience residual stress relief during a “shake-down”
period after they enter service. Weld toes, initially under considerable tension, may see this
relaxed. This can mean that the ongoing stress cycles which they experience are fully or partly
compressive, and thus significantly less damaging than purely tensile cycles. However, it is
difficult to provide generic credit for this effect due to the lack of relevant data and the
importance of local design.
If it can be demonstrated theoretically or experimentally that the sum of the applied stress
range, fabrication restraint stresses, and welding residual stresses will be partly or completely
compressive over a particular duration of the design life, then the effective stress range over that
duration can be defined as the sum of the tensile part of the sum plus 60% of the compressive
component. Otherwise, the effective stress range should be assumed to be equal to the applied
stress range.
Integration of the damage caused by the anticipated loads using the S-N curves
recommended above can be done in a number of ways, depending on the nature of the stress data
available and the level of accuracy required from the procedure.
fz td N load
m
D= ∑ pn q mnG 1 + h (C.6.8)
a n =1 n
where
Nload = total number load conditions
pn = fraction of design life in nth load condition
td = design life of ship in seconds (20 years = 6.3 × 108 seconds)
hn = Weibull shape factor for nth loading condition
∆σ o
qn = Weibull stress range scale parameter for nth loading condition = (C6.9)
( ln n o )1/h
f z = average long term zero-crossing frequency (see Section C.5.3)
a and m = fatigue design curve parameters
Γ(1+m/hn ) = gamma function
∆σo = design stress range for the nth loading condition
1/no = the reference probability of exceedence on which ∆σo is based (typically 10-4)
(q ) m1 m ?s hn
(q n ) m 2 m 2 ? s slope n
h
slope
N load
D = fz t d ∑ p n na G 1 + 1
;
h n q n
+
a2
? 1 + ;
h n q n
(C.6.10)
n =1 1
where:
a1 and m1 = the fatigue design curve parameters for N ≤ 107 cycles
a2 and m2 = the fatigue design curve parameters for N > 107 cycles
γ (;) = incomplete gamma function
Γ( ; )= complementary incomplete gamma function
∆σslope = stress range at which change in slope occurs (See Sections C.6.1.1 and C.6.1.2)
Tables of full and incomplete gamma functions can be found in numerous standard texts,
such as [C.6.59].
( )m
Nload all headings
fz td m
D=
a
G 1 + ⋅
2
∑ pn ⋅ ∑ rijn 2 2m 0ijn (C.6.11)
n =1 i −1, j−1
where
rij = the relative number of stress cycles in short-term condition i,j (see Section C.5.3)
moijn = zero spectral moment of stress response process
Γ(1+m/2) = gamma function = 1.33 for m = 3
If the long term stress range distribution is defined by a series of short term Rayleigh
distributions for different sea states and headings and if the fatigue design curve is a bi-linear log
N and log ∆σhotspot relationship like Equation C.6.3, the cumulative damage is defined by the
following closed-form solution:
(2 )
m1 2
2 m 0ijn
m ∆σ slope
B= Γ 1 + 1 ;
a1 2 2 2 m 0ijn
2
(q n ) m ∆σ slope
m2
C= γ 1 + 2 ;
a2 2 2 2m 0ijn
where: m1 and m2 are fatigue design curve first and second slopes respectively.
Class societies, the Ship Structure Committee and other organisations have developed
reliability based design procedures [Refs. C.2, C.3, C.52 and C.54]. In general, a fatigue design
procedure estimates the probability that a fatigue failure (pf) will occur in a given structural
element during a given time period. Failure is typically defined by the Miner’s [Ref. C.31]
summation usage factor (η) exceeding a value of unity in the time period of interest or the
estimated fatigue life being shorter than the target design life. The approach presented below
was formulated to allow an analytic solution by assuming that the loading is distributed
according to a Weibull statistical distribution. For simplicity the fatigue assessment does not
include a thickness correction. The physical basis for the fatigue failure limit state is expressed
as follows:
(Kq)m m
?=N − G 1 + (C.7.1)
a S- N h
where: η = fatigue usage factor predicting failure when η = 1
N = number of stress cycles within time td, t/ T
m = slope parameter of the S-N curve
aS-N = scale parameter of the basic S-N curve for members with K = 1
K = stress concentration factor
h = slope parameter of the Wiebull distribution for stress range
q = scale parameter for the Wiebull distribution for stress range
td = design life
T = long-term average stress period
In the above fatigue limit state equation not all of the parameters are considered random
or uncertain. Those parameters which are considered random would be represented by a
characteristic (e.g., mean or percentile) value and a measure of uncertainty (e.g., standard
deviation or coefficient of variation = standard deviation/mean). It has been suggested that the
slope of the S-N curve (m) should be considered a random variable, as well as, the S-N curve
scale parameter (a).
The stress concentration factor (K) is generally considered uncertain and it’s statistical
parameters may be estimated as a function of the statistical parameters of its component parts as
shown in Equation C.7.2 below, by replacing G(x) and x with K(k) and ki , respectively. The
wave characteristic period (T) which along with the design life (t) determines the number of
wave encounters or stress cycles (N), is considered uncertain and should be considered a random
variable. As far as the magnitude of the environmental loading is concerned, it is suggested that
the slope parameter of the Weibull stress, load or wave height distribution (h) be considered
deterministic whereas, the scale parameter (q) should be considered random. It is commonly
assumed that the uncertain (random) variables are statistically independent.
Typically a first order reliability method (FORM) based on a Taylor series expansion of
the deterministic expression for the expected Miner’s summation usage factor, is used to estimate
the reliability or probability of fatigue failure. In this case the limit state equation G(x) is 1-η(x)
and is used to estimate the probability of the usage factor exceeding unity in a given period of
time (e.g., Pf = Prob( G(x) = 1 - η(x) < 0)). The mean and standard deviation of the limit state
equation are estimated as:
n n n
µ G = G(µ x ) and σG2 = ∑ Ci 2σ xi 2 + ∑ ∑ ρijCiC jσ xi σxj (C.7.2)
i=1 i=1 j=1
and ρij is the correlation coefficient for variables i and j, which is typically assumed to be equal
to zero based on an assumed independence of the variables, xi and xj.
µ
β= G (C.7.3)
σG
The reliability index (β) is directly related to the reliability and probability of failure as
follows:
Pf = 1 - Reliability = 1 - Φ −1 (β) (C.7.4)
−1
where Φ is the inverse standard normal distribution function
A refinement of the first order technique described above, the design point approach,
identifies a combination of the limit state function random variables which minimises β and thus
maximises the probability of failure [Refs. C.56 to C.58].
While reliability analysis is a useful tool to demonstrate the relative (i.e., comparison of
design alternatives or scantlings) likelihood of failure or risk associated with a structural detail,
the quality of its absolute numerical results are a function of the quality of the model and data it
employs, as in all engineering calculations.
In performing a reliability analysis, the user should be aware of the sensitivity of the
analysis results to the potential sources of error or assumptions made in the analysis process. A
general structural reliability analysis assumes that:
• All sources of variability or uncertainty are represented in the analysis. If this is not the
case, then the analyst has made a conscious decision to omit sources of variability that are
considered of lesser significance or that are unquantifiable. Sources of variability that are
difficult to quantify in a structural reliability analysis may include human behaviour or
error, fabrication tolerances or defects and gross differences in structural configuration.
• The variability of the load and strength variables are accurately defined. A statistically
significant sample or database of information is available to characterise the variable and
develop a representative statistical distribution.
• The dependence of variables and/or modes of failure are understood, quantifiable and
incorporated in the reliability analysis. The analyst may choose, as a numerical
simplification, to neglect dependencies or assume complete dependence or independence,
but should be aware of the effects of these assumptions.
• Since the limit state equation is used to define failure, it is essential that it accurately
predicts the expected mode of failure. Some detailed reliability analysis work includes a
random variable representing the uncertainty in the limit state equation based on a
comparison of experimental and predicted behaviour.
C.8 REFERENCES
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for Building and Classing Steel Vessels, Part 5, Section 2, Appendix 5/2AA, 1996.
[C.2] Lloyd’s Register, “Ship Right - Fatigue Design Assessment Procedure”, 1996.
[C.3] Det Norske Veritas,“Fatigue Assessment of Ship Structures”, Classification Notes No.
30.7, September 1998.
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[C.5] Mitchell, M.R., “ Fundamentals of Modern Fatigue Analysis for Design”:ASME
Handbook, pp238.
[C.6] Stiansen, S.G., “Dynamic Response of Large Great Lakes Bulk Carriers to Wave-Excited
Loads”: SNAME Transactions 1977.
[C.7] American Bureau of Shipping,: “Rules for Building and Classing Steel Ships” 1996.
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[C.10] “Wind and Wave Climate Atlas”, (4 Volumes), TP 10820, Transport Canada 1991
[C.11] Lee, W.T. and Bales, S.L., “Environmental data for Design of Marine Vehicles”, SSC
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[C.12] ITTS Seakeeping Committee Report, “15th International Towing Tank Conference”, The
Hague, September 1978.
[C.13] Bretschneider, C.L., “Wave Variability and Wave Spectra for Wind-Generated
Gravity Waves”, US Army Corps of Engineers Tech. Memo 118, 1959.
[C.14] Sea Systems Controllerate Publication SSCP23, “Design of Surface Ship Structures” UK
Navy 1989
[C.15] American Bureau of Shipping, “The ABS SAFEHULL System”, 1996
[C.16] Lloyd’s Register, “ShipRight - Design, Construction and Lifetime Ship Care
Procedures”, 1996
[C.17] Germanischer Lloyd, “POSEIDON” - Software.
[C.18] Det Norske Veritas, “NAUTICUS HULL”
[C.19] Sikora, J.P., Dinsenbacher,A., and Beach, J.E., “A Method for Estimating Lifetime
Loads and Fatigue Lives of SWATH and Conventional Monohull Ships”, Naval
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[C.20] Sikora, J.P., and Beach, J.E., “Automated Method for Predicting Maximum Lifetime
Loads and Fatigue Lives of Ships”,:9th Annual Energy Sources Technology Conference,
New Orleans, LA, 1986
[C.21] “Principles of Naval Architecture - Volume III”, Edited by Edward V. Lewis,
SNAME 1988
[C.22] Salveson,N, Faltinsen,O.M., “Ship Motions and Sea Loads” SNAME Transactions, 1970
[C.23] “Sea Loads on Ships and Offsghore Structures”, Faltinsen,O.M., Cambridge
University Press, 1990
[C.24] “Mechanics of Wave Forces on Offshore Structures”, Sarpkaya, T., and Isaacson,
M.,:Published by Van Nostrand Reinhold Company, 1981
[C.25] McTaggart,K., “SHIPMO7 - An Updated Strip Theory Program for Predicting Ship
Motions and Sea Loads in Waves”, Defence Research Establishment Atlantic Tech
Memo 96/243.1997.
[C.26] Chalmers, D.W., “Design of Ship Structures”, Ministry of Defence, London, HMSO,
1993.
C.27] Hobbacher, A., “Stress Intensity Factors of Welded Joints”, Engineering Fracture
Mechanics,. Vol 46, No. 2, 1993.
[C.28] Stambaugh K., Lawrence, F., and Dimitriakis, S., “Improved Ship Hull Structural Details
Relative to Fatigue”: SSC –379, 1994.
[C.29] Yoneya, T., Kumano,A., Yamamoto,N., and Shigemi, T., “Hull Cracking of Very Large
Ships”,: Integrity of Offshore Structures-5, Scotland, 1992.
[C.30] Ma, K.T., Bea,R., “Repair Management System for Fatigue Cracks in Ship Critical
Structural Details”, Report SMPIII-1-1, University of Berkeley, California, 1994.
[C.31] Miner, M.A., "Cumulative Damage in Fatigue", Trans. ASME, J. Applied Mechanics,
Vol. 12, Nov. 3, Sept., 1945.
[C.32] Moan, T and Berge, S., Proceedings of the 13th International Ship and Offshore
Structures Congress, Elsevier Science, Oxford, 1997
[C.33] British Standards Institution, “Code of Practice for Fatigue Design and Assessment of
Steel Structures”, BS 7608, 1993.
[C.34] Design of Surface Ship Structures, Sea Systems Controllerate Publication 23, Volume
1,UK MoD(PE), December 1989.
[C.35] Design Procedures for Canadian Forces Surface Ships, D-03-002-008/SG-001
[C.36] Lloyd’s Register, “Ship Right - Fatigue Design Assessment Procedure”, 1996.
[C.37] Yee, R. and Paterson, B., “Review of Fatigue Design Methods Employed in SSCP23
Surface Ship Design Standard, FTL Report 3762-14, 1995
[C.38] American Welding Society, “Structural Welding Code”, AWS D.1.1-92, 1992.
[C.39] Canadian Standards Association, “CSA Standard CAN/CSA-S473-92 - Steel Structures,”
1992.
[C.40] Niemi, E.,”Recommendations Concerning Stress Determination for Fatigue Analysis of
Welded Components”, IIW Doc. XIII-1458-92, 1993.
[C.41] American Bureau of Shipping, “Guide for Fatigue Strength Assessment of Bulk Carriers”,
Rules for Building and Classing Steel Vessels, Part 5, Section 3, Appendix 5/3AA, 1996.
[C.42] European Convention for Constructional Steelwork, “Recommendations for the Fatigue
Strength of Steel Structures”, ECCS, Technical Committee 6 - Fatigue, 1985.
[C.43] British Standards Institute, “Draft Code of Practice for Fatigue Design of Steel
Structures”, WEE/44 B.S.I, London, 1987.
[C.44] HMSO, “Offshore Installations: Guidance on Design and Construction”, U.K.
Department of Energy, London, 1984.
[C.45] Stacey, A. and Sharp, J.V., “ The Revised HSE Fatigue Guidance”, Proc. 14th Conf.
Offshore Mechanics and Arctic Engineering, Volume III, Materials Engineering, 1995.
[C.46] Hugill, P.N. and Sumpter, J.D.G., “Fatigue Life Prediction at a Ship Deck /
Superstructure Intersection”, Strain, Aug., 1990.
[C.47] The Welding Institute, “Update of Survey on Corrosion Fatigue Tests”, Health and Safety
Executive Report OTH 92 392, Her Majesty’s Stationery Office.
[C.48] Health and Safety Executive, “ Offshore Installations: Guidance on Design, Construction,
and Certification, 4th Edition, London, 1995.
[C.49] Gurney, T.R., “The Influence of Thickness on the Fatigue Strength of Welded Joints, Proc.
of 2nd Int. Conf. on Behaviour of Offshore Structures (BOSS’79), Paper 41, 1979, BHRA
Fluid Engineering, Cranfield, England, pp 523-534
[C.50] Gurney, T.R., Fatigue of Welded Structures, Second Edition, Cambridge University
Press, Cambridge, U.K., 1984.
[C.51] Maddox, S.J., Fatigue Strength of Welded Structures, Second Edition, Abington Press,
Cambridge, U.K., 1991.
[C.52] Handbook of Mathematical Functions with Formulas, Graphs, and Mathematical Tables,
Edited by Milton Abramowitz and Irene A. Stegun, Dover Publications, Inc., New York,
1972.
[C.53]Mansour, A.E., et al., “An Introduction to Structural Reliability Theory”, SSC Report 351,
1990.
[C.54] Mansour, A.E., et al., “Probability Based Ship Design Procedures: A Demonstration”,
SSC Report 368, 1993.
[C.55] Mansour, A.E., et al., “Assessment of Reliability of Ship Structures”, SSC Report 398,
1997.
[C.56] Madsen, H.O., Krenk, S., Lind, N.C., “Methods of Structural Safety”, Prentice Hall Inc.,
Englewood Cliffs, N.J., 1986.
[C.57] Hasofer, A.M., Lind, N.C., “An Exact Invariant First Order Reliability Format”, Journal
Eng. Mech. Division ASCE, Vol. 1000, No. EM1, pp. 111-121, Feb 1974.
[C.58] Rackwitz, R., Fiessler, B., “Structural Reliability under Combined Random Load
Sequences”, Computers and Structures, Vol. 9, pp. 489-494, 1978.
PART D - EXAMPLES
D.1.1 Objective
The objective of this example is to perform a Level 2 Fatigue Analysis for an opening in
the deck of a conventional dry cargo bulk carrier. An illustration of the location of
interest is shown in Figure D.1.1.1. Specifically, the location of interest is at the aft end
of a midship cargo hatch coaming. The coaming is supported by stiffeners that intersect
the deck plate. This location is susceptible to fatigue cracking and an estimation of the
fatigue life will be completed.
The bulk carrier in this example is a ‘handy-size’ bulk carrier operating on short
term contracts, (“tramp” service) which takes it all over the world. The vessel is rated at
a service speed of 15 knots with its principle particulars outlined in Table D.1.2.1.
The structural geometry in the region of interest is shown in Figure D.1.2.1. The
geometry in question consists of 12 mm deck plate, a coaming bracket and a longitudinal.
The angle between the coaming bracket and deck plate is 80o degrees. The longitudinal
runs underneath the plate in line with the coaming bracket.
Coaming Bracket
Deck Plate
Longitudinal
1000
100
10
1.0E+4 1.0E+5 1.0E+6 1.0E+7 1.0E+8 1.0E+9
Number of Cycles
Both the maximum hogging and sagging moment are calculated for the location
of the deck. These moments are determined through the class society rules. Since the
crack is located on the deck, we can assume that the primary loading is due to hull girder
bending, resulting in the following sagging moments:
The above calculated maximum hogging and sagging moments are based on the
extreme event with an assumed probability of exceedance of 1×10-8 , while it has been
demonstrated that the majority of fatigue damage results from smaller wave events (i.e.,
probability of exceedance in the 1×10-4 range. If the loads are assumed to be distributed
according to a Weibull distribution, then the conversion of the characteristic bending
moment from the extreme event to the typical service level of 1×10-4 is performed based
on the ratio:
1
M service ln p 2 h
ff = = (D.1.4)
M Extreme ln p1
The nominal stress at the deck in a region remote from the opening can be
determined by simply dividing the service bending moments by deck section modulus
(Zdeck) from Table D.1.2.1. The local nominal stress includes the stress concentration
caused by the hatch opening. The local nominal stress can be determined through:
KG M
s nom = (D.1.5)
Zdeck
where M is the service bending moment, KG is the global stress concentration. The
global stress concentration can be determined from Figure D.1.2.3. From this figure, a
KG factor of 5.0 is estimated for this region. However, the peak stress concentration
coincides with the deck plate hatch opening corner illustrated in Figure D.1.2.4. The
location of interest is approximately 900 mm away from this location, therefore a
reduction in the K G is substantiated based on the distance from the maximum stress
concentration to the location of interest. Therefore at the location of interest, a K G factor
of 2.0 is suggested based on the above discussion.
5 b/a = 2.0
4.5 b/a = 1.5
SCF, KG
4
b b/a = 1.0
3.5
r a
3
2.5
2 r/b
0 0.1 0.2 0.3 0.4 0.5
Top of Coaming
Max KG SCF
Location of Coaming
Interest Bracket
Figure D.1.2.4: Location of Peak Stress Concentration
2 M × 106
σN = 10
1.174 × 10
s N = 1.7036 ×10 −4 M
The hot spot stress includes the geometrical details and effects due to local
geometrical configuration such as misalignment, angular distortion. etc. In this example,
an idealized welding geometry is used with no misalignment (i.e. Kte,Ktα = 1).
The local stress concentration caused by the coaming bracket angle (K g) can be
determined from Equation (D.1.7), and the variables are shown graphically in Figure
D.1.2.5
4 t w?
Kg = 1 +
3 160 t s
(D.1.7)
4 (12)(80)
K g = 1 +
3 (160) t s
tw
θ ts
Two cases are considered in this example, with and without a doubler plate,
where the thickness of the plate (t s) is changed.
The stress range is based on the difference between the hogging and sagging
conditions. Therefore the hot spot stress range at the ‘service probability’ of 10-4
encounters can be determined as the algebraic difference between the hog and sag
conditions.
? s hot spot = s h − s s
(D.1.8)
? s hot spot = 99.5 − ( −108) = 207.5 MPa (doubler case)
Similarly, ∆σhot spot = 249.0 MPa for the no doubler case.
The stress range distribution is assumed to follow a Weibull distribution of the following
form:
? s
h
Q(? σ) = exp −
q
(see Eq. C.5.3) (D.1.9)
? s hot spot
q=
[ln(n o )] 1 h
where h = 0.9795 (from before), and in this example, q for the doubler case is
calculated as:
207.5
q= = 21.5 MPa
[ ]
1
4 0.9795
ln(10 )
and Q(∆σ) is the probability of exceedance for the stress range (∆σ). Thus Q(∆σ) for
doubler case has the form:
? s 0.9795
Q(? σ) = exp − (D.1.10)
21.5
Similarly, q = 25.8 MPa for the case without a doubler plate.
The fatigue damage is assessed using the Miner-Palmgren linear damage model.
This model assumes that the cumulative damage is the sum of individual cyclic damage
and that the damage is independent of the stress cycle sequence. The damage summation
is in the following form (see Eq. C.6.7):
n
D = ∑di = ∑ Ni (D.1.11)
i
Two methods are described for the damage summation, a discrete and closed form
solution approach.
In this approach, the stress range distribution is broken down into a histogram of
at least 20 bins. The fatigue life calculation uses the mid range value for each bin. The
fatigue damage di resulting from each stress range magnitude or bin is determined and
then the total damage is calculated as the summation of the di’s , as follows.
Alternatively, a closed form solution can be obtained for this problem. This
solution has the benefit that the stress distribution is not discretized into a series of bins
the solution process is continuous along its domain. The closed form solution is of the
following form (equation C.6.10):
m1 h m ?s h
(q ) m1 ? s slope (q ) 2
m
2 slope
D = fz td G1 + ; + ? 1 + ;
a1 h q a2 h q
(D.1.12)
Where:a 1 and m1 = the fatigue design curve parameters for N ≤ 107 cycles (Table D.1.2.2)
a2 and m2 = the fatigue design curve parameters for N > 107 cycles (Table D.1.2.2)
γ ( ) = incomplete gamma function
Γ( ; )= complementary incomplete gamma function
∆σslope = stress range at which change in slope occurs
h and q = Weibull distribution parameters
f z = average zero crossing period
td = design life in seconds (20 years = 6.3 x 108 s)
Regardless of the solution approach used for the linear damage summation the same
results should be obtained.
Table D.1.2.6: Cumulative Damage Results
Portion of Fatigue Life No Doubler With Doubler
used in a Year
Discretized Approach 0.353 0.198
Closed Form Solution 0.260 0.143
The fatigue life estimates can be determined from the inverse of the damage summation
(1/D). If we assume that the vessel is in operation only 85% of the time, the expected
fatigue life is (1/0.85D):
The results of this example indicate that fatigue cracking will initiate or become
visible after a service life of four to eight years. This analysis does not indicate that the
predicted fatigue cracks will grow to a critical size in the estimate time period.
It should be noted that the Level 2 approach presented here, includes several
conservative assumptions having a cumulative effect. In general, the rule based load
estimation is conservative and so is the rule based stress analysis with analytic stress
concentration factors. for example, the bracket toe detail geometric stress concentration
factor did not include the presence of deck longitudinals which would increase the
bending stiffness of the plate locally and thus reduce the stress concentration factor.
A more detailed or precise analysis of the scenario described in this example
could be completed by performing a Level 3 analysis, similar to that presented the
Section D.2. This example develops a load history based on the expected operation of the
vessel. In addition, the behavior of the vessel structure is more accurately considered
using finite element analysis.
Problem Statement:
Perform a Level 3 Fatigue Analysis for an opening in the deck of a conventional dry
cargo bulk carrier, as shown in Figure D.1.1.1 (previous section). As in the last example,
the location of interest was at the aft end of a midship cargo hatch coaming. The
coaming is supported by stiffeners that intersect the deck plate. In the context of the last
example, the spectral approach is being employed to produce a more realistic estimate of
the fatigue life.
D.2.2.1 Overview
The analysis was conducted for the same vessel used in Example 1 (see Section
D.1.2.1).
Operational profiles were developed from the operational data recorded in the
ship’s log covering a one-year period. The encountered wave climates were recorded in
the ship’s log in the terms of Sea State, and so the operational profile was developed on
this basis.
For a detailed description of the development of the profile and joint probability
distributions from the logs and examples, see Reference D.2.
The resulting distributions of Speed with Sea State and Heading with Sea State
are shown in Tables D.2.2.1 and D.2.2.2. The route of the vessel is transcribed into the
time spent in each Marsden Zone in Table D.2.2.3, and the time spent in each loading
condition and in port is given in Table D.2.2.4.
Table D.2.2.3: Listing of Geographical Zones (Marsden Zones) ship traversed and
relative time spent in each zone .
Marsden Zone Time in Marsden Zone Time in Marsden Zone Time in
Zone Zone Zone
5 0.0140 28 0.0290 59 0.0140
11 0.0140 29 0.0300 60 0.0340
13 0.0280 30 0.0690 61 0.0340
16 0.0150 32 0.0070 62 0.0280
17 0.0070 33 0.0140 66 0.0140
18 0.0140 36 0.0270 67 0.0340
19 0.0070 37 0.0350 68 0.0350
20 0.0480 39 0.0050 69 0.0070
21 0.0620 40 0.0500 75 0.0360
22 0.0200 47 0.0210 84 0.0340
25 0.0070 50 0.0350 85 0.0280
26 0.0340 56 0.0280 90 0.0280
27 0.0340 58 0.0210 ~
sum: 0.3036 sum: 0.3706 sum: 0.3258
total sum: 1.0000
This procedure results in the distribution of time spent by the vessel in various
geographical zones, and the distribution of headings and speeds with various sea
conditions. The following is a commentary on the development of the sea operational
profiles:
a) The resulting probabilities in an operational profile will depend on the quality and
quantity of the recorded operational states aboard the vessel. For example, vessel
speed, heading, and environmental conditions can be collected on a 10 minute,
hourly, four-hourly (watch) or, sometimes, daily basis. Further, the actual
measurements are prone to errors, as the majority of the measurements except ship
speed are based on visual observations.
b) For a vessel engaged in “tramp” service or otherwise irregular routes (such as in this
example), it is desirable to obtain records over a long duration (several years). This
permits assessment of the variability in data and will improve the statistical
significance of the resulting probabilities. In this example, the data is representative
of only one year in the ship’s life.
c) The probability tables indicate the relative amount of vessel time at sea in each
operational state (e.g., speed/Sea State, or relative heading/Sea State or transiting a
Marsden Zone). As indicated, the sum of all of the operational state probabilities is
equal to one. This means that the “volume” under the three-dimensional surface plot
of probability (Speed; Sea State) or probability (Rel. Heading; Sea State) is equal to
unity.
d) Although heading information for the ship was recorded in degrees and covered 360
degrees, in the development of the vessel relative heading/Sea State probability table,
the headings were discretized into five headings. This discretization scheme was
selected for two reasons. First, headings relative to wave direction more precise than
45 degrees are difficult to determine consistently, and thus are not generally recorded
in the ship logs. Second, by assuming port/starboard symmetry of vessel response to
incident waves, pair-wise groupings of relative headings was possible:
Head Seas
Strbd. Bow same as Port Bow
Strbd. Beam same as Port Beam
Strbd. Quartering same as Port Quartering
Following Seas
In a statistical sense, this meant that the probabilities of pair-wise groups (e.g., Strbd.
Bow and Port Bow, etc.) were simply added together to yield overall probability of
“Strbd. Bow” entry, as shown in the Operational Profile Table D.2.2.2
e) The operational profile was developed from the ship’s log. Voluntary speed
reduction and/or change in course to avoid bad weather is a common practice and is
left to the discretion of the master. The data thus may be biased in this regard. If the
ship reduced speed and/or changed heading reduce motions during heavy weather,
this was presumably recorded in the ship log, and therefore it is reflected in the
operational profile.
f) The source for the environmental data used in this analysis was the Global Wave
Statistics, [Ref D.3]. Over 55 million visual observations of wind speed and
direction, as well as wave height, period, and direction, obtained by the United
Kingdom Meteorological Office marine data bank, were used to compile wave
statistics for 104 zones (sometimes referred to as a Marsden Zones).
g) In this analysis, for each Marsden Zone, the wave statistics are presented on an annual
basis as well as for uni-directional seas only. Wave data has been normalized to
approximately 1000 observations.
Wave statistics in Marsden Zones are given in terms of significant wave heights,
and zero crossing periods [Ref. D.3]. In this example, the operational profile data is
defined in terms of Sea State. Therefore a transformation of wave statistics from wave
heights to Sea State is required. The transformation consists of the following steps:
(H − m )
h
− S
F(H S ) = 1− e q (D.2.1)
where m is the location parameter, q is the scale parameter, and h is the shape
parameter of the Weibull distribution.
• Taking the natural logarithm of both sides of the equation D.2.1 twice, it can be
reduced to an equation of a straight line if plotted on the ln-ln versus ln scale.
• The wave data is then plotted, and the line that fits the data best is drawn using
linear regression analysis.
• The parameter m is found by iteration, so that the regression error is minimized.
The parameters h and q are determined from the slope and intercept of the line.
• With the cumulative probability distribution function calibrated, the probabilities
of Sea States are calculated as
Note that this transformation from wave heights to Sea States was necessary only
because the operational profile was recorded on the basis of Sea State. For operational
profiles based on wave height this step is not necessary.
The composite probability distribution of wave heights and periods for all
Marsden Zones combined is calculated to produce a “Composite Marsden Zone” scatter
diagram. The joint probability of each significant wave height/zero crossing period
combination is multiplied by the appropriate entry in the Table D.2.2.3 of the Operational
Profile Data for n zones in which ship operates. The results are then summed for
appropriate combinations of wave height and zero crossing period.
The data from Table D.2.2.3 and Table D.2.2.5 are combined via the equation above. For
example,
f mc (HS =0 −1 m , 5 < TZ < 6 s )= 0.0790 ⋅ 0.014 + 0.0940 ⋅ 0.014 + K + 0.0 ⋅ 0.0080 = 0.0524
where 0.014, 0.014, and 0.0280 are relative time spent in the zones 5, 11 and 90
respectively (Table D.2.3). Entry of 0.0524 appears in the Composite Marsden Zone
Scatter Diagram (Table D.2.6) for Hs = 0-1 m and 5<Tz <6 seconds.
In this example the ship traversed 38 Marsden Zones, and a typical scatter
diagram for each Marsden Zone is divided into 11 zero crossing periods (e.g., Tz <4 sec.,
4<Tz<5 sec., 5<Tz<6 sec., etc.). The above process is repeated for all the wave height
ranges and crossing periods and the result is a Composite Marsden Zone Scatter Diagram
(Table D.2.2.6). This diagram is unique for the example operational profile. Different
profiles would result in a different Composite Marsden Zone scatter diagram
It can be seen that the sum of all probabilities is not equal to 1000. The small
difference is due to rounding errors and is not significant. It will also be noted that the
values obtained from the application of equation C.3.1 have been multiplied by 1000.
Table D.2.2.6 then represents a single (composite) wave data set for the encounter
probabilities of waves for this specific route.
As noted earlier, to calculate the joint speed/ heading wave probabilities it is necessary in
this case to convert Sea state data from the ship’s operational data set, to wave height
data as used in the wave environment data set. This is illustrated in Table D.2.2.7 for the
5<Tz<6 sec condition. This step is not necessary if operational data is available in terms
of Wave Heights.
Having established the distribution of time at heading and speed for the range of
Sea States, and having developed a wave climate (height and zero crossing period) for a
composite “zone” which reflects the distribution of time in all the geographical zones, it
remains to combine these to obtain the joint probabilities of speed, heading and sea
conditions.
Term I is the probability of wave height/zero crossing period in the Combined Marsden
Zone. Term II is the conditional probability of speed V given a Sea State (Hs; Tz ), and
term III is the conditional probability of heading θ for a given Sea State (Hs; Tz):
• prob (V and (Hs; Tz)) = is the joint probability of speed and sea state (entries in the
Operational Profile Table D.2.2.1 with Sea State
transformed to Wave Height and Crossing Period).
• prob (Hs; Tz) V = is the probability of the sea state given in the bottom row of
the Operational Profile Table D.2.2.1.
• prob (θ and (H s; Tz)) = is the joint probability of heading and sea state (entries in
the Operational Profile Table D.2.2.2).
• prob (Hs; Tz)θ = is the probability of sea state given in the bottom row of the
Operational Profile Table D.2.2.2.
Sea State
Speed (kn) 1 2 3 4 5 6 7 SUM
10-12 0.0078 0.0000 0.0000 0.0072 0.0130 0.0326 0.0148 0.0755
12-14 0.0305 0.0315 0.2140 0.2112 0.1957 0.1509 0.0000 0.8339
14-16 0.0000 0.0196 0.0261 0.0285 0.0067 0.0097 0.0000 0.0906
SUM 0.0383 0.0511 0.2401 0.2470 0.2155 0.1932 0.0148 1.0000
Sea State
Rel. Heading 1 2 3 4 5 6 7 SUM
Head Seas 0.0066 0.0064 0.0316 0.0338 0.0313 0.0319 0.0148 0.1564
Strbd. Bow 0.0212 0.0187 0.1154 0.1191 0.1124 0.1022 0.0000 0.4890
Strbd. Beam 0.0038 0.0114 0.0365 0.0371 0.0268 0.0224 0.0000 0.1380
Strbd. Quart. 0.0027 0.0071 0.0250 0.0252 0.0191 0.0157 0.0000 0.0948
Following 0.0034 0.0099 0.0322 0.0327 0.0238 0.0199 0.0000 0.1218
SUM 0.0378 0.0534 0.2407 0.2479 0.2134 0.1921 0.0148 1.0000
0.2140 0.0316
f STOTAL = 0.0699
123 ⋅ ⋅ = 0.00818
I 0.2401
123 123 0.2407
II III
where Term I comes from Table D.2.2.7.
The calculated data for a single zero crossing period is as shown in Table D.2.8
For the operational profile used in this example there are 3 ranges of speed, 5
ranges of heading, and 7 sea states covering 11 zero crossing periods. The theoretical
number of operating mode combinations is 3x5x7x11=1155 entries. The fact that some
probabilities are zeros or very small, reduces the number of combinations for which
vessel response need be evaluated. In this example the total number of operational
modes was 231.
Table D.2.2.8: Probabilities of all combinations of Speed, Heading and Sea State for
zero crossing period Tz between 5 and 6 seconds in Combined Marsden Zone.
SPEED Sea State 1 Sea State 2
Head Strbd. Strbd. Strbd. Follng Head Strbd. Strbd. Strbd. Follng
Seas Bow Beam Quart. Seas Bow Beam Quart.
10-12 -- -- -- -- -- -- -- -- -- --
12-14 -- -- -- -- -- 3.85 11.33 6.89 4.29 5.97
14-16 -- -- -- -- -- 2.39 7.03 4.28 2.66 3.71
D.2.3.1 Overview
A linear strip theory program is used to calculate the structural response of the
hull girder to the range of sea conditions in the problem. This example focuses on
vertical bending moment of the hull in the midships area.
While the information that has been established to date identifies the degree of
exposure to each sea condition that is represented in the geographical zones, the seas
have been identified by wave height and zero crossing period. It remains to select a
distribution for the wave energy for these Sea States. It was assumed that representation
of the sea spectra as a fully developed sea was sufficient, and the irregular description of
sea was modeled using the Bretschneider Spectrum [Ref D.4].
The input parameters for the spectrum are the significant wave height Hs and the
peak period Tp . For each Sea State, the Hs used corresponded to the mid value of the Sea
State wave height range. The relationship between the peak wave period Tp . required by
the loads program and the zero crossing wave period (Tz) used so far, based on the wave
data is:
Tp = 1.408Tz (D.2.7)
Note that the program makes the necessary calculations to transcribe from
stationary wave data to encountered wave data due to ship speed and heading relative to
the waves.
Responses of the example ship in the conditions identified in the previous section
were calculated using the frequency domain linear strip theory code SHIPMO 7 [Ref.
D.5]. Output for each operating mode (ship speed and heading) and sea condition
included: the Response Amplitude Operator (RAO); Root Mean Square (RMS) loads;
and zero crossing period, Tz of the response in irregular seas. Inherent in the use of strip
theory for these calculations is the assumption of a linear relationship between input
wave height and the vessel response.
Table D.2.3.1 shows a sample of the output of Shipmo7 for one Sea State.
For this example 231 SHIPMO7 runs were completed, accounting for the operating
combinations with any non-zero probability of occurrence. Values of RMS Vertical
Bending Moment (M) were divided into 20 equal bins, covering the range of BM’s from
the minimum to the maximum calculated value. The probability of each bending moment
range is equal to the sum of all probabilities corresponding to the RMS values falling
within the boundaries of each bin. The resulting histogram is shown below.
prob.*1000
79672 89631 9 15.4
89631 99590 10 23.2 125
99590 109549 11 13.1
109549 119508 12 7.5 100
119508 129467 13 19.1 75
129467 139426 14 6.1
139426 149385 15 4.9 50
149385 159344 16 1.8 25
159344 169303 17 1.5
169303 179262 18 3.6 0
179262 189221 19 4.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
189221 199180 20 7.0
199180< 21 5.7 Bin #
Sum: 992.4
Before these bending moment loads were transferred into the stress ranges in a
particular part or detail of the ship structure, there was a further step to be completed to
obtain an annual 1 distribution of vertical bending moment. It is necessary to repeat the
same procedure as described up to this point using any other ship operating condition, for
example in this case, the “Ballast” operational profile data. This would result in different
stationary operational conditions, associated probabilities and responses.
This has not been undertaken in the example as the procedure has been
demonstrated. The result of a complete analysis would be two histograms, one for
“Loaded” and one for “Ballast” condition. The annual wave loading distribution is
obtained by multiplying each bin of the histograms by an appropriate weighting factor
that reflects the relative time spent in each condition. Note that the Bin # boundaries
should be identical in both histograms. For example, RMS range in bin #1 for the ship
loaded condition operational profile is from 0 to 9959 kNm. The range of RMS in Bin #1
for the ballast condition profile should be the same, i.e., from 0 to 9959 kNm.
where 3624.4 is the number of hours in loaded condition and 1563.6 is the number of
hours in ballast condition. These numbers were taken from Table D.2.2.4 of the
operational profile data.
1
Recall that Operational Profiles for example ship were developed on an annual basis.
Both a global and refined substructure model of the hatchway was constructed.
Sub-structuring allows an efficient method of determining localized stresses while
remaining computationally efficient. Boundary conditions from the global model are
passed to the refined substructure model. The global model was subjected to a unit
bending moment of 2000 kN*m.
The location of interest in the welded intersection between an angled support bracket and
the base plate. The bracket supports the coaming around a large central hatchway.
Fatigue cracking is expected in the base plate with the crack running perpendicular to the
longitudinal axis of the vessel. Figure D.2.4.1 illustrates both the global and local models
used in the finite element model. Superimposed on the substructure model are the fatigue
crack location and direction of principle stress
Global Model
Local Model
The hot spot stress approach was used in the analysis. Figure D.2.4.2 plots the
principle longitudinal stress in the base plate starting from the corner of the coaming and
emanating in the longitudinal direction. Two structural conditions are used, with and
without a doubler plate at the location of interest. Figure D.2.4.3 shows the extrapolation
of the stress to the hot spot. The hot spot is located 855 mm from the coaming. Points C
and D define the distances for the linear extrapolation to the location of the hot spot
stress. These points are located 12 and 36 mm respectively away from the coaming
bracket to deck intersection when considering the case with a doubler plate.
The hot spot stress range is calculated by assuming fully reversing moments. For
the doubler plate case:
1
Stress [MPa] / 2000 kNm
0.6
0.4
0.2
0
0 500 1000 1500 2000 2500 3000 3500
Distance (X) From Coaming [mm]
Max. Principal
Stress, σ
C = 0.242
D = 0.169
t σ
2 hot spot
3t
2
A B
t
σnominal
A B
Using the transfer function in Table D.2.4.1, it is possible to convert the vertical bending
moments calculated previously into the hot spot stress range.
Table D.2.4.1: Hot Spot Transfer Functions for the Location of Interest
Doubler No Doubler
Ko 0.262 0.292
∆σHot Spot 2.62×10-4 Mv 2.91×10-4 Mv
− ∆σ 2
F∆σi ( ∆σ) = 1 − exp (D.2.8)
8m oi
where mo is the zeroth moment of the wave spectrum and is calculated in terms of the
RMS design moment (Mvi).for each operational condition as:
where pi is the fraction of time at each of the i operational conditions and ri is the ratio of
crossing rate and average crossing rate (zero crossing period, T ). The average zero
crossing rate and crossing rate ratio are calculated as follows:
T
T= ∑ p i Tzi and ri = zi (D.2.11)
all conditions T
∆σ h
Q( ∆σ) = 1 − exp − (D2.12)
q
0 20 40 60 80 100
1
0.9 CDF
Weibull
0.8
Cummulative Probability
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
16
24
32
48
56
64
72
88
96
40
80
4
10
Stress Range (∆σ MPa)
The least square Weibull Statistics calculated for the two configuration cases are
tabulated in Table D.2.6.1.
As in the first example, the fatigue damage is assessed using the Miner-Palmgren
linear damage model, where the damage summation is in the following form:
n
D = ∑ di = ∑ i (D.2.13)
Ni
where D is the cumulative damage, di is the damage from ith stress cycle, Ni is the
average number of loading cycles to failure at the ith stress range and ni is the number of
cycles at each stress range in the period of interest. The fatigue damage accumulated in
one year at each stress range is presented in Table D.2.7.1. The summation of the fatigue
damage for the doubler and no doubler cases, indicate annual cumulative damages of
0.25 and 0.71, respectively.
By assuming that the vessel is at sea only 85% of the time, the fatigue life may be
calculated as 1 / (0.85*D) and are presented in Table D.2.7.2.
Figure D.2.7.1 plots the annual fatigue damage for an individual stress range. This
representation illustrates the stress range levels that contribute most significantly to the
fatigue damage accumulation. While in general, larger stress ranges produce more
fatigue damage, they are not observed as often as lower stress range events.
0.12
Without Doubler
0.1
With Doubler
Damage per Year
0.08
0.06
0.04
0.02
0
10 30 50 70 90 110 130 150 170 190 210 230 250 270 290 310 330 350
Stress Range, ∆σ [MPa]
A final observation is that the designer must be conscious of the degree of error
associated with the fatigue life prediction. Thus, despite the convergence on a single
value for life in the process, the designer must consider the number of possible sources of
error in the process; in developing the operational profile, the spectral prediction of
bending moment, in the application of stress concentration factors, and in the
experimental data used to develop the damage estimates. Sensitivity analyses are
recommended, and the designer would be prudent to expect margins of error of at least
20%.
D.3.1 Objective
To conduct a comprehensive fatigue analysis, based on the spectral method (Level
3) for a stiffened panel including a side shell structural detail for a product tanker
operating on a route between the U.S. West Coast and Alaska. The fatigue life is to be
estimated for a bracket loaded by lateral side pressure at the intersection with transverse
bulkheads.
D.3.2 Approach
The basic stages in the analysis follow those defined in Example 2. However, the
loading on the structure was considered in two parts: first, quasi-static pressure due to
vertical displacement of the point of interest, and second, the dynamic pressure at the
point of interest due to a wave impinging on the vessel side shell. These components are
shown schematically in Figure D.3.2.1.
Several fatigue failures near the waterline and on the weather side have been
reported in the literature [e.g., Ref. D.6]. Most of these failures occurred next to a
bulkhead or web frame in way of an attachment bracket, and were associated with local
pressure acting on the ship’s side. This effect is essentially non-linear. However, in this
example, an approach based on linear theory will be employed to address the problem.
Operational profile data used in the example was for a tanker operating on the West
Coast of North America between California and Alaska. The principal particular of the
example ship and operational profile data used in the example are given in Tables D.3.3.1
and D.3.3.2 respectively. The operational profile data is based on historical records.
Table D.3.3.2a: Joint Probability of Speed and NATO Sea State for Example Ship
SPEED NATO Sea State
(kn) 1 2 3 4 5 6 7
0-6 0.0028 0.0000 0.0009 0.0000 0.0000 0.0010 0.0007
6 -10 0.0056 0.0031 0.0033 0.0082 0.0086 0.0261 0.0010
10 -14 0.0129 0.0219 0.0503 0.0378 0.0449 0.0896 0.0019
14 -18 0.0900 0.1253 0.1322 0.1007 0.1338 0.0968 0.0005
0.9999 0.1113 0.1503 0.1866 0.1467 0.1873 0.2135 0.0041
Table D.3.3.2b: Joint Probability of Heading and NATO Sea State for Example Ship
HEADING NATO Sea State
1 2 3 4 5 6 7
Head Seas 0.0084 0.0114 0.0167 0.0128 0.0160 0.0221 0.0005
Strbd. Bow 0.0234 0.0326 0.0380 0.0295 0.0383 0.0375 0.0005
Strbd. Beam 0.0283 0.0375 0.0439 0.0355 0.0454 0.0497 0.0009
Strbd. Quartering 0.0421 0.0586 0.0729 0.0565 0.0724 0.0800 0.0013
Following 0.0098 0.0136 0.0164 0.0129 0.0165 0.0176 0.0003
1.0000 0.1120 0.1537 0.1880 0.1472 0.1886 0.2070 0.0035
The procedure for calculations of wave composite scatter diagram for this
example was identical to one used in spectral approach of the Example #2. As before, the
source of wave statistic data used was Global Wave Statistics [Ref. D.3]. In the example
annual wave data for unidirectional seas was utilised.
The composite probability distribution of wave heights and periods for all
Marsden zones combined was calculated according to the following equation:
N′
f mc (H S ; TZ ) = ∑ µ i f mi (H S ; TZ ) (D.3.1)
i =1
where fmi (Hs; Tz) is the probability distribution of wave heights and periods in Marsden
Zones 6, 7, 13, 14, and 22, µi are given in Table D.3.3.2c, and N′ = 5 (the number of
Marsden Zones). The resulting Composite Scatter Diagram is shown in Table D.3.3.3.
The next consideration is that the wave environmental data and the vessel
operational profile data should be defined on the same basis. In this case, operational
profile data was ordered using the NATO Sea State scale, and environmental data was
organized by significant wave height. Thus, to calculate the stationary condition
probabilities it is necessary to convert the wave height probabilities from Table D.3.3.3 to
Sea State probabilities. Furthermore, for a comprehensive analysis this would be done
for all zero crossing periods in the Composite scatter diagram. For the purpose of this
example, the Composite scatter diagram was reduced into two wave height distributions.
This was accomplished by grouping wave height data for zero crossing period bins from
4< to 9-10 seconds together for the first distribution and wave height data for period bins
from 10-11 to 13> seconds for the second.
Grouping of the wave periods was done for two reasons: reduction of the number of
calculations; and an expectation of that there would be a dominant source of pressure
variation at POI associated with each distribution. This will be described in detail in
Section 6. Table D.3.3.4 shows these two distributions and the conversion to Sea States.
The procedure used for Sea State-wave height conversion is outlined in Section
D.2.2.3.2.
Table D.3.3.4: Transformation of Wave heights to Sea States for Combined Scatter Diagram
Include zero crossing period Tz bins Include zero crossing period Tz bins
from <4 to 9-10 seconds from10-11 to >13 seconds
Sea State Prob. Range of Prob Sea State Prob. Range of Prob
Hs (m) Hs (m)
1 0.0000 0-1 0.1135 1 0.0000 0-1 0.0000
2 0.1127 1-2 0.2936 2 0.0000 1-2 0.0043
3 0.2342 2-3 0.2538 3 0.0027 2-3 0.0124
4 0.3112 3-4 0.1473 4 0.0134 3-4 0.0159
5 0.1864 4-5 0.0712 5 0.0221 4-5 0.0136
6 0.0745 5-6 0.0317 6 0.0202 5-6 0.0092
7+ 0.0153 6-7 0.0141 7+ 0.0072 6-7 0.0052
Sum 0.9344 7-8 0.0053 Sum 0.0656 7-8 0.0030
8-9 0.0025 8-9 0.0015
9-10 0.0014 9-10 0.0006
10-11 0.0000 10-11 0.0000
11-12 0.0000 11-12 0.0000
12-13 0.0000 12-13 0.0000
13-14 0.0000 13-14 0.0000
>14 0.0000 >14 0.0000
Sum 0.9344 Sum 0.0656
The calculation of the quasi static pressure is given by (see Equation C.3.13)
? p s = ?g (z 2 − z1 ) (D.3.2)
In the subsequent analysis the difference in pressure calculated from (D.3.2) will
be referred to as “ quasi-static pressure”.
It is expected that the static head (z2 – z1 ) will be derived from a vertical motion
response prediction for the POI (combining local roll, heave, and pitch components) from
the spectral analysis of motion response. It is recommended that the single amplitude
response be used due to intermittent emergence of the point of interest, noting that when
the point of interest emerges from the water, the outside pressure falls to zero.
The pressure component due to wave action against the side of the vessel is
investigated by analyzing incident regular waves on a two-dimensional free-surface-
piercing body (i.e., the side shell). The approach assumes the following:
• The wave length of the incoming waves is small, such that the hull will not oscillate
due to the wave excitation. Thus the side shell is stationary.
• The side shell is vertical at the intersection with the free surface.
• The effect of the waves is only felt on the weather side of the ship. On the lee side of
the ship there is a “shadow” region where there is no wave action.
• The angle of incoming waves is perpendicular to the wall. This is true for beam seas
and can be extended over bow and quartering seas.
With the above assumptions, the problem of wave action striking the side of the
vessel reduces to analysis of an incident wave impinging on a vertical wall. The primary
characteristic of this approach is the “Standing Wave”, a wave that has twice the wave
height of the incoming waves on the upstream side of the vertical wall. Field
observations aboard ships confirm that this type of wave behaviour occurs on the weather
side of the ship [D.6].
1
p d = 2 ?gH cos(kx)cos (? t ) (D.3.3)
2
where z corresponds to the “stationary” elevation of POI from the still water line.
Note that defining H=1 effectively defines a transfer function (RAO) for dynamic
pressure.
The magnitude of total pressure at point of interest is considered for two cases:
(a) when the wave crest arrives at the side shell; and,
(b) when the wave trough arrives at the side shell.
It is not generally expected that the phase difference between pressure at the POI
due to vertical motion (static pressure) and due to wave impingement (dynamic pressure)
will be known. Thus a “net pressure” analysis on the POI will not be possible. Thus, it
will be necessary to conduct separate fatigue damage assessments for each loading
component, each taken over the life of the vessel. This assumes that the two components
do not constructively combine to create greater pressure magnitudes, i.e. that they are
about 180 degrees out of phase. This is generally valid if roll is the dominant response
mode. If this is not the case, the predicted life may well be unconservative as two
distributions of lower intensity will generally result in less damage than a single
distribution of higher loadings, due to the general form of an S-N curve.
Response of the vessel in terms of vertical displacement of the POI was calculated
using the linear strip theory program Shipmo 7. The procedure was as follows:
• Calculate RAO’s. The Shipmo program produced RAO’s in regular seas for the six
degrees of freedom motions at the vessel’s CG. Figure D.3.5.1 shows an RAO of the
roll motion for the example ship.
• Specify Sea Spectrum. In this example the two- parameter (significant wave height
and peak wave period) Bretschneider spectrum was used.
• Define the location of the POI. In this example, the location was taken as:
• vertical location = 2.5 m below still waterline;
• longitudinal location = 30 m aft from AP, and
• 14.48 m to the starboard from centreline.
• Calculate RMS values. Shipmo 7 calculated RMS values for absolute displacements,
velocities and accelerations in vertical, transverse and longitudinal directions at the
location of the POI. Shipmo 7 also calculated RMS of the relative displacement of
the point of interest, where “relative displacement” is the distance from the POI to the
actual free surface. Associated with this value is also a probability of emergence (with
exceedence parameter of 0.01) of the POI and the rate of emergence expressed in
number of emergences per hour.
• Static pressure RMS at the POI due to vertical displacement is taken as:
N
RMS Quasi−Stat. press. = RMS Rel. displ.?g [ ] (D.3.5)
m2
The mean square (area under the vertical displacement response spectrum curve)
is the average of the square of the vertical displacement amplitude, and the root
mean square (RMS) is the square root of that value. Therefore, RMS Stat . press.
represents a single amplitude static pressure.
16
rad/wave slope
12
0
0.00 0.50 1.00 1.50 2.00 2.50
Encounter frequency (rad/sec)
Figure D.3.5.1: Roll RAO against Encounter Frequency for Beam Seas and Speed
of 16 knots
D.3.5.2 Dynamic Pressure (wave action against the side of the vessel)
For the dynamic pressure case RAO’s, the response functions and associated
RMS values were calculated using a spreadsheet. Figure D.3.5.2 shows calculated
dynamic pressure RAO for beam seas. Note that the RAO units have dimension of N/m3
(pressure per unit wave height).
25000
20000
N/m^3
15000
10000
5000
0
0.00 0.50 1.00 1.50 2.00 2.50
Encounter Frequency (rad/sec)
S(ω )
S(? e ) = (D.3.6)
2? V
1− g cos(θ )
where R(ωe) is the response function. Phase information is retained because dynamic
pressure is in phase with the wave elevation. In other words, a wave crest accompanies
maximum dynamic pressure, and a wave trough accompanies minimum dynamic
pressure.
• Zeroth moment:
∞ N
m 0 = ∫ R (? e ) d? e ≅ ∑ R i (? ei ) ⋅ ? ? ei (D.3.8)
0 i =1
• Second moment:
∞ N
m2 = ∫? R(? e ) d? e ≅ ∑ ? ei R i (? ei ) ⋅ ? ? ei
2 2
e (D.3.9)
0 i =1
• Root mean Square:
RMS Dyn.press. = m 0 (D.3.10)
Sum: 82,418,625
Tz (average) = 7.2 81,853,440
The selected wave zero crossing periods of 7.2 and 10.8 seconds then had to be
converted for use with the Bretschneider spectrum, which requires significant wave
height and wave peak period. Conversion of zero crossing period to peak period is
expressed as [D.7]:
Tp = 1.408 Tz (D.3.12)
Using this expression, Tp is 10.14 and 15.2 seconds. Converting to circular
frequency this correspond to 0.62 rad/sec and 0.413 rad/sec. From Figure D.3.5.1, it can
be seen that resonance frequency for roll is around 0.35 rad/sec. Thus, the peak period of
the calculated wave average zero crossing is very close to the roll resonance frequency.
Thus it can be said that marginal wave height distribution which includes zero
crossing periods from 10-11 to >13 seconds (see Table D.3.3.4) was dominated by the
roll response, and therefore the static pressure component is significant. Conversely, the
circular frequency of 0.62 rad/sec is sufficiently far from the resonant roll frequency
(Figure D.3.5.1) such that the marginal wave height distribution from <4 up to 9-10
seconds will be dominated by the dynamic pressure component. This is consistent with
the assumption made in formulating dynamic pressure; that is the ship is essentially
vertically stationary.
Calculation of responses and response statistics were done for the array of 175
stationary conditions (specified by probability of occurrence of Sea State, heading and
speed) identified in Tables D.3.4.1a and D.3.4.1b. A sample of the calculations is given
in Table D.3.6.2. In Table D.3.6.2, Columns 1 to 3 contain the stationary condition
information, and column 4 is the normalised probability of the stationary conditions.
Columns 5 to 8 are Shipmo 7 output pertinent to the POI, and columns 9 and 10 are
dynamic pressure calculations.
It can be seen from the Table that the number of emergences and associated probabilities
increases with increasing Sea State. Also, the dynamic pressure is calculated for beam
quartering and bow seas. This is probably a conservative estimate due to the assumption
that the angle of incoming waves is perpendicular to the wall.
Transverse
bulkhead
Stresses due to local stiffener bending can be calculated from (see the first part on
the right hand side of the equation C.4.8):
M
s 2 =K (D.3.13)
ZS
where:
The hot spot stress is related to the nominal stress using a factor K as:
K = Kg Kn
• Term Kg is taken as per stiffener support K-factors [D8]. For the case of stiffener
bending due to lateral load, Kg is taken as 1.8 1 . An additional factor of 1.15 is
used to take into account bracket/stiffener overlap (see figure D.3.7.1).
1 + ?ß 2
Kn =
1 + ?ß 2 ?
where:
µ
3(1 + ) 4
280 le
?= µ=
µ 4h s
1+ 3
bf t f h 2[ + ]
40 t w 3 t p3
tw (h − t f ) 2 t w
ß = 1− ? =
bf 4Z S
1
. Ref. D.8 for the case considered recommended K factor KgK w = 2.7. Here Kw is
related to the local geometry of the notch. Since in this Guide notch stress concentrations
are not considered in fatigue calculations, Kw contribution needed to be extracted. Kw
stress concentration factor equals 1.5 if not stated otherwise [D.8], therefore Kg alone
equals 1.8.
psl e 2
M= rp
12
2
x x
r p = 6 − 6 + 1.0
le le
The properties of the stiffener containing the POI are listed in Table D.3.7.1.
406.4 2 406.4
r p = 6( ) − 6( ) + 1.0 = 0.46
4064 4064
K = K g ⋅1.15 ⋅ K n
µ = 148.9
? = 0.9728
ß = 0.8376
? = 0.5184 @ ZS = 1.44x10 6
1 + 0.9728 ⋅ 0.8376 2
Kn = = 1.243
1 + 0.9728 ⋅ 0.8376 2 ⋅ 0.5184
Stresses due to stiffener bending per unit lateral dynamic pressure (1 kN/m2 ) is
(Equation D.3.13):
1
2 1⋅10 3 ⋅ 6 ⋅ 914.4 ⋅ 4064 2
ps l e 10 N
s 2 =K r p = 2.573 ⋅ 0.46 = 1.034
12Z S 12 ⋅1.44 ⋅10 6
mm 2
D.3.7.2 Stress due to Relative Deflection between Web Frame and Transverse
Bulkhead
Stresses due to the relative deflection between the transverse bulkhead and the
web frame can be approximated according to the following formula (see the second part
on the right hand side of the equation C.4.8):
m d EI
sd =K rd d (D.3.14)
l e 2 ZS
2z 2
d = (1 − (1 − ) )d m (mm)
D
and
110l s 3 D m 2
dm = p (no side stringers)
EI b 1 + N s
Here:
Transverses:
Web frame spacing: sb = 4267 mm
Web moment of inertia: Ib = Inb = 5.21x1010 mm4
Moment of inertia of effective breadth w.r.t N.A: Ipb =1.68x1010 mm4
Smeared out stiffness ib = 5.21x1010 /4267 = 122.10x105 mm3
Sectional Modulus ZS: 3.93x107 mm3 (flange top)
8.47x107 mm3 (baseline)
Distance between bulkhead and transverse web: ls = 4267 mm
Width of panel b = 12495 mm
Calculations:
Using the above equations and tabulated data, together with unit lateral dynamic pressure
of 1kN/m2 the following results are obtained:
δm = 2.699x10-4 mm
δ = 2.687x10-4 mm
rδ = 0.8
Stresses due to relative deflection between the transverse bulkhead and the web frame are
(equation D.3.14):
The equation for secondary bending stress in side shell panels at the intersection with
transverse bulkheads (web frames) (see Equation C.4.4) is:
Here p is dynamic lateral pressure. In the calculation it will be taken as a unit pressure of
1x103 N/m2 .
K = K g ⋅1.15
The term Kb in Equation (D.3.15) is function of the aspect ratio ρ, panel’s boundary
conditions and torsion coefficient η (see Table C.4.3.2).
a i b 29870 4 122.10x10 5
? = ⋅4 = ⋅ = 2.52
b i a 12495 4.626x10 5
I pa I pb 1.51x10 8 ⋅1.68x10 10
?= = = 0.34
I na I nb 4.23x10 8 ⋅ 5.21x10 10
here ia, and ib are smeared out stiffnesses calculated in accordance with section C, Table
C.4.3.3, Type A panel. Terms Ipa and Ipb represent moment of inertia of effective breadth
of plating alone associated with longitudinal and transverse, respectively (see Table
D.3.7.2).
Table D.3.7.3 shows the values of the Kb term used in the calculations.
1
0.1259 ⋅1 ⋅10 3 ⋅ ⋅12495 2 ⋅ 292.92
6 N
s 2L = 1.467 ⋅1.15 ⋅ 10 = 4.087 ( )
4.626 ⋅10 ⋅ 122.10 ⋅10
5 5 mm 2
The above calculated stresses due to lateral pressure are combined considering the
sign – positive (tension), and negative (compression).
• Stress due to stiffener bending ( σ2 = 1.034 N/mm2 ). For an external dynamic lateral
pressure load, these will be in compression at the considered point (i.e., bracket
termination) [D8].
• Stress due to relative deflection between web frame and transverse bulkhead ( σδ=
5.960x10-3 N/mm2 ). Bending of the stiffener is resulting in compression at the
considered point for external pressure loads [D.8].
• Plate/panel bending ( σ2L= 4.087 N/mm2 ). Bending of the stiffener results in tension
at the considered point of the stiffener [D.8].
Therefore, for a unit external lateral pressure of 1kN/m2 exerted uniformly on the side
shell panel, the equivalent stress at the intersections with transverse web (in a way of
tripping brackets) is
N
− 1.034 − 5.960 ⋅10 −3 + 4.087 = 3.047 ( )
mm 2
( ) ( lower )
2m o 2m 0
Q' (s mid ) short = 1 − e − 1 − e = F? s (s upper ) − F? s (s lower )
(D.3.16)
where σmid, σupper and σlower are stress range bin’s mid, upper and lower value.
Q’(σmid)short represents stress range bins probability distribution for a stationary condition.
The m0 is the stress response zeroth moment obtained from:
• Quasi-static Pressure:
1
m 0 = RMS 2 Quasi−Stat.press. ⋅ ⋅ 3047
10 3
• Dynamic Pressure:
1
m 0 = RMS 2 Dyn.press. ⋅ ⋅ 3047
10 3
RMSQuasi-Stat. Press is calculated from equation (D.3.5) where RMSVert. Displ is tabulated
(similar to the Table D.3.6.2, column 6) and RMSDyn. Press. is also tabulated (similar to
Table D.3.6.2, column 10). Division by 103 was necessary to bring the dimensions of
RMS to kN/m2 . Calculations using equation (D.3.18) are repeated for all stationary
operational conditions. The end result is a m x n matrix with m rows, indicating number
of stationary conditions, and n columns indicating the number of stress ranges (bins). In
this example, there was a 175x25 matrix for the static pressure case and a 175x30 matrix
for the dynamic pressure case.
The stress range response of the structural detail was assumed to be Rayleigh
distributed as the excitation due to wave action is Rayleigh distributed. This is a
significant approximation. In reality, the distribution of pressure peaks at POI will not be
Rayleigh distributed, as the POI randomly emerges from the water and pressure drops to
zero, while vessel motion continues. Thus the vertical motion response used to derive the
(static) pressure will be Rayleigh distributed, but in fact the resulting pressure variation
will not.
n
Area = ∑ Q' (s mid ) short − prob emergence (D.3.17)
1
n
∑ Q' (s mid )short − prob emergence
[Q' (s mid ) Short ] normalized = 1
⋅ Q' (s mid ) short (D.3.18)
n
∑ Q' (s mid ) short
1
For the individual stress ranges, the long-term stress probability distribution is found
from (see equation C.5.6):
#o of stationary cond.
∑
1
Q' (s mid ) long = prob i ⋅ ⋅ [Q'i (s mid ) short ] normalized ⋅ ri (D.3.19)
i =1 1000
where probi is a probability of a stationary condition (see Table D.3.6.2, column 4) and
recall that the probability was normalized by a 1000, and the number of stationary
conditions was 175. Term ri is the ratio of zero crossing rate (frequency) to average zero
crossing rate:
f Zi
ri = .
−
fZ
Zero crossing periods Tzi are tabulated (similar to Table D.3.6.2, column 5 for quasi-
static pressure and column 9 for dynamic pressure), and are related to frequency fzi
through
1
f Zi =
TZi
− # of sationatycond.
∑
1
fZ= prob ⋅ ⋅f
i =1 1000 Z i
Quasi-static and dynamic long term stress range distribution are shown in Figure
D.3.7.2a and D.3.7.2b, and mid value of stress ranges (σmid) and associated probabilities
(Q’(σmid)long) are given in Table D.3.7.4. Note that the stress range bins are not the same
for the two cases.
0.3
pr 0.25
ob
ab
ilit 0.2
y
de
0.15
ns
ity
fu 0.1
nc
tio
n 0.05
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Bin #
0.25
0.2
probability density function
0.15
0.1
0.05
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Bin #
ni
D≅∑ (D.3.20)
Ni
where D is the total damage, Ni is the number of cycles to failure for a particular stress
range, and ni is the number of cycles at that stress range. The parameter Ni was
calculated from S-N curve data using:
where the parameters are defined in Table D.3.7.5. Parameters include corrosion fatigue,
steel with cathodic protection and protective coating in sea water (see Equation C.6.4a
and b).
The total number of cycles ship experiences per year (N) is estimated according to:
prob i
# of stationary cond. 1 ⋅ num. of days at sea ⋅ ⋅ 24 ⋅ 60 2
N= ∑ Tz i
1000 (D.3.22)
i =1
where the number of days at sea is given on an annual basis, and probi is probability of
individual stationary conditions (Table D.3.6.2, column 4). Term Tzi refers to the wave
zero crossing period. In this example ship spends 237 days at sea per year. Thus the total
number of cycles for all 175 stationary conditions was calculated to be 2.29x106
(dynamic pressure), and 2.78x106 (static pressure).
Table D.3.7.6 shows the calculations of number of cycles to failure Ni for dynamic and
static pressure case using equation (D.3.21) and parameters from Table D.3.7.5. Also,
Table D.3.7.6 contains the number of cycles at stress range ni and the relative damage
accumulation ni /Ni.
From Table D.3.7.6 the linear cumulative damage summation given by equation (D.3.22)
for two cases is:
D.4 REFERENCES
[D.1] “Rules for Building and Classing Steel Vessels”, American Bureau of Shipping
(ABS), 1996. Other Class Societies rules are harmonised.
[D.2] Glen, I., F., Paterson, R., B., Luznik, L. (1998). “Sea Operational Profiles for
Structural Reliability Assessment”, Ship Structure Committee (SSC) Report.
[D.3] Hogben, N., Dacunha, N., Olliver, G. (1986), “Global Wave Statistics”, British
Maritime Technology Ltd., (BMT), Middlesex.
[D.4] McTaggart, K. (1997), “SHIPMO 7 An Updated Strip Theory Program for
Predicting Ship Motions and Sea Loads in Waves”, DREA Technical
Memorandum 96/243.
[D.5] ITTC Seakeeping Committee Report (1978), 15th International Towing Tank
Conference, The Hague, Vol.1, pp.55-114
[D.6] Witmer, J., D., Lewis, W., J. (1994), “Operational and Scientific Hull Structure
Monitoring on TAPS Trade Tankers”, SNAME Transactions, Vol. 102, pp. 501-
533.
[D.7] Sarpkaya, T., Isaacson, M. (1981), Mechanics and Wave Forces on Offshore
Structures, Van Nostrand Reinhold Company, New York.
[D.8] “Fatigue Assessment of Ship Structures”, Classification Notes No. 30.7, Det
Norske Veritas (DNV), September 1998.
[D.9] Stacey, A., Sharp, J., V. (1995). “The Revised HSE Fatigue Guidance”, OMAE,
Volume III, Materials Engineering.
A. 1 Introduction
One of the first steps in the design process is to determine which key challenges the
design will have to overcome. This will dictate the nature of the design approach and the
processes used to address each element of it. Often, fatigue is not a major issue. Many small,
robust ships, such as tugs and supply vessels, do not have the levels of cyclic stresses which will
lead to fatigue problems. In other ships, fatigue may be a localized concern for specific
equipment foundations or for other structural components such as shaft brackets. Fatigue in
machinery systems or propulsors can also affect ships where structural fatigue is highly unlikely.
All types of localized fatigue can be handled using the same general approaches used in
this course. However, they will not be given any more detailed consideration. The focus of this
lecture, and those which follow, will be on general ship structures where fatigue performance
needs to be validated in order to assure an owner of acceptable through-life capability. This is
likely to include all major warships, and larger commercial vessels including tankers, bulk
carriers, and container ships.
The level of performance validation required will vary, depending on the ship's
configuration and intended service. Accordingly, more or less sophisticated methods of fatigue
life assessment may be utilized. Where it is anticipated that highly detailed analyses will be
required at some stage in the design process, it is still probable (and highly advisable) that less
complex methods be used in the earlier stages, when the overall design parameters are being
selected. Detailed analyses should only lead to changes in details, rather than major reworkings
of the ship design as a whole.
The designer should therefore have an understanding of the probable extent of a ship's
fatigue concerns, the level to which they can be expected to influence other design
considerations, and the methods which can be used to manage fatigue design most cost-
effectively at each stage in the process. These methods include a variety of design codes,
standards, and criteria. A number of the most commonly used of these are described in this
section.
A.2 Overview
Many of the existing ship fatigue analysis codes are based on the same knowledge base,
and reference (directly or in supporting documents) other non-marine or offshore standards.
These other applications generated earlier interest in fatigue either because fatigue failures were
more likely to prove immediately catastrophic, or because their economic consequences were
more dramatic than was the case with traditional ship construction. Organizations such as the
International Institute for Welding (IIW), the European Committee for Standardization, and a
variety of national and industry standards bodies produced materials relevant in whole or part to
ship structural design. The ship classification societies, such as ABS, DNV, and Lloyds, have
applied these materials with greater or lesser degrees of customization, detail, and interpretation.
The commercial ship designer is most likely to apply one or other classification society
approach, or to have to have an alternative approach approved by Class at some stage during
design. It is quite possible that preliminary design may be conducted using one classification
society method, and that final selection of Class will require another. It is therefore useful to
have an understanding of the scope of each set of Class Rules and of their similarities and
differences in approaches. For those involved in military projects, Class Rules and guidance
notes can be valuable reference documents to assist in the design process. An understanding of
the background information, including other codes and standards, can also assist in developing
approaches to new types of design problem.
Table A.1, drawn from the Proceedings of the 13th ISSC in August 1997 [Ref C.32],
provides a good general summary of the procedures for fatigue assessment of ship structures
which are required by the major western classification societies. Most of the Rule systems now
in place have been developed and implemented quite recently, and as a result the levels of
guidance available (and in some cases the requirements themselves) are still changing fairly
rapidly. This table is thus only a snapshot. As can be seen, in some cases (such as the ABS and
LR Rules) the use of a fatigue assessment procedure is mandatory for certain sizes and classes of
ships. In others, it is always optional. Where fatigue assessments are carried out, the ship may
be given a supplementary class notation which acknowledges the procedure. In the case of
DNV, it may also allow the assignment of a specific design life in excess of 20 years, which is
assumed to be the default. Navy standards, if added to the list, would generally show a focus on
detailed analytical treatments.
As indicated in Table A.1, several Rule systems can allow for the treatment of fatigue
with varying degrees of design sophistication. These have been categorized by Lloyd's Register
as Level 1, 2, and 3 methods, and similar terminology will be used here as a convenient
shorthand. Level 1 methods involve the selection of good structural details to minimize the
likelihood of problems. Level 2 performs analyses of probable performance using standardized
assumptions for loading and response. A full Level 3 analysis will use ship-specific loading
data, finite element modelling of global and local response, and realistic representations of any
other effects expected to influence the fatigue life. As noted in the Introduction, each and all of
these may be appropriate to a particular project at different stages in the design process.
Table A.2, from the same source, provides some more detail on the background to each
of the rule systems. Some of the differences in approach are readily apparent, but more are
hidden in the details of each method. Several obvious questions could be posed, for example (a)
are the resulting differences significant, and (b) if so, which approach is correct?
Table A.2: A Short Summary of Different Fatigue Assessment Procedures Available for Ship Design
Class. Loads Stress anal. guid. Fatigue strength 1
Soc. Corrosion Safety Program Guidance
2 3 4 5
Basis Prob. Shape nominal SCF Nom. Local mean thick. method factor name on details
ABS Rule 2 10-8 Weib. simple Yes DoE DoE no6 spec.case net7 no SafeHull yes
BV Rule 10-5 Weib. no Yes DoE DoE8 yes 25mm time9 no10 VeriStar no
DNV Rule/Direct 10-4 Weib. simple/FE Yes no own12 yes 22mm net12 no Nauticus yes
GL Rule 10-6 Lin. simple Yes IIW IIW yes spec.case no13 yes14 Poseidon yes (in rules)
15 16 17 18
LR Simple/spectral approach simple/FE Yes no own no 22mm net no ShipRight yes (in prog.)
NK Direct19 10-4 Weib. FE Yes BS BS yes no no20 yes21 Prime Ship Yes
-8
RINA Rule 10 Lin. simple No IIW IIW yes no no no no Yes
KR Rule 10-4 Weib. simple Yes DoE yes 22mm true22 no no No
1 The S-N data sources are given for nominal (Nom.) and local approaches. BS refers to British Standards 5400, IIW to IIW (1996) and DoE to different editions
of the ref. “Offshore Installations: Guidance and Design Construction and Certification”, Health and Safety Executive (formerly Department of Energy),
U.K.
2 Local approach is the hot spot method in most cases. Comparison of different local approach S-N curves is given in Figure 7.1.
3 Mean stress correction is applied on the stress range basing on the mean stress or in case of NK (1996) on S-N curve by modifying the scope.
4 The thickness effect se accounted for by a factor on stress range basing on the mean stress or in case of NK (1996) on S-N curve by modifying the slope.
5 Mean minus two standards deviations S-N curves are used in most case. Additional safety factors to the rule are referred here.
6 Not explicitly.
7 The stress calculated for net scantlings are multiplied by a factor of 0.95 to reflect a ‘mean wasted condition’.
8 Special local approach is used based on notch stress which is the structural stress multiplied by a weld factor is 1.96.
9 Corrosion is modelled by multiplying the cumulative damage with a correction factor that is a function of corrosion rate and time.
10 Mean minus one, two or three standard deviation S-N curves for non critical , critical or particular structural members.
11 Special local approach is used based on a notch stress that is structural stress multiplied by a weld factor. Default factor of the weld value is 1.5.
12 Stress are calculated using net scantlings and S-N curves for corrosive environment. A simple approach is given for partially effective corrosive protection.
13 Only implicitly for hold frames in bulk carriers.
14 For non-redundant structures and for some rounded corners with large rider plates.
15 The procedure is available through the use of the ShipRight program.
16 Loads used by voyage simulation used in Level 2, Parametric formulas for ships motions and loads in regular waves. In level 3 direct approach is used.
17 S-N curves are based on parametric formulas of the hot spot SCF’s derived from systematic FE-analysis.
18 In level 2 time invariant simulation of thickness reduction due to corrosion is used. In level 3 no corrosion modelling is applied.
19 Two approaches defined are ‘a combination’ and ‘design wave’ methods.
20 If considered, in ballast tanks for example, the stresses should be converted to appropriate values and stress safety factor of 1.1 to 1.3 should be considered.
21 Safety factors are used depending on the importance of the member. Explicit values are not given. For basic joints mean S-N curves are used.
22 The stress concentration factors are applied for stress analysis and S-N curve for corrosive environment. A simple approach is given for partially corrosive
protection.
Figure A.1 provides a partial answer to the first of these. There is significant
variability in the S-N fatigue design curves used by the different classification societies,
and although the uses of the curves also differ, the resulting predictions can be more
rather than less different. The variability can easily be increased by different
interpretations of the input data requirements.
When results from any of the methods are compared with actual service
experience, there is considerable scatter, some of which is inherent in the probabilistic
approach and some of which may result from uncertainties in aspects such as load
modelling or the actual local as-built configuration. Thus, although it can be stated that
any and all of the fatigue analysis methods available are based on rational approaches to
the problem, at the same time it can also be noted that following any one of them will not
necessarily provide conservative predictions for a given structural component. If
calculations show the possibility of fatigue problems within the intended service life of
the ship, it becomes increasingly important to ensure that the fabrication quality at key
details is at least as good as the default assumptions of the analysis method.
(a) the design (or operation) have unique features which were not adequately recognized
in the concept stages;
(b) the sophistication of the analysis warrants reconsideration of traditional safety factors;
or
(c) there are errors in the analysis.
The simplified load models provided (or recommended) by codes differ in most of
their provisions; the differences being smallest - in terms of outcome - when dealing with
the primary stresses, and greatest for the tertiary stresses due to dynamic load
components. In other areas of design practice using classification society rules, many of
the differences will cancel out again due to differences in strength criteria. It is possible
that this is also true for aspects of fatigue design. Designers are therefore cautioned that
fatigue calculations undertaken with one Class simplified method may not be accepted by
another without at least some dialogue.
(a) to highlight the fact that most fatigue crack growth (as opposed to fracture initiation)
takes place at relatively low stress ranges; and
(b) if a more extreme probability is used, the results of fatigue damage calculations will
be very sensitive to the spectrum shape parameters, which are often quite uncertain.
A.3.2 Local Idealizations
The Guide is based on using the notch stress, derived from either simple or
complex analyses, as the basis for fatigue damage assessment. This approach has been
adopted in several codes and standards because it removes a certain amount of
subjectivity from the analytical procedure. In the notch stress approach, fatigue damage
accumulation is based on ∆σnotch, where:
∆σnotch = Kw ⋅ ∆σhotspot = Kg ⋅ Kw ⋅ ∆σnom (A.1)
Kw is the local weld configuration stress concentration factor, and Kg is the stress
concentration resulting from the detail under consideration. Other fatigue design
approaches, meanwhile, continue to use either the hotspot or nominal stress range
approaches to predict fatigue. In practice, there are few inherent differences between the
approaches until a Level 3 level of sophistication is applied, since tabulated correction
factors have to be applied to nominal stresses under any approach.
Joint-specific S-N curves, such as those originally developed for the British
Standards for various types of steel construction, are intended for use with the nominal
stresses at the crack site, and incorporate Kg and Kw effects. Such curves are used in the
Canadian and British naval design standards. A set of these curves is shown in Figure
A.2, with two examples of the 'best' and 'worst' typical joint configurations in Figure A.3.
Category C Detail
Category W Detail
A problem with using specific curves of these types is that it is often difficult to decide
(a) which nominal curve is best suited to the application, and (b) which additional stress
concentration effects need to be considered. Unlike the situations shown in Figure A.3,
actual ship configurations will normally have multi-axial stress states, in which it is
difficult to isolate the stress concentrations built into the S-N curves from those resulting
from the real surrounding configuration.
A step beyond the nominal curves is to use the hotspot stresses, which take
account of more general configuration effects and thus allow single fatigue design curves
to be used for a range of joint types. However, there is no agreement as to which S-N
curve is most appropriate to use with hotspot stresses, and this is one of the main reasons
for the divergence of the curves shown in Figure A.1. ABS, for example, selects the
Category E curve for use with fillet welds, while others are less conservative. Lloyd's
Register's Fatigue Design Assessment software incorporates its own S-N curves, which
have been derived from model and finite element analyses of typical ship structural
details.
Moving to the notch stress approach should allow explicit treatment of all effects
except for those due to the welding process (local material properties, grain size, etc).
There is still no absolute agreement as to which S-N curve best represents the base case
situation, but several organisations have taken the Category D curve, corrected to remove
any weld geometry stress concentration effects. The Guide has done this by applying a
factor of 1.5, which is very similar to the BV and DNV approaches. This provide the
formula:
A further aspect of the local idealisation, which may need to be taken into
account, is the material thickness. This will affect the through-thickness stress
distributions and thus the worst stress concentrations. Most of the ship design approaches
use a thickness correction for steel greater than 22-25mm thickness, but for consistency
with the basic data set the Guide applies a similar correction above 16mm thickness.
This takes the form:
log N = log a1 - m1 ⋅ log ∆σnotch - 0.25. m1 ⋅ log(t/16) (A.4)
i.e., the life expectancy is reduced for any thickness, t, greater than 16mm by the
italicised term in the equation. Recent work in the offshore industry has suggested that
this is non-conservative for very thick structures, and the exponent/coefficient should be
raised from 0.25 to 0.3. However, this may only be applicable to the types of joint used
in the offshore industry, and no ship rules have yet adopted the larger correction.
A.3.3 Structural Condition
Steel structures in a corrosive environment are much more prone to fatigue
failures than are those in dry air. Corrosion has both overall and local effects. The
overall reduction in scantlings as thickness is lost increases the global (and hence local
stress levels). At the local level, fatigue and corrosion are mutually reinforcing. Stress
cycling promotes corrosion, and corrosion accelerates crack formation. Coating
breakdown is also most likely to occur at fatigue-prone locations, due to their geometry
and also to the higher cyclic strains.
As shown in Table A.2, the majority of class rules take account of both the overall
and the local effects, the former by applying a correction for thickness loss through life,
and the latter by modifying the S-N curve for the detail under consideration.
Thickness loss corrections are not consistent across rule systems. Table A.3
highlights some of the more significant differences between the ABS and DNV rules,
noting at the same time that in other areas their requirements are identical. The same
would be true of most other rule comparisons.
In addition to these direct differences, ABS (uniquely) takes some account of the
progressive loss of thickness through life by 're-correcting' the stress levels downwards
from the values based on net thicknesses.
At the local level, several codes anticipate that a freely-corroding joint - i.e. one
which is not protected by a coating or by an effective cathodic protection system - will
have a design life roughly a factor of 2 shorter than the same joint in a non-corrosive
environment. This is the assumption recommended in the Guide, though some judgement
may still be needed in deciding when to apply it. Modern coating systems, for example
in ballast tanks, may have a probable life expectancy lower than that for the ship as a
whole. They can be very difficult and costly to reapply after full or partial breakdown. It
is therefore realistic to assume that the structural details in such tanks will be protected
for part of their life and unprotected subsequently; and the overall fatigue damage
accumulation calculations should take account of both periods. DNV provides a
simplified method for this that should, in principle, be applicable under any of the rule
approaches.
It should be noted that some recent research has suggested that even a factor of 2
life-expectancy penalty may be non-conservative for freely corroding joints in sea water.
The most recent issue of UK requirements for offshore structures applies penalties of up
to 3 times, and downgrades the assumed effectiveness of cathodic protection.
Fatigue calculations are probabilistic in nature. The load and stress level
predictions are based on statistical representations of lifetime experience. The fatigue
design (S-N) curves are developed from experimental data with significant levels of
scatter. Source documents for S-N curves will normally quote the mean and standard
deviation values for these curves, to allow safety factors to be tuned to the importance of
the structural component under evaluation, or the level of structural redundancy present.
The majority of codes take failure probabilities two standard deviations below the
mean curve as their default standard, giving a nominal 2.3% failure probability at a
calculated damage index of 1 (normal distribution is assumed). Some of the
classification society rules and guides note that higher safety factors should be used for
the most important details, whose failure could hazard the ship or the safety of personnel.
However, only a limited amount of guidance is offered in most cases. Bureau Veritas
recommends the use of 1, 2, and 3 standard deviations for non-critical, critical, and very
critical details respectively. This equates to 16, 2.3, and 0.14% failure probabilities for
each class of detail respectively, or alternatively to approximately successive factors of
1.5 improvements in life expectancy.
A.4 Summary
Fatigue life prediction is a relatively new consideration for ship design. It is an
area in which the different design standards development bodies have been very active in
recent years, and where codes are continuing to evolve relatively rapidly. It is still
difficult for designers to identify what the criteria should be for a new design, or to assess
whether they have been met successfully. Fabrication and maintenance procedures can
make enormous differences to the actual performance of nominally equivalent designs.
APPENDIX B
(1) Where direct calculation is not required, the vertical wave induced bending moments may
be calculated using the bending moment amplitudes specified as:
and other parameters are as defined in the Nomenclature. Note that these are “permissible”
bending moments, i.e. rule limits rather than the actual bending moment developed in a hull
under design conditions.
In general, equations B.1 and B.2 are similar for all the major Classification Societies for
longitudinal strength. This variation over the length of the vessel is accounted for in the moment
distribution factor kwm . If bow-slamming effects are to be considered, the individual Class
Rules provide guidance on modifying vertical bending moment envelope. A general discussion
is provided in Section 3.2.3 in the main text.
Alternative equations for vertical bending moment have been derived for warships and
other slender hulls [Refs. C.19, C.20 ]. The resulting expressions for predicting the extreme
lifetime bending moment including the effects of whipping were then formulated as:
M dh = M sw + 0.0006L2.5 B (B.3.a)
M ds = M sw + 0.0009L2.5 B (B.3.b)
where:
Mdh = design hog moment (ton-ft)
Mds = design sag moment (ton-ft)
Msw = stillwater bending moment (ton-ft)
The equivalent expressions for lifetime bending moment (including whipping) in SI units
are:
M dh = M sw + 0.000115L2.5 B [MN*m]] (B.3.c)
M ds = M sw + 0.000172 L B 2 .5
[MN*m] (B.3.d)
Implicit in these is an operating life of 3600 days; this translates to approximately 3.888 x
107 encounters, and thus differs from the IACS standard of 10-8 encounters. Refer to Section
C.3.1for an approach to modifying the loads to meet a specific encounter probability.
(2) The horizontal wave bending moment amplitude (MH) may be obtained from:
Note that the longitudinal distribution is defined in the equation, where x is the distance in
metres from the A.P. to the section considered. Horizontal bending moment is of primary
concern for slender vessels or open-hatch (large openings) vessels, such as container ships.
(3) Wave torsional loads and moments that may be required for analyses of open type vessels
(e.g., container vessels) can be found in Appendices C and D of [Ref C.3].
Again, the Class Rules provide guidance on the distribution of shear over the length of the vessel
using a kws factor.
Torsional Shear formulae can also be obtained from the References if required.
where:
rp = reduction of pressure amplitude in the wave zone
= 1.0 for z < Tact - zwl
Tact + c − z
= for Tact - zwl < z < Tact + zwl
2c
= 0.0 for Tact + zwl < z
where:
Zwl = ¾ (PdT/ρg); PdT = dynamic pressure at Tact
The dynamic pressure amplitude may be taken as the largest of the combined pressure
dominated by pitch motion in head/quartering seas, pdp, or the combined pressure dominated by
roll motion in beam/quartering seas, pdr, as:
p1 = ρa v hs
pi = f a max p2 = ρa t y s (kN/m2) (B.10)
p = ρa x
3 l s
where:
av = combined vertical acceleration (m/s2)
a rz2 + a z2
a v = max 2
a pz + a z
2
( )
2
at = a y2 + g0 sinα + ary
al = combined longitudinal acceleration (m/s2)
(
al = ax2 + g0 sin φ + a px )2
ap = tangential pitch acceleration (m/s2)
= ( )
α 2π / T pp 2 RP
apx = longitudinal component of pitch acceleration (m/s2)
= ( )
φ 2π / T pp 2 RPZ
apz = vertical component of pitch acceleration (m/s2)
= ( )
φ 2π / T pp 2 RPX
φ = maximum pitch angle (rad)
= 0.25 ao /CB
TPP = period of pitch (s)
= 1.80 L / g
ax = surge acceleration (m/s2)
= 0.2 g ao CB
ay = acceleration due to sway and yaw (m/s2)
= 0.3 g ao
az = heave acceleration (m/s2)
= 0.7 g ao / CB
ao = acceleration constant
= 3CW/L + CV V/ L
ary = horizontal component of roll acceleration (m/s2)
= α (2 π/ TR)2 RRZ
arz = vertical component of roll acceleration (m/s2)
= α (2 π/ TRp)2 RRY
Rp =
Rpz = Vertical distance from the pitch axis of rotation to the local centre of mass or volume
(m)
Rpx = Longitudinal distance from the pirch axis of rotation to the local centre of mass of
volume (m)
CV = L / 50, max 0.2
go = g Α ao = acceleration constant
TR = period of roll
= 2 kr / GM , maximum 30 (s)
kr = roll radius of gyration (m)
= 0.39 B for ships with even distribution of mass and double hull tankers in
ballast
= 0.35 B for single skin tankers in ballast
= 0.25 B for ships loaded with ore between longitudinal bulkheads
GM = metacentric height (m)
= 0.07 B in general
= 0.12 B for single skin tankers, bulk carriers and fully loaded double hull tankers
= 0.17 B for bulk and ore carriers in the ore loading condition
= 0.33 B for double hull tankers in the ballast loading condition
= 0.25 for bulk carriers in ballast condition
= 0.04 B for container carriers
α = maximum roll angle, single amplitude (rad)
= 50 zwl / (B + 75)
Zwl = (1.25 - 0.25 TR) k′
k′ = 1.2 for ships without bilge keel
= 1.0 for ships with bilge keel
= 0.8 for ships with active roll damping capabilities
In case of partly filled tanks on both sides of a bulkhead, the pressure range may be taken
as the sum of the pressure amplitudes in the two tanks.
The above formulations are examples of what may be used for a Level 2 design approach.
The designer may refer to Classification Society Rules for alternative formulae. Before doing so
he may wish to review the differences by reading Appendix A.
This appendix provides guidance on the estimation of stress concentration factors (Kg,
Kte, Kt) for ship structural details where: Kg is a stress concentration factor due to the gross
geometry of the detail, Kte is an additional stress concentration factor due to eccentricity
tolerance (normally used for plate connections only), and Kt is an additional stress concentration
factor due to angular mismatch (normally used for plate connections only).
These stress concentration factors account for the local geometry of the detail, excluding
the weld (Kw – see Appendix A). They do not account for the global stress concentration effects
of the structure surrounding the detail to be analyzed (KG). The latter should be determined by
global FEA or additional published solutions. The total stress concentration factor for the
location, used to determine the peak stress in the load carrying section containing the flaw, is
thus defined as follows:
The following SCF solutions have been adapted from Cramer et al. (1995). Alternate solutions
may be found in Classification Society documents for fatigue analysis, and previous Ship
Structure Committee reports.